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June 2015 DocID025509 Rev 1 1/30
30
UM1694
User manual
STEVAL-ILH007V1: 150W HID digital ballast bas ed on STLUX385A
Introduction
This document describes 150 W high intensity discharge (HID) digital ballasts driven by
STLUX385A devices. This platform is a solution to drive HID lamps (sodium and metal
halide). The board is composed of two stages:
1. Power factor corrector (PFC), based on boost topology to correct the AC input current
in phase with AC voltage mains.
2. Inverter, based on full bridge topology to drive the lamps.
The STLUX385A digital controller drives both stages.
Figure 1. STEVAL-ILH007V1
www.st.com
Page 2
Contents UM1694
2/30 DocID025509 Rev 1
Contents
1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3 Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1 STEVAL-ILH007V1 firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1.1 Implemented peripherals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.1.2 Used pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.1.3 Module summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4 Firmware download into the STLUX MCU . . . . . . . . . . . . . . . . . . . . . . . 15
4.1 Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5 STEVAL-ILH007V1 evaluation board operation . . . . . . . . . . . . . . . . . . 18
5.1 Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.2 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Appendix A STEVAL-ILH007V1 schematic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6 Bill of material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
7 Revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
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DocID025509 Rev 1 3/30
UM1694 List of tables
30
List of tables
Table 1. Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Table 2. Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Table 3. HID FW user source file list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Table 4. Used pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Table 5. Module information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Table 6. Executable summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Table 7. Bill of material (BOM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Table 8. Document revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Page 4
List of figures UM1694
4/30 DocID025509 Rev 1
List of figures
Figure 1. STEVAL-ILH007V1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Figure 2. Top layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Figure 3. Bottom layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Figure 4. STEVAL-ILH007V1 block diagram of the firmware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Figure 5. STEVAL-ILH007V1 finite state machine lamp management . . . . . . . . . . . . . . . . . . . . . . . . 9
Figure 6. SMED4 PFC state machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Figure 7. SMED0 bridge low side drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Figure 8. SMED1 bridge high side drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Figure 9. Voltage reference for bridge peak current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Figure 10. RLink. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Figure 11. RLink-ADP-ST7-STM8-V1.2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Figure 12. RFlasher7 configuration - select the processor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Figure 13. RFlasher7 configuration - open .HEX file . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Figure 14. RFlasher7 configuration - program the STLUX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Figure 15. STVP - download FW into the program memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Figure 16. Auxiliary power supply scheme . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Figure 17. PFC and input section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Figure 18. Full-bridge scheme . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Figure 19. Control section scheme . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
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UM1694 Features
30
1 Features
The STEVAL-ILH007V1 board has the following features:
• GREEN LED: indicates the normal operation of the board
• RED LED: indicates the fault condition of the board
• UART: connector for serial data communication to a PC to monitor the system
parameters.
Table 1. Features
Parameter Notes and conditions Min. Typ. Max. Unit
Input characteristics
V
in
input voltage 185 230 265 V
Eff efficiency V
in
= 230 V, load = 150 W 90 %
PF power factor Vin =185 V; load = 150 W 0.98
THD% input current THD V
in
=185 V; load = 150 W 10 %
Load characteristics
Load lamp type sodium or metal halide
Pout lamp power 150 W
Iout lamp current 1.6 A
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Connectors UM1694
6/30 DocID025509 Rev 1
2 Connectors
With reference to the schematic in Appendix A:
Figure 2. Top layout
Figure 3. Bottom layout
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UM1694 Connectors
30
Table 2. Connectors
Pin Description
J1 Power supply connector / 230Vac – 3 way screw terminal
J2 Power connector for power line modem / 230V - 2 way screw terminal
J3 Output connector for lamp connection - 2 way screw terminal
J4 Connector for UART output- 24 way terminals
J5 SWIM Connector to FW download and debug
J7 DALI Connector 12 way terminals
J8 UART output - stereo jack connector 3.5mm
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Firmware UM1694
8/30 DocID025509 Rev 1
3 Firmware
The MCU used is an STLUX385A, which is part of the MASTERLUX™ family of ST digital
devices tailored for lighting and power conversion. The STLUX385A has been successfully
integrated in a wide range of architectures and applications, including simple buck
converters for LED driving, boosts for power factor correction, half-bridge resonant
converters for dimmable LED strings, full-bridge control in HID lamp ballasts, wireless power
chargers and TV power supplies.
This MCU has 16 MHZ CPU frequency, 32 Kbyte program memory and 2 Kbyte of RAM.
The firmware is organized as a collection of files inside a project for Raisonance RIDE7, a
fully-featured Integrated Development Environment (IDE) that provides seamless
integration and easy access to the complete range of Raisonance tools and features for
writing, compiling and debugging application code from a single user interface.
The firmware is released as an Intel HEX file (Rev01.HEX).
3.1 STEVAL-ILH007V1 firmware
The firmware running the STLUX385A of the STEVAL-ILH007V1 allows the MCU to
manage the PFC and full-bridge of the board.
STEVAL-ILH007V1 is also able to manage UART communication with a PC to show system
status information.
Following CPU clock and peripheral configuration, the MCU manages the board as a finite
state machine, as shown below.
Figure 4. STEVAL-ILH007V1 block diagram of the firmware
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UM1694 Firmware
30
Figure 5. STEVAL-ILH007V1 finite state machine lamp management
The following table lists the user source.c files for the STEVAL-ILH007V1.
3.1.1 Implemented peripherals
Analog to Digital Converter (ADC)
Table 3. HID FW user source file list
File Brief descriptions
main.c Main module
adc.c ADC peripheral configuration
stlux_smed.c Automatically generated by SMED_Configurator, a PC software application
stlux_it.c Manages the IRQ functions
stmr.c Manage the requested timing
uart.c
• ADC0 VIN Measures the main input voltage
• ADC1 VBUS Measures the output voltage of the PFC stage
• ADC2 PFC_ISENS Currently not used
• ADC3 PFC_OK Currently not used
• ADC4 VLAMP Measures of the voltage across the lamp
• ADC5 VOUT33 Checks the presence of the 3.3 V voltage regulator
• ADC6 VTEMP Measures the temperature of the board; the sensor is
currently not calibrated
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Firmware UM1694
10/30 DocID025509 Rev 1
Analog comparators
16-bit system timer
State machine event driven
CPP0 Currently not used
CPP1 Currently not used
CPP2 Currently not used
CPP3 Sets the bridge peak current value
STMR Sets the correct timing of all events for the application:
– PID controller
– drive signals of the bridge
– systems state machine
SMED0 Provides for the high frequency signal generation of the
bridge; it is also used for ZCD signal synchronization and
bridge peak current control
SMED1 Provides for the high frequency signal generation of the
bridge; it is also used for ZCD signal synchronization and
bridge peak current control
SMED2 Currently not used
SMED3 Currently not used
SMED4 Generates the signals for the PFC switch
SMED5 Generates the reference voltage for CPP3 comparator
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UM1694 Firmware
30
3.1.2 Used pins
Table 4. Used pins
PIN Function NetName Description
PIN1 PWM0 PWM0 Generates the high frequency signal to drive the bridge low side
PIN2 DIGIN0 Digital input used to detect the PFC ZCD
PIN3 DIGIN1 Digital input used to detect the Bridge ZCD
PIN4 PWM1 PWM1 Generates the high frequency signal to drive the bridge high side
PIN5 GPIO1[2] PWM2 Generates the low frequency signal to drive the bridge low side
PIN6 DIGIN2 Currently not used
PIN7 DIGIN3 Currently not used
PIN8 PWM5 PWM5
PWM to voltage generator used as a reference for the analog comparator
CPP[3]
PIN9 SWIM SWIM data interface
PIN10 NRST Reset
PIN11 VDDIO Digital and I/O power supply
PIN12 GNDIO Digital and I/O ground
PIN13 VOUT 1.8 V regulator capacitor
PIN14 GPIO0/4 Red LED
PIN15 GPIO0/5 Green LED
PIN16 PWM4 Generate the signal to drive the PFC switch.
PIN17 DIGIN4 Currently not used
PIN18 DIGIN5 Currently not used
PIN19 GPIO1[3] PWM3 Generates the low frequency signal to drive the bridge high side
PIN20 GPIO0/2 GPIO2 U6 L6390 output enable
PIN21 GPIO0/3 GPIO3 U7 L6390 output enable
PIN22 UART_TX Currently not used
PIN23 UART_RX Currently not used
PIN24 CPP3 IPEAK_OUT Analog comparator input used to detect the bridge peak current control
PIN25 CPP2 Currently not used
PIN26 CPM3 CPP3 analog co mparator input external reference voltage
PIN27 CPP1 Currently not used
PIN28 CPP0 Currently not used
PIN29 VDDA Analog power supply
PIN30 GNDA Analog ground
PIN31 ADCIN7 Currently not used
PIN32 ADCIN6 VTEMP Measures the output voltage of the board temperature sensor
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Firmware UM1694
12/30 DocID025509 Rev 1
Figure 6. SMED4 PFC state machine
PIN33 ADCIN5 VOUT3.3 Measures the output voltage of 3.3 V regulator used to power the micro
PIN34 ADCIN4 VLAMP Measures the voltage across the lamp
PIN35 ADCIN3 PFC_OK Currently not used
PIN36 ADCIN2 PFC_ISENS Currently not used
PIN37 ADCIN1 VBUS Measures the output voltage of the PFC stage.
PIN38 ADCIN0 VIN Measures the main input voltage
Table 4. Used pins (continued)
PIN Function NetName Description
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UM1694 Firmware
30
Figure 7. SMED0 bridge low side drive
Figure 8. SMED1 bridge high side drive
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Firmware UM1694
14/30 DocID025509 Rev 1
Figure 9. Voltage reference for bridge peak current
3.1.3 Module summary
Table 5. Module information
Module
Code size Constant size Data size Page0 size Bit size
Static Overlayable Static Overlayable Static Overlayable Static Overlayable Static Overlayable
Main 1014 73
Stlux_confi
g
1014 73
Stlux_it 510 76 1
Stmr 145
Uart 412 24
ADC 604
Table 6. Executable summary
Total EEPROM storage requirement 0000H (0)
Total DATA storage requirement 02C9H (713)
Total CODE storage requirement 11BCH (4540)
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UM1694 Firmware download into the STLUX MCU
30
4 Firmware download into the STLUX MCU
4.1 Setup
To download the firmware to the STLUX on the board, you need:
Hardware
• an HID evaluation board
• a RAISONANCE RLink
• a RAISONANCE RLink connection adapter for STM8 and ST7
• a PC with Microsoft Windows™
• a 3.3 V power supply
Software
• Ride7 application development software
• RFlasher7 (if you only want to download the compiled FW code)
4.2 Installation
Begin with the connections:
• link the RAISONANCE RLink to the PC with a USB cable (Type A male / Type B male).
• link the 24-pin flat cable of the RAISONANCE RLink to the RLink connection adapter
for STM8 and ST7
• link the two SWIM connectors with a 4-wire SWIM cable for the RAISONANCE RLink
connection adapter for STM8 and ST7 and for the board that you are going to program
• connect the 3.3 V to supply the STLUX
On the PC, open the RFlasher7 software interface for programming the STLUX
microcontroller; it provides an easy-to-use and efficient environment for reading, writing to
and verifying device memory and option bytes.
Figure 10. RLink Figure 11. RLink-ADP-ST7-STM8-V1.2
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Firmware download into the STLUX MCU UM1694
16/30 DocID025509 Rev 1
Follow these steps:
1. configure the RFlasher7 project properties to work with the STLUX385
Figure 12. RFlasher7 configuration - select the processor
2. load the Intel HEX file for download (REV01.HEX)
Figure 13. RFlasher7 configuration - open .HEX file
3. program the STLUX microcontroller
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UM1694 Firmware download into the STLUX MCU
30
Figure 14. RFlasher7 configuration - program the STLUX
4. reset and run
Figure 15. STVP - download FW into the program memory
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STEVAL-ILH007V1 evaluation board operation UM1694
18/30 DocID025509 Rev 1
5 STEVAL-ILH007V1 evaluation board operation
Once the STLUX has been programmed with the right firmware, you can commence
evaluation board operation.
5.1 Setup
To run the evaluation board, you need:
Hardware
• a STEVAL-ILL007V1 evaluation board
• an AC power supply able to provide 230V
• a 150 W sodium or metal halide lamp
5.2 Operation
• connect the lamp to the J3 terminal
• connect the AC source to the J1 terminal
• switch the AC source on and wait a few minutes for the lamp to reach the nominal
power
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DocID025509 Rev 1 19/30
UM1694 STEVAL-ILH007V1 schematic
30
Appendix A STEVAL-ILH007V1 schematic
Figure 16. Auxiliary power supply scheme
D8
SM6T220A
D14
TMMBAT46
R45
8.2k
C20
100pF
L3 4.7uH
R41
47k
D9 STPS2150L4
TRANSF MAGNETICA
1
5
4
3
10
8
7
6
R46
24k
C19
470nF 50V
C14
470uF 25V
+
R98
22
U4
ALTAIR04-900
COMP
7
DRAIN4
16
IREF
5
FB
6
VDD
3
GND
4
SRC1
1
SRC2
2
DRAIN3
15
DRAIN2
14
DRAIN1
13
C16
470nF 50V
C7
470uF 25V
+
R44
2.7
R34
33k
C8
470nF 50V
D11
STTH1L06A
U5
LD29080S33R
VIN
1
GND
2
VOUT
3
C25
1nF
C15
10uF 25V
+
C9
470uF 25V
+
R40
47k
D13 STPS1L30A
C26
4.7nF
R42
2.7
C17
470nF 50V
C53
1nF 500VDC
R36
47k
C18
10uF 25V
+
VOUT3.3VOUT3.3
4.5V
3.3V
+425V
12V
Page 20
STEVAL-ILH007V1 schematic UM1694
20/30 DocID025509 Rev 1
Figure 17. PFC and input section
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UM1694 STEVAL-ILH007V1 schematic
30
Figure 18. Full-bridge scheme
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STEVAL-ILH007V1 schematic UM1694
22/30 DocID025509 Rev 1
Figure 19. Control section scheme
DN1
BAS70-04WFILM
C48 1uF
R76
5.6K
C55
1uF
J5
CON4
1
234
D26
RED
R99 10K
R77
10K
D27
GREEN
C52
100nF
R92
10K
C43
10nF
C42
220pF
R83 0
R97 470
C50
22pF
C47
1uF 10V
C54
22pF
R91
100k
R93
10K
C44
10nF
C49
1uF
U8
STLM20
NC
1
GND
2
VOUT
3
VCC
4
GND2
5
R90 0
C45
100nF
R89 1K
R85 0
L6 Bead 500mA
R86
10K
C46
100nF
R94 1K
J7
DALI
1 2
3 4
5 6
7 8
9 10
11 12
J8
USB to UART
1
4
5
UMICRO1
STLUX385
GPIO1[0]/PWM[0]
1
DIGIN[0]/CCO_clk2DIGIN[1]
3
GPIO1[1]/PWM[1]4GPIO1[2]/PWM[2]
5
DIGIN[2]6DIGIN[3]
7
GPIO1[5]/PWM[5]8SWIM
9
NRST
10
VDDIO
11
GNDIO
12
VOUT
13
GPIO0[4]/DALI_tx14GPIO0[5]/DALI_rx15GPIO1[4]/PWM[4]
16
DIGIN[4]17DIGIN[5]
18
GPIO1[3]/PWM[3]
19
GPIO0[2]/I2C_sda/HSEOscOut
20
GPIO0[3]/I2C_scl/HSEOscIn
21
GPIO0[0]/UART_TX22GPIO0[1]/UART_RX
23
CPP[3]24CPP[2]25CPM[3]26CPP[1]27CPP[0]
28
VDDA
29
GNDA
30
ADCIN[7]31ADCIN[6]32ADCIN[5]33ADCIN[4]34ADCIN[3]35ADCIN[2]36ADCIN[1]37ADCIN[0]
38
C51
100nF
DN2
BAS70-04WFILM
R87
10K
R84 0
R95 0
R75
10K
SW1
RESET
R96 0
PWM0
PWM1
PWM2
PWM3
PWM4
KEY_DALI
SWIM
RESn
UART_TX
UART_RX
GPIO2
GPIO3
DALI_TX
DALI_RX
VIN
VBUS
PFC_ISENS
PFC_OK
DALI_TX
KEY_DALI
DALI_RX
RESn
OP+IPEAK
OP-
IPEAK_OUT
IPEAK_OUT
CP+
CP+_PFC
PFC_ISENS
VOUT3.3
PLM_GPIO_0
UART_TX
UART_RX
VLAMP
PFC_ZCD
BRG_ZCD
PWM5
PWM5
IPEAK_OUT
3.3V
3.3V
3.3V
3.3V
3.3V
3.3V
3.3A
3.3A
3.3V
3.3V
3.3V
GND
GND
GND
U3B
TS272IPT
6
5
7
84
-
+
R6
510k
C12
100nF 50V
R9
47k
R27
10k
R7
510k
R17
47k
C5
100pF
C4
100nF 50V
R19
47k
R20 10k
U3A
TS272IPT
2
3
1
84
-
+
R12
510k
R33
47k
R26
47k
R24
10k
R25
10k
R13
510k
R32
10k
C11
100nF 50V
C6
100pF
R8
10k
D10
TMMBAT46
R14
10k
R16
47k
D12
TMMBAT46
VL1+
VIN
Vac1
Vac2 VL1-
12V
12V
R71
10k
R66 10k
D24
TMMBAT46
R74
47k
R55
10k
R56
47k
C41
100nF 50V
R53
510k
R68
47k
R73
10k
R61
10k
U2B
TS272IPT
6
5
7
84
-
+
R60
510k
R63
47k
R67
10k
C40
100nF 50V
R64
47k
U2A
TS272IPT
2
3
1
84
-
+
D25
TMMBAT46
C38
100pF
R59
510k
R65
10k
R62
47k
C39
100pF
C34
100nF 50V
R54
510k
VLAMP
VL1
VL2 VL-
VL+
12V
12V
J4
PLM
1 2
3 4
5 6
7 8
9 10
11 12
13 14
15 16
17 18
19 20
21 22
23 24
UART_TX
UART_RX
PLM_GPIO_0
3.3V 12V
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DocID025509 Rev 1 23/30
UM1694 Bill of material
30
6 Bill of material
Table 7. Bill of material (BOM)
Item Quantity Reference Value Rated Type Package Manufacturer
13
CX1,CX2,C3,
C33
220 nF,1 0% 520 V
polypropylene
film capacitor
through hole
lead spacing
15 mm
2 1 C1 100 µF,20% 500 Vdc
electrolytic
capacitor
through hole
lead spacing
10 mm
314
C2,C4,C11,C29,
C31,C34,C35,
C36,C40,C41,
C45,C46,C51,
C52
100 nF,1 0% 50 V
X7R ceramic
capacitor
SMD 0603
4 1 C3 220 nF,10% 520 V
polypropylene
film capacitor
through hole
lead spacing
15 mm
512
C5,C6,C10,C13,
C20,C24,C27,
C28,C38,C39,
C42,C56
100 pF,5% 50 Vdc
C0G ceramic
capacitor
SMD 0603
6 3 C7,C9,C14 470 µF,20% 25 V
electrolytic
capacitor
through hole
lead spacing
3.5 mm
74
C8,C16,C17,
C19
470 nF,1 0% 50 V
X7R ceramic
capacitor
SMD 1206
85
C12,C47,C48,
C49,C55
1 µF,10% 25 Vdc
X7R ceramic
capacitor
SMD 0805
9 2 C15,C18 10 µF,20% 50 V
electrolytic
capacitor
through hole
lead spacing
2.5 mm
10 1 C21 100 pF10% 6.3 kV
high voltage
ceramic
capacitor
through hole
Lead spacing
10 mm
11 1 C22 22 µF,20% 25 V
electrolytic
capacitor
through hole
lead spacing
2 mm
12 1 C23 4.7 µF,10% 50 V
X7R ceramic
capacitor
SMD 1206 not mounted
13 1 C19 470 nF,10% 50 V
X7R ceramic
capacitor
SMD 0603
14 1 C25 1 nF,10% 50 V
X7R ceramic
capacitor
SMD 0603
Page 24
Bill of material UM1694
24/30 DocID025509 Rev 1
15 1 C26 4,7 nF,5% 50V
COG ceramic
capacitor
SMD 0603
16 1 C30 2.2 nF,10% 630 Vdc
polypropylene
film capacitor
through hole
lead spacing
5 mm
17 1 C32 220 pF,10% 630 Vdc
polypropylene
film capacitor
through hole
lead spacing
5 mm
18 1 C37 680 nF,10% 305 Vac
polypropylene
film capacitor
through hole
lead spacing
15 mm
19 2 C43,C44 10 nF,10% 50 Vdc
X7R ceramic
capacitor
SMD 0603
20 2 C50,C54 22 pF,10% 50 V
C0G ceramic
capacitor
SMD 0603
21 1 C53 1 nF,20% 250 Vac Y1 capacitor
through hole
lead spacing
9.5 mm
22 1 C57 220 nF,10% 520 V
polypropylene
film capacitor
through hole
lead spacing
15 mm
23 5
D1,D3,D4,D5,
D6
100 0V 3 A 1000 V/ 3 A
standard
rectifier diode
1000 V 3 A
SMD SMB
24 2 DN1,DN2 70 V, 70 mA 70 V,70 mA
small signal
Schottky diode
SOT23 ST
25 1 D2 STTH2L06 2 A/600 V
ultrafast high
voltage
rectifier
through hole
DO41
ST
26 8
D7,D10,
D12,D14,D15,
D18,D24,D25
TMMBAT46 100 V/150 mA
Small signal
Schottky diode
SMD
minimelf
ST
27 1 D8 SM6T220A 220 V/600 W TRANSIL SMD SMB ST
28 1 D9 STPS2150 150 V/2 A
power
Schottky diode
SMD SMA ST
29 3
D11,D19,D23,
D28
STTH1L06A 1 A/600 V
ultrafast high
voltage
rectifier
SMD SMA ST
30 5
D13,D17,D20,
D21,D22
STPS1L30A 30 V/1 A
power
Schottky diode
SMD SMA ST
31 1 D16 LIC01 255 V
light ignition
circuit
SMD Dpak ST
Table 7. Bill of material (BOM) (continued)
Item Quantity Reference Value Rated Type Package Manufacturer
Page 25
DocID025509 Rev 1 25/30
UM1694 Bill of material
30
32 1 D26 red LED 2 mA
high efficiency
Red diffused
LED 2 mA
3mm
through hole
3 mm
33 1 D27 green LED 2 mA
high efficiency
green diffused
LED 2 mA
3mm
through hole
3 mm
34 1 F1 3.15 A T 250Vac/3.15A fuse
through hole
5 mm
35 1 J1 VIN not mounted through hole
36 1 J2 VIN PLM
low profile
female strip
line connector
through hole
37 1 J3 VOUT not mounted through hole
38 1 J4 PLM
low profile 24
way (2 x 12)
female
stripline
connector
through hole
39 1 J5 CON4
low profile
female strip
line connector
through hole
40 1 J7 DALI
12 pin male
double strip
line connector
41 1 J8
USB TO
UART
jack stereo
connector
SMD
42 1 L1 600 µH 2.8A PFC Inductor through hole
MAGNETICA
1913.0004
43 2 L2,L7 2x39 mH 1.2 A
power line
choke
through hole
Table 7. Bill of material (BOM) (continued)
Item Quantity Reference Value Rated Type Package Manufacturer
Page 26
Bill of material UM1694
26/30 DocID025509 Rev 1
44 1 L3 4.7 µH,20% 1,9A power inductor
SMD
4X4.5X3.2
45 1 L4 2.2 mH,10% through hole
MAGNETICA
2198.0008
46 1 L5 520 µH 1.8A
bridge
Inductor
through hole
MAGNETICA
1975.0001
47 1 L6 4.7 µH,30% 740 mA ferrite filter SMD 3x3x1,2
48 1 Q1 STF13NM60N 600V
Power
MOSFET
TO220FP ST
49 2 Q3,Q4
STF13NM60N
D
600V
Power
MOSFET
TO220FP ST
50 2 Q2,Q5 STF26NM60N 600V/10A
power
MOSFET
TO220FP ST
51 1 RV1 S14K275 275 Vac Varistor through hole
52 3 R1,R2,R5 1 M,1% 1/4W
metal film
resistor
SMD 1206
53 16
R3,R9,R16,R17,
R19,R26,R33,
R36,R37,R40,
R56,R62,R63,
R64,R68,R74
47 k,1% 1/10W
metal film
resistor
SMD 0603
54 19
R4,R8,R10,R14,
R18,R20,R24,
R25,R32,R55,
R61,R65,R66,
R67,R73,R75,
R92,R93, R99
10 k,1% 1/10W
metal film
resistor
SMD 0603
55 4
R6,R7,R12,R13,
R53,R54,R59,
R60
510 k,1% 1/4W
metal film
resistor
SMD 1206
56 3 R11,R15,R98 22,1% 1/4W
metal film
resistor
SMD 1206
57 5
R21,R39,R43,
R57,R58
220,1% 1/4W
metal film
resistor
SMD 1206
58 2 R22,R45 8.2 k,1% 1/10W
metal film
resistor
SMD 0603
59 2 R27,R71 5.6 k,1% 1/10W
metal film
resistor
SMD 0603
60 3 R28,R29,R30 1,1% 1/4W
metal film
resistor
SMD MELF
0204
61 1 R34 33 k,1% 1/4W
metal film
resistor
SMD 1206
Table 7. Bill of material (BOM) (continued)
Item Quantity Reference Value Rated Type Package Manufacturer
Page 27
DocID025509 Rev 1 27/30
UM1694 Bill of material
30
62 2 R38,R52 100,1% 1/4W
metal film
resistor
SMD 1206
63 1 R41 33k,1% 1/10W
metal film
resistor
SMD 0603
64 2 R42,R44 2.7,1% 1/4W
metal film
resistor
SMD 1206
65 2 R46,R47 24 k,1% 1/10W
metal film
resistor
SMD 0603
66 7
R48,R83,R84,
R85,R90,R95,
R96
01/4W
metal film
resistor
SMD 1206
67 1 R49 15 k ,5% 5W
ceramic
resistor
through hole
68 1 R51 240 k,1% 1/10W
metal film
resistor
SMD 0603
69 3 R69,R70,R72 1,1% 3W
metal film
resistor
through hole
70 2 R89,R94 1 k,1% 1/10W
metal film
resistor
SMD 0603
71 2 R91,R102 100 k,1% 1/10W
metal film
resistor
SMD 0603
72 1 R97 470,1% 1/10W
metal film
resistor
SMD 0603
73 2 R100,R101 0 1/10W
metal film
resistor
SMD 0603 not mounted
74 2 R103,R104 0 1/10W
metal film
resistor
SMD 0603 not mounted
75 2 R105,R106 0 1/10W
metal film
resistor
SMD 0604
76 1 SW1 RESET
Tactile
Switches
through hole
77 1 T1 Magnetica Igniter through hole
MAGNETICA
1907.0010
78 1 UMICRO1 STLUX385A
SMD
TSSOP38
ST
79 1 U1 TD220
gate driver
with VREG
and two-point
regulator
SMD SO8 ST
80 1 U2,U3 TS272
dual operation
amplifiers
SMD
TSSOP8
ST
Table 7. Bill of material (BOM) (continued)
Item Quantity Reference Value Rated Type Package Manufacturer
Page 28
Bill of material UM1694
28/30 DocID025509 Rev 1
81 1 U4 ALTAIR04-900
off-line all-
primary-
sensing
switching
regulator
SMD SO16N ST
82 1 U5
LD29080S33
R
low drop
voltage
regulators
SMD
SOT223
ST
83 1 U6,U7 L6390
high-voltage
high/low-side
driver
SO16 ST
84 1 U8 STLM20
analog
temperature
sensor
SOT323-5L ST
85 1 20°K/W heat sink
through hole
13 x 12.7 x
19.5mm
86 1 3.32 °K/W heat sink
100 x 27 x 50
mm
Table 7. Bill of material (BOM) (continued)
Item Quantity Reference Value Rated Type Package Manufacturer
Page 29
DocID025509 Rev 1 29/30
UM1694 Revision history
30
7 Revision history
Table 8. Document revision history
Date Revision Changes
12-Jun-2015 1 Initial release.
Page 30
UM1694
30/30 DocID025509 Rev 1
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