ST ST7LIT15BY0, ST7260E2 User Manual

Page 1
UM0497
User manual
USB Li-Ion battery charger evaluation board
Introduction
This document explains the functioning of the USB-based single cell Li-Ion ba tte ry charger evaluation board which consists of a ST7260E2-based low-speed USB controller and a battery charger based on the ST7LIT15BY0.
A provision is provided on e v alua tion board such th at any ex ternal low-speed USB controller can control the operation of the charger, hence this system can be used with any low-speed USB controller.
The charger used in the board utili zes a modifi ed f orm of non-inv erting buc k-boost con v erter to support the charging voltage requirement for single cell Li-Ion battery. This converter is explained in more detail in AN2390.
This evaluation board represents a complete USB-based portable battery charging system for a single cell Li-Ion battery, such as th ose used in MP3 players.
There are separate ICP connectors provided on the board to reprogram the USB controller and charger controller.
February 2008 Rev 1 1/21
www.st.com
Page 2
Contents UM0497
Contents
1 Getting started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 Package contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Hardware description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2.1 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2.2 Current limiter (ST890B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2.3 Precision supply for the charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2.4 Preferential power selector circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2.5 Supply generation circuit for the USB controller . . . . . . . . . . . . . . . . . . . 6
1.2.6 Supply shutdown control circuit for the USB controller . . . . . . . . . . . . . . 6
1.2.7 Jumpers and connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2.8 DC-DC converter circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2 Running the evaluation board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1 Connecting to the PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2 Connecting the Li-Ion battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.3 Battery charging status monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.4 Controlling/changing the charging parameters . . . . . . . . . . . . . . . . . . . . . 11
3 Using the external USB controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4 Using the charger in standalone mode . . . . . . . . . . . . . . . . . . . . . . . . . 14
5 Warning/limitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6 Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Appendix A Schematic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6.1 USB battery charger BOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7 Revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
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UM0497 List of figures
List of figures
Figure 1. USB Li-Ion evaluation board (STEVAL-ISB003V1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Figure 2. Reference voltage generation for the charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Figure 3. Power selector circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Figure 4. Supply generation circuit for the USB controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Figure 5. Connector J2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Figure 6. Clock selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Figure 7. DC-DC converter circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Figure 8. Enumeration result . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Figure 9. USB Li-Ion evaluation board HID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Figure 10. Li-Ion battery 3-pin connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Figure 11. Schematic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
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Getting started UM0497

1 Getting started

1.1 Package contents

The USB Li-Ion battery charger evaluation board includes the following items:
Hardware content:
One evaluation board
Documentation:
–User manual

1.2 Hardware description

Figure 1 below shows the snapshot of the evaluation board.

Figure 1. USB Li-Ion evaluation board (STEVAL-ISB003V1)

1.2.1 Power supply

The evaluation board is powered by a USB bus directly. As only 100 mA current is available by defaul t from the USB bus, the charger is inititally kept in shutdown mode. After proper enumeration is done by the USB contro ller to increase the supply current limit to 500 mA, the charger switches to ON to start charging the battery.

1.2.2 Current limiter (ST890B)

To pro vide additional inf ormation about the USB supply current, a current limiter (ST890B) is kept in series of the USB supply. Th ere is a STATUS LED (D3) connected with the FAULT pin of this current limiter.
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UM0497 Getting started
This LED glows HIGH whenever the supply current increases from 500 mA. In the evaluation board, the current limiter is used only to show the status of whether the current limit is crossed or not, but it is not used to cut off the power supply.

1.2.3 Precision supply for the charger

Figure 2 shows circuit for the precision supply for the charger system. Here TL1431AI,
which provides 0.25% accurate reference voltage, is used to generate a precise voltage supply for the charger system.
Figure 2. Reference voltage generation for the charger
With the help of this precision supply, we can easily achieve the 1% accuracy targ et which is mandatory for Li-Ion charger systems.

1.2.4 Preferential power selector circuit

Figure 3 shows a preferential power selector circuit which is use d to select the source pow er
supply for the USB controller.
Figure 3. Power selector circuit
This selector circuit works as follows. Whenever the USB supply (VBUS) is available, it is used as the source supply. Battery power is only used when the USB supply is not availab le .
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Getting started UM0497

1.2.5 Supply generation circuit for the USB controller

Figure 4 shows L6920-based supply generation circuit for the USB controller . USB_SUPPLY
is the output voltage and VREG (out put voltage of the power selector circuit as in
Section 1.2.4) is the input voltage of this circuit. The output voltage USB_SUPPLY is
programmable. In the evaluation board it is set at 4.5 voltage and depends on the ratio R4/R9. Please refer to the L6920 datasheet for more details.
Figure 4. Supply generation circuit for the USB controller
LED (D4) is used to show the status of the input supply availability which glows whenever the input supply falls below a certain threshold (determined by the voltage at LBI).

1.2.6 Supply shutdown control circuit for the USB controller

The STM1061 as shown in Figure 4 is used to control the shutdown operation of the L6920. It puts the L6920 in shutdown mode whenever the input supply voltage falls below 2.5 V.

1.2.7 Jumpers and connectors

The following important jumpers control the operation of the evaluation board and are explained according to their applications:
J2, JP1, JP3, JP12, JP13, JP14 and JP16 are used to select between the USB controller available on the evaluation board and the external USB controller.
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UM0497 Getting started
The role of each individual jumpers is as follows:
JP1: to connect USB_SUPPLY to the V
JP3: to connect USBVCC to USBDM through a 1.5 k resistor.
JP12: to monitor the availability of the VBUS signal.
JP15: to connect to the SHDN_CHG pin of the charger. This is used to put the charger
pin of the USB controller
DD
in shutdown mode until proper enumeration is done.
JP13, JP14: These are used to connect to the status pin
JP16: to connect the USB supply pin to the demonstration board supply pin. Pin 1 of
this jumper is the USB supply pin (USB_V
) and pin 2 is the demonstration supply pin
DD
(VBUS). For the sta ndalone charger, please connect the external supply to pin 2 of JP16.
J2: As shown in Figure 5, this is a 7-pin connector and can be used to connect to the
external USB controller.
Figure 5. Connector J2
Warning: You can connect to only one USB controller at a time. If you
want to use an external USB controller, you must open all the jumpers (JP1, JP3, JP12, JP13, JP14 and JP15) required by the USB controller.
J5 and J7: These are 3-pin connectors and are used to select betw een the ICC clock and resonator clock. J5 is used f or sele cting the clo c k source f or the USB controlle r (ST7260E2) available in the evaluation board and J7 is used to select the cloc k source of the charger IC (ST7LIT15BY0). As shown in Figure 6, if we short pin 1 and 2 then the external resonator is used as the clock source and if we short pin 2 and pin 3, ICC clock is used as the clock source. In general we short pin 1 and pin 2.
Figure 6. Clock selector
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Getting started UM0497

1.2.8 DC-DC converter circuit

Figure 7 shows the circuit diagram of the DC-DC converter circuit which is controlled by the
two PWM signals coming from the charger controller ST7LIT15BY0.
Figure 7. DC-DC converter circuit
This DC-DC converter provides po w er to the single ce ll Li-Ion ( 3-pin batt ery pack) based on the battery voltage, current and temperature measurements. Please refer to AN2390 for more details regarding this DC-DC converter circuit.
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UM0497 Running the evaluation board

2 Running the evaluation board

After ensuring that all the jumpers are connected correctly as explained in the previous section, the ev aluation board is ready to be used.

2.1 Connecting to the PC

As soon as you connect the USB connector to the evaluation board, you should find the evaluation board enumerated as an HID device as shown Figure 8.

Figure 8. Enumeration result

And if you check the properties of all these HID de vices , y ou should find th e property of one HID device as shown in Figure 9.
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Running the evaluation board UM0497

Figure 9. USB Li-Ion evaluation board HID

This ensures that the evaluation board is connected properly to the USB and now ready to be used. Now we can proceed to the next steps.

2.2 Connecting the Li-Ion battery

The eval uation board is not provided with any specific slot in order to avoid making it package specific. Instead a 3-pin connector i s pro vided on the evaluatio n board as sho wn in
Figure 10.

Figure 10. Li-Ion battery 3-pin connector

You can either solder a particular slot to this connector and then connect the battery in that slot, or if you are directly connecting the battery to the connector, please ensure that the battery is properly connected as improper connection may affect the accuracy of the analog measurement, thus affecting the overall accuracy of the charging.
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UM0497 Running the evaluation board

2.3 Battery charging status monitoring

There are two LEDS available (D8 and D9) on the evaluation board. Table 1 explains the behavior of these status LEDs according to the charging status.

Table 1. Charging LED status

SL NO Charging status Red LED (D8) Green LED (D9)
1 Battery not present / Idle OFF OFF 2 Charging ongoing ON OFF 3 Charging done OFF ON 4 Error in charging ON ON
Note: An error condition occurs for following reasons:
Temperature (heat or cold condition) Short-circuit Bad battery when the impedance of the battery becomes very low.
Note: For the condition due to a bad battery, if impedance of the battery becomes very high, then
current does not flow through the batte ry. In this case charging is stopped and the status LED shows that charging is done.

2.4 Controlling/changing the charging parameters

The variables inTable 2 are used to control different charging parameters.

Table 2. Controlling/ changing the charging parameters

File name: Bc.h
Sl No
Parameter
name
Function Formulae Comments
To define constant voltage
1LION_VF_H
threshold to fix the constant
voltage level.
2 LION_VFAST
V oltage to s witch from pre-charge
level
3 LION_VFAIL Not used 4 LION_VF_L Not used
5LION_VSC
6 LION_VSAT
Used along with LION_TFAIL to
define bad battery condition
V oltage to s witch from pre-charge
level
threshold
⎛⎞
----------------------------
X
⎝⎠
23.6}{
threshold
⎛⎞
----------------------------
X
⎝⎠
23.6}{
threshold
⎛⎞
----------------------------
X
⎝⎠
23.6}{
threshold
⎛⎞
----------------------------
X
⎝⎠
23.6}{
1024=
]
)
1024=
]
)
1024=
]
)
]
)
X = 213 for 1.5V threshold.
1024=
For example:
X = 597 for 4.2 V
threshold.
For example:
X = 469 for 3.3V pre-
charge threshold.
For example:
For example:
X = 469 for 3.3V pre-
charge threshold.
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Running the evaluation board UM0497
Table 2. Controlling/ changing the charging parameters (continued)
File name: Bc.h
7 LION_ICONST
8 LION_ITRI_1
Current level during constant
current charging
Constant current level during pre-
charging phase
9 LION_ITRI_2 Not used
10 LION_IFAIL Short-circuit current threshold
11 LION_ISA T Current threshold to end charging
LION_VHEAT_
12
LION_VHEAT_
13
UP
DOWN
Heat indicator threshold
Cold indicator threshold
CurrentThre
Y
=
-----------------------------------
2.5
CurrentThre
Y
=
-----------------------------------
2.5
CurrentThre
Y
=
-----------------------------------
2.5
CurrentThre
Y
=
-----------------------------------
2.5
R1
-----------------------------------
Z
=
10kR1+()}
R1
-----------------------------------
Z
=
10kR1+()}
-
-
-
-
.
256
.
256
For example:
Y = 120 for 300 mA
charging current.
For example:
Y = 20 for 50 mA pre-
charging current.
For example:
Y = 140 for 350 mA short
circuit current.
For example:
Y = 18 for 45 mA short
circuit current.
For example:
Z = 80 for 45 Celsius
degree temperature (Here
R1 is in kΩ).
For example:
Z = 195 for 0 Celsius
degree temperature (Here
R1 is in kΩ).
14 LION_TFAIL Used with LION_VSC
15 LION_TEXP Expiration in minutes
(expected time expiration
value in minutes)
W =
For example:
2
W = 150 for a 5-hour time
expiration.
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UM0497 Using the external USB controller

3 Using the external USB controller

Before using the external USB controller, you must remove all jumpers (JP1, JP3, JP12, JP13, JP14 and JP15). After that you need to do the connections as mentioned in
Section 1.2.7. To use the external USB controller in order to control the charging operation,
you must do the following steps:
1. First disable the SHDN_CHG pin by making it low to switch off the charger.
2. Do the proper enumeration of the USB cell to increase the current limit up to 500 mA.
3. During battery charging, as the USB controller is also being powered by a USB, the power consumption of the system should be kept at less than 150 mA, otherwise we may not achieve the targeted 250 mA charging current.
4. After completing steps 1, 2 and 3, enable the SHDN_CHG pin to high to enable charging operation.
5. Connect the batter y.
6. Start monitoring the status of the battery charging by monitoring the status pin ST1 and ST2. Using these status pins, y ou can contro l the activity of the external USB controller to minimize the current consumption while the battery is being charged.
7. Disable the SHDN_CHG pin again by making it low to reduce any consumption by the charger.
8. Follow steps 1 to 7 to charge another batter y.
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Using the charger in standalone mode UM0497

4 Using the charger in standalone mode

You can use the charger available in this evaluation board in standalone mode as well. In standalone, it provides an option of developing a low-cost battery charger which is capable of charging a single cell Li-ion battery from a 5 V power supply.
To use this evaluation board in standalone mode, do the following steps:
1. Select the external power supply (5 V, 1 A) by connecting the positive pin of this supply to pin 2 of jumper JP16 (see Section 1.2.7) and the negative pin to ground (see
Figure 11: Schematic).
2. Remove jumpers JP1, JP3, JP12, JP13, JP14 and JP15 to isolate the USB controller.
3. Connect the SHDN_CHG pin (pin 2 of JP15) to VBUS (pin 2 of JP16) to enable the charger operation (see Figure 11: Schematic).
The charger is now enabled and ready to be used in standalone mode. If you connect the batte ry as mentioned in Section 2.2, then its presence is detected within a
few seconds and the charging operation starts. Again as mentioned in Section 2.3, LED8 and LED9 are used to show the charging status.
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UM0497 Warning/limitation

5 Warning/limitation

The limitations/warnings in using this evaluation board are as follows:
1. The charging current is limited to 300 mA value using the USB supply. You can use an external supply for increasing the charging current by using it in standalone mode as mentioned in Section 4.
2. There is no protection for reverse battery polarity connection, but it can be provided according to customer requirements.

6 Reference

1. AN2390: A Flexible Universal Battery Charger.
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Schematic UM0497

Appendix A Schematic

Figure 11. Schematic

VREG
C1
47uF/16VC147uF/16V
1
C2
R5
200kR5200k
500mA
R40R4
0
OPTIONAL
8
L1
OUT
10uHL110uH
U2
L6920DU2L6920D
LX
7
1 2
LBI
R3
18kR318k
2
2
VREG USB_SUPPLY
D1
1N5817D11N5817
M1
STT3PF30LM1STT3PF30L
3
pwr select
BATTOUT
1
TP1TP1
VBUS
8
FAULT
R2
100kR2100k
U1
IN1IN2ON3GND
4
JP16JP16
1 2
C3
4.7uF/25VC34.7uF/25V
USB VDD
USB-B
5
56
R371MR37
1M
J2
USB_SUPPLY
47uF/16VC247uF/16V
3
5
1
FB
LBO
REF
4
6
2
C5
R6
7
R8
100kR8100k
R7
USBDP
USBDM
1
C24
C24
1234567
ST2
USBDM
USBDP
2STR2215Q22STR2215
R10
10k
R10
10k
R90R9
0
SHDN
R13
R13
GND
1
100nFC5100nF
16kR616k
R111kR11
1k
VBUS
C23
200uF
C23
200uF
2
C7
100nFC7100nF
13
5
SET
OUT6OUT
4
C6
1uF/16VC61uF/16V
2STR2215Q12STR2215
10kR710k
C4
100nFC4100nF
432
100nF
100nF
D D
SHDN_CHG
ST1
Q2
OPTIONAL
10k
10k
2
1
OUT
D2
1
2
R43
R43
ST890BDRU1ST890BDR
Q1
J1
CON4J1CON4
8
VBUS_MON
R151kR15
1k
C8
100nFC8100nF
2
3
VSS
VCC
U3
1N5817D21N5817
POT
POT
R141kR14
1k
CON8J2CON8
STM1061N25WX6FU3STM1061N25WX6F
VDD_LITE
VBUS
R28
10k
R28
10k
VBUS
USBDM
20
PA0/MCO
V_AIN1
2
R2482R24
ICC_DATA
19
1
I_AIN3
R25
R25
C13
C13
82
SW1_PWM
PA1(25mA)/SDA/ICCDATA
ICC_CLK
17
18
PA3/EXTCLK
PA2(25mA)/SCL/ICCCLK
RESET_ST7260
C14
100nF
C14
100nF
2
R26
R26
0.5/1W(1%)
0.5/1W(1%)
T_AIN2
2
5k(0.5%)
5k(0.5%)
100nF
100nF
1
Q5
2STR1215Q52STR1215
R27 1KR27 1K
SW2_PWM
VBUS_MON
JP12JP12
1 2
16
JP13JP13
VPP_7260
C15
100nF
C15
100nF
1
Q6
2STR1215Q62STR1215
14
PA5/ICAP2/IT215PA4/ICAP1/IT1
1 2
1 2
R404k7 R404k7
ST2
ST1
R2956R29
56
FOR 1A TRACK
JP15JP15
PA7/OCMP2/IT4
SHDN_CHG
1 2
13
PB0(10mA)
12
USB_SUPPLY
JP14JP14
4k7
4k7
VDD_LITE
R39
R39
DC TO DC
B B
JP3JP3
1 2
USBDP
USBDM
1k5
1k5
R21
D4
LEDD4LED
1
VREG
C9
2
D5
TL1431AIZD5TL1431AIZ
50
R1650R16
R17
4k4(0.1%)
R17
4k4(0.1%)
D3
LEDD3LED
R18
R18
VBUS
R21
12 11
10 9 8 7 6 5 4 3 2 1
J4
CON12J4CON12
22
23
21
24
C10
100nF
C10
100nF
ST72F60E2M1
ST72F60E2M1
C11
100nF
C11
100nF
1 2
12
11
10 9 8 7 6 5 4 3 2 1
J3
CON12J3CON12
USB_SUPPLY
100nFC9100nF
1
R19
10k(0.1%)
R19
10k(0.1%)
D6
Q3
2STR2215Q32STR2215
330
330
R20
100
R20
100
Vssa
USBDP
USBDM
USBVcc
U4
U4
VDD1OSCOUT2OSCIN3VSS4TDO/PC15RDI/PC06RESET7IT7/PB6(10mA)8Vpp/TEST9PB3/(10mA)10PB2/10(mA)11USBOE/PB1(10mA)
OSC_IN
OSCOUT
JP1JP1
1 2
3 PIN BATTERY
FOOTPRINT
BT1
BATTERY
BT1
BATTERY
12
3
BATTOUT
R22
5k(0.5%)
R22
5k(0.5%)
C12
C12
470uF/16V
470uF/16V
1N5819D61N5819
L2
33uHL233uH
VBUS
D7
1N5819D71N5819
R23
470
R23
470
Q4
2STR1215Q42STR1215
C C
R33
10k
R33
10k
VPP_7260
VPP_7260
ICC_DATA
ICC_CLK
RESET_ST7260
J6
J5
ST7FLIT15BY0M6U5ST7FLIT15BY0M6
U5
VDD_LITE
CON10AJ6CON10A
1 2
3 4
5 6
7 8
9 10
USB_SUPPLY
3 2 1
CON3J5CON3
Y2
OSCOUT
12MHZY212MHZ
OSC_EXT
C20
C20
C16
33pF
C16
33pF
12
RESET
RESET
10nF
10nF
SW1
SW1
C19
C19
1 2
4k7
4k7
R30
R30
RESET_ST7260
R41
100k
R41
100k
SW1_PWM
OSC1_LITE
OSC2_LITE
16
14
13
15
OSC2/PC1
PA0(HS)/LTIC
OSC1/CLKIN/PC0
PA2(HS)ATPWM0
VSS1VDD2RESET3COMPIN+SS/AIN0/PB04SCK/AIN1/PB15MISO/AIN2/PB26MOSI/AIN3/PB37COMPIN-/CLKIN/AIN4/PB4
ST1
RESET_LITE1BX
1 2
C17
100nF
C17
100nF
Y1
OSC2_LITE
16MHZY116MHZ
OSCEXT_LITE
C18
33pF
C18
33pF
C21
C21
OSC_EXT OSC_IN
33pF
33pF
SHDN_CHG
Q9
2STR1215Q92STR1215
SW2_PWM
12
PA4(HS)/ATPWM2
V_AIN1
VDD_LITE
33pF
33pF
J12
CON1
J12
CON1
1
J11
CON1
J11
CON1
1
J10
CON1
J10
CON1
1
J9
CON1J9CON1
1
ICCDATA_LITE
ICCCLK_LITE
RESET_LITE1BX
J8
1 2
3 4
5 6
7 8
9 10
R31
100k
R31
100k
VDD_LITE
3 2 1
J7
CON3J7CON3
ICCDATA_LITE
ICCCLK_LITE
9
10
11
PA7(HS)COMPOUT
PA6/MCO/ICCCLK/BREAK
PA5(HS)/ATPWM3/ICCDATA
8
VDD_LITE
ST2
T_AIN2
I_AIN3
R42
10k
R42
10k
R38
R38
R36
10k
R36
10k
Q7
R321k R321k
2STR1215Q72STR1215
R341kR341k
D8LED D8LED
D9
LEDD9LED
VBUS
A A
of
11Monday, January 07, 2008
11Monday, January 07, 2008
11Monday, January 07, 2008
1
IMS SYATEM LAB
USB BATTERY CHARGER
USB BATTERY CHARGER
USB BATTERY CHARGER
USB BATTERY CHARGER _V1 1
USB BATTERY CHARGER _V1 1
USB BATTERY CHARGER _V1 1
Title
Size Document Number Rev
Date: Sheet
Title
Size Document Number Rev
Date: Sheet of
Title
Size Document Number Rev
Date: Sheet of
2
CON10AJ8CON10A
3
OSC1_LITE
OSCEXT_LITE
SW2
SW2
4
RESET
RESET
12
10nF
10nF
R35
4k7
R35
4k7
C22
C22
1 2
RESET_LITE1BX
10k
10k
Q8
5
2STR1215Q82STR1215
16/21
Page 17
UM0497 Schematic

6.1 USB battery charger BOM

Table 3. Bill of materials

Index Qty Reference
Value/generic part
number
Package Manufact.
Manufacturer’s
ordering code/
orderable part
number
Suppl.
Supplier‘s
ordering
code
1 2 C1,C2 47 µF/16 V
2 1 C3 4.7 µF/25 V
Electrolytic
cylindrical
Electrolytic
cylindrical
Any
Any
C4,C5,C7,
C8,C9,C1
312
0,C11,C1 3,C14,C1
100 nF 805 Any
5,C17,C2
4
4 1 C6 1 µF/16 V
5 1 C12 470 µF/16 V
64
C16,C18,
C20,C21
33 pF 805 Any
Electrolytic
cylindrical
Electrolytic
cylindrical
Any
7 2 C19,C22 10 nF 805 Any
8 1 C23 200 µF
Electrolytic
cylindrical
Any
9 2 D1,D2 1N5817 DO41 ST 1N5817
10 4
D3,D4,D8,
D9
LED Axial LED Any
11 1 D5 TL1431AIZ TO-92 ST TL1431AIZ 12 2 D6,D7 1N5819 DO41 ST 1N5819
JP1,JP3,
JP12,
13 7
JP13, JP14,
Jumper SIP-2 Any
JP15,
JP16 14 1 J1 CON4 SIP-4 Any 15 1 J2 CON8 SIP-8 Any 16 2 J3,J4 CON12 SIP-12 Any 17 2 J5,J7 CON3 SIP-3 Any
18 2 J6,J8 CON10A
19 4
J9,J10,
J11, J12
CON1
Box
header
Mounting
holes
Any
Any
17/21
Page 18
Schematic UM0497
Table 3. Bill of materials (continued)
Index Qty Reference
Value/generic part
number
Package Manufact.
Manufacturer’s
ordering code/
orderable part
number
Suppl.
Supplier‘s
ordering
code
20 1 L1 10 µH
21 1 L2 33 µH
Axial
inductor
Axial
inductor
Any
Any
22 1 M1 STT3PF30L SOT23-6L ST STT3PF30L 23 3 Q1,Q2,Q3 2STR2215 SOT-23 ST 2STR2215
Q4,Q5,Q6
24 6
,Q7,Q8,
2STR1215 SOT-24 ST 2STR1215
Q9
25 4
R2,R8,
R31,R41
100 k 805 Any
26 1 R3 18 k 805 Any 27 2 R4,R9 0 (optional) 805 Any 28 1 R5 200 k 805 Any 29 1 R6 16 k 805 Any
R7,R10,
30 8
R13,R28, R33,R36,
10 k 805 Any
R38,R42
R11,R14,
31 6
R15,R27,
1 k 805 Any
R32,R34
32 1 R16 50 805 Any
33 1 R17 4k4(0.1%) 805
RS
Components
215-3112
34 1 R18 330 805 Any
35 1 R19 10 kΩ (0.1%) 805
RS
Components
215-3493
36 1 R20 100 805 Any 37 1 R21 1k5 805 Any
38 2 R22,R25 5 kΩ (0.5%) 805
RS
Components
215-3162
39 1 R23 470 805 Any 40 1 R24 82 805 Any 41 1 R26 0.5/1 W(1%) RES Axial Vishay CPF1R500000FL 42 1 R29 56 805 Any
43 4
R30,R35,
R39,R40
4k7 805 Any
18/21
Page 19
UM0497 Schematic
Table 3. Bill of materials (continued)
Index Qty Reference
Value/generic part
number
Package Manufact.
44 1 R37 1M 805 Any
Manufacturer’s
ordering code/
orderable part
number
Suppl.
Supplier‘s
ordering
code
45 1 R43 POT
46 2 SW1,SW2 Reset
47 1 TP1 Test point
Top notch
3296 Push
button Single
berg pin
Any
Any
Any
48 1 U1 ST890BDR SO-8 ST ST890BDR 49 1 U2 L6920D TSSOP8 ST L6920D 50 1 U3 STM1061N25WX6F SOT23-3 ST STM1061N25WX6F 51 1 U4 ST72F60E2M1 SO24 ST ST72F60E2M1 52 1 U5 ST7FLIT15BY0M6 SO16 ST ST7FLIT15BY0M6
53 1 Y1 16 MHz
54 1 Y2 12 MHz
Crystal
oscillator
Crystal
oscillator
Any
Any
19/21
Page 20
Revision history UM0497

7 Revision history

Table 4. Document revision history

Date Revision Changes
07-Feb-2008 1 Initial release
20/21
Page 21
UM0497
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