embedded turnkey firmware featuring:
– B-FSK modulation up to 9.6 kbps
– B-PSK, Q-PSK, 8-PSK modulations up to
28.8 kbps
– Dual channel operation mode
– Convolutional error correction coding
– Signal-to-noise ratio estimation
– B-PSK with PNA mode against impulsive
noise
■ Protocol engine embedding turnkey
communication protocol
–Framing service
– Error detection
– Sniffer functionality
■ Host controller UART interface up to 57.6 kbps
■ AES-128 based authentication and
confidentiality services
■ Fully integrated analog front end:
– ADC and DAC
– Digital transmission level control
– PGA with automatic gain control
– High sensitivity receiver
■ Fully integrated single-ended power amplifier
for line driving
– Up to 1 A RMS, 14 V p-p output
– Configurable active filtering topology
– Very high linearity
– Embedded temperature sensor
– Current control feature
■ 8 to 18 V power amplifier supply
■ 3.3 V or 5 V digital I/O supply
■ Zero crossing detection
ST7580
system-on-chip
■ Suitable for EN50065, FCC part 15 and ARIB
compliant applications
■ Communication carrier frequency
programmable up to 250 kHz
■ VFQFPN48 7x7x1.0 48L exposed pad
package
■ -40 °C to +85 °C temperature range
Applications
■ Smart metering applications
■ Street lighting control
■ Command and control networking
Description
The ST7580 is a flexible power line networking
system-on-chip combining a high performing PHY
processor core and a protocol controller with a
fully integrated analog front end (AFE) and line
driver for a scalable future-proof, cost effective,
single chip, narrow-band power line
communication solution.
Made using multi-power technology with state-of-the-art VLSI CMOS lithography, the
ST7580 is based on dual digital core architecture (a PHY processor engine and a protocol
controller core) to guarantee outstanding communication performance with a high level of
flexibility for either open standards or customized implementations.
A HW 128-bit AES encryption block with customizable key management is available on chip
when secure communication is requested.
The on-chip analog front end featuring analog to digital and digital to analog conversion,
automatic gain control, plus the integrated power amplifier delivering up to 1 A RMS output
current makes the ST7580 a unique system-on-chip for power line communication.
Line coupling network design is also simplified, leading to a very low cost BOM.
Robust and performing operations are guaranteed while keeping power consumption and
signal distortion levels very low; this makes the ST7580 an ideal platform for the most
stringent application requirements and regulatory standards compliance.
Figure 1.Block diagram
4/33Doc ID 022644 Rev 1
ST7580Pin connection
AM02503v1
1
2
3
4
5
6
7
8
9
10
11
12
36
35
34
33
32
31
30
29
28
27
26
25
48 47 46 45 44 43 42 41 40 39 38 37
13 14 15 16 17 18 19 20 21 22 23 24
TXD
VDDIO
TRSTN
TMS
TCK
TDO
TDI
RESETN
VDD
XIN
CL_SEL
VSSA
VDDIO
GND
NC
RESERVED0
NC
NC
VDDIO
VDD_REG_1V8
PA_OUT
VSS
RESERVED5
RESERVED4
VDD
GND
RESERVED3
RESERVED2
RESERVED1
PL_TX_ON
BR0
BR1
T_REQ
PL_RX_ON
XOUT
GND
VSSA
VDD_PLL
VCCA
ZC_IN
RX_IN
TX_OUT
PA_IN+
PA_IN-
CL
VCC
GND
RXD
2 Pin connection
Figure 2.Pinout top view
Doc ID 022644 Rev 15/33
Pin connectionST7580
2.1 Pin description
Table 2.Pin description
Pin NameTypeReset state
1TXDDigital outputHigh ZDisabled
2RXDDigital inputHigh ZDisabled UART data in
3VDDIOPower--3.3 V – 5 V I/O supply
4TRSTNDigital inputInputEnabled System JTAG interface reset (active low)
5TMSDigital inputInputEnabled System JTAG interface mode select
6GNDPower--Digital ground
7TCKDigital inputHigh ZDisabled
8TDODigital outputHigh ZDisabled System JTAG interface data out
9TDIDigital inputInputEnabled System JTAG interface data in
10RESETNDigital inputInputDisabled System reset (active low)
2. This parameter does not include the tolerance of external components.
3. Guaranteed by design.
Minimum valid reset pulse duration1µs
Startup time at power-on or after a reset event60ms
-1.5%38400+1.5%BAUD
-1.5%19200+1.5%BAUD
-1.5%9600+1.5%BAUD
Electrical characteristicsST7580
0
50
100
150
200
250
300
350
400
450
500
550
010020030040050060070080090010001100
I(PA_OUT) [mA]
I(VCC) [mA]
AM11730v1
Figure 4.Power amplifier test circuit
Figure 5.I(VCC) vs. I(PA_OUT) curve - typical values
14/33Doc ID 022644 Rev 1
ST7580Analog front end (AFE)
AM02505v1
RX AFE
BPF
ADC
RX_IN
BPFBPF
ADCADCPGAPGA
5 Analog front end (AFE)
5.1 Reception path
Figure 6 shows the block diagram of the ST7580 input receiving path. The main blocks are a
wide input range analog programmable gain amplifier (PGA) and the analog to digital
converter (ADC).
Figure 6.Reception path block diagram
The PGA is controlled by an embedded loop algorithm, adapting the PGA gain to amplify or
attenuate the input signal according to the input voltage range for the ADC.
The PGA gain ranges from -18 dB up to 30 dB, with steps of 6 dB (typ.), as described in
Tab l e 6.
Table 6.PGA gain table
PGA codePGA gain (typ.) [dB]RX_IN max. range [V p-p]
0-18V(RX_IN) MAX
1-128
2-64
302
461
5120.500
6180.250
7240.125
8300.0625
Doc ID 022644 Rev 115/33
Analog front end (AFE)ST7580
AM02506v1
TX AFE
DAC
Gain
Control
TX_OUT
TX_GAIN
BPFBPF
TOL
GAIN_TX31GAIN_TXdBA
+
−
5.2 Transmission path
Figure 7 shows the transmission path block diagram. It is mainly based on a digital to analog
converter (DAC), capable of generating a linear signal up to its full scale output. A gain
control block before the DAC gives the possibility to scale down the output signal to match
the desired transmission level.
Figure 7.Transmission path block diagram
The amplitude of the transmitted signal can be set on a 32-step logarithmic scale via the
TX_GAIN parameter, introducing an attenuation ranging from 0 dB (typ.), corresponding to
the TX_OUT full range, down to -31 dB (typ.).
The signal level set by the TX_GAIN parameter can be calculated using the following
formula:
Equation 1 output attenuation A [dB] vs. TX GAIN
5.3 Power amplifier
The integrated power amplifier is characterized by very high linearity, required to comply
with the different international regulations (CENELEC, FCC, etc.) limiting the spurious
conducted emissions on the mains, and a current capability of I(PA_OUT) MAX that allows
the amplifier to drive even very low impedance points of the network.
All pins of the power amplifier are accessible, making it possible to build an active filter
network to increase the linearity of the output signal.
[]
()
=
16/33Doc ID 022644 Rev 1
ST7580Analog front end (AFE)
()
RATIO_CL
OUT_PAIR
CLV
CL
⋅
=
AM02507v1
PA
CL
VCC
CL
I(CL) = I(PA_OUT)/CL_RATIO
PA
I(PA_OUT)
R
()
RATIO_CL/OUT_PAI
TH_CL
R
LIM
CL
=
5.4 Current and voltage control
The power amplifier output current sensing is performed by mirroring a fraction of the output
current and making it flow through a resistor R
connected between the CL pin and VSS.
CL
The following relationship can be established between V(CL) and I(PA_OUT):
Equation 2 V(CL) vs. I(PA_OUT)
()
The voltage level V(CL) is compared with the internal threshold CL_TH. When the V(CL)
exceeds the CL_TH level, the V(TX_OUT) voltage is decreased by one TX_GAIN step at a
time until V(CL) goes below the CL_TH threshold.
The current sense circuit is depicted in
Figure 8.
Figure 8.PA_OUT current sense circuit
The RCL value to get the desired output current limit I(PA_OUT)LIM can be calculated as
follows:
Equation 3 RCL calculation
Note that I(PA_OUT)
calculated according to the transmitted signal waveform. As FSK and PSK modulations
have different crest factor values, different R
The R
CL_TH and CL_RATIO parameters, are indicated in
Table 7.CL resistor typical values
ParameterDescriptionValue Unit
is expressed as peak current, so the corresponding RMS current is
LIM
values are required for the two modulations.
CL
values, to get 1 A RMS output current limit, calculated with typical values for
CL
Tab l e 7.
R
CL
Resistor value for I(PA_OUT) max. = 1 A RMS = 1.41 A pk (FSK mode)133
Resistor value for I(PA_OUT) max. = 1 A RMS = 2 A pk (PSK mode)94
Doc ID 022644 Rev 117/33
Ω
Analog front end (AFE)ST7580
The CL_SEL pin can be used to switch automatically the RCL resistor value according to
the used modulation. If FSK modulation is selected, CL_SEL is forced to GND, while if PSK
modulation is selected, CL_SEL is in high impedance state.
5.5 Thermal shutdown and temperature control
The ST7580 performs an automatic shutdown of the power amplifier circuitry when the
internal temperature exceeds T_TH
go below T_TH
before the ST7580 power amplifier comes back into operation.
3
Moreover, a digital thermometer is embedded to identify the internal temperature in four
zones, as indicated in
Tab l e 8.
Table 8.Temperature zones
Temperature zoneTemperature value
. After a thermal shutdown event, the temperature must
4
1T < T_TH
2T_TH
3T_TH
4T > T_TH
5.6 Zero crossing comparator
The ST7580 embeds an analog comparator with hysteresis, used for optional zero crossing
detection and synchronization. It requires a bipolar (ac) analog input signal, synchronous to
the mains voltage.
1
< T < T_TH
1
< T < T_TH
2
3
2
3
18/33Doc ID 022644 Rev 1
ST7580Power management
6 Power management
Figure 9 shows the power supply structure for the ST7580. The ST7580 operates from two
external supply voltages:
●VCC (8 to 18 V) for the power amplifier and the analog section
●VDDIO (3.3 or 5 V) for interface lines and digital blocks.
Two internal linear regulators provide the remaining required voltages:
●5 V analog front end supply: generated from the VCC voltage and connected to the
VCCA pin
●1.8 V digital core supply: generated from the VDDIO voltage and connected to
VDD_REG_1V8 (direct regulator output) and VDD pins.
The VDD_PLL pin, supplying the internal clock PLL, must be externally connected to VDD
through a ferrite bead for noise filtering purposes.
All supply voltages must be properly filtered to their respective ground, using external
capacitors close to each supply pin, in accordance with the supply scheme depicted in
Figure 9.
Note that the internal regulators connected to VDD_REG_1V8 and to VCCA are not
designed to supply external circuitry; their outputs are externally accessible for filtering
purposes only.
External connections between all VDD pins are not required.
Doc ID 022644 Rev 119/33
Power managementST7580
Ferrite Bead
LDO
LDO
AFE
DIGITAL INTERFACES
DIGITAL CORE
INTERNAL PLL
P
A
VSS
VCCA
VSSA
VDD_REG_1V8
GND
VDD
VDD_PLL
VSS
LDO
LDO
INTERNAL PLL
VCC
VDDIO
VSS
VCCA
VSSA
GND
AM02509v1
Figure 9.Power supply internal scheme and external connections
6.1 Ground connections
The ST7580 presents analog and digital ground connections. In particular, VSS is the power
ground, VSSA is the analog ground, while GND pins refer to digital ground.
It is recommended to provide external connections between the ground pins as follows:
●GND pins 6, 14, 33, and 45 are connected together;
●VSSA pins 15 and 35 are connected to the exposed pad;
●VSS is also connected to the exposed pad;
●Connection between VSSA and GND is provided through a ferrite bead.
A
20/33Doc ID 022644 Rev 1
ST7580Power management
$
!-V
Figure 10. ST7580 ground pins and recommended external connections
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([SRVHG3DG
966
966
*1'
67
Doc ID 022644 Rev 121/33
Clock managementST7580
7 Clock management
The main clock source is an 8 MHz crystal connected to the internal oscillator through the
XIN and XOUT pins. Both XIN and XOUT pins have a 32 pF integrated capacitor, in order to
drive a crystal having a load capacitance of 16 pF with no additional components.
Alternatively, an 8 MHz external clock can be directly supplied to the XIN pin, leaving XOUT
floating.
A PLL internally connected to the output of the oscillator generates the f
the PHY processor block engine. f
required by the protocol controller.
8 Functional overview
The ST7580 provides a complete physical layer (PHY) to the external host and some data
link layer (DL) services for power line communication. It is mainly developed for smart
metering applications in CENELEC A band, but suitable also for other command and control
applications and remote load management in CENELEC B and D band.
A UART host interface is available for communication with an external host, exporting all the
functions and services required to configure and control the device and its protocol stack.
The embedded PHY layer, hosted in the PHY processor, implements two different
modulation schemes: a B-FSK modulation up to 9.6 kbps and a multi-mode PSK modulation
with channel quality estimation, dual channel receiving mode, and convolutional coding,
delivering a throughput up to 28.8 kbps.
The embedded DL layer hosted in the protocol controller offers framing and error correction
services.
CLK_PHY
is then divided by two to obtain f
CLK_PHY
, required by
CLK_PROTOCOL
,
22/33Doc ID 022644 Rev 1
ST7580Functional overview
AM02510v1
BR0
Figure 11. Functional overview
Protocol
Controller
PHY
MIB
Processor
8.1 References
Additional information regarding the host interface, including a detailed description of all
services and commands can be found in the following document:
●User manual UM0932
MIB
ST7580
HOST Interface
DL Layer
PHY Layer
Analog Front End
Powerline Communication
Local Port
(UART)
TXD
RXD
T_REQ
BR1
External
HOST
Doc ID 022644 Rev 123/33
Physical layerST7580
9 Physical layer
The physical layer implemented in the ST7580 provides the following services:
●Bit modulation and demodulation according to PSK and FSK schemes
●Carrier selection up to 250 kHz
●Bit, byte, and frame synchronization with training sequence and physical header
●Signal to noise ratio (SNR) estimation.
9.1 PSK modulations
The ST7580 supports several PSK (phase shift keying) modulations with a symbol rate of
9600 baud. As all PSK modulations share the same physical frame, the receiver is able to
recognize the PSK modulation kind used by the transmitter without further settings.
9.1.1 PSK modes
The ST7580 supports several PSK modes:
●Uncoded modes: B-PSK, Q-PSK, 8-PSK
●Coded modes: B-PSK coded, Q-PSK coded
●B-PSK coded with peak noise avoidance (PNA) algorithm.
PSK coded modes transmit, on the power line, two coded bits for each information bit (code
rate ½), halving the bit rate of the communication, but increasing the communication
robustness through error correction.
B-PSK coded with the peak noise avoidance algorithm allows an even more robust
communication and it is recommended to reject impulsive noise synchronous with the mains
period. PNA modulation requires the transmitter to be synchronized to the mains period: the
ZC_IN pin must be connected to a zero crossing detection circuit.
Tab l e 9 summarizes all the available PSK modulations and their bit rate.
Table 9.PSK modes description
ModulationSymbol rate [baud]Information bits per symbolBit rate [bps]
B-PSK960019600
Q-PSK9600219200
8-PSK9600328800
B-PSK coded9600½4800
Q-PSK coded960019600
B-PSK coded PNA9600¼2400
24/33Doc ID 022644 Rev 1
ST7580Physical layer
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9.1.2 PSK physical frame
Figure 12 shows the physical frame for PSK modulations.
Figure 12. PSK physical frame structure (length in bytes)
The meaning of each field is as follows:
●Preamble: a sequence of alternating 1 and 0 symbols (AAh bytes) required by the
receiver PLL to achieve bit synchronization. Its length is programmable from 2 to 5
bytes.
●Unique word: a predefined sequence used to mark the start of a physical frame. The
physical layer also provides SNR estimation on the received unique word.
●Mode: indicates the PSK mode used for the physical SDU. Thanks to this byte, the
receiver can automatically detect the PSK mode to be used to properly receive the
physical SDU.
●Physical SDU (service data unit): payload of the physical layer. Its length is specified in
its first byte, which is always present.
Preamble, unique word, and mode fields are always transmitted using the B-PSK
modulation. The physical layer SDU field can be sent according to any PSK modulation (BPSK, Q-PSK, 8-PSK, B-PSK coded, Q-PSK coded, B-PSK coded PNA) expressed in the
mode field.
9.2 FSK modulations
9.2.1 FSK options
The ST7580 supports several FSK (frequency shift keying) modulations with a symbol rate
from 1200 to 9600 baud.
bit rate.
Table 10.FSK modes description
ModulationSymbol rate [baud]Information bits per symbolBit rate [bps]
FSK @1200120011200
FSK @2400240012400
FSK @4800480014800
FSK @9600960019600
Tab l e 10 summarizes all the available FSK modulations and their
The frequency deviation (
tone.
Δf) is the difference between the carrier frequency and the FSK
Doc ID 022644 Rev 125/33
Physical layerST7580
&DUULHU
IUHTXHQF\I
&
I I& ǻI
I
I I& ǻI
ǻI
ǻI
[
Hzfactor_deviation*
rate_symbol
f
=Δ
Figure 13. Frequency deviation
The following equation shows the frequency deviation formula for ST7580 FSK modulation:
Equation 4 Frequency deviation formula
2
The deviation factor is a configurable parameter: admitted values are 1 or 0.5. Ta b l e 11
summarizes the frequency deviation for all symbol rate and deviation factors.
Table 11.Frequency deviation possible values
Symbol rate [baud]Deviation factor
10.5
12000.6 kHz0.3 kHz
24001.2 kHz0.6 kHz
48002.4 kHz1.2 kHz
96004.8 kHz2.4 kHz
]
26/33Doc ID 022644 Rev 1
ST7580Physical layer
9.2.2 FSK physical frame
Figure 14 shows the physical frame for FSK modulations.
Figure 14. FSK physical frame structure (length in bytes)
The meaning of each field is as follows:
●Preamble: a sequence of alternating 1 and 0 symbols (0xAA bytes) required by the
receiver PLL to achieve bit synchronization. Its length is programmable from 2 to 5
bytes.
●Unique word: a programmable sequence used to mark the start of a physical frame. Its
length and values are programmable.
●Physical SDU (service data unit): payload of the physical layer. Its length is specified in
its first byte, which is always present.
9.2.3 FSK settings
In the FSK physical frame there is no automatic modulation recognition. In order to
communicate using FSK modulation, the transmitter and the receiver must use the same
settings in terms of baud rate, deviation and unique word. ST7580 uses a single set of FSK
settings at a time, both for transmitting and receiving.
The ST7580 supports a range of carrier frequencies for modulation, offering a dual channel
configuration for both transmission and reception. The two frequency channels f
be set with the following constraints:
●Minimum frequency carrier value: 9 kHz
●Maximum frequency carrier for transmission: 250 kHz
●Maximum central frequency (f
●Maximum frequency difference (f
The transmission is always performed on one channel at a time, modulating the output
signal around either the high channel or the low channel. Any modulation type can be used.
The reception can be configured in single channel mode or in dual channel mode.
●In single channel mode the receiver listens to the high channel (the carrier with a higher
frequency value) only, while it neglects any communication on the low channel (the
carrier with a lower frequency value).
●In dual channel mode the receiver always listens to both channels. As soon as it
detects a valid frame on a channel, it stops listening to the other channel.
+ f2) /2: 249.999 kHz
1
- f2): 38.461 kHz.
1
Doc ID 022644 Rev 127/33
, f2 have to
1
Physical layerST7580
In addition, during reception, each channel supports only a single modulation at a time,
which can be one of the two listed below:
1. Any of the PSK modulations (specified by the mode field in PSK physical frame,
Section 9.1.2)
2. FSK modulation, using the current FSK settings.
Tab l e 12 shows the allowed combinations for single channel and dual channel reception
mode. Note that in case of FSK modulation on one channel and PSK on the other, the
maximum FSK symbol rate is limited to 2400 baud.
Table 12.ST7580 allowed settings combination for reception
Reception modeHigh channelLow channel
Single channel receiver
Dual channel receiver
Any PSK-
Selected FSK-
Any PSKAny PSK
Selected FSK (≤2400 baud)Any PSK
Any PSKSelected FSK (≤ 2400 baud)
28/33Doc ID 022644 Rev 1
ST7580Data link layer
3D\ORDG
IURPXSWRE\WHV
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10 Data link layer
The data link layer implemented in the ST7580 provides some basic services:
●Encapsulation of user payloads into frames and frame delimitation
●Error detection and cancelling of corrupted frames
●Sniffer functionality for corrupted frames
●Encryption and authentication based on AES 128-bit algorithm
●Traffic statistics.
10.1 Data link frame
Figure 15 shows the data link frame structure:
Figure 15. Data link frame structure (length in bytes)
The meaning of each field is as follows:
●Length: length in bytes of the payload and CRC fields
●Payload: information bytes
●CRC: CRC check. Its length, endianness and the fields involved in the calculation
(length and payload, or payload only) can be chosen by the external host.
10.2 Error detection and sniffer mode
The ST7580 data link layer uses a CRC code for error detection. The data link layer
computes the CRC field and builds the frames for transmitting frames.
When receiving, it computes a CRC on the received data and compares it against the
received CRC: it accepts the incoming frame only if the two values are equal. A further
feature of reception configuration is the sniffer flag: if activated, the ST7580 notifies the host
about frames received with wrong CRC also.
10.3 Security services
The ST7580 is able to encrypt / decrypt frames (on DL payload) through algorithms based
on AES with 128-bit keys. A dedicated key that can be read and written by the external host
is used for both transmitting and receiving frames.
Doc ID 022644 Rev 129/33
Package mechanical dataST7580
11 Package mechanical data
In order to meet environmental requirements, ST offers these devices in different grades of
®
ECOPACK
specifications, grade definitions and product status are available at:
packages, depending on their level of environmental compliance. ECOPACK
www.st.com. ECOPACK
is an ST trademark.
The ST7580 is hosted in a 48-pin thermally enhanced, very thin, fine pitch quad flat package
no lead (VFQFPN) with exposed pad, which allows the device to dissipate the heat that is
generated by the operation of the two linear regulators and the power amplifier.
Table 13.VFQFPN48 (7 x 7 x 1.0 mm) package mechanical data
(mm)
Dim.
Min. Typ. Max.
A 0.80 0.90 1.00
A1 0.02 0.05
A2 0.65 1.00
A3 0.25
b 0.18 0.23 0.30
D 6.85 7.00 7.15
D2 4.95 5.105.25
E 6.85 7.00 7.15
E2 4.95 5.105.25
e 0.45 0.50 0.55
L 0.30 0.40 0.50
ddd 0.08
30/33Doc ID 022644 Rev 1
ST7580Package mechanical data
Figure 16. VFQFPN48 (7 x 7 x 1.0 mm) package outline
Doc ID 022644 Rev 131/33
Revision historyST7580
12 Revision history
Table 14.Document revision history
DateRevisionChanges
26-Jan-20121Initial release.
32/33Doc ID 022644 Rev 1
ST7580
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