ST PM6685 User Manual

with auxilary voltages for notebook system power
Features
6 V to 28 V input voltage range
Fixed 5 V - 3.3 V output voltages
deliver 100 mA of peak current
PM6685
Dual step-down main supply controller
1.230 V ±1% reference voltage available
Lossless current sensing using low side
MOSFETs' R
Negative current limit
Soft-start internally fixed at 2 ms
Soft output discharge
Latched OVP and UVP
Selectable pulse skipping at light loads
Selectable minimum frequency (33 kHz) in
DS(on)
pulse skip mode
4 mW maximum quiescent power
Independent power good signals
Output voltage ripple compensation
Applications
Notebook computers
Tablet PC or slates
Mobile system power supply
3 and -4 Cells Li+ battery-powered devices
VFQFPN-32 (5mm x 5mm)
Description
PM6685 is a dual step-down controller specifically designed to provide extremely high efficiency conversion with loss-less current sensing technique. The constant on-time architecture assures fast load transient response and the embedded voltage feed-forward provides nearly constant switching frequency operation.
An embedded integrator control loop compensates the DC voltage error due to the output ripple. The pulse skipping technique increases efficiency for very light loads. Moreover, a minimum switching frequency of 33kHz is selectable in order to avoid audio noise issues.
The PM6685 provides a selectable switching frequency, allowing either 200 kHz/300 kHz, 300 kHz/400 kHz, or 400 kHz/500 kHz operation of the 5 V/3.3 V switching sections.

Table 1. Device summary

Order code Package Packaging
PM6685
VFQFPN-32 (5 mm x 5 mm)
PM6685TR Tape and reel
March 2011 Doc ID 11674 Rev 8 1/48
Tube
www.st.com
48
Contents PM6685
Contents
1 Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Pin settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3 Electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1 Maximum rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.2 Thermal data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4 Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5 Typical operating characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6 Application schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7 Device description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
7.1 Constant on time PWM control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
7.2 Constant on time architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
7.3 Output ripple compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
7.4 Pulse skip mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
7.5 No-audible skip mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
7.6 Current limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
7.7 Soft start and soft end . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
7.8 Gate drivers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
7.9 Reference voltage and bandgap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7.10 Internal linear regulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7.11 Power up sequencing and operative modes . . . . . . . . . . . . . . . . . . . . . . . 28
8 Monitoring and protections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
8.1 Power good signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
8.2 Thermal protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
8.3 Overvoltage protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
2/48 Doc ID 11674 Rev 8
PM6685 Contents
8.4 Undervoltage protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
8.5 Design guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
8.6 Switching frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
8.7 Inductor selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
8.8 Output capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
8.9 Input capacitors selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
8.10 Power MOSFETs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
8.11 Closing the integrator loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
9 Other parts design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
10 Design example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
10.1 Inductor selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
10.2 Output capacitor selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
10.3 Power MOSFETs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
10.4 Current limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
10.5 Input capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
10.6 Synchronous rectifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
10.7 Integrator loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
10.8 Layout guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
11 Package mechanical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
12 Revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Doc ID 11674 Rev 8 3/48
Block diagram PM6685
L
5V
S
+-+
4V
V
2
V
3.3V
L
4.8V
U
V
T
V
L
V
+
-
2.6V
VCCV

1 Block diagram

Figure 1. Functional block diagram

IN
REF
PGOOD
LDO3
OUT3
SKIP
FSEL
BOOT3
HGATE3
PHASE3
CSENSE3
COMP3
CC
FREQUENCY
SELECTOR
LDO5
REFERENCE GENERATOR
LEVEL
SHIFTER
REF
DO5 ENABLE
.55
-
3.3V
SMPS
CONTROLLER
LINEAR
REGULATOR
LINEAR
REGULATOR
DO3 ENABLE
CONTROLLER
5V
SMPS
+
-
VLO
LEVEL
SHIFTER
UVLO
DO5
5SW
OUT5
BOOT5
HGATE5
PHASE5
CSENSE5
COMP5
LDO5
LGATE3
PGOOD3
SHDN
LDO3 SEL
EN3
LDO3 MODE
SELECTOR
UVLO
TARTUP
CONTROLLER
ERMIC
FAULT
LDO3 ENABLE
LDO5 ENABLE
TERMIC
CONTROLLER
LGATE5
PGOOD5
EN5
4/48 Doc ID 11674 Rev 8
PM6685 Pin settings

2 Pin settings

2.1 Connections

Figure 2. Pin connection (top view)

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&203
)6(/
(1
6+'1
3*22'B/'2
/'2
287
95()
9&&
287
&203
/'2B6(/
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      
+*$7(
%227
3+$6(
/*$7(
&6(16(
3*1'
3*22'
/*$7(
(1
3*22'
6.,3


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
+*$7(

3+$6(
&6(16(
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9,1

/'2
96:

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Doc ID 11674 Rev 8 5/48
Pin settings PM6685

2.2 Functions

Table 2. Pin functions

Pin Name Description
Signal ground. Reference for internal logic circuitry. It must be connected to the signal ground
1SGND1
plan of the power supply. The signal ground plan and the power ground plan must be connected together in one point near the PGND pin.
2 COMP3 DC voltage error compensation pin for the 3.3V switching section.
Frequency selection pin.
3 FSEL
It provides a selectable switching frequency, allowing, allowing three different values of switching frequencies for the 5V/3.3V switching sections.
3.3V SMPS enable input. – The 3.3V section is enabled applying a voltage greater than 2.4V to this pin.
4EN3
– The 3.3V section is disabled applying a voltage lower than 0.8V. When the section is disabled the High Side gate driver goes low and Low Side gate driver goes high. If both EN3 and EN5 pins are low and SHDN pin is high the device enters in standby mode.
Shutdown control input. – The device switch off if the SHDN voltage is lower than 0.8V (Shutdown mode)
5 SHDN
– The device switch on if the SHDN voltage is greater than 1.7V. The SHDN pin can be connected to the battery through a voltage divider to program an undervoltage lockout. In shutdown mode, the gate drivers of the two switching sections are in high impedance (high-Z).
6
PGOOD
LDO3
Power Good signal for the 3.3V linear regulator. This pin is an open drain output. It is shorted to GND if LDO3_SEL pin is at its low level or if the output voltage on LDO3 pin is lower than 2.6V.
7 LDO3 3.3V Linear regulator output. LDO3 can provide 100mA peak current.
8OUT3
9BOOT3
Output voltage sense for the 3.3V switching section.This pin must be directly connected to the output voltage of the switching section.
Bootstrap capacitor connection for the switching 3.3V section. It supplies the high-side gate driver.
10 HGATE3 High-side gate driver output for the 3.3V section.
11 PHASE3 Switch node connection and return path for the high side driver for the 3.3V section.
12 CSENSE3
Current sense input for the 3.3V section. This pin must be connected through a resistor to the drain of the synchronous rectifier (R
sensing) to set the current limit threshold.
DSON
13 LGATE3 Low-side gate driver output for the 3.3V section.
14 PGND Power ground. This pin must be connected to the power ground plan of the power supply.
15 LGATE5 Low-side gate driver output for the 5V section.
16 SGND2
Signal ground for analog circuitry. It must be connected to the signal ground plan of the power supply.
Internal 5V regulator bypass connection.
17 V5SW
– If V5SW is connected to OUT5 (or to an external 5V supply) and V5SW is greater than 4.9V,
the LDO5 regulator shuts down and the LDO5 pin is directly connected to OUT5 through a 3W (max) switch.
– If V5SW is connected to GND, the LDO5 linear regulator is always on.
18 LDO5
5V internal regulator output. It can provide up to 100mA peak current. LDO5 pin supplies embedded low side gate drivers and an external load.
6/48 Doc ID 11674 Rev 8
PM6685 Pin settings
Table 2. Pin functions (continued)
Pin Name Description
19 VIN
20 CSENSE5
21 PHASE5 Switch node connection and return path for the high side driver for the 5V section.
22 HGATE5 High-side gate driver output for the 5V section.
23 BOOT5 Bootstrap capacitor connection for the 5V section. It supplies the high-side gate driver.
24 SKIP
25 EN5
26 PGOOD5
27 PGOOD3
28 LDO3SEL
29 OUT5
30 COMP5 DC voltage error compensation pin for the 5V switching section.
31 VCC
32 VREF
Device input supply voltage. A bypass filter (4W and 4.7mF) between the battery and this pin is recommended.
Current sense input for the 5V section. This pin must be connected through a resistor to the drain of the synchronous rectifier (R
Pulse skip mode control input. – If the pin is connected to LDO5 the PWM mode is enabled.
– If the pin is connected to GND, the pulse skip mode is enabled. – If the pin is connected to VREF the pulse skip mode is enabled but the switching frequency is
kept higher than 33kHz (No-audible pulse skip mode).
5V SMPS enable input. – The 5V section is enabled applying a voltage greater than 2.4V to this pin.
– The 5V section is disabled applying a voltage lower than 0.8V. When the section is disabled the High Side gate driver goes low and Low Side gate driver goes high.
Power Good signal for the 5V section. This pin is an open drain output. The pin is pulled low if the output is disabled or if it is out of approximately +/- 10% of its nominal
value.
Power Good signal for the 3.3V section. This pin is an open drain output. The pin is pulled low if the output is disabled or if it is out of approximately +/- 10% of its nominal
value.
Control pin for the 3.3V internal linear regulator. This pin determines three operative modes for the LDO3.
– If LDO3_SEL pin is connected to GND the LDO3 output is always disabled. – If LDO3_SEL pin is connected to LDO5 the LDO3 internal regulator is always enabled. – If LDO3_SEL pin is connected to VREF and OUT3 is greater than about 3V, the LDO3
regulator shuts down and the LDO3 pin is be directly connected to OUT3 through a 3W (max) switch.
Output voltage sense for the 5V switching section.This pin must be directly connected to the output voltage of the switching section.
Device Supply Voltage pin. It supplies the all the internal analog circuitry except the gate drivers (see LDO5). Connect this pin to LDO5.
High accuracy output voltage reference (1.230V). It can deliver 50uA. Bypass to SGND with a 100nF capacitor.
sensing) to set the current limit threshold.
DSON
33 EXP PAD Exposed pad.
Doc ID 11674 Rev 8 7/48
Electrical data PM6685

3 Electrical data

3.1 Maximum rating

Table 3. Absolute maximum ratings

Parameter Value Unit
COMPx,FSEL,LDO3_SEL,VREF,SKIP to SGND1,SGND2 -0.3 to VCC + 0.3 V
ENx,SHDN,PGOOD_LDO3,OUTx,PGOODx,VCC to SGND1,SGND2
LDO3 to SGND1,SGND2 -0.3 to LDO5 + 0.3 V
LGATEx to PGND -0.3
HGATEx and BOOTx, to PHASEx -0.3 to 6 V
PHASEx to PGND -0.6
CSENSEx, to PGND -0.6 to 42 V
CSENSEx to BOOTx_ -6 to 0.3 V
V5SW, LDO5 _to PGND -0.3 to 6 V
VIN to PGND -0.3 to 36 V
-0.3 to 6 V
(1)
to LDO5 + 0.3
(2)
to 36
V
V
PGND to SGND1,SGND2_ -0.3 to 0.3 V
Power Dissipation at Tamb = 25ºC 2 W
Maximum withstanding Voltage range test condition: CDF-AEC-Q100-002- “Human Body Model” acceptance criteria: “Normal Performance”
1. LGATEx to PGND up to -1V for t < 40ns
2. PHASE to PGND up to -2.5V for t < 10ns

3.2 Thermal data

Table 4. Thermal data

Symbol Parameter Value Unit
R
T
thJA
STG
T
J
Thermal resistance junction to ambient 35 °C/W
Storage temperature range -40 to 150 °C
Junction operating temperature range -10 to 125 °C
VIN pin ±1000 V
Other pins ±2000
8/48 Doc ID 11674 Rev 8
PM6685 Electrical characteristics

4 Electrical characteristics

VIN = 12V, TA = 0°C to 85°C, unless otherwise specified

Table 5. Electrical characteristics

Symbol Parameter Test condition Min Typ Max Unit
Supply section
VIN
Input voltage range
Vout=Vref, LDO5 in regulation FSEL to GND
5.5 28 V
Vcc IC supply voltage 4.5 5.5 V
V
V5SW
Turn-on voltage threshold
Turn-off voltage threshold
4.6 4.75 V
4.8 4.9 V
Hysteresis 20 50 mV
V
V5SW
Rdson
Maximum operating range
LDO5 internal bootstrap switch resistance
LDO3 internal bootstrap switch resistance
5.5 V
V5SW > 4.9V 1.8 3 Ω
VOUT3 = 3.3V 1.8 3 Ω
OUT3, OUT5 discharge
Rdson
mode on-resistance
16 25 Ω
OUT3, OUT5_ discharge mode
synchronous rectifier
0.2 0.35 0.5 V
turn-on level
Pin
Operating power consumption
>5.1V,V
V
OUT5
V5SW to 5V LDO5, LDO3 no load
OUT3
>3.34V
4mW
Ish VIN shutdown current SHDN connected to GND, 14 18 μA
Isb VIN standby current
ENx to GND, V5SW to GND, LDO3_SEL to 5V
270 380 μA
Shutdown section
Device on threshold 1.2 1.5 1.7 V
V
SHDN
Device off threshold 0.8 0.85 0.9 V
Soft start section
Soft start ramp time 2 3.5 ms
Current limit and zero crossing comparator
Doc ID 11674 Rev 8 9/48
Electrical characteristics PM6685
Table 5. Electrical characteristics (continued)
Symbol Parameter Test condition Min Typ Max Unit
I
CSENSE
Input bias current limit 90 100 110 μA
Comparator offset V
Zero crossing comparator offset
Fixed negative current limit
threshold
On time pulse width
Ton ON-time duration
OFF time
T
OFFMIN
Minimum off time 400 500 ns
Volt age ref ere nc e
Voltage accuracy 4.2V<V
V
REF
Load regulation -100μA< I
Undervoltage lockout fault threshold
CSENSE-VPGND
V
PGND-VPHASE
V
PGND-VPHASE
-6 6 mV
-1 11 mV
-120 mV
OUT5=5V 1685 1985 2285
FSEL to GND
OUT3=3.3V 780 920 1060
OUT5=5V 1115 1315 1515
FSEL to VREF
OUT3=3.3V 585 690 795
OUT5=5V 830 980 1130
FSEL to LDO5
OUT3=3.3V 470 555 640
< 5.5V 1.217 1.230 1.243 V
LDO5
< 100μA -4 4 mV
REF
Falling edge of REF 0.95 V
ns
Integrator
Normal mode 250
Over voltage clamp
COMP
Under voltage clamp -150
Line regulation
Both SMPS, 6V<Vin<28V
LDO5 linear regulator
V
LDO5
I
LDO5
UVLO
LDO5 linear output voltage
LDO5 line regulation
LDO5 current limit
Under voltage lockout of LDO5
6V<VIN<28V, 0<I
6V< VIN < 28V, I LDO3_SEL tied to GND
> UVLO, I
V
LDO5
V
>5.1V, V
OUT5
<50mA 4.9 5.0 5.1 V
LDO5
=50mA
LDO5
=0A
LDO3
>3.34V
OUT3
10/48 Doc ID 11674 Rev 8
(1)
mVPulse skip mode 60
0.004 %/V
,
0.004 %/V
270 350 400 mA
3.94 4 4.13 V
PM6685 Electrical characteristics
Table 5. Electrical characteristics (continued)
Symbol Parameter Test condition Min Typ Max Unit
LDO3 linear regulator
V
LDO3
I
LDO3
LDO3 linear output voltage
LDO3 current limit V
0.5mA<I
LDO5
<50mA 3.23 3.3 3.37 V
LDO3
> UVLO 130 165 200 mA
High and low gate drivers
HGATE Driver On­resistance
LGATE Driver On­resistance
HGATEx high state (pull-up) 2.0 3 Ω
HGATEx low state (pull-down) 1.6 2.7 Ω
LGATEx high state (pull-up) 1.4 2.1 Ω
LGATEx low state (pull-down) 0.8 1.2 Ω
PGOOD pins UVP/OVP protections
OVP Over voltage threshold
Both SMPS sections with respect to VREF.
113 116 120 %
UVP Under voltage threshold 66 70 72 %
Upper threshold (VFB-VREF)
107 110 113 %
PGOOD3,5
I
PGOOD3,5
V
PGOOD3,5
PGOOD
LDO3
Lower threshold (VFB-VREF)
PGOOD leakage current
V
PGOOD3,5
forced to 5.5V 1 uA
Output low voltage ISink = 4mA 150 250 mV
Rising voltage threshold 77.7 81.1 %
90 92 94 %
Falling voltage threshold 72.1 76.6 %
Hysteresis 20 30 mV
I
PGOOD_LDO3
V
PGOOD_LDO3
PGOOD leakage current
Output low voltage ISink = 4mA 150 250 mV
Thermal shutdown
T
SDN
Shutdown temperature 150 °C
Power management pins
SMPS disabled threshold
EN3,5
SMPS enabled threshold
V
PGOOD LDO3
(2)
(2)
forced to 5.5V 1 uA
0.8
Doc ID 11674 Rev 8 11/48
V
2.4
Electrical characteristics PM6685
Table 5. Electrical characteristics (continued)
Symbol Parameter Test condition Min Typ Max Unit
FSEL
LDO3
SEL
Frequency selection range
3.3V linear regulator selection pin
Pulse skip mode
SKIP
Frequency clamp mode
Input leakage current
1. by demonstration board test
2. by design
Low level
Middle level
High level
Always-off level
Bootstrap level
Always-on level
(2)
(2)
(2)
V
EN3,4
V
SKIP
V
SHDN
V
FSEL
V
LDO3_SEL
(2)
(2)
(2)
(2)
(2)
(2)
1.0 V
V
-0.8
LDO5
1.0 V
V
-0.8
LDO5
1.0 V
V
-0.8
LDO5
= 0 to 5V 1
= 0 to 5V 1
= 0 to 5V 0.1
= 0 to 5V 1
= 0 to 5V 1
0.5
LDO5
0.5
LDO5
0.5
LDO5
-1.5
-1.5
-1.5
V
VPWM mode
μA
12/48 Doc ID 11674 Rev 8
PM6685 Typical operating characteristics

5 Typical operating characteristics

FSEL = GND (200/300 kHz), SKIP = GND (skip mode), LDO3_SEL = VREF, V5SW = OUT5, input voltage VIN = 12 V, SHDN, EN3 and EN5 high, no load unless specified.
Figure 3. 5 V output efficiency vs
load current
Figure 4. 3.3 V output efficiency vs
load current
Figure 5. PWM no load input battery vs input
voltage
Figure 6. Skip no load battery current vs input
voltage
Doc ID 11674 Rev 8 13/48
Typical operating characteristics PM6685
Figure 7. Standby mode input battery current
vs input voltage
Figure 9. 5V switching frequency vs load
current
Figure 8. Shutdown mode input device
current vs input voltage
Figure 10. 3.3V switching frequency vs load
current

Figure 11. LDO5 vs output voltage Figure 12. LDO3 vs output voltage

14/48 Doc ID 11674 Rev 8
PM6685 Typical operating characteristics
Figure 13. 5V voltage regulation
vs load current
Figure 15. Voltage reference vs
load current
Figure 14. 3.3 V voltage regulation
vs load current
Figure 16. OUT5, LDO3 and LDO5
Power-Up

Figure 17. 5 V PWM load transient Figure 18. 3.3 V PWM load transient

Doc ID 11674 Rev 8 15/48
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