ST L6924U User Manual

USB compatible battery charger system
with integrated power switch for Li-Ion/Li-Polymer
Features
Fully integrated solution, with power MOSFET,
reverse blocking diode, sense resistor, and thermal protection
Charges single-cell Li-Ion batteries from
selectable AC adapter or USB input
Programmable charge current up to 1 A in AC
adapter mode
Programmable charging current in USB mode
for both high power and low power inputs
4.2 V output voltage with ± 1 % accuracy
Linear or quasi-pulse operating mode
Closed loop thermal control
Programmable end-of-charge current
Programmable charge timer
(NTC) or (PTC) thermistor interface for battery
temperature monitoring and protection
Status outputs to drive LEDs or to interface
with a host processor
Small VFQFPN 16-leads package (3 x 3 mm)
L6924U
VFQFPN16
Applications
PDAs, GPS and MP3 players
USB powered devices
Cellular phones
Digital still cameras
Standalone chargers
Wireless appliances

Table 1. Device summary

Order codes Package Packaging
L6924U013
VFQFPN16
L6924U013TR Tape and reel
September 2010 Doc ID 14716 Rev 2 1/37
Tube
www.st.com
37
Contents L6924U
Contents
1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 Pin description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1 Pin description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 Maximum ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4 Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5 Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
6 Operation description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6.1 Linear mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
6.2 Quasi-pulse mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
7 Applications information: charging process . . . . . . . . . . . . . . . . . . . . 16
7.1 Pre-charge phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7.2 AC or USB mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7.3 Fast charge phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7.4 End-of-charge current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
7.5 Recharge flow chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
7.6 Recharge threshold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
7.7 Maximum charging time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
8 Application information: monitoring and protection . . . . . . . . . . . . . . 22
8.1 NTC thermistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
8.2 Battery absence detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
8.3 Status pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
8.4 Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
9 Additional applications information . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
9.1 Selecting the input capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
9.2 Selecting the output capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
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L6924U Contents
9.3 Layout guidelines and demonstration board . . . . . . . . . . . . . . . . . . . . . . . 28
10 Application idea: dual input management with AC priority . . . . . . . . 31
11 Package mechanical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
12 Revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Doc ID 14716 Rev 2 3/37
Description L6924U

1 Description

The L6924U is a fully monolithic battery charger that safely charges single-cell Li­Ion/Polymer battery from either an USB power source or an AC adapter. In USB mode, the L6924U supports both low power and high power mode. Alternatively the device can charge from an AC wall adapter. The ideal solution for space-limited portable products integrates the power MOSFET, reverse blocking diode, sense resistor and thermal protection into a compact VFQFPN16 package. When an external voltage regulated adapter or USB port is used, the L6924U works in linear mode, and charges the battery in a constant current constant voltage (CC/CV) profile. Moreover, when a current-limited adapter is used, the device can operate in quasi-pulse mode, dramatically reducing the power dissipation. Regardless of the charging approach, a closed loop thermal control avoids device overheating. The device has an operating input voltage ranging from 2.5 V to 12 V and it allows the user to program many parameters, such as fast-charge current, end-of-charge current threshold, and charge timer. The L6924U offers two open collector outputs for diagnostic purposes, which can be used to either drive two external LEDs or communicate with a host microcontroller. Finally, the L6924U also provides other features like gas gauge function, check for battery presence, and monitors and protects the battery from unsafe thermal conditions.

Figure 1. Minimum size application board

Figure 2. Basic application schematic

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L6924U Pin description

2 Pin description

Figure 3. Pin connection (top view)

2.1 Pin description

Table 2. Pin functions

Pin I/O Name Pin description
1IV
2IV
3 - 4 O ST
5IT
6 - GND Ground pin.
7ISD
8ITH
Input pin of the power stage.
IN
Supply voltage pin of the signal circuitry.
INSNS
2
PRG
The operating input voltage ranges from 2.5 V to 12 V, and the start-up threshold is 4 V.
-ST1Open-collector status pins.
Maximum charging time program pin. It must be connected with a capacitor to GND to fix the maximum charging time, see Chapter 7.7: Maximum charging time on
page 21.
Shutdown pin. When connected to GND enables the device; when floating disables the device.
Temperature monitor pin. It must be connected to a resistor divider including an NTC or PTC resistor. The charge process is disabled if the battery temperature (sensed through the NTC or PTC) is out of the programmable temperature window see Chapter 8.1: NTC thermistor on page 23.
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Pin description L6924U
Table 2. Pin functions (continued)
Pin I/O Name Pin description
9 I ISEL
10 I V
11 O V
12 O V
13 I/O I
OSNS
OUT
REF
END
14 I MODE
15 I I
16 I I
USB
AC
Switches between high power USB (I power USB (I
) in USB mode. A low level sets the L6924U in
USB/5
up to 500 mA) and low
USB
low power mode and a high level sets the L6924U in high power mode. When the AC mode is selected, the ISEL pin must be connected to ground or left floating.
Output voltage sense pin. It senses the battery voltage to control the voltage regulation loop.
Output pin. (connected to the battery)
External reference voltage pin. (reference voltage is 1.8 V ± 2 %)
Charge termination pin. A resistor connected from this pin to GND sets the charge termination current threshold I
ENDTH
: if I
CHG
< I
ENDTH
, the charge process ends. The voltage across the resistor is proportional to the current delivered to the battery (gas gauge function).
Selects pin AC adapter or USB port input modes. A high level sets the L6924U in USB mode while a low level sets the L6924U in the AC adapter mode. When the AC adapter input is selected, the ISEL pin status does not affect the current set.
Charge current program pin in USB mode: a resistor connected from this pin to ground sets the fast charge current value (I
USB
up to 500 mA) with an accuracy of 7 %. The USB high power/low power mode is selected with the ISEL pin.
Charge current program pin in AC mode: a resistor connected from this pin to GND sets the fast charge current value (IAC up to 1 A) with an accuracy of 7 %.
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L6924U Maximum ratings

3 Maximum ratings

Stressing the device above the rating listed in the “absolute maximum ratings” table may cause permanent damage to the device. These are stress ratings only and operation of the device at these or any other conditions above those indicated in the operating sections of this specification is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability. Refer also to the STMicroelectronics sure program and other relevant quality documents.

Table 3. Absolute maximum ratings

Symbol Parameter Value Unit
V
V
V
IN
, SD Input voltage -0.3 to V
INSNS
, V
OUT
OSNS
Input voltage -0.3 to 16 V
IN
Output voltage -0.3 to 5 V
ISEL, MODE Input voltage -0.3 to 6 V
ST1, ST2 Output voltage -0.3 to V
IN
Output current 30 mA
V
REF
IAC, I
, TH, I
USB, TPRG
END
,
,
-0.3 to 4 V
GND
Maximum withstanding voltage range test condition:
All pins
CDFAEC-Q100-002- “human body model”
± 2 kV
acceptance criteria: “normal performance’

Table 4. Thermal data

Symbol Parameter Value Unit
R
thJA
T
STG
T
J
P
TOT
1. Device mounted on demonstration board
Thermal resistance junction to ambient
Storage temperature range - 55 to 150 °C
Junction temperature range - 40 to 125 °C
Power dissipation at T = 70 °C 0.67 W
(1)
75 °C/W
V
V
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Electrical characteristics L6924U

4 Electrical characteristics

TJ = 25 °C, V

Table 5. Electrical characteristics

= 5 V, unless otherwise specified.
IN
Symbol Parameter Test condition Min. Typ. Max. Unit
Operating input voltage 2.5 12 V
(1)
VIN
Start up threshold 4.1 V
IIN
I
SINK
V
OUT
I
AC
I
USB
I
PRE_AC
I
PRE_USB
V
PRETH
I
ENDTH
T
MAXCH
T
MAXCH
(1)
Supply current
Charging mode (R
Shutdown mode (R
Shutdown mode (R
Current flowing from V
OUT
Stand by mode (R (VIN = 2.5 V < V
(1)
Battery regulated voltage 4.16 4.2 4.24 V
Charge current with AC adapter input
MODE at GND, R
MODE at GND, R
MODE at HIGH, ISEL at HIGH,
Charge current with USB input
Pre-charge current with AC input
Pre-charge current with USB input (high power mode)
Pre-charge current with USB input (low power mode)
R
PRG-USB
MODE at HIGH, ISEL at LOW, R
PRG-USB
MODE at GND, R
AC
MODE at HIGH, ISEL at HIGH R
USB
MODE at HIGH, ISEL at LOW R
USB
= 24 kΩ
= 2 4 kΩ
= 24 kΩ
= 24 kΩ
= 24 kΩ
Pre-charge voltage threshold 2.9 3.0 3.1 V
Termination current R
(2)
Maximum charging time
Maximum charging time
(2)
accuracy
= 3.3 kΩ 12 16 20 mA
END
C
= 10 nF
TPRG
R[I
] = 24 kΩ
PRG
C
= 5.6n F
TPRG
= 24 kΩ
R
PRG
= 24 kΩ)1.82.5mA
PRG
= 24 kΩ)6080µA
PRG
= 24 kΩ)500nA
PRG
= 24 kΩ)
PRG
BATTERY
)
= 24 kΩ 450 490 525 mA
PRG
= 12 kΩ 905 975 1045 mA
PRG
500 nA
450 490 525
86 96 105
41 49 56 mA
41 49 56 mA
7.6 9.6 11.4 mA
3 hours
10 %
Shutdown threshold high 2 V
SD
TH
Shutdown threshold low 0.4 V
mA
ST1,2 Output status sink current Status on 10 mA
MODE threshold high 1.3 V
MODE
TH
MODE threshold low 0.4 V
ISEL threshold high 1.3 V
ISEL
TH
ISEL threshold low 0.4 V
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L6924U Electrical characteristics
Table 5. Electrical characteristics (continued)
Symbol Parameter Test condition Min. Typ. Max. Unit
R
DS(on)
Power MOSFET resistance
(3)
Charge current = 500 mA 280 380 mΩ
NTC pin hot threshold voltage
TH
NTC pin cold threshold voltage
1. TJ from -40 °C to 125 °C
2. Guaranteed by design
3. Device working in quasi pulse mode
10 12.5 15 %V
40 50 60 %V
REF
REF
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Block diagram L6924U

5 Block diagram

Figure 4. Block diagram

VINS
ISEL
MODE
IAC
IUSB
Logic
VIN
Logic
SD
ANALOG
PRE.
Logic
UVLO
Logic
BG
VDD
VBG
BODY
CONTROL
Logic
Charge Control
POWER MOS
VDD
Mos
Driver
THERMAL CONTROL
I FAULT I DETECT
Gas Gauge
CA-VA-TA
REG
VREF
VPRE
LOGIC
VREF
OSC
ST2TPRG
ST1
GND
VDD
VDD
NTC/PTC MANAG.
Logic
VOUT
IEND
VOSNS
VREF
4.2V
TH
10/37 Doc ID 14716 Rev 2
L6924U Operation description

6 Operation description

The L6924U is a fully integrated battery charger that allows a very compact battery management system for space limited applications. It integrates in a small package all the power elements: power MOSFET, reverse blocking diode and the sense resistor.
It normally works as a linear charger when powered from an external voltage regulated adapter or USB port.
However, thanks to its very low minimum input voltage (down to 2.5 V) the L6924U can also work as a quasi-pulse charger when powered from a current limited adapter. To work in this condition, it is enough to set the device’s charging current higher than the adapter’s one (Chapter 6.2: Quasi-pulse mode on page 14). The advantage of the linear charging approach is that the device has a direct control of the charging current and so the designer needn’t to rely on power source. However, the advantage of the quasi-pulse approach is that the power dissipated inside the portable equipment is dramatically reduced.
The L6924U charges the battery in three phases:
Pre-charge constant current: in this phase (active when the battery is deeply
discharged) the battery is charged with a low current (internally set to 10 % of the fast­charge current).
Fast-charge constant current: in this phase the device charges the battery with the
maximum current (I
Constant voltage: when the battery voltage reaches the selected output voltage, the
device starts to reduce the current, until the charge termination is done.
for AC adapter mode, I
AC
for USB mode).
USB
The full flexibility is provided by:
Programmable fast-charging current (I
Programmable end of charge current threshold (I
Programmable end of charge timer (T
or I
AC
MAXCH
) (Chapter 7.3 on page 18).
USB
) (Chapter 7.4 on page 20).
ENDTH
) (Chapter 7.7 on page 21).
If a PTC or NTC resistor is used, the device can monitor the battery temperature in order to protect the battery from operating under unsafe thermal conditions.
Beside the good thermal behavior guaranteed by low thermal resistance of the package, additional safety is provided by the built-in temperature control loop. The IC monitors continuously its junction temperature. When the temperature reaches approximately 120 °C, the thermal control loop starts working, and reduces the charging current, in order to keep the IC junction temperature at 120 °C.
Two open collector outputs are available for diagnostic purpose (status pins ST1 and ST2). They can be also used to drive external LEDs or to interface with a microcontroller. The voltage across the resistor connected between I
and GND gives information about the
END
actual charging current (working as a gas gauge), and it can be easily fed into a microcontroller ADC.
Battery disconnection control is provided thanks to the differentiated sensing and forcing output pins. A small current is sunk and forced through V
OUT
. If V
doesn’t detect the
OSNS
battery, the IC goes into a standby mode.
Figure 5 on page 12 shows the real charging profile of a Li-Ion battery, with a fast charge
current of 450 mA (R
or R2 = 26 kΩ).
1
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Operation description L6924U

Figure 5. Li-Ion charging profile

0.500
4.500
0.450
0.400
0.350
0.300
Ichg (A)
0.250
0.200
0.150
0.100
0.050
0.000
0 200 400 600 800 1000 1200

6.1 Linear mode

When operating in linear mode, the device works in a way similar to a linear regulator with a constant current limit protection.
It charges the battery in three phases:
Pre-charging current ("pre-charge" phase).
Constant current ("fast-charge" phase).
Constant voltage ("voltage regulation" phase).
Charging time (sec )
Ichg
Vbatt
4.000
3.500
3.000
2.500
2.000
1.500
1.000
0.500
0.000
Vbatt (V)
V
is the output voltage of the upstream AC-DC adapter that is, in turn, the input voltage
ADP
of the L6924U. If the battery voltage is lower than the default pre-charge voltage (V the pre-charge phase takes place. The battery is pre-charged with a low current, internally set to 10 % of the fast charge current.
When the battery voltage goes higher than V charge current (I
or IAC according to the selection of the MODE pin).
USB
PRETH
Finally, when the battery voltage is close to the regulated output voltage (4.2 V), the voltage regulation phase takes place and the charging current is reduced. The charging process ends when the charging current reaches the programmed value (I charging timer expires.
Figure 6 shows the different phases.
12/37 Doc ID 14716 Rev 2
PRETH
, the battery is charged with the fast
) or when the
ENDTH
),
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