ST L6728D User Manual

Single-phase PWM controller with Power Good
Features
Flexible power supply from 5 V to 12 V
Power conversion input as low as 1.5 V
0.8% output voltage accuracy
High-current integrated drivers
Power Good output
Sensorless and programmable OCP across
low-side R
OV / UV protection
VSEN disconnection protection
Oscillator internally fixed at 300 kHz
LSLess to manage pre-bias startup
Adjustable output voltage
Disable function
Internal soft-start
DFN10 package
Applications
Memory and termination supply
Subsystem power supply (MCH, IOCH, PCI,
etc.)
CPU and DSP power supply
Distributed power supply
General DC-DC converters

Table 1. Device summary

DS(on)
Order codes Package Packaging
L6728D
DFN10
Description
L6728D is a single-phase step-down controller with integrated high-current drivers that provides complete control logic and protection to simplify the design of general DC-DC converters by using a compact DFN10 package.
Device flexibility allows the management of conversions with power input (V
1.5 V, and device supply voltage ranging from 5 V to 12 V.
The L6728D provides a simple control loop with voltage mode EA. The integrated 0.8 V reference allows output voltages regulation with ±0.8% accuracy over line and temperature variations. The oscillator is internally fixed to 300 kHz.
The L6728D provides programmable dual level overcurrent protection, as well as overvoltage and undervoltage protection. Current information is monitored across the low-side MOSFET R eliminating the need for expensive and space­consuming sense resistors.
A PGOOD output easily provides real-time information on output voltage status, through the VSEN dedicated output monitor.
) as low as
IN
DS(on)
,
L6728D
Tube
DFN10
L6728DTR Tape and reel
February 2010 Doc ID 16498 Rev 1 1/33
www.st.com
33
Contents L6728D
Contents
1 Typical application circuit and block diagram . . . . . . . . . . . . . . . . . . . . 4
1.1 Application circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Pin description and connection diagram . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Pin descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 Thermal data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4 Electrical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.1 Absolute maximum ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.2 Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5 Device description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
6 Driver section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6.1 Power dissipation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
7 Soft-start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
7.1 Low-side-less startup (LSLess) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
8 Overcurrent protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
8.1 Overcurrent threshold setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
9 Output voltage setting and protections . . . . . . . . . . . . . . . . . . . . . . . . 15
10 Application details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
10.1 Compensation network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
10.2 Layout guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
11 Application information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
11.1 Inductor design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
11.2 Output capacitor(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
11.3 Input capacitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2/33 Doc ID 16498 Rev 1
L6728D Contents
12 20 A demonstration board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
12.1 Board description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
12.1.1 Power input (Vin) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
12.1.2 Output (Vout) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
12.1.3 Signal input (Vcc) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
12.1.4 Test points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
12.1.5 Board characterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
13 5 A demonstration board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
13.1 Board description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
13.1.1 Power input (Vin) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
13.1.2 Output (Vout) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
13.1.3 Signal input (Vcc) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
13.1.4 Test points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
13.1.5 Board characterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
14 Package mechanical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
15 Revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Doc ID 16498 Rev 1 3/33
Typical application circuit and block diagram L6728D

1 Typical application circuit and block diagram

1.1 Application circuit

Figure 1. Typical application circuit of the L6728D

C
HF
VIN = 1.5V to 12V
L
C
BULK
Vout
C
OUT
LOAD
VCC = 5V to 12V
PGOOD
C
P
R
OS
C
DEC
R
PG
10
PGOOD
7
COMP
C
F
R
F
/ DIS
8
FB
VSEN
R
9
FB
6
VCC
L6728A
L6728D
GND
BOOT
UGATE
PHASE
LGATE
/ OC
5
R
1
3
2
4
OCSET
HS
LS
L6728A Reference Schematic
L6728D

1.2 Block diagram

Figure 2. Block diagram of the L6728D

VSEN
PGOOD
R
OS
V
MONITOR
OUT
300 kHz
OSCILLATOR
L6728A
L6728D
CLOCK
R
FB
VCC
CONTROL LOGIC
PROTECTIONS
ERROR AMPLIFIER
V
OC
OCTH
&
BOOT
CROSS CONDUCTION
ADAPTIVE ANTI
HS
UGATE
PHASE
PWM
VCC
LS
LGATE / OC
GND
+
0.8V
­I
OCSET
/ DIS
COMP
4/33 Doc ID 16498 Rev 1
FB
L6728D Pin description and connection diagram

2 Pin description and connection diagram

Figure 3. Pin connection (top view)

L6728D

2.1 Pin descriptions

Table 2. Pins description

Pin n° Name Function
1BOOT
HS driver supply. Connect through a capacitor (100 nF) to the floating node (LS-Drain) pin and provide necessary bootstrap diode from VCC.
HS driver return path, current-reading and adaptive-dead-time monitor. Connect to the LS
2 PHASE
drain to sense
R
DS(on)
drop to measure the output current. This pin is also used by the
adaptive-dead-time control circuitry to monitor when HS MOSFET is OFF.
3 UGATE HS driver output. Connect directly to HS MOSFET gate.
LGATE: LS driver output. Connect directly to LS MOSFET gate. OC: Overcurrent threshold set. During a short period of time following VCC rising over the UVLO threshold, a 10 μA current is sourced from this pin. Connect to GND with an R
4 LGATE / OC
program the OC threshold. The resulting voltage at this pin is sampled and held internally as the OC set point. The maximum programmable OC threshold is 0.55 V. A voltage greater than
0.6 V activates an internal clamp and causes the OC threshold to be set at the maximum value.
5GND
6VCC
All internal references, logic and drivers are connected to this pin. Connect to the PCB ground plane.
Device and driver power supply. Operating range from 5 V to 12 V. Filter with at least 1 µF MLCC to GND.
COMP: Error amplifier output. Connect with an R
7 COMP / DIS
control loop. DIS: The device can be disabled by pushing this pin lower than 0.75 V (typ). By setting the pin free, the device is enabled again.
resistor greater than 5 kΩ to
OCSET
- CF // CP to FB to compensate the device
F
8FB
Error amplifier inverting input. Connect with a resistor R output resistor divider may be used to regulate voltages higher than the reference.
to the output regulated voltage. An
FB
Regulated voltage sense pin for OVP and UVP protection and PGOOD. Connect to the output
9 VSEN
regulated voltage, or to the output resistor divider if the regulated voltage is higher than the reference.
10 PGOOD
Open drain output set free after SS has finished and pulled low when VSEN is outside the relative window. Pull up to a voltage equal or lower than VCC. If not used it can be left floating.
Doc ID 16498 Rev 1 5/33
Thermal data L6728D

3 Thermal data

Table 3. Thermal data

Symbol Parameter Value Unit
R
R
T
T
P
th(JA)
th(JC)
MAX
STG
T
J
TOT
Thermal resistance junction-to-ambient (device soldered on 2s2p, 67 mm x 69 mm board)
45 °C/W
Thermal resistance junction-to-case 5 °C/W
Maximum junction temperature 150 °C
Storage temperature range -40 to 150 °C
Junction temperature range -40 to 125 °C
Maximum power dissipation at TA = 25 °C 2.25 W
6/33 Doc ID 16498 Rev 1
L6728D Electrical specifications

4 Electrical specifications

4.1 Absolute maximum ratings

Table 4. Absolute maximum ratings

Symbol Parameter Value Unit
VCC to GND -0.3 to 15 V
V
BOOT, VUGATE
V
PHASE
V
LGATE
to PHASE to GND to GND; t < 200 ns
to GND to GND; t < 200 ns
to GND -0.3 to VCC+0.3 V
FB, COMP, VSEN to GND -0.3 to 3.6 V
PGOOD to GND -0.3 to VCC+0.3 V
15 33 45
-5 to 18
-8 to 30
V
V

4.2 Electrical characteristics

VCC = 5 V to 12 V; TJ = 0 to 70 °C unless otherwise specified

Table 5. Electrical characteristics

Symbol Parameter Test conditions Min. Typ. Max. Unit
Supply current and power-ON
I
CC
I
BOOT
UVLO
Oscillator
F
SW
ΔV
OSC
d
MAX
Reference and error amplifier
A
GBWP Gain-bandwidth product
SR Slew-rate
DIS Disable threshold COMP falling 0.70 0.85 V
VCC supply current UGATE and LGATE = OPEN 6 mA
BOOT supply current UGATE = OPEN; PHASE to GND 0.7 mA
VCC Turn-ON VCC rising 4.1 V
Hysteresis 0.2 V
Main oscillator accuracy 270 300 330 kHz
PWM ramp amplitude 1.4 V
Maximum duty cycle 80 %
Output voltage accuracy -0.8 - 0.8 %
0
DC gain
(1)
(1)
(1)
120 dB
15 MHz
8V/μs
Doc ID 16498 Rev 1 7/33
Electrical specifications L6728D
Table 5. Electrical characteristics (continued)
Symbol Parameter Test conditions Min. Typ. Max. Unit
Gate drivers
I
UGATE
R
UGATE
I
LGATE
R
LGATE
HS source current BOOT - PHASE = 5 V 1.5 A
HS sink resistance BOOT - PHASE = 5 V 1.1 Ω
LS source current VCC = 5 V 1.5 A
LS sink resistance VCC = 5 V 0.65 Ω
Overcurrent protection
I
OCSET
V
OC_SW
OCSET current source
OC switch-over threshold V
Sourced from LGATE pin, during OC setting phase.
LGATE/OC
rising 600 mV
91011μA
Over and undervoltage protections
VSEN rising 0.970 1.000 1.030 V
OVP OVP threshold
un-latch, VSEN falling 0.35 0.40 0.45 V
UVP UVP threshold VSEN falling 0.570 0.600 0.630 V
VSEN VSEN bias current Sourced from VSEN 100 nA
PGOOD
Upper threshold VSEN rising 0.860 0.890 0.920 V
PGOOD
Lower threshold VSEN falling 0.680 0.710 0.740 V
V
PGOODL
1. Guaranteed by design, not subject to test.
PGOOD voltage low I
= -4 mA 0.4 V
PGOOD
8/33 Doc ID 16498 Rev 1
L6728D Device description

5 Device description

The L6728D is a single-phase PWM controller with embedded high-current drivers which provides complete control logic and protection features for easy implementation of a general DC-DC step-down converter. Designed to drive N-channel MOSFETs in a synchronous buck topology, this 10-pin device provides a high level of integration to allow a reduction in cost and size of power supply solutions, while also providing real-time PGOOD in a compact DFN10 3x3 mm package.
The L6728D is designed to operate from a 5 V or 12 V supply. The output voltage can be precisely regulated to as low as 0.8 V with ±0.8% accuracy over line and temperature variations. The switching frequency is internally set to 300 kHz.
This device provides a simple control loop with a voltage-mode error amplifier. The error amplifier features a 15 MHz gain-bandwidth product and 8 V/µs slew rate, allowing high regulator bandwidth for fast transient response.
To prevent load damage, the L6728D provides protection against overcurrent, overvoltage, undervoltage and feedback disconnection. The overcurrent trip threshold is programmable using a resistor connected from Lgate to GND. Output current is monitored across the low­side MOSFET R resistors. Output voltage is monitored through the dedicated VSEN pin.
, eliminating the need for expensive and space-consuming sense
DS(on)
The L6728D implements soft-start by increasing the internal reference in closed-loop regulation. The low side-less feature allows the device to perform soft-start over a pre­biased output, avoiding high current return through the output inductor and dangerous negative spike at the load side.
The L6728D is available in a compact DFN10 3x3 mm package with exposed pad.
Doc ID 16498 Rev 1 9/33
Driver section L6728D

6 Driver section

The integrated high-current drivers permit the use of different types of power MOSFETs (also multiple MOSFETs to reduce the equivalent R transition.
The driver for the high-side MOSFET uses the BOOT pin for supply and the PHASE pin for return. The driver for low-side MOSFET uses the VCC pin for supply and the GND pin for return.
The controller embodies an anti-shoot-through and adaptive dead-time control to minimize low side body diode conduction time, maintaining good efficiency while eliminating the need for a Schottky diode:
to check the high-side MOSFET turn-off, the PHASE pin is sensed. When the voltage
at the PHASE pin drops, the low-side MOSFET gate drive is suddenly applied
to check the low-side MOSFET turn-off, the LGATE pin is sensed. When the voltage at
LGATE has fallen, the high-side MOSFET gate drive is suddenly applied
If the current flowing in the inductor is negative, voltage on the PHASE pin will never drop. To allow the low-side MOSFET to turn on even in this case, a watchdog controller is enabled. If the source of the high-side MOSFET does not drop, the low side MOSFET is switched on, thereby allowing the negative current of the inductor to recirculate. This mechanism allows the system to regulate even if the current is negative.
), maintaining fast switching
DS(on)
Power conversion input is flexible: 5 V, 12 V bus or any bus that allows the conversion (see maximum duty cycle limitations) to be chosen freely.

6.1 Power dissipation

The L6728D embeds high current MOSFET drivers for both high side and low side MOSFETs. It is therefore important to consider the power that the device is going to dissipate in driving them, in order to avoid overcoming the maximum junction operating temperature.
Two main factors contribute to device power dissipation: bias power and driver power.
Device bias power (P
supply pins, and is quantifiable as follows (assuming HS and LS drivers with the same VCC of the device):
Driver power is the power needed by the driver to continuously switch on and off the
external MOSFETs. It is a function of the switching frequency and total gate charge of the selected MOSFETs. It can be quantified considering that the total power P dissipated to switch the MOSFETs (easily calculable) is dissipated by three main factors: external gate resistance (when present), intrinsic MOSFET resistance and intrinsic driver resistance. This last factor is the most important one to be determined to calculate the device power dissipation. The total power dissipated to switch the MOSFETs is:
) depends on the static consumption of the device through the
DC
P
DC
V
CCICCIBOOT
+()=
SW
P
SW
10/33 Doc ID 16498 Rev 1
F
SW
Q
gHSVBOOT
Q
+()=
gLSVCC
L6728D Driver section
External gate resistors help the device to dissipate the switching power since the same power P
is shared between the internal driver impedance and the external resistor,
SW
resulting in a general cooling of the device.
Doc ID 16498 Rev 1 11/33
Soft-start L6728D

7 Soft-start

The L6728D implements a soft-start to smoothly charge the output filter, avoiding the high in-rush currents to be required from the input power supply. The device gradually increases the internal reference from 0 V to 0.8 V in 4.5 ms (typ.), in closed-loop regulation, linearly charging the output capacitors to the final regulation voltage.
In the event of overcurrent triggering during soft-start, the overcurrent logic overrides the soft-start sequence and shuts down the PWM logic and both the high side and low side gates. This condition is latched. Cycle the VCC to recover.
The device begins the soft-start phase only when the VCC power supply is above the UVLO threshold and the overcurrent threshold setting phase has been completed.

7.1 Low-side-less startup (LSLess)

In order to avoid any kind of negative undershoot and dangerous return from the load during startup, the L6728D performs a special sequence in enabling the LS driver to switch: during the soft-start phase, the LS driver is disabled (LS = OFF) until the HS starts to switch. This prevents the dangerous negative spike on the output voltage which can happen if starting over a pre-biased output.
If the output voltage is pre-biased to a voltage higher than the final one, the HS would never start to switch. In this case, at the end of soft-start time, LS is enabled and discharges the output to the final regulation value.
This particular feature of the device masks the LS turn-on only from the control loop point of view: protection features bypass this turning on of the LS MOSFET if needed.

Figure 4. LSLess startup (left) vs. non-LSLess startup (right)

12/33 Doc ID 16498 Rev 1
L6728D Overcurrent protection

8 Overcurrent protection

The overcurrent function protects the converter from a shorted output or overload, by sensing the output current information across the low side MOSFET drain-source on­resistance, R avoiding the use of expensive and space-consuming sense resistors.
. This method reduces cost and enhances converter efficiency by
DS(on)
The low side R
current sense is implemented by comparing the voltage at the PHASE
DS(on)
node when the LS MOSFET is turned on with the programmed OCP threshold voltages, internally held. If the monitored voltage is higher than these thresholds, an overcurrent event is detected.
For maximum safety and load protection, the L6728D implements a dual-level overcurrent protection system:
st
1
level threshold: This is the user externally-set threshold. If the monitored voltage
on PHASE exceeds this threshold, a 1
st
level overcurrent is detected. If four 1st level OC events are detected in four consecutive switching cycles, overcurrent protection is triggered.
nd
2
level threshold: This is an internal threshold whose value is equal to the 1st level threshold multiplied by a factor 1.5. If the monitored voltage on PHASE exceeds this threshold, overcurrent protection is triggered immediately.
When overcurrent protection is triggered, the device turns off both the LS and HS MOSFETs in a latched condition.
To recover from an overcurrent protection-triggered condition, the VCC power supply must be cycled.
Doc ID 16498 Rev 1 13/33
Overcurrent protection L6728D

8.1 Overcurrent threshold setting

The L6728D allows easy programming of a 1st level overcurrent threshold ranging from 50 mV to 550 mV, simply by adding a resistor (R level threshold is automatically set accordingly.
During a short period of time (about 5 ms) following VCC rising over UVLO threshold, an internal 10 µA current (I across R
. This voltage drop is sampled and internally held by the device as a 1st level
OCSET
) is sourced from the LGATE pin, determining a voltage drop
OCSET
overcurrent threshold. The OC setting procedure’s overall time period is about 5 ms.
) between LGATE and GND. The 2nd
OCSET
Connecting an R
resistor between LGATE and GND, the programmed 1st level
OCSET
threshold is:
I
I
OCth1
OCSETROCSET
------------------------------------------- -=
the programmed 2
I
OCth2
R
OCSET
In case R
1.5
values range from 5 kΩ to 55 kΩ.
OCSET
R
dsON
nd
level threshold is:
I
OCSETROCSET
------------------------------------------- -
=
is not connected, the device sets the OCP thresholds to the maximum
R
dsON
values: an internal safety clamp on LGATE is triggered as soon as the LGATE voltage reaches 600 mV, setting the maximum threshold and suddenly ending the OC setting phase.
14/33 Doc ID 16498 Rev 1
L6728D Output voltage setting and protections

9 Output voltage setting and protections

The L6728D is capable of precisely regulating an output voltage as low as 0.8 V. In fact, the device is equipped with a fixed 0.8 V internal reference that guarantees the output regulated voltage remains within a ±0.8% tolerance over line and temperature variations (excluding output resistor divider tolerance, when present).
Output voltages higher than 0.8 V can be easily achieved by adding a resistor R
between
OS
the FB pin and ground. Referring to Figure 1, the steady-state DC output voltage is:
R
FB
1
-----------+
R
OS
where V
REF
is 0.8 V.
V
OUT
V
⎛⎞
=
REF
⎝⎠
The L6728D monitors the voltage at the VSEN pin and compares it to the internal reference voltage in order to provide undervoltage and overvoltage protection as well as a PGOOD signal. Depending on the level of VSEN, different actions are performed by the controller:
PGOOD: If the voltage monitored through VSEN goes outside the PGOOD window
limits, the device de-asserts the PGOOD signal while still continuing to switch and regulate. PGOOD is asserted at the end of the soft-start phase.
Undervoltage protection: If the voltage at VSEN pin drops below the UV threshold,
the device turns off both the HS and LS MOSFETs, latching the condition. Cycle the VCC to recover.
Overvoltage protection: If the voltage at VSEN pin rises over OV threshold (1 V typ),
overvoltage protection turns off the HS MOSFET and turns on the LS MOSFET. The LS MOSFET is turned off as soon as VSEN goes below Vref/2 (0.4 V). The condition is latched. Cycle the VCC to recover. Note that even if the device is latched, the device still controls the LS MOSFET and can switch it on whenever VSEN rises above the OV threshold.
Feedback disconnection protection: In order to provide load protection even if the
VSEN pin is not connected, a 100 nA bias current is always sourced from this pin. If VSEN pin is not connected, this current permanently pulls it up, causing the device to detect an OV. Thus, LS is latched on, preventing the output voltage from rising out of control.
Doc ID 16498 Rev 1 15/33
Application details L6728D

10 Application details

10.1 Compensation network

The control loop shown in Figure 5 is a voltage mode control loop. The output voltage is regulated to the internal reference (when present, the offset resistor between the FB node and GND can be neglected in control loop calculation).
The error amplifier output is compared to the oscillator sawtooth waveform to provide the PWM signal to the driver section. The PWM signal is then transferred to the switching node with V
The converter transfer function is the small signal transfer function between the output of the EA and V resonance and a zero at F modulator is simply the input voltage V ΔV

Figure 5. PWM control loop

amplitude. This waveform is filtered by the output filter.
IN
. This function has a double pole at frequency FLC depending on the L-C
OSC
OUT
.
ΔV
OSC
depending on the output capacitor ESR. The DC gain of the
ESR
OSC
COMPARATOR
ERROR
AMPLIFIER
divided by the peak-to-peak oscillator voltage
IN
V
IN
_
+
PWM
V
REF
+
_
R
FB
L R
C
OUT
ESR
OUT
V
OUT
C
F
C
The compensation network closes the loop, joining the V function ideally equal to -Z
F/ZFB
.
The compensation goal is to close the control loop while assuring high DC regulation accuracy, good dynamic performance and stability. To achieve this, the overall loop needs high DC gain, high bandwidth and good phase margin.
High DC gain is achieved by giving an integrator shape to the compensation network transfer function. The loop bandwidth (F ratio. However, for stability, it should not exceed F the control loop gain must cross the 0 dB axis with -20 dB/decade slope.
As an example, Figure 6 shows an asymptotic bode plot of a type III compensation.
16/33 Doc ID 16498 Rev 1
R
F
P
0dB
C
R
S
S
Z
Z
F
FB
and EA output with transfer
OUT
) can be fixed by choosing the correct RF/RFB
/2π. To achieve a good phase margin,
SW
L6728D Application details

Figure 6. Example of type III compensation

Gain
[dB]
open loop
EA gain
FZ1F
closed
loop ga in
compensation
gain
open loop
converter gain
0dB
Open loop converter singularities:
Z2
F
LCFESR
F
P1FP2
F
0dB
20 log ( RF/RFB)
20log (V
/ΔV
IN
Log (Fre q)
OSC
)
a)
b)
F
F
LC
ESR
1
--------------------------------- -=
2π LC
------------------------------------------- -=
2π C
OUT
OUT
1
ESR⋅⋅
Compensation network singularities frequencies:
a)
b)
c)
d)
F
Z1
F
Z2
F
P1
F
P2
1
------------------------------=
⋅⋅
2π R
FCF
---------------------------------------------------- -=
2π R
--------------------------------------------------=
2π R
------------------------------ -=
2π RSC
1
+()C
⋅⋅
FBRS
S
1
CFCP⋅
⎛⎞
-------------------- -
⋅⋅
F
⎝⎠
C
+
FCP
1
⋅⋅
S
To place the poles and zeroes of the compensation network, the following suggestions can be followed:
a) Set the gain R
according to the approximated formula (suggested values for R
in order to obtain the desired closed loop regulator bandwidth
F/RFB
are in the range
FB
of a few kΩ):
ΔV
F
R
----------
R
FB
0dB
F
------------
F
LC
------------------ -
=
V
OSC
IN
Doc ID 16498 Rev 1 17/33
Application details L6728D
b) Place FZ1 below FLC (typically 0.5*FLC):
1
-----------------------------=
C
F
⋅⋅
π R
FFLC
c) Place F
C
P
d) Place F
R
S
C
S
at F
P1
----------------------------------------------------------=
2π RFCFF
Z2
---------------------------=
F
----------------- - 1– 2F
-------------------------------=
⋅⋅
π R
ESR
C
at FLC and FP2 at half of the switching frequency:
R
FB
SW
LC
1
SFSW
e) Check that the compensation network gain is lower than open loop EA gain before
F
0dB
f) Check the phase margin obtained (it should be greater than 45°) and repeat if
necessary.

10.2 Layout guidelines

The L6728D provides control functions and high current integrated drivers to implement high-current step-down DC-DC converters. In this type of application, a good layout is very important.
The first priority when placing components for these applications must be reserved for the power section, minimizing the length of each connection and loop as much as possible. To minimize noise and voltage spikes (EMI and losses) power connections (highlighted in
Figure 7) must be a part of a power plane and in any case constructed with wide and thick
copper traces. The loop must be minimized. The critical components, i.e. the power MOSFETs, must be close to each other. The use of multi-layer printed circuit boards is recommended.
:
F
1⋅⋅⋅
ESR
The input capacitance (C
), or at least a portion of the total capacitance needed, must be
IN
placed close to the power section in order to eliminate the stray inductance generated by the copper traces. Low ESR and ESL capacitors are preferred. MLCC are suggested to be connected near the HS drain.
Use the appropriate number of VIAs when power traces have to move between different planes on the PCB in order to reduce both parasitic resistance and inductance. Moreover, reproducing the same high-current trace on more than one PCB layer reduces the parasitic resistance associated with that connection.
Connect output bulk capacitors (C inductance and resistance associated with the copper trace, and also adding extra decoupling capacitors along the way to the load when this results in being far from the bulk
OUT
capacitor bank.
18/33 Doc ID 16498 Rev 1
) as near as possible to the load, minimizing parasitic
L6728D Application details

Figure 7. Power connections (heavy lines)

V
IN
UGATE
PHASE
L6728A
L6728D
LGATE
GND
C
IN
L
C
OUT
LOAD
Gate traces and phase traces must be sized according to the driver RMS current delivered to the power MOSFET. The device robustness allows the management of applications with the power section far from the controller without compromising performance. In any case, when possible it is recommended to minimize the distance between the controller and power section.
Small signal components and connections to critical nodes of the application, as well as bypass capacitors for the device supply, are also important. Locate bypass capacitor (VCC and bootstrap capacitor) and feedback compensation components as close to the device as practical. For overcurrent programmability, place R
close to the device and avoid
OCSET
leakage current paths on the LGATE / OC pin, since internal current source is only 10 µA.
Systems that do not use a Schottky diode in parallel to the low-side MOSFET might show big negative spikes on the phase pin. This spike must be limited within the absolute maximum ratings (for example, adding a gate resistor in series to the HS MOSFET gate), as well as the positive spike, but has an additional consequence: it causes the bootstrap capacitor to be over-charged. This extra charge can cause, in the worst-case condition of maximum input voltage and during particular transients, that boot-to-phase voltage overcomes the absolute maximum ratings, also causing device failures. It is then suggested in this cases to limit this extra charge by adding a small resistor in series to the bootstrap diode.

Figure 8. Driver turn-on and turn-off paths

LS DRIVER LS MOSFET
VCC
C
GD
R
GATERINT
LGATE
C
GS
GND
C
DS
Doc ID 16498 Rev 1 19/33
HS DRIVER HS MOSFET
BOOT
C
GD
R
GATERINT
UGATE
C
GS
PHASE
C
DS
Application information L6728D

11 Application information

11.1 Inductor design

The inductance value is defined by a compromise between the dynamic response time, the efficiency, the cost and the size. The inductor has to be calculated to maintain the ripple current (ΔI value can be calculated with the following equation:
) between 20% and 30% of the maximum output current (typ). The inductance
L
VINV
----------------------------- -
L
F
SWΔIL
Where F
SW
V
OUT
OUT
--------------
=
V
IN
is the switching frequency, VIN is the input voltage and V
is the output
OUT
voltage. Figure 9 shows the ripple current vs. the output voltage for different values of the inductor, with V
= 5 V and VIN = 12 V.
IN
Increasing the value of the inductance reduces the current ripple but, at the same time, increases the converter response time to a dynamic load change. The response time is the time required by the inductor to change its current from initial to final value. Until the inductor has finished its charging time, the output current is supplied by the output capacitors. Minimizing the response time can minimize the output capacitance required. If the compensation network is well-designed, during a load variation the device is able to set a duty cycle value very different (0% or 80%) from a steady-state one. When this condition is reached, the response time is limited by the time required to change the inductor current.

Figure 9. Inductor current ripple vs output voltage

20/33 Doc ID 16498 Rev 1
L6728D Application information

11.2 Output capacitor(s)

The output capacitors are basic components to define the ripple voltage across the output and for the fast transient response of the power supply. They depend on the output voltage ripple requirements, as well as any output voltage deviation requirement during a load transient.
During steady-state conditions, the output voltage ripple is influenced by both the ESR and capacitive value of the output capacitors as follow:
ΔV
OUT_ESR
ΔV
OUT_C
Where ΔI
ΔILESR=
1
-------------------------------------- -
ΔI
=
L
8C
⋅⋅
OUTFSW
is the inductor current ripple. In particular, the expression that defines ΔV
L
OUT_C
takes into consideration the output capacitor charge and discharge as a consequence of the inductor current ripple.
During a load variation, the output capacitor supplies the current to the load or absorbs the current stored into the inductor until the converter reacts. In fact, even if the controller immediately recognizes the load transient and sets the duty cycle at 80% or 0%, the current slope is limited by the inductor value. The output voltage has a drop that, in this case also, depends on the ESR and capacitive charge/discharge as follows:
ΔV
OUT_ESR
ΔV
OUT_C
Where ΔV
D
( for the load appliance or V
MAXVINVOUT
ΔI
ΔI
OUT
is the voltage applied to the inductor during the transient response
L
ESR=
OUT
L ΔI
------------------------------------- -
=
2C
⋅⋅
OUTΔVL
OUT
for the load removal).
OUT
MLCC capacitors have typically low ESR to minimize the ripple but also have low capacitances that do not minimize the voltage deviation during dynamic load variations. On the contrary, electrolytic capacitors have big capacitances to minimize voltage deviation during load transients, while they do not show the same ESR values of the MLCC resulting then in higher ripple voltages. For these reasons, a mix between electrolytic and MLCC capacitor is suggested to minimize ripple and reduce voltage deviation in dynamic mode.

11.3 Input capacitors

The input capacitor bank is designed considering mainly the input RMS current, which depends on the output deliverable current (I follows:
I
rmsIOUT
The equation reaches its maximum value, I input capacitor’s ESR and, in the worst case, are:
PESRI
=
D1D()=
OUT
2
2()
) and the duty cycle (D) for regulation as
OUT
/2, with D = 0.5. The losses depend on the
OUT
Doc ID 16498 Rev 1 21/33
20 A demonstration board L6728D

12 20 A demonstration board

The L6728D demonstration board is constructed using a four-layer PCB, and is designed as a step-down DC-DC converter. The board demonstrates the operation of the device in a general-purpose application. The input voltage can range from 5 V to 12 V buses and the output voltage is fixed at 1.25 V. The application can deliver an output current up to 30 A. The switching frequency is 300 kHz.

Figure 10. 20 A demonstration board (left) and component placement (right)

Figure 11. 20 A demonstration board top (left) and bottom (right) layers

Figure 12. 20 A demonstration board inner layers

22/33 Doc ID 16498 Rev 1
L6728D 20 A demonstration board

Figure 13. 20 A demonstration board schematic

Doc ID 16498 Rev 1 23/33
20 A demonstration board L6728D

Table 6. 20 A demonstration board - bill of material

Qty Reference Description Package
Capacitors
2C1, C2
Electrolytic capacitor 1800 µF 16 V Nippon chemi-con KZJ or KZG
Radial 10 x 25 mm
1 C10 MLCC, 100 nF, 16V, X7R SMD0603
3 C11 to C13
MLCC, 4.7 μF, 1 6V, X 5 R Murata GRM31CR61C475MA01
SMD1206
2 C14, C38 MLCC, 1 μF, 16V, X7R SMD0805
2C15, C19
2C18, C20
MLCC, 10 μF, 6.3 V, X7R Murata GRM31CR70J106KA01L
Electrolytic capacitor 2200 μF 6.3 V Nippon chemi-con KZJ or KZG
SMD1206
Radial 10 x 20 mm
1 C23 MLCC, 6.8 nF, X7R
SMD06031 C24 MLCC, 33 nF, X7R
1 C35 MLCC, 68 pF, X7R
Resistors
4 R1, R2, R20, R17 Resistor, 3R3, 1/16W, 1% SMD0603
4 R3, R5, R11, R16 Resistor, 0R, 1/8W, 1%
SMD0805
1 R4 Resistor, 1R8, 1/8W, 1%
2 R6, R9 Resistor, 2K2, 1/16W, 1%
2 R8, R13 Resistor, 3K9, 1/16W, 1%
1 R7 Resistor, 18K, 1/16W, 1%
SMD0603
1 R19 Resistor, 22K, 1/16W, 1%
1 R18 Resistor, 20K, 1/16W, 1%
Inductor
1L1
Active components
1 D1 Diode, 1N4148 or BAT54 SOT23
1 Q5 STD70N02L
1 Q7 STD95NH02LT4
1 U1 Controller, L6728D DFN10, 3x3 mm
24/33 Doc ID 16498 Rev 1
Inductor, 1.25 μH, T60-18, 6 turns Easymagnet AP106019006P-1R1M
na
DPACK
L6728D 20 A demonstration board

12.1 Board description

12.1.1 Power input (Vin)

This is the input voltage for the power conversion. The high-side drain is connected to this input. This voltage can range from 1.5 V to 12 V bus.
If the voltage is between 4.5 V and 12 V it can also supply the device (through the Vcc pin) and in this case the R16 (0 Ω) resistor must be present.

12.1.2 Output (Vout)

The output voltage is fixed at 1.25 V but can be changed by replacing the resistors R8 (sense partition lower resistor) and R13 (feedback partition lower resistor). R18 allows adjustment of the OCP threshold.

12.1.3 Signal input (Vcc)

When using the input voltage Vin to supply the controller, no power is required at this input. However the controller can be supplied separately from the power stage through the Vcc input (4.5-12 V) and, in this case, the R16 (0 Ω) resistor must be unsoldered.

12.1.4 Test points

Several test points are provided for easy access to all the important signals that characterize the device:
COMP: The output of the error amplifier
FB: The inverting input of the error amplifier
PGOOD: Signaling regular functioning (active high)
VGDHS: The bootstrap diode anode
PHASE: Phase node
LGATE: Low-side gate pin of the device
HGATE: High-side gate pin of the device

12.1.5 Board characterization

Figure 14. 20 A demonstration board efficiency
Doc ID 16498 Rev 1 25/33
5 A demonstration board L6728D

13 5 A demonstration board

The L6728D demonstration board is constructed using a two-layer PCB, and is designed as a step-down DC-DC converter. The board demonstrates the operation of the device in a general-purpose, low-current application. The input voltage can range from 5 V to 12 V buses and the output voltage is fixed at 1.25 V. The application can deliver an output current in excess of 5 A. The switching frequency is 300 kHz.

Figure 15. 5 A demonstration board (left) and component placement (right)

Figure 16. 5 A demonstration board top (left) and bottom (right) layers

26/33 Doc ID 16498 Rev 1
L6728D 5 A demonstration board
&
R
P
S
H
Q
V
D
W
L
R
Q
1
H
W
Z
R
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N
S
O
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F
H
Q
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D
U
W
K
H
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R
O
O
H
U
(
O
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7
D
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P
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S
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F
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Q
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U
+
6
P
R
V
'
X
D
O
0
R
V
I
H
W
6
7
6
'
1
+
/
/

Figure 17. 5 A demonstration board schematic

1.8R41.8
Q5bQ5b
GNDOUT1GNDOUT1
NC
1
2
LSG1LSG1LSG1
LGATELGATE
R19
22k
R19
22k
PGOODPGOOD
GNDOUT
C23
6.8nF
C23
6.8nF
R5 0R5 0
U1
0
0 0
10
1
BOOT
0
VSEN
PGOOD
L6728DU1L6728
PHASE PIN
9
VSEN
PHASE2BOOT
FB
8
FB
UGATE
3
UGATE
COMP
7
COMP
LGATE
4
LGATELGATELGATE
OUTOUTOUTOUTOUTOUTOUTOUT OUTOUT
VCCVCC_PIN
3.3R13.3
6
VCC
GND
5
R18
R18
C30
330uF
C30
330uF
C29NCC29
NC
0
R1
C14
1uF
C14
1uF
0
GND
10k
10k
FBFB
COMPCOMP
C40NCC40
NC
OUTOUTOUTOUTOUTOUTOUTOUTOUTOUTOUTOUTOUTOUTOUTOUTOUTOUTOUTOUTOUTOUTOUTOUTOUTOUTOUTOUTOUTOUTOUTOUTOUTOUTOUTOUTOUTOUTOUTOUTOUTOUTOUTOUTOUTOUTOUTOUT
C39
22uF
C39
22uF
0 0
OUTOUTOUTOUTOUTOUTOUTOUTOUTOUTOUTOUTOUTOUTOUTOUT
R6
2.2kR62.2k
VsenVsenR13
C36
6.8nF
C36
6.8nF
VSENVSEN
R14 15R14 15
R9 2.2kR9 2.2k
FBFBFB
C24
68nF
C24
68nF
R7
4.7kR74.7k
COMP
C35 220pFC35 220pF
R8
3.9kR83.9k
0
3.9k
R13
3.9k
0
VOUT
VOUT1VOUT1
C51
10uF
C51
10uF
0
C18NCC18
OUTOUT
C12
10uF
C12
10uF
0
12
L2
2.2uHL22.2uH
R4
Q5aQ5a
/6
HSD VIN_POWER
3
5
4
VIN1VIN1
GNDIN1GNDIN1
VIN_POWER
GNDIN_POWER0VCC
0
R160R16
0
BOOT
R2 3.3R2 3.3
D1 BAT54D1 BAT54
C38
1uF
C38
1uF
GNDGND
VCCVCCVCCVCCVCCVCCVCCVCCVCCVCC
VCCVCC
GND
GNDCC
R3 0R3 0
C10
100nF
C10
100nF
UGATE HSG1
0
R17
R17
PHASEPHASE
PHASE
3.3
3.3
PHASE PIN
/8
7
LGATELGATE
VCC_PIN
Doc ID 16498 Rev 1 27/33
5 A demonstration board L6728D

Table 7. 5 A demonstration board - bill of material

Qty Reference Description Package
Capacitors
2 C12, C51
MLCC, 10 μF, 2 5 V, X 5 R Murata GRM31CR61E106KA12
1 C10 MLCC, 100 nF, 16 V, X7R SMD0603
2 C14, C38 MLCC, 1 μF, 16 V, X7R SMD0805
1C39
1C30
MLCC, 22 μF, 6.3 V, X5R Murata GRM31CR60J226ME19L
330 μF, 6.3 V, 9 mΩ Sanyo 6TPF330M9L
2 C23, C36 MLCC, 6.8 nF, X7R
1 C35 MLCC, 220 pF, X7R
Resistors
3 R1, R2, R17 Resistor, 3R3, 1/16 W, 1% SMD0603
3 R3, R5, R16 Resistor, 0R, 1/16 W, 1%
1 R4 Resistor, 1R8, 1/8 W, 1% SMD0805
1 R14 Resistor, 15R, 1/16 W, 1%
2 R6, R9 Resistor, 2K2, 1/16 W, 1%
2 R8, R13 Resistor, 3K9, 1/16 W, 1%
1 R7 Resistor, 4K7, 1/16 W, 1%
1 R19 Resistor, 22K, 1/16 W, 1%
SMD1206
SMD1206
SMD7343
SMD06031 C24 MLCC, 68 nF, X7R
SMD0603
SMD0603
SMD0603
1 R18 Resistor, 10K, 1/16 W, 1%
Inductor
1L1
Active components
1 D1 Diode, BAT54 SOT23
1 Q5 STS9D8NH3LL SO8
1 U1 Controller, L6728D DFN10, 3x3 mm
28/33 Doc ID 16498 Rev 1
Inductor, 2.2 μH, WURTH 744324220LF
na
L6728D 5 A demonstration board

13.1 Board description

13.1.1 Power input (Vin)

This is the input voltage for the power conversion. The high-side drain is connected to this input. This voltage can range from 1.5 V to 12 V bus.
If the voltage is between 4.5 V and 12 V, it can also supply the device (through the Vcc pin), and in this case the R16 (0 Ω) resistor must be present.

13.1.2 Output (Vout)

The output voltage is fixed at 1.25 V, but can be changed by replacing resistors R8 (sense partition lower resistor) and R13 (feedback partition lower resistor). R18 allows the adjustment of the OCP threshold.

13.1.3 Signal input (Vcc)

When using the input voltage Vin to supply the controller, no power is required at this input. However, the controller can be supplied separately from the power stage through the Vcc input (4.5-12 V) and, in this case, the R16 (0 Ω) resistor must be unsoldered.

13.1.4 Test points

Several test points are provided for easy access to all the important signals that characterize the device:
COMP: The output of the error amplifier
FB: The inverting input of the error amplifier
PGOOD: Signaling regular functioning (active high)
VGDHS: The bootstrap diode anode
PHASE: Phase node
LGATE: Low-side gate pin of the device
HGATE: High-side gate pin of the device
Doc ID 16498 Rev 1 29/33
5 A demonstration board L6728D

13.1.5 Board characterization

Figure 18. 5 A demonstration board efficiency
30/33 Doc ID 16498 Rev 1
L6728D Package mechanical data

14 Package mechanical data

In order to meet environmental requirements, ST offers these devices in different grades of ECOPACK specifications, grade definitions and product status are available at: www.st.com. ECOPACK

Table 8. DFN10 mechanical data

®
packages, depending on their level of environmental compliance. ECOPACK®
®
is an ST trademark.
mm mils
Dim.
Min. Typ. Max. Min. Typ. Max.
A 0.80 0.90 1.00 31.5 35.4 39.4
A1 0.02 0.05 0.8 2.0
A2 0.70 27.6
A3 0.20 7.9
b 0.18 0.23 0.30 7.1 9.1 11.8
D 3.00 118.1
D2 2.21 2.26 2.31 87.0 89.0 90.9
E 3.00 118.1
E2 1.49 1.64 1.74 58.7 64.6 68.5
e 0.50 19.7
L 0.3 0.4 0.5 11.8 15.7 19.7
M 0.75 29.5
m 0.25 9.8

Figure 19. Package dimensions

M
m
Doc ID 16498 Rev 1 31/33
Revision history L6728D

15 Revision history

Table 9. Document revision history

Date Revision Changes
03-Feb-2010 1 Initial release.
32/33 Doc ID 16498 Rev 1
L6728D
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