ST L6725, L6725A User Manual

with bootstrap anti-discharging system
Features
Input voltage range from 1.8V to 18V
Adjustable output voltage down to 0.6V with
±0.8% accuracy over line voltage and temperature (0°C~125°C)
Fixed frequency voltage mode control
0% to 100% duty cycle
External input voltage reference
Soft-start and inhibit
Bootstrap anti-discharging system
High current embedded drivers
Predictive anti-cross conduction control
Programmable high-side and low-side R
sense over-current-protection
Sink current capability
Selectable switching frequency 250KHz/
500KHz
Power good and synch available with L6725A
Pre-bias start up capability
Over voltage protection
Thermal shut-down
Package: SO16N
DS(on)
Voltage mode PWM controller
SO16N (Narrow)
Applications
Low voltage distributed DC-DC
Graphic cards
L6725
L6725A

Table 1. Device summary

Order codes Package Packing
L6725 SO16N Tube
L6725TR SO16N Tape & Reel
L6725A SO16N Tube
L6725ATR SO16N Tape & Reel
June 2007 Rev 5 1/32
www.st.com
32
Contents L6725 - L6725A
Contents
1 Summary description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Maximum rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Thermal data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 Pin connections and functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4 Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5 Device description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.1 Oscillator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.2 Internal LDO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.3 Bypassing the LDO to avoid the voltage drop with low Vcc . . . . . . . . . . . . . 11
5.4 Internal and external references . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.5 Error amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.6 Soft start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.7 Driver section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.8 Monitoring and protections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.9 Hiccup mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.10 Thermal shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2/32
L6725 - L6725A Contents
5.11 Synchronization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.12 Bootstrap anti-discharging system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.12.1 Fan's power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6 Application details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
6.1 Inductor design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
6.2 Output capacitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.3 Input capacitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.4 Compensation network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
7 L6725 demoboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
7.1 20A board description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
7.2 5A board description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
8 Package mechanical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
9 Revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3/32
Summary description L6725 - L6725A

1 Summary description

The device is a flexible high performance PWM buck controller dedicated for low voltage distributed DC-DC. The input voltage can range from 1.8V to 18V, while the supply voltage can range from 4.5V to 18V. The output voltage is adjustable down to 0.6V.
High peak current gate drivers provide for fast switching to the external power section, and the output current can be in excess of 20A. The device is capable to manage minimum on-times (T
) shorter than 100ns making possible conversions with very low duty cycle and very high
ON
switching frequency. In order to guarantee a real overcurrent protection, also with very narrow T
, the current sense is realized both on the high-side and low-side MOSFETs. When
ON
necessary, two different current limit protections can be externally set through an external resistor. The device can sink current after the soft-start phase while, during the soft-start, the sink mode capability is disabled in order to allow a proper start-up also in pre-biased output voltage conditions. Other features are over-voltage-protection and thermal shutdown.

1.1 Functional description

Figure 1. Block diagram

=
Vcc = 14V - 18V
-
Vin = 14V - 18V
Vin=1.8V-14V
OCH
OCH
+
+
0.6V
-
-
LDO
LDO
OSC
OSC
L6725
FB
FB
VCCDR
VCCDR
BOOT
BOOT
HGATE
HGATE
-
­PHASE
PHASE
V
OUT
LGATE
LGATE
-
-
+
+
PWM
+
+-+
PWM
E/A
E/A
-
-
COMP
COMP
PGND
PGND
GND
GND
SS
SS
EAREF
EAREF
PGOOD
SYNCH
OCL
OCL
Monitor
Monitor
Protection and Ref
Protection and Ref
4/32
L6725 - L6725A Electrical data

2 Electrical data

2.1 Maximum rating

Table 2. Absolute maximum ratings

Symbol Parameter Value Unit
V
VCC to GND and PGND, OCH
CC
V
BOOT - VPHASE
V
HGATE - VPHASE
V
BOOT
V
PHASE
Boot voltage 0 to 6 \
BOOT -0.3 to 26 V
PHASE -1 to 20
PHASE Spike, transient < 50ns (F
= 500KHz)
SW
-0.3 to 20 V
0 to V
BOOT
- V
PHASE
-3
+24
V
V
SS, FB, EAREF, OCL, LGATE, COMP, V
OCH Pin Maximum withstanding voltage range
CCDR
-0.3 to 6 V
±1500
Test Condition: CDF-AEC-Q100-002 "Human Body Model"
OTHER PINS ±2000
Acceptance Criteria: "Normal Performance"

2.2 Thermal data

Table 3. Thermal data

Symbol Description Value Unit
(1)
R
thJA
T
STG
T
J
T
A
1. Package mounted on demoboard
Max. thermal resistance junction to ambient 50 °C/W
Storage temperature range -40 to 150 °C
Junction operating temperature range -40 to 125 °C
Ambient operating temperature range -40 to +85 °C
V
5/32
Pin connections and functions L6725 - L6725A
R

3 Pin connections and functions

Figure 2. Pins connection (top view)

COMP SS/INH EAREF
OCL
OCH
PHASE HGATE BOOT
1
2
3
4
5
6
7
8
16
15
14
13
12
11
10
9
SO16N

Table 4. Pin functions

Pin n° Name Function
1COMP
2 SS/INH
3 EAREF
4OCL
This pin is connected to the error amplifier output and is used to compensate the voltage control feedback loop.
The soft-start time is programmed connecting an external capacitor from this pin to GND. The internal current generator forces a current of 10µA through the capacitor. When the voltage at this pin is lower than 0.5V the device is disabled.
By setting the voltage at this pin is possible to select the internal/external reference and the switching frequency:
V
EAREF
V
EAREF
V
EAREF
0-80% of V
= 80% - 95% of V = 95% - 100% of V
-> External Reference/FSW = 250KHz
CCDR
CCDR
CCDR
-> V
->V
= 0.6V/F
REF
REF
An internal clamp limits the maximum V analog value present at this pin at the start-up when V
A resistor connected from this pin to ground sets the valley- current-limit. The valley current is sensed through the low-side MOSFET(s). The internal current generator sources a current of 100µA (I
). The over-current threshold is given by the following equation:
(R
OCL
) from this pin to ground through the external resistor
OCL
I
VALLEY
FB
SGND
SYNCH/NC
PGOOD/NC
VCC
VCCD
LGATE
PGND
= 500KHz
SW
= 0.6V/FSW = 250KHz
at 2.5V (typ.). The device captures the
EAREF
meets the UVLO threshold.
CC
R
I
OCL
OCL
=
R2
DSonLS
6/32
L6725 - L6725A Pin connections and functions
Table 4. Pin functions
Pin n° Name Function
A resistor connected from this pin and the high-side MOSFET(s) drain sets the peak­current-limit. The peak current is sensed through the high-side MOSFET(s). The internal 100µA current generator (I
external resistor (R
5OCH
equation:
). The over-current threshold is given by the following
OCH
This pin is connected to the source of the high-side MOSFET(s) and provides the
6 PHASE
return path for the high-side driver. This pin monitors the drop across both the upper and lower MOSFET(s) for the current limit together with OCH and OCL.
7 HGATE This pin is connected to the high-side MOSFET(s) gate.
8BOOT
9PGND
Through this pin is supplied the high-side driver. Connect a capacitor from this pin to the PHASE pin and a diode from V
This pin has to be connected closely to the low-side MOSFET(s) source in order to reduce the noise injection into the device.
10 LGATE This pin is connected to the low-side MOSFET(s) gate.
11
12
13
V
CCDR
V
CC
PGOOD
(L6725A)
N.C.
(L6725)
5V internally regulated voltage. It is used to supply the internal drivers. Filter it to ground with a 1uF ceramic cap.
Supply voltage pin. The operative supply voltage range is from 4.5V to 14V.
In L6725 this pin is N.C. With L6725A this pin is an open collector output and it is pulled low if the output voltage is not
within the specified thresholds (90%-110%). If not used it may be left floating. Pull-up this pin to V
with a 10K resistor to obtain a logical signal.
CCDR
In L6725 this pin is N.C. With L6725A it is a Master-Slave pin. Two or more devices can be synchronized by simply
connecting the SYNCH pins together. The device operating with the highest FSW will be the Master. The Slave devices will operate with 180° phase shift from the Master. The best way to synchronize devices together is to set their FSW at the same value. If
14
SYNCH
(L6725A)
N.C.
(L6725)
it is not used the SYNCH pin can be left floating.
) sinks a current from the drain through the
OCH
R
I
I
PEAK
OCH
=
to this pin (cathode versus BOOT).
CCDR
R
DSonHS
OCH
15 SGND All the internal references are referred to this pin.
This pin is connected to the error amplifier inverting input. Connect it to V
16 FB
the compensation network. This pin is also used to sense the output voltage in order to manage the over voltage protection.
OUT
through
7/32
Electrical characteristics L6725 - L6725A

4 Electrical characteristics

V
= 12V, TA = 25°C unless otherwise specified.
CC

Table 5. Electrical characteristics

Symbol Parameter Test condition Min Typ Max Unit
V
supply current
CC
I
CC
V
quiescent current
CC
Power-ON
Tur n -O N VCC threshold V
VCC Stand by current
V
CC
Tur n -O F F V
Tur n -O N V
V
V
CCDR
IN OK
Regulation
Tur n -O F F V
V
CCDR
Soft Start and Inhibit
I
SS
Soft Start Current
Oscillator
V
f
OSC
OSC
Accuracy
Ramp Amplitude 2.1 V
CC
OCH
OCH
voltage
threshold V
threshold
threshold
SS to GND 7 9
HG = open, LG = open, PH=open 8.5 10
OCH
OCH
= 1.7V
= 1.7V
4.0 4.2 4.4 V
3.6 3.8 4.0 V
1.1 1.25 1.47 V
0.9 1.05 1.27 V
=5.5V to 18V
V
CC
= 1mA to 100mA
I
DR
4.555.5V
SS = 2V 7 10 13
SS = 0 to 0.5V 20 30 45
237 250 263 KHz
450 500 550 KHz
mA
µA
Output Voltage
V
FB
Output Voltage 0.597 0.6 0.603 V
8/32
L6725 - L6725A Electrical characteristics
Table 5. Electrical characteristics
Symbol Parameter Test condition Min. Typ. Max. Unit
Error Amplifier
R
EAREF
I
FB
Ext Ref
Clamp
V
OFFSET
G
V
EAREF Input Resistance Vs. GND 70 100 150 k
I.I. bias current
V
FΒ
0.290 0.5 µA
= 0V
2.3 V
Error amplifier offset Vref = 0.6V -5 +5 mV
Open Loop Voltage Gain Guaranteed by design 100 dB
GBWP Gain-Bandwidth Product Guaranteed by design 10 MHz
SR Slew-Rate
COMP = 10pF Guaranteed by design
5V/µs
Gate drivers
R
HGATE_ON
R
HGATE_OFF
R
LGATE_ON
R
LGATE_OFF
High Side Source Resistance
High Side Sink Resistance
Low Side Source Resistance
Low Side Sink Resistance
V
BOOT
V
BOOT
V
CCDR
V
CCDR
- V
- V
= 5V
= 5V
PHASE
PHASE
= 5V
= 5V
1.7
1.12
1.15
0.6
Protections
I
OCH
I
OCL
OVP
OCH Current Source
OCL Current Source 90 100 110 µΑ
Over Voltage Trip (V
FB
/ V
EAREF
)
V
OCH
V
FB
V
EAREF
V
FB
V
EAREF
= 1.7V
Rising
= 0.6V
Falling
= 0.6V
90 100 110 µΑ
120 %
117 %
9/32
L6725 - L6725A Device description

5 Device description

The controller provides complete control logic and protection for flexible and cost-effective DC­DC converters. It is designed to drive N-Channel MOSFETs in a synchronous rectified buck topology. The output voltage of the converter can be precisely regulated down to 600mV with a maximum tolerance of ±0.8%, when the internal reference is used. The device allows also using an external reference (0V to 2.5V) for the regulation. The device provides voltage-mode control. The switching frequency can be set at two different values: 250KHz or 500KHz. The error amplifier features a 10MHz gain-bandwidth-product and 5V/µs slew-rate that permits to realize high converter bandwidth for fast transient response. The PWM duty cycle can range from 0% to 100%. The device protects against over current conditions providing a constant­current-protection during the soft-start phase and entering in HICCUP mode in all the other conditions. The device monitors the current by using the R side MOSFET(s), eliminating the need for a current sensing resistor and guaranteeing an effective over-current-protection in all the application conditions. Other features are over­voltage-protection and thermal shutdown. The device is available in SO16N package.

5.1 Oscillator

DS(ON)
of both the high-side and low-
The switching frequency can be fixed to two values: 250KHz or 500KHz by setting the proper voltage at the EAREF pin (see Table 4. Pins function and section 4.3 Internal and external reference).

5.2 Internal LDO

An internal LDO supplies the internal circuitry of the device. The input of this stage is the VCC pin and the output (5V) is the V voltage to V
Figure 3. V
recharge of the bootstrap capacitor.
. In this case VCC and V
CCDR
pin must be filtered with a 1uF capacitor to sustain the internal LDO during the
CCDR
pin. The LDO can be by-passed, providing directly a 5V
CCDR
pins must be shorted together as shown in
CCDR
10/32
L6725 - L6725A Device description

5.3 Bypassing the LDO to avoid the voltage drop with low Vcc

If V
5V the internal LDO works in dropout with an output resistance of about 1Ω. The
CC
maximum LDO output current is about 100mA and so the output voltage drop is 100mV, to avoid this the LDO can be bypassed.

Figure 3. Bypassing the LDO

5.4 Internal and external references

It is possible to set the internal/external reference and the switching frequency by setting the proper voltage at the EAREF pin. The maximum value of the external reference depends on the V
: with V
CC
maximum external reference is 2.5V (typ.).
V
EAREF
V
EAREF
V
EAREF
Providing an external reference from 0V to 450mV the output voltage will be regulated but some restrictions must be considered:
The minimum OVP threshold is set at 300mV;
The under-voltage-protection doesn't work;
To set the resistor divider it must be considered that a 100K pull-down resistor is integrated into the device (see Figure 4.). Finally it must be taken into account that the voltage at the EAREF pin is captured by the device at the start-up when V
= 4V the clamp operates at about 2V (typ.), while with VCC greater than 5V the
CC
from 0% to 80% of V from 80% to 95% of V from 95% to 100% of V
-> External reference/Fsw = 250KHz
CCDR
-> V
CCDR
CCDR
REF
-> V
= 0.6V/Fsw = 500KHz
= 0.6V/Fsw = 250KHz
REF
is about 4V.
CC
11/32
Device description L6725 - L6725A
V
V
V

5.5 Error amplifier

Figure 4. Error amplifier reference

5.6 Soft start

When both VCC and VIN are above their turn-ON thresholds (VIN is monitored by the OCH pin) the start-up phase takes place. Otherwise the SS pin is internally shorted to GND. At start-up, a ramp is generated charging the external capacitor C initial value for this current is 35µA and charges the capacitor up to 0.5V. After that it becomes 10µA until the final charge value of approximately 4V (see Figure 5.).

Figure 5. Soft-Start phase.

ss
0.5V
with an internal current generator. The
SS
cc
in
4.2V
1.25V
4V
t
t
12/32
L6725 - L6725A Device description
L6725:The output of the error amplifier is clamped with this voltage (VSS) until it reaches the programmed value.
L6725A:The reference of the error amplifier is clamped with this voltage (VSS) until it reaches the programmed value. No switching activity is observable if V MOSFETs are OFF. When V As V
reaches 1.1V (i.e. the oscillator triangular wave inferior limit) even the high-side
SS
MOSFET begins to switch and the output voltage starts to increase. During the soft-start phase the current can’t be reversed in order to allow pre-biased start-up (see Figure 6. and Figure 7.).

Figure 6. Start-up without pre-bias

is between 0.5V and 1.1V the low-side MOSFET is turned ON.
SS
is lower than 0.5V and both
SS
LGate
V
OUT
I
L
V
SS

Figure 7. Start-up with pre-bias

If an over current is detected during the soft-start phase, the device provides a constant­current-protection. In this way, in case of short soft-start time and/or small inductor value and/or high output capacitors value, the converter can start in any case, limiting the current (Chapter 5.8: Monitoring and protections on page 14). The soft-start phase ends when Vss reaches 3.5V. After that the over-current-protection triggers the HICCUP mode.
LGate
V
OUT
I
L
V
SS
13/32
Device description L6725 - L6725A

5.7 Driver section

The high-side and low-side drivers allow using different types of power MOSFETs (also multiple MOSFETs to reduce the R supplied by V
while the high-side driver is supplied by the BOOT pin. A predictive dead
CCDR
), maintaining fast switching transitions. The low-side driver is
DSON
time control avoids MOSFETs cross-conduction maintaining very short dead time duration in the range of 20ns. The control monitors the phase node in order to sense the low-side body diode recirculation. If the phase node voltage is less than a certain threshold (-350mV typ.) during the dead time, it will be reduced in the next PWM cycle. The predictive dead time control doesn’t work when the high-side body diode is conducting because the phase node doesn’t go negative. This situation happens when the converter is sinking current for example and, in this case, an adaptive dead time control operates.

5.8 Monitoring and protections

The output voltage is monitored by means of pin FB. The device provides over-voltage­protection: when the voltage sensed on FB pin reaches a value 20% (typ.) greater than the reference the low-side driver is turned on as long as the over voltage is detected (see Figure 8).

Figure 8. OVP

LGate
FB
The device realizes the over-current-protection (OCP) sensing the current both on the high-side MOSFET(s) and the low-side MOSFET(s) and so 2 current limit thresholds can be set (see OCH pin and OCL pin in Table 4: Pin functions):
Peak Current Limit
Valley Current Limit
The Peak Current Protection is active when the high-side MOSFET(s) is turned on, after a masking time of 100ns. The valley-current-protection is enabled when the low-side MOSFET(s) is turned on after a masking time of 500ns. If, when the soft-start phase is completed, an over current event occurs during the on time (peak-current-protection) or during the off time (valley­current-protection) the device enters in HICCUP mode: the high-side and low-side MOSFET(s) are turned off, the soft-start capacitor is discharged with a constant current of 10µA and when the voltage at the SS pin reaches 0.5V the soft-start phase restarts (see Figure 9).
14/32
L6725 - L6725A Device description

5.9 Hiccup mode

Figure 9. Constant current and Hiccup Mode during an OCP.

VSS
VCOMP
I
L
During the soft-start phase the OCP provides a constant-current-protection. If during the TON the OCH comparator triggers an over current the high-side MOSFET(s) is immediately turned OFF (after the masking time and the internal delay) and returned on at the next pwm cycle. The limit of this protection is that the T because during the masking time the peak-current-protection is disabled. In case of very hard short circuit, even with this short T is very helpful in this case to limit the current. If during the off-time the OCL comparator triggers an over current, the high-side MOSFET(s) is not turned on until the current is over the valley­current-limit. This implies that, if it is necessary, some pulses of the high-side MOSFET(s) will be skipped, guaranteeing a maximum current due to the following formula:
cannot be less than masking time plus propagation delay,
ON
, the current could escalate. The valley-current-protection
ON

5.10 Thermal shutdown

When the junction temperature reaches 150°C ±10°C the device enters in thermal shutdown. Both MOSFETs are turned OFF and the soft-start capacitor is rapidly discharged with an internal switch. The device does not restart until the junction temperature goes down to 120°C and, in any case, until the voltage at the soft-start pin reaches 500mV.
VoutVin
II
+=
L
T
MINONVALLEYMAX
,
(1)
15/32
Device description L6725 - L6725A
⋅≤≤

5.11 Synchronization

The presence of many converters on the same board can generate beating frequency noise. To avoid this it is important to make them operate at the same switching frequency. Moreover, a phase shift between different modules helps to minimize the RMS current on the common input capacitors. Figure 10. and Figure 11. shows the results of two modules in synchronization. Two or more devices can be synchronized simply connecting together the SYNCH pins. The device with the higher switching frequency will be the Master while the other one will be the Slave. The Slave controller will increase its switching frequency reducing the ramp amplitude proportionally and then the modulator gain will be increased.

Figure 10. Synchronization: PWM Signal

Figure 11. Synchronization: Inductor Currents

To avoid a huge variation of the modulator gain, the best way to synchronize two or more devices is to make them work at the same switching frequency and, in any case, the switching frequencies can differ for a maximum of 50% of the lowest one. If, during synchronization between two (or more) L6725A, it's important to know in advance which the master is, it's timely to set its switching frequency at least 15% higher than the slave. Using an external clock signal (f
) to synchronize one or more devices that are working at a different switching frequency
EXT
(f
) it is recommended to follow the below formula:
SW
fff
3,1
SWEXTSW
The phase shift between master and slaves is approximately 180°.
16/32
L6725 - L6725A Device description

5.12 Bootstrap anti-discharging system

This built-in system avoids that the voltage across the bootstrap capacitor becomes less than
3.3V. An internal comparator senses the voltage across the external bootstrap capacitor keeping it charged, eventually turning-on the low-side MOSFET for approximately 200ns. If the bootstrap capacitor is not enough charged the high-side MOSFET cannot be effectively turned­on and it will present a higher R bootstrap capacitor can be discharged during the soft-start in case of very long soft-start time and light loads. It's also possible to mention one application condition during which the bootstrap capacitor can be discharged:

5.12.1 Fan's power supply

In many applications the FAN is a DC MOTOR driven by a voltage-mode DC/DC converter. Often only the speed of the MOTOR is controlled by varying the voltage applied to the input terminal and there's no control on the torque because the current is not directly controlled. In order to vary the MOTOR speed the output voltage of the converter must be varied. The L6725 has a dedicated pin called EAREF (see the related section) that allows providing an external reference to the non-inverting input of the error-amplifier.
In these applications the duty cycle depends on the MOTOR's speed and sometimes 100% has to be set in order to go at the maximum speed. Unfortunately in these conditions the bootstrap capacitor can not be recharged and the system cannot work properly. Some PWM controller limits the maximum duty-cycle to 80-90% in order to keep the bootstrap cap charged but this make worse the performance during the load transient. Thanks to the "bootstrap anti­discharging system" the L6732 can work at 100% without any problem. The following picture shows the device behaviour when input voltage is 5V and 100% is set by the external reference.
. In some cases the OCP can be also triggered. The
DSON

Figure 12. 100% duty cycle operation

17/32
Application details L6725 - L6725A
V
V
V
V

6 Application details

6.1 Inductor design

The inductance value is defined by a compromise between the transient response time, the efficiency, the cost and the size. The inductor has to be calculated to sustain the output and the input voltage variation to maintain the ripple current (ÄI maximum output current. The inductance value can be calculated with the following relationship:
Vout
L
VoutVin
Vin
IFsw
L
) between 20% and 30% of the
L
(2)
Where F
is the switching frequency, VIN is the input voltage and V
SW
Figure 13 shows the ripple current vs. the output voltage for different values of the inductor, with
V
= 5V and VIN = 12V at a switching frequency of 500KHz.
IN

Figure 13. Inductor current ripple.

8
7
6
5
4
3
2
1
INDUCTOR CURRENT RIPPL
0
01234
OUTPUT VOLTAGE (V)
Increasing the value of the inductance reduces the ripple current but, at the same time, increases the converter response time to a load transient. If the compensation network is well designed, during a load transient the device is able to set the duty cycle to 100% or to 0%. When one of these conditions is reached, the response time is limited by the time required to change the inductor current. During this time the output current is supplied by the output capacitors. Minimizing the response time can minimize the output capacitor size.
is the output voltage.
OUT
in=12V, L=1uH
in=12V, L=2uH
in=5V, L=500nH
in=5V, L=1.5uH
18/32
L6725 - L6725A Application details
⋅∆=
∆⋅=
)

6.2 Output capacitors

The output capacitors are basic components for the fast transient response of the power supply. For example, during a positive load transient, they supply the current to the load until the converter reacts. The controller recognizes immediately the load transient and sets the duty cycle at 100%, but the current slope is limited by the inductor value. The output voltage has a first drop due to the current variation inside the capacitor (neglecting the effect of the ESL):
Moreover, there is an additional drop due to the effective capacitor discharge that is given by:
Vout
COUT
Where D drop due to the ESR is the biggest one while the drop due to the capacitor discharge is almost negligible. Moreover the ESR value also affects the voltage static ripple, that is:
is the maximum duty cycle value that in the L6725 is 100%. Usually the voltage
MAX

6.3 Input capacitors

The input capacitors have to sustain the RMS current flowing through them, that is:
Where D is the duty cycle. The equation reaches its maximum value, I losses in worst case are:
ESR
=
ESRIoutVout
2
(3)
LIout
VoutDVinCout
(5
IESRVout
L
(6)
)1( DDIoutIrms =
2
(7)
)5.0( IoutESRP =
(4)
)maxmin,(2
/2 with D = 0.5. The
OUT
19/32
Application details L6725 - L6725A

6.4 Compensation network

The loop is based on a voltage mode control (Figure 14). The output voltage is regulated to the internal/external reference voltage and scaled by the external resistor divider. The error amplifier output V pulse-width modulated (PWM) with an amplitude of V filtered by the output filter. The modulator transfer function is the small signal transfer function of V
OUT/VCOMP
. This function has a double pole at frequency FLC depending on the L-C resonance and a zero at F modulator is simply the input voltage V

Figure 14. Compensation Network

is then compared with the oscillator triangular waveform to provide a
COMP
depending on the output capacitor’s ESR. The DC Gain of the
ESR
divided by the peak-to-peak oscillator voltage: V
IN
at the PHASE node. This waveform is
IN
OUT
OSC
.
The compensation network consists in the internal error amplifier, the impedance networks Z (R3, R4 and C20) and Z
(R5, C18 and C19). The compensation network has to provide a
FB
IN
closed loop transfer function with the highest 0dB crossing frequency to have fastest transient response (but always lower than f
/10) and the highest gain in DC conditions to minimize the
SW
load regulation error. A stable control loop has a gain crossing the 0dB axis with -20dB/decade slope and a phase margin greater than 45°. To locate poles and zeroes of the compensation networks, the following suggestions may be used:
20/32
L6725 - L6725A Application details
Modulator singularity frequencies:
ω
=
1
CoutLLC⋅
Compensation network singularity frequencies:
=
ω
P
1
R
ω
=
1
Z
Compensation network design:
Put the gain R
Place
Place
Place
Place – Check the loop gain considering the error amplifier open loop gain.
ω ω ω ω
Z1
Z2
P1
P2
1
5
+
1
CR
195
in order to obtain the desired converter bandwidth:
5/R3
before the output filter resonance ωLC; at the output filter resonance ωLC; at the output capacitor ESR zero ω
at one half of the switching frequency;
(8)
(10)
CC
1918
CC
1918
(12) (13)
R
5
=
R
3
Vin
Vosc
ω
=
ω
ESR
ω
=
2
Z
ϖϖ
LCC
1
CoutESR
1
=
2
CRP⋅
204
1
()
+
RRC
(14)
;
ESR
(9)
(11)
4320

Figure 15. Asymptotic Bode plot of Converter's open loop gain

21/32
Demoboard L6725 - L6725A
R

7 Demoboard

7.1 20A board description

L6725 demoboard realizes in a four layer PCB a step-down DC/DC converter and shows the operation of the device in a general purpose application. The input voltage can range from 4.5V to 14V and the output voltage is at 3.3V. The module can deliver an output current in excess of 20A. The switching frequency is set at 250kHz (controller free-running FBSWB) but it can be set to 500kHz acting on the EAREF pin.

Figure 16. Demoboard schematic

VIN
GIN
EXT REF VCC
C8
R5
R6
R8
C7
EAREF
C5
VCC GND
C10
11
3
12
15
D1
VCCD
L6725
R9
BOOT
8
U1
C9
C11
C12-C13
OCH
5
7
6
10
9
HGATE
PHASE
LGATE
PGND
R11
R10
Q4-6
Q1-3
L1
VOUT
R12
D3
C15
C16-C19
GOUT
R7
SS
2
C4
1
4
OCL
COMP
16
VFB
R4
C2
C3
R2
R3
C1
R1
22/32
L6725 - L6725A Demoboard

Table 6. Demoboard part list

Reference Value Manufacturer Package Supplier
R1 1k Neohm SMD 0603 IFARCAD
R2 1k Neohm SMD 0603 IFARCAD
R3 4K7
R4 2k7 Neohm SMD 0603 IFARCAD
R5 0 Neohm SMD 0603 IFARCAD
R6 N.C. Neohm SMD 0603 IFARCAD
R7 2K Neohm SMD 0603 IFARCAD
R8 10 Neohm SMD 0603 IFARCAD
R9 1K Neohm SMD 0603 IFARCAD
R10 2.2 Neohm SMD 0603 IFARCAD
R11 2.2 Neohm SMD 0603 IFARCAD
R12 N.C. Neohm SMD 0603 IFARCAD
C1 4.7nF Kemet SMD 0603 IFARCAD
C2 47nF Kemet SMD 0603 IFARCAD
C3 1nF Kemet SMD 0603 IFARCAD
C4 100nF Kemet SMD 0603 IFARCAD
C5 100nF Kemet SMD 0603 IFARCAD
C6 N.C. / / /
C7 100nF Kemet SMD 0603 IFARCAD
C8 4.7uF 20V AVX SMA6032 IFARCAD
C9 1nF Kemet SMD 0603 IFARCAD
C10 1uF Kemet SMD 0603 IFARCAD
C11 220nF Kemet SMD 0603 IFARCAD
C12-13 3X 15uF / / ST (TDK)
C15N.C.///
C16-19 2X 330uF / / ST (poscap)
L1 1.8uH Panasonic SMD ST
D1 STPS1L30M ST DO216AA ST
D3 N.C. / / /
Q1-Q2 STS12NH3LL ST SO8 ST
Q4-Q5 STS25NH3LL ST SO8 ST
U1 L6725 ST SO16N ST
23/32
Demoboard L6725 - L6725A

Table 7. Other inductor manufacturer

Manufacturer Series Inductor Value (µH) Saturation Current (A)
WURTH ELEKTRONIC 744318180 1.8 20
SUMIDA CDEP134-2R7MC-H 2.7 15
EPCOS HPI_13 T640 1.4 22
TDK SPM12550T-1R0M220 1 22
TOKO FDA1254 2.2 14
HCF1305-1R0 1.15 22
COILTRONICS
HC5-1R0 1.3 27

Table 8. Other capacitor manufacturer

Manufacturer Series Capacitor value(µF) Rated voltage (V)
TDK
C4532X5R1E156M 15 25
C3225X5R0J107M 100 6.3
NIPPON CHEMI-CON 25PS100MJ12 100 25
PANASONIC ECJ4YB0J107M 100 6.3

Figure 17. Demoboard efficiency

FSW = 500KHz
Fsw =400KH z
95.00%
90.00%
85.00%
EFFICIEN
80.00%
75.00%
VIN = 5V
= 12V
V
IN
13579111315
Iout (A)
24/32
L6725 - L6725A Demoboard

Figure 18. PCB Layout: top layer

Figure 19. PCB Layout: power ground layer

Figure 20. PCB Layout: signal-ground layer

25/32
Demoboard L6725 - L6725A

7.2 5A board description

L6725 demoboard realizes in a two layer PCB a step-down DC/DC converter and shows the operation of the device in a general purpose application. The input voltage can range from 4.5V to 14V and the output voltage is at 3.3V. The module can deliver an output current in excess of 5A. The switching frequency is set at 250kHz (controller free-running FBSWB) but it can be set to 500kHz acting on the EAREF pin. Compared to the 20A version, the only difference of this board, compared to the first one, is the presence of a dual mosfet chip, for the High-side and Low-side MOSFETS; besides R13 has been inserted between High side MOSFET Gate and Phase pin; R15 has been inserted between Low side mosfet Gate and Pgnd pin.

Table 9. Demoboard part list

Reference Value Manufacturer Package Supplier
R1 1k Neohm SMD 0603 IFARCAD
R2 1k Neohm SMD 0603 IFARCAD
R3 4K7
R4 2k7 Neohm SMD 0603 IFARCAD
R5 0 Neohm SMD 0603 IFARCAD
R6 N.C. Neohm SMD 0603 IFARCAD
R7 4K99 Neohm SMD 0603 IFARCAD
R8 10 Neohm SMD 0603 IFARCAD
R9 2K49 Neohm SMD 0603 IFARCAD
R10 2.2 Neohm SMD 0603 IFARCAD
R11 2.2 Neohm SMD 0603 IFARCAD
R12 N.C. Neohm SMD 0603 IFARCAD
R13 N.C. Neohm SMD 0603 IFARCAD
R15 N.C. Neohm SMD 0603 IFARCAD
C1 4.7nF Kemet SMD 0603 IFARCAD
C2 47nF Kemet SMD 0603 IFARCAD
C3 1nF Kemet SMD 0603 IFARCAD
C4 100nF Kemet SMD 0603 IFARCAD
C5 100nF Kemet SMD 0603 IFARCAD
C6 N.C. / / /
C7 100nF Kemet SMD 0603 IFARCAD
C8 4.7uF 20V AVX SMA6032 IFARCAD
C9 1nF Kemet SMD 0603 IFARCAD
C10 1uF Kemet SMD 0603 IFARCAD
C11 220nF Kemet SMD 0603 IFARCAD
C12-13 3X 10uF / / ST (TDK)
26/32
L6725 - L6725A Demoboard
Table 9. Demoboard part list
Reference Value Manufacturer Package Supplier
C15 N.C. / / /
C16-19 2X 330uF / / ST (poscap)
L1
D1 STPS1L30M ST DO216AA ST
D3 N.C. / / /
2,7uH
DO3316P-272HC
Coilcraft SMD ST
Q1
U1 L6725 ST SO16N ST
STS8DNH3LL
(Dual Mosfet)

Figure 21. Demoboard efficiency

95
90
85
Efficiency (%)
80
75
0,511,522,533,544,55
ST SO8 ST
Fsw =500KHz
Iout (A)
27/32
Demoboard L6725 - L6725A

Figure 22. Demoboard layout

Figure 23. Demoboard layout

28/32
L6725 - L6725A Package mechanical data

8 Package mechanical data

In order to meet environmental requirements, ST offers these devices in ECOPACK® packages. These packages have a Lead-free second level interconnect . The category of second Level Interconnect is marked on the package and on the inner box label, in compliance with JEDEC Standard JESD97. The maximum ratings related to soldering conditions are also marked on the inner box label. ECOPACK is an ST trademark. ECOPACK specifications are available at:
www.st.com.
29/32
Package mechanical data L6725 - L6725A

Table 10. SO16N mechanical data

Dim
Min Typ Max Min Typ Max
A 1.75 0.069
a1 0.1 0.25 0.004 0.009
a2 1.6 0.063
b 0.35 0.46 0.014 0.018
b1 0.19 0.25 0.007 0.010
C 0.5 0.020
c1 45° (typ.)
(1)
D
9.8 10 0.386 0.394
E 5.8 6.2 0.228 0.244 e 1.27 0.050
e3 8.89 0.350
(1)
F
3.8 4.0 0.150 0.157
G 4.60 5.30 0.181 0.208
L 0.4 1.27 0.150 0.050
mm inch
M 0.62 0.024
S 8 °(max.)
1. "D" and "F" do not include mold flash or protrusions -Mold flash or protrusions shall not exceed 0.15mm (.006inc.)

Figure 24. Package dimensions

30/32
L6725 - L6725A Revision history

9 Revision history

Table 11. Revision history

Date Revision Changes
20-Dec-2005 1 Initial release.
30-May-2006 2 New template, thermal data updated
26-Jun-2006 3 Note page 5 deleted
5-Oct-2006 4 Added new orderable L6725A, and 5A demoboard
28-Jun-2007 5 Extended operative range
31/32
L6725 - L6725A
Please Read Carefully:
Information in this document is provided solely in connection with ST products. STMicroelectronics NV and its subsidiaries (“ST”) reserve the right to make changes, corrections, modifications or improvements, to this document, and the products and services described herein at any time, without notice.
All ST products are sold pursuant to ST’s terms and conditions of sale.
Purchasers are solely responsible for the choice, selection and use of the ST products and services described herein, and ST assumes no liability whatsoever relating to the choice, selection or use of the ST products and services described herein.
No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted under this document. If any part of this document refers to any third party products or services it shall not be deemed a license grant by ST for the use of such third party products or services, or any intellectual property contained therein or considered as a warranty covering the use in any manner whatsoever of such third party products or services or any intellectual property contained therein.
UNLESS OTHERWISE SET FORTH IN ST’S TERMS AND CONDITIONS OF SALE ST DISCLAIMS ANY EXPRESS OR IMPLIED WARRANTY WITH RESPECT TO THE USE AND/OR SALE OF ST PRODUCTS INCLUDING WITHOUT LIMITATION IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE (AND THEIR EQUIVALENTS UNDER THE LAWS OF ANY JURISDICTION), OR INFRINGEMENT OF ANY PATENT, COPYRIGHT OR OTHER INTELLECTUAL PROPERTY RIGHT.
UNLESS EXPRESSLY APPROVED IN WRITING BY AN AUTHORIZED ST REPRESENTATIVE, ST PRODUCTS ARE NOT RECOMMENDED, AUTHORIZED OR WARRANTED FOR USE IN MILITARY, AIR CRAFT, SPACE, LIFE SAVING, OR LIFE SUSTAINING APPLICATIONS, NOR IN PRODUCTS OR SYSTEMS WHERE FAILURE OR MALFUNCTION MAY RESULT IN PERSONAL INJURY, DEATH, OR SEVERE PROPERTY OR ENVIRONMENTAL DAMAGE. ST PRODUCTS WHICH ARE NOT SPECIFIED AS "AUTOMOTIVE GRADE" MAY ONLY BE USED IN AUTOMOTIVE APPLICATIONS AT USER’S OWN RISK.
Resale of ST products with provisions different from the statements and/or technical features set forth in this document shall immediately void any warranty granted by ST for the ST product or service described herein and shall not create or extend in any manner whatsoever, any liability of ST.
ST and the ST logo are trademarks or registered trademarks of ST in various countries.
Information in this document supersedes and replaces all information previously supplied.
The ST logo is a registered trademark of STMicroelectronics. All other names are the property of their respective owners.
© 2007 STMicroelectronics - All rights reserved
STMicroelectronics group of companies
Australia - Belgium - Brazil - Canada - China - Czech Republic - Finland - France - Germany - Hong Kong - India - Israel - Italy - Japan -
Malaysia - Malta - Morocco - Singapore - Spain - Sweden - Switzerland - United Kingdom - United States of America
www.st.com
32/32
Loading...