ST L6585D User Manual

Combo IC for PFC and ballast control
Features
Pre-heating and ignition phases independently
programmable
Ignition voltage control
protection
Programmable and precise End-of-life
protection compliant with all ballast configurations
Auto-adjusting half-bridge over-current control
Automatic re-lamp
3% oscillator precision
1.2µs dead time
PFC over-voltage protection and feedback
disconnection
Under voltage lock-out
L6585D
SO-20
Applications
Electronic ballast
Figure 1. Block diagram
COMP MULT PFCS Vcc
COMP MULT PFCS Vcc
2.5V
2.5V E/A
INV
INV
ZCD
ZCD
PFG
PFG
CTR
CTR
EOLR
EOLR
1.2V
1.2V
0.7V
0.7V
3.4V
3.4V
0.75V
0.75V
4.63V
4.63V
+
+ _
_
Vcc
Vcc
E/A
STARTER
STARTER
DIS
DIS
RELAMP
RELAMP
MULTIP LIER
MULTIP LIER
OPTIMIZER
OPTIMIZER
OL
OL
PFSTOP
PFSTOP
OL
OL
OVP
OVP
2V
2V
and THD
and THD
S
S
EOLP
EOLP
R
R
Q
Q
COMPARATOR
COMPARATOR
2V
2V
+
+
_
_
PWM
PWM COMP.
COMP.
WINDOW
WINDOW
& REF.
& REF.
LEB
LEB
+
+
EOL
EOL
VCO
VCO
OSC EOIRF
OSC EOIRF
1.7V
1.7V
_
_
CHOKE
CHOKE SAT.
SAT.
PFSTOP
PFSTOP
OVP
OVP
DIS
DIS
17V
17V
LATCH
LATCH
1.9V
1.9V
UV
UV
DETECTION
DETECTION
CONTROL
CONTROL
LOGIC
LOGIC
BOOTSTRAP DIODE
BOOTSTRAP DIODE
DEAD
DEAD
TIME
TIME
SYNCHRONOUS
SYNCHRONOUS
DRIVING
DRIVING
LOGIC
LOGIC
HB STOP
HB STOP
TIMING
TIMING
MANAGEMENT
MANAGEMENT
HVG
HVG
DRIVER
DRIVER
LEVEL
LEVEL
SHIFTER
SHIFTER
LVG DRIVER
LVG DRIVER
4.6
4.6
1.5
1.5
1.6V
1.6V
Vcc
Vcc
0.9V
0.9V
Tch
Tch
Vcc
Vcc
BOOT
BOOT
HSD
HSD
OUT
OUT
LSD
LSD
GND
GND
HBCS
HBCS
May 2007 Rev 5 1/25
www.st.com
25
Contents L6585D
Contents
1 Device description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 Pin settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2 Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 Electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1 Maximum ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.2 Thermal data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4 Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5 Application information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.1 Start-up sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.1.1 Pre-heating (time interval A Figure 5) . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.1.2 Ignition (time interval B Figure 5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5.1.3 Run mode (time interval C Figure 5) . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6 End of life – window comparator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
7 Half-bridge current control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
8 CTR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
9 Re–lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
10 Package mechanical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
11 Order codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
12 Revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2/25
L6585D Device description

1 Device description

Designed in High-voltage BCD Off-line technology, the L6585D embeds a PFC controller, a half-bridge controller, the relevant drivers and the logic necessary to build an electronic ballast.
The advanced and precise logic circuitry, combined with the programmability of the End-of­Life windows comparator threshold, makes the L6585D compliant with either "lamp-to­ground" or "block capacitor-to ground" configurations.
Another outstanding feature is the possibility of controlling and limiting the lamp voltage during the ignition phase.
The pre-heating and ignition durations are independently settable as well as the half-bridge switching frequencies for each operating phases (pre-heating, ignition and normal mode).
Other features (half-bridge over-current with frequency increase, PFC over-voltage) allow building a reliable and flexible solution with a reduced part count.
The PFC section achieves current mode control operating in Transition Mode; the highly linear multiplier includes a special circuit, able to reduce AC input current distortion, that allows wide-range-mains operation with an extremely low THD, even over a large load range.
The PFC output voltage is controlled by means of a voltage-mode error amplifier and a precise internal voltage reference.
The driver of the PFC is able to provide 300mA (source) and 600mA (sink) and the drivers of the half-bridge provide 290mA source and 480mA sink.
Figure 2. Typical system block diagram
L
L
PFC
PFC
C
C
BULK
BULK
R
R
12 3 45
12 3 45
OSC RF EOI
OSC RF EOI
C
C
OSC
OSC
AC MAINS
AC MAINS
R
R
4
PFG
PFG
PFCS
PFCS
MULT
MULT
R
R
SNSPF
SNSPF
13
13
12
12
8
8
GND
GND
4
ZCD
ZCD
R
R
2
2
C
C
IN
IN
R
R
3
3
6
6
INV
INV
R
R
RUN
RUN
R
R
5
5
C
C
COMP
COMP
L6585D
L6585D
R
R
PRE
PRE
C
C
IGN
IGN
COMP
COMP
HV BUS
HV BUS
R
R
7
7
91011
91011
Tch
Tch
R
R
D
D
R
R
1
1
R
R
8
8
CTR
CTR
Vcc
Vcc
7
17 20
7
17 20
6
6
EOLP
EOLP
C
C
R
R
D
D
P
P
EOL-R
EOL-R
BOOT
BOOT
19
19
18
18
16
16
1415
1415
Charge
Charge
C
C
HSD
HSD
OUT
OUT
LSD
LSD
HBCS
HBCS
pump
pump
BOOT
BOOT
R
R
SNSHB
SNSHB
L
L
B
B
C
C
RES
C
C
BLOCK
BLOCK
RES
LAMP
LAMP
3/25
Pin settings L6585D

2 Pin settings

2.1 Connection

Figure 3. Pin sonnection (Top view)
BOOT
OSC
OSC
RF
RF
EOI
EOI
TCH
TCH
EOLP
EOLP
EOL-R
EOL-R
CTR
CTR
MULT
MULT
COMP
COMP
INV ZCD
INV ZCD
BOOT
HSD
HSD
OUT
OUT
VCC
VCC
LSD
LSD
GND
GND
HBCS
HBCS
PFG
PFG
PFCS
PFCS
4/25
L6585D Pin settings

2.2 Functions

Table 1. Pin functions
Pin num. Name Function
1OSC
2RF
3EOI
4Tch
5EOLP
6EOL-R
7CTR
8MULT
An external capacitor to GND fixes the half-bridge switching frequency with a ±3% precision.
Voltage reference able to source up to 240µA; the current sunk from this pin fixes the switching frequency of the half-bridge for each operating state.
A resistor (R
) connected to ground sets the half-bridge operating frequency
RUN
combined with the capacitor connected to the pin OSC. A resistor connected to EOI (R
) – in parallel with R
PRE
– sets the maximum
RUN
half-bridge switching frequency during pre-heating.
Connected to ground by a capacitor that, combined with R
, determines the
PRE
ignition duration
Pre-heating: low impedance to set high switching frequency Ignition and run mode: high impedance with controlled current sink in case of
HBCS threshold triggering.
Pin for setting the pre-heating time and the protection intervention. Connect a RC parallel network (R Pre-heating: the C
is charged by an internal current generator. When the pin
D
and CD) to ground
D
voltage reaches 4.63V the generator is disabled and the capacitor discharges because of RD; once the voltage drops below 1.52V, the preheating finishes, the ignition phase starts and the R
is discharged to ground.
DCD
Run mode: according to the kind of fault (either over-current or EOL) the internal generator charges the RC parallel network and appropriate actions are taken to stop the application. During proper behavior of the IC, this pin is low impedance.
Pin to program the EOL comparator. It is possible to select both the EOL sensing method and the window comparator
amplitude by connecting a resistor (R
EOLP
) to ground.
Input for the window comparator and re-lamp function. It can be used to detect the lamp ageing for either “lamp to ground” and “block
capacitor to ground” configurations. According to the EOLP pin setting, it is possible to program: – the window amplitude (V
– the center of the window (V
bus.
)
W
) either fixed or in tracking with the PFC output
SET
This function is blanked during the ignition phase. In case of either lamp disconnection or removal, a second threshold (V
SL-UP)
crossing latches the IC and drives the chip in “ready-mode” so that when the voltage at EOL-R pin is brought below V
SL-DOWN
(re-lamp) a new pre-
heating/ignition sequence is repeated.
Input pin for: – PFC over-voltage detection: the PFC driver is stopped until the voltage returns
in the proper operating range – Feedback disconnection detection – reference for End-of-life in case tracking reference; – shut-down: forcing the pin to a voltage lower than 0.75V, the IC shuts down in
unlatched condition.
Main input to the multiplier. This pin is connected to the rectified mains voltage via a resistor divider and provides the sinusoidal reference to the PFC current loop.
5/25
Pin settings L6585D
Table 1. Pin functions (continued)
Pin num. Name Function
Output of the error amplifier. A compensation network is placed between this pin
9COMP
10 INV
11 ZCD
12 PFCS
13 PFG
14 HBCS
15 GND Ground. Current return for both the signal part of the IC and the gate driver.
16 LSD
17 VCC
18 OUT
19 HSD
20 BOOT
and INV to achieve stability of the PFC voltage control loop and ensure high power factor and low THD.
Inverting input of the error amplifier. The information on the output voltage of the PFC pre-regulator is fed into the pin through a resistor divider. Input for the feedback disconnection comparator
Boost inductor’s demagnetization sensing input for PFC transition-mode operation. A negative-going edge triggers PFC MOSFET turn-on.
During start-up or when the voltage is not high enough to arm the internal comparator (e.g. AC Mains peak), the PFC driver is triggered by means of an internal starter.
Input to the PFC PWM comparator. The current flowing in the PFC mosfet is sensed by a resistor; the resulting voltage is applied to this pin and compared with an internal sinusoidal-shaped reference, generated by the multiplier, to determine the PFC MOSFET’ s turn-off.
A second comparison level detects abnormal currents (e.g. due to boost inductor saturation) and, on this occurrence, shuts down and latches the IC reducing its consumption to the start-up.
An internal LEB prevents undesired function triggering.
PFC gate driver output. The totem pole output stage is able to drive power MOSFET’S with a peak current of 300mA source and 600mA sink.
2-levels half-bridge current monitor for current control. The current flowing in the HB mosfet is sensed by a resistor; the resulting
voltage is applied to this pin. Low threshold (active during run mode): in case of thresholds crossing, the IC
reacts with self-adjusting frequency increase in order to limit the half-bridge (lamp) current.
High threshold:
– ignition: in case of thresholds crossing during the frequency shift, the IC reacts
with self-adjusting frequency increase in order to limit the lamp voltage and
preventing operation below resonance. – run mode: in case of thresholds crossing because of current spikes (due e. g.
to capacitive mode / cross-conduction), the L6585D latches to avoid
MOSFETs damaging,
Low side driver output: the output stage can deliver 290mA source and 480mA sink (typ. values).
Supply Voltage of both the signal part of the IC and the gate driver. Clamped with a Zener inside.
High Side Driver Floating Reference. This pin must be connected close to the source of the high side power MOS.
High side driver output: the output stage can deliver 290mA source and 480mA (typ. values).
Bootstrapped Supply Voltage. Between this pin and V must be connected.
A patented integrated circuitry replaces the external bootstrap diode, by means of a high voltage DMOS, synchronously driven with the low side power MOSFET.
, the bootstrap capacitor
CC
6/25
L6585D Electrical data

3 Electrical data

3.1 Maximum ratings

Table 2. Absolute maximum ratings
Symbol Pin Parameter Value Unit
V
BOOT
V
OUT
/dt 18 Floating ground max. slew rate 50 V/ns
dV
OUT
V
CC
20 Floating supply voltage -1 to 618 V
18 Floating ground voltage -3 to V
17 IC Supply voltage (ICC = 20mA)
(1)
Self-limited V
BOOT –
18 V
1, 3, 4,
8, 10, 12Analog input and outputs -0.3 to 5 V
2, 5 -0.3 to 2.7 V
6Vcc
7 -0.3 to 7 V
14 -5 to 5
9, 11 ZCD clamp (I
I
RF
I
EOLP
F
OSC(MAX)
P
TOT
1. The device has an internal Clamping Zener between GND and the VCC pin, it must not be supplied by a Low Impedance Voltage Source.
2 Current capability 240 µA
5 Current capability 100 µA
Maximum operating frequency 250 KHz
Power dissipation @TA = 70°C 0.83 W
< 4mA) Self-limited
ZCD
Note: ESD immunity for pins 18, 19 and 20 is guaranteed up to 900V (Human Body Model)

3.2 Thermal data

Table 3. Thermal data
Symbol Description Value Unit
R
thJA
T
T
STG
Max. thermal resistance junction to ambient 120 °C/W
Junction operating temperature range -40 to 150 °C
J
Storage temperature -55 to 150 °C
7/25
Electrical characteristics L6585D

4 Electrical characteristics

VCC = 15V, TA = 25°C, CL = 1nF, C
Table 4. Electrical characteristics
= 470pF, R
OSC
= 47K, unless otherwise specified
RUN
Symbol Pin Parameter Test condition Min Typ Max Unit
Supply voltage
Vcc V
V
CC(on)
V
CC(OFF)
VZ V
V
V
Operating range After turn-on 11 16 V
CC
Turn-on threshold
CC
Turn-off threshold
CC
Zener Voltage Icc = 20mA 16.2 17.2 17.7 V
CC
(1)
(1)
13.6 14.3 15 V
9.6 10.3 11 V
Supply current
I
ST-UP
ICC V
Iq V
V
Start-up current Before turn-on @ 13V 250 370 µA
CC
Operating supply current 7 mA
CC
Residual current IC latched 370 µA
CC
PFC section – multiplier input
IMULT MULT Input bias current V
V
V
MULT
V
MULT
K
CS
M
MULT Linear operation range V
MULT Output max. slope
MULT Gain V
= 0 -1 µA
MULT
= 3V 0 to 3 V
COMP
V
= 0 to 1V,
MULT
V
COMP
MULT
= 1V, V
= Upper clamp
= 3V 0.52 1/V
COMP
0.75 V/V
PFC section – error amplifier
VINV INV
INV Line regulation V
Voltage feedback input threshold
2.45 2.5 2.55 V
= 10.3V to 16V 50 mV
CC
IINV INV Input bias current -1 µA
Gv INV Voltage gain Open loop
GB INV Gain-bandwidth product
ICOMP COMP Source current V
Sink current V
V
COMP
COMP Upper clamp voltage I
Lower clamp voltage I
VDIS INV
Open loop detection threshold
(2)
COMP
COMP
SOURCE
SINK
CTR > 3.4 1.2 V
(2)
60 80 dB
1MHz
= 4V, V
= 4V, V
= 2.4 V -2.6 mA
INV
= 2.6 V 4 mA
INV
= 0.5 mA 4.2 V
= 0.5 mA 2.25 V
COMP Static OVP threshold 2.1 2.25 2.4 V
8/25
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