The L6566BH is an extremely versatile current-mode primary controller IC, specifically
designed for high-performance offline flyback converters running off rectified 3-phase input
lines. It is also suited to single-stage, single-switch, input-current-shaping converters
(single-stage PFC) for applications that must comply with EN61000-3-2 or JEITA-MITI
regulations.
Both fixed-frequency (FF) and quasi-resonant (QR) operation are supported. The user can
choose either of the two depending on application needs. The device features an externally
programmable oscillator: it defines the converter switching frequency in FF mode and the
maximum allowed switching frequency in QR mode.
When FF operation is selected, the ICs work as a standard current-mode controller with a
maximum duty cycle limited to 70% min. The oscillator frequency can be modulated to
mitigate EMI emissions.
QR operation, when selected, occurs at heavy load and is achieved through a transformer
demagnetization sensing input that triggers MOSFET turn-on. Under some conditions, ZVS
(zero-voltage switching) can be achieved. The converter’s power capability rise with the
mains voltage is compensated by line voltage feedforward. At medium and light load, as the
QR operating frequency equals the oscillator frequency, a function (valley skipping) is
activated to prevent further frequency rise and keep the operation as close to ZVS as
possible.
With either FF or QR operation, at very light load the ICs enter a controlled burst-mode
operation that, along with the built-in, non-dissipative, high-voltage startup circuit and the
low quiescent current, helps keep the consumption from the mains low and meet energy
saving recommendations.
An innovative adaptive UVLO helps minimize the issues related to the fluctuations of the
self-supply voltage due to transformer parasites.
The protection functions included in this device are: not-latched input undervoltage
(brownout), output OVP (auto-restart or latch-mode selectable), a first-level OCP with
delayed shutdown to protect the system during overload or short-circuit conditions (autorestart or latch-mode selectable), and a second-level OCP that is invoked when the
transformer saturates or there is a short-circuit of the secondary diode. A latched disable
input allows easy implementation of OTP with an external NTC, while an internal shutdown
prevents IC overheating.
Programmable soft-start, leading-edge blanking on the current sense input for greater noise
immunity, slope compensation (in FF mode only), and a shutdown function for externally
controlled burst-mode operation or remote ON/OFF control complete the features of this
device.
6/51Doc ID 16610 Rev 2
L6566BHDescription
Figure 2.Typical system block diagram
FLYBAC K DC-DC CO NVERTER
Rectified
& Filtered
Mains
Voltage
L6566BH
V
outdc
Doc ID 16610 Rev 27/51
Pin settingsL6566BH
2 Pin settings
2.1 Connections
Figure 3.Pin connection (through top view)
1
16
KO_CASVH
2.2 Pin description
Table 1.Pin functions
N°PinFunction
High voltage startup. The pin, able to withstand 840 V, is to be tied directly to the
rectified mains voltage. A 1 mA internal current source charges the capacitor
connected between the Vcc pin (5) and GND pin (3) until the voltage on the Vcc pin
reaches the turn-on threshold, it is then shut down. Normally, the generator is re-
1HVS
2N.C.
enabled when the Vcc voltage falls below 5 V to ensure a low power throughput
during short-circuit. Otherwise, when a latched protection is tripped the generator is
re-enabled 0.5 V below the turn-on threshold, to keep the latch supplied; or, when
the IC is turned off by the COMP pin (9) pulled low, the generator is active just
below the UVLO threshold to allow a faster restart.
Not internally connected. Provision for clearance on the PCB to meet safety
requirements.
N. C.
GND
GD
Vcc
FMOD
DIS
2
3
4
5
6
7
8
15
14
13
12
11
10
9
VFF
SS
OSC
MODE /S C
ZCD
FERVSC
COMP
AM11479v1
Ground. Current return for both the signal part of the IC and the gate drive. All of
3GND
4GD
8/51Doc ID 16610 Rev 2
the ground connections of the bias components should be tied to a track going to
this pin and kept separate from any pulsed current return.
Gate driver output. The totem pole output stage is able to drive Power MOSFETs
and IGBTs with a peak current capability of 800 mA source/sink.
L6566BHPin settings
Table 1.Pin functions (continued)
N°PinFunction
Supply voltage of both the signal part of the IC and the gate driver. The internal
high voltage generator charges an electrolytic capacitor connected between this
pin and GND (pin 3) as long as the voltage on the pin is below the turn-on threshold
5Vcc
6FMOD
7CS
of the IC, after that it is disabled and the chip is turned on. The IC is disabled as the
voltage on the pin falls below the UVLO threshold. This threshold is reduced at light
load to counteract the natural reduction of the self-supply voltage. Sometimes a
small bypass capacitor (0.1 µF typ.) to GND might be useful to obtain a clean bias
voltage for the signal part of the IC.
Frequency modulation input. When FF mode operation is selected, a capacitor
connected from this pin to GND (pin 3) is alternately charged and discharged by
internal current sources. As a result, the voltage on the pin is a symmetrical
triangular waveform with the frequency related to the capacitance value. By
connecting a resistor from this pin to pin 13 (OSC) it is possible to modulate the
current sourced by the OSC pin and then the oscillator frequency. This modulation
is to reduce the peak value of EMI emissions by means of a spread-spectrum
action. If the function is not used, the pin is left open.
Input to the PWM comparator. The current flowing in the MOSFET is sensed
through a resistor, the resulting voltage is applied to this pin and compared with an
internal reference to determine MOSFET turn-off. The pin is equipped with 150 ns
min. blanking time after the gate-drive output goes high for improved noise
immunity. A second comparison level located at 1.5 V latches the device OFF and
reduces its consumption in the case of transformer saturation or secondary diode
short-circuit. The information is latched until the voltage on the Vcc pin (5) goes
below the UVLO threshold, therefore resulting in intermittent operation. A logic
circuit improves sensitivity to temporary disturbances.
8DIS
9COMP
10VREF
IC latched disable input. Internally, the pin connects a comparator that, when the
voltage on the pin exceeds 4.5 V, latches OFF the IC and brings its consumption to
a lower value. The latch is cleared as the voltage on the Vcc pin (5) goes below the
UVLO threshold, but the HV generator keeps the Vcc voltage high (see pin 1
description). It is then necessary to recycle the input power to restart the IC. For a
quick restart, pull pin 16 (AC_OK) below the disable threshold (see pin 16
description). Bypass the pin with a capacitor to GND (pin 3) to reduce noise pickup. Ground the pin if the function is not used.
Control input for loop regulation. The pin is driven by the phototransistor (emittergrounded) of an optocoupler to modulate its voltage by modulating the current
sunk. A capacitor placed between the pin and GND (3), as close to the IC as
possible to reduce noise pick-up, sets a pole in the output-to-control transfer
function. The dynamics of the pin are in the 2.5 to 5 V range. A voltage below an
internally defined threshold activates burst-mode operation. The voltage at the pin
is bottom-clamped at about 2 V. If the clamp is externally overridden and the
voltage is pulled below 1.4 V, the IC shuts down.
An internal generator furnishes an accurate voltage reference (5 V ± 2%) that can
be used to supply few mA to an external circuit. A small film capacitor (0.1 µF typ.),
connected between this pin and GND (3), is recommended to ensure the stability of
the generator and to prevent noise from affecting the reference. This reference is
internally monitored by a separate auxiliary reference and any failure or drift causes
the IC to latch OFF.
Doc ID 16610 Rev 29/51
Pin settingsL6566BH
Table 1.Pin functions (continued)
N°PinFunction
Transformer demagnetization sensing input for quasi-resonant operation and OVP
input. The pin is externally connected to the transformer’s auxiliary winding through
a resistor divider. A negative-going edge triggers MOSFET turn-on if QR mode is
11ZCD
12 MODE/SC
13OSC
14SS
15VFF
selected.
A voltage exceeding 5 V shuts the IC down and brings its consumption to a lower
value (OVP). Latch OFF or auto-restart mode is selectable externally. This function
is strobed and digitally filtered to increase noise immunity.
Operating mode selection. If the pin is connected to the VREF pin (7), quasiresonant operation is selected, the oscillator (pin 13, OSC) determines the
maximum allowed operating frequency.
Fixed-frequency operation is selected if the pin is not tied to VREF, in which case
the oscillator determines the actual operating frequency, the maximum allowed
duty cycle is set at 70% min. and the pin delivers a voltage ramp synchronized to
the oscillator when the gate-drive output is high; the voltage delivered is zero while
the gate-drive output is low. The pin is to be connected to pin CS (7) via a resistor
for slope compensation.
Oscillator pin. The pin is an accurate 1 V voltage source, and a resistor connected
from the pin to GND (pin 3) defines a current. This current is internally used to set
the oscillator frequency that defines the maximum allowed switching frequency of
the L6566BH, if working in QR mode, or the operating switching frequency if
working in FF mode.
Soft-start current source. At startup, a capacitor Css between this pin and GND
(pin 3) is charged with an internal current generator. During the ramp, the internal
reference clamp on the current sense pin (7, CS) rises linearly starting from zero to
its final value, therefore causing the duty cycle to increase progressively starting
from zero as well. During soft-start the adaptive UVLO function and all functions
monitoring the COMP pin are disabled. The soft-start capacitor is discharged
whenever the supply voltage of the IC falls below the UVLO threshold. The same
capacitor is used to delay IC shutdown (latch OFF or auto-restart mode selectable)
after detecting an overload condition (OLP).
Line voltage feedforward input. The information on the converter’s input voltage is
fed into the pin through a resistor divider and is used to change the setpoint of the
pulse-by-pulse current limitation (the higher the voltage, the lower the setpoint).
The linear dynamics of the pin ranges from 0 to 3 V. A voltage higher than 3 V
makes the IC stop switching. If feedforward is not desired, tie the pin to GND (pin 3)
directly if a latch-mode OVP is not required (see pin 11, ZCD) or through a 10 kΩ
min. resistor if a latch-mode OVP is required. Bypass the pin with a capacitor to
GND (pin 3) to reduce noise pick-up.
Brownout protection input. A voltage below 0.45 V shuts down (not latched) the IC,
lowers its consumption and clears the latch set by latched protection (DIS > 4.5 V,
SS > 6.4 V, VFF > 6.4 V). IC operation is re-enabled as the voltage exceeds 0.45 V.
16AC_OK
10/51Doc ID 16610 Rev 2
The comparator is provided with current hysteresis: an internal 15 µA current
generator is ON as long as the voltage on the pin is below 0.45 V and is OFF if this
value is exceeded. Bypass the pin with a capacitor to GND (pin 3) to reduce noise
pick-up. Tie to Vcc with a 220 to 680 kW resistor if the function is not used.
L6566BHElectrical data
3 Electrical data
3.1 Maximum rating
Table 2.Absolute maximum ratings
SymbolPinParameterValueUnit
V
HVS
I
HVS
V
CC
V
FMOD
V
max
V
max
I
ZCD
V
MODE/SC
V
OSC
P
TOT
T
STG
T
J
1Voltage range (referred to ground) @ 25 °C-0.3 to 840V
1Output currentSelf-limited
5IC supply voltage (Icc = 20 mA)Self-limited
6Voltage range -0.3 to 2V
7, 8, 10, 14 Analog inputs and outputs-0.3 to 7V
9, 15, 16Maximum pin voltage (Ipin ≤ 1 mA)Self-limited
11Zero-current detector max. current±5mA
12Voltage range -0.3 to 5.3V
13Voltage range -0.3 to 3.3V
3.2 Thermal data
Table 3.Thermal data
SymbolParameterValueUnit
Power dissipation @ TA = 50 °C0.75W
Storage temperature-55 to 150°C
Junction operating temperature range-40 to 150°C
R
thJA
Thermal resistance junction to ambient120°C/W
Doc ID 16610 Rev 211/51
Electrical characteristicsL6566BH
4 Electrical characteristics
(TJ = -25 to 125 °C, VCC = 12, CO = 1 nF; MODE/SC = V
Level for lower UVLO OFF
threshold (voltage falling)
Level for higher UVLO OFF
threshold (voltage rising)
2.612.752.89
(4)
MODE/SC = open3.023.153.28
(4)
(4)
MODE/SC = open3.413.553.69
2.93.053.2
Zero-current detector/overvoltage protection
V
ZCDH
V
ZCDL
V
ZCDA
V
ZCDT
I
ZCD
I
ZCDsrc
I
ZCDsnk
T
BLANK1
V
ZCDth
T
BLANK2
Upper clamp voltageI
Lower clamp voltageI
Arming voltage
Triggering voltage
Internal pull-up
Source current capabilityV
Sink current capabilityV
Turn-on inhibit time After gate-drive going low 2.5µs
OVP threshold4.8555.15V
OVP strobe delayAfter gate-drive going low2µs
= 3 mA5.45.76V
ZCD
= - 3 mA-0.4V
ZCD
(1)
Positive-going edge85100115mV
(1)
Negative-going edge305070mV
V
COMP
V
ZCD
ZCD
ZCD
< V
COMPSH
< 2 V, V
= V
ZCDL
= V
ZCDH
COMP
= V
COMPHI
-130-100-70
-3mA
3mA
-1
Latched shutdown function
V
V
V
µA
I
V
OTP
OTP
Input bias currentV
Disable threshold
DIS
(1)
= 0 to V
OTP
4.324.54.68V
Thermal shutdown
VthShutdown threshold160°C
HysHysteresis50°C
External oscillator (frequency modulation)
f
FMOD
Oscillation frequencyC
= 0.1 µF600750900Hz
MOD
---Usable frequency range0.0515kHz
14/51Doc ID 16610 Rev 2
-1µA
L6566BHElectrical characteristics
Table 4.Electrical characteristics (continued)
SymbolParameterTest conditionMin.Typ.Max.Unit
V
V
I
FMOD
pk
vy
Peak voltage
Valley voltage0.5V
Charge/discharge current150µA
Mode selection / slope compensation
(4)
1.5V
MODE
th
SC
pk
SC
vy
Soft-start
I
SS1
I
SS2
I
SSdis
V
SSclamp
V
SSDIS
V
SSLAT
Gate driver
Threshold for QR operation3V
Ramp peak
(MODE/SC = open)
Ramp starting value
(MODE/SC = open)
Ramp voltage
(MODE/SC = open)
Source capability
(MODE/SC = open)
Charge current
R
pin HIGH, V
R
GD pin HIGH
GD pin LOW0V
V
TJ = 25 °C, VSS < 2 V,
V
TJ = 25 °C, VSS > 2 V,
V
= 3 kΩ to GND, GD
S-COMP
= 3 kΩ to GND,
S-COMP
S-COMP = VS-COMPpk
= 4 V
COMP
= V
COMP
COMP
COMPHi
= 5 V
1.7V
0.3V
0.8mA
142026
µA
3.556.5
Discharge currentVSS > 2 V3.556.5µA
High saturation voltageV
Disable level
Latch OFF levelV
= 4 V2V
COMP
(1)
V
COMP
COMP
= V
= V
COMPHi
COMPHi
4.8555.15V
6.4V
V
GDH
V
GDL
I
sourcepk
I
sinkpk
t
t
V
GDclamp
Output high voltageI
Output low voltageI
Output source peak current-0.6A
Output sink peak current0.8A
Fall time40ns
f
Rise time50ns
r
Output clamp voltageI
UVLO saturationVcc = 0 to V
1. Parameters tracking one another.
2. See
3. For the thermal behavior, refer to
4. The voltage feedforward block output is given by:
Table 6 on page 18
and
Table 7 on page 44
Figure 8
.
GDsource
GDsink
GDsource
.
= 5 mA, Vcc = 12 V9.811V
= 100 mA0.75V
= 5 mA; Vcc = 20 V1011.315V
ccon, Isink = 1 mA0.91.1V
Doc ID 16610 Rev 215/51
Application informationL6566BH
5 Application information
The L6566BH is a versatile peak-current-mode PWM controller specific to offline flyback
converters. The device allows either fixed-frequency (FF) or quasi-resonant (QR) operation,
selectable with the MODE/SC pin (12): forcing the voltage on the pin over 3 V (e.g. by tying
it to the 5 V reference externally available at the VREF pin, 10) activates QR operation,
otherwise the device is FF-operated.
Irrespective of the operating option selected by pin 12, the device is able to work in different
modes, depending on the converter’s load conditions. If QR operation is selected (see
Figure 4
1.QR mode at heavy load. Quasi-resonant operation lies in synchronizing MOSFET turn-
2. Valley-skipping mode at medium/ light load. The externally programmable oscillator of
3. Burst-mode with no or very light load. When the load is extremely light or disconnected,
):
on to the transformer’s demagnetization by detecting the resulting negative-going edge
of the voltage across any winding of the transformer. Then, the system works close to
the boundary between discontinuous (DCM) and continuous conduction (CCM) of the
transformer. As a result, the switching frequency is different for different line/load
conditions (see the hyperbolic-like portion of the curves in
Figure 4
). Minimum turn-on
losses, low EMI emission and safe behavior in short-circuit are the main benefits of this
kind of operation.
the L6566BH, synchronized to MOSFET turn-on, enables the user to define the
maximum operating frequency of the converter. As the load is reduced, MOSFET turnon no longer occurs on the first valley but on the second one, the third one and so on.
In this way the switching frequency no longer increases (piecewise linear portion in
Figure 4
).
the converter enters a controlled on/off operation with constant peak current.
Decreasing the load then results in frequency reduction, which can go down even to
few hundred hertz, therefore minimizing all frequency-related losses and making it
easier to comply with energy saving regulations or recommendations. With the peak
current very low, no issue of audible noise arises.
Figure 4.Multimode operation with QR option active
f
osc
Valley-skipping
f
sw
0
0
16/51Doc ID 16610 Rev 2
mode
Burst- m ode
Quasi-resonant mode
P
in
Input voltage
Pinmax
AM11480v1
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