ST L6566BH User Manual

ST L6566BH User Manual

L6566BH

Multimode controller for SMPS

Features

Selectable multimode operation: fixed frequency or quasi-resonant

On-board 840 V high voltage startup

Advanced light load management

Low quiescent current (< 3 mA)

Adaptive UVLO

Line feedforward for constant power capability vs. mains voltage

Pulse-by-pulse OCP, shutdown on overload (latched or auto-restart)

Transformer saturation detection

Programmable frequency modulation for EMI reduction

Latched or auto-restart OVP

Brownout protection

Figure 1. Block diagram

Datasheet — production data

SO16N

-600/+800 mA totem pole gate driver with active pull-down during UVLO

SO16N package

Applications

Industrial SMPS

SMPS running off rectified 3-phase input line

 

 

 

VREF

SS

 

COMP

 

 

VFF

 

 

 

 

 

 

 

 

10

14

 

 

 

9

 

 

15

 

VCC

6.4V

 

 

 

 

 

 

 

 

TIME

 

 

 

 

 

 

 

 

 

 

1

 

 

SOFT-START

 

 

 

 

 

OVP

 

-

OVPL

 

 

 

 

OUT

 

LOW CLAMP OFF2

 

Icharge

 

HV

 

 

 

 

 

 

 

 

 

 

&

 

 

& DISABLE

 

 

 

 

+

 

 

 

 

 

 

FAULT MNGT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LINE VOLTAGE

7.7V

Q

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IHV

VOLTAGE

 

Reference

 

 

 

FEEDFORWARD

 

 

CS

VCC

 

REGULATOR

 

voltages

 

 

 

 

 

 

 

 

LEB

 

 

Internal supply

 

 

 

 

 

 

 

 

 

5

 

&

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.5 V

7

 

 

 

ADAPTIVE UVLO

UVLO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Vth

-

+

-

+

+

-

VCC

 

 

 

 

 

 

 

VCC

 

PWM

OCP

 

 

 

 

6

 

UVLO_SHF

 

400 uA

+

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMOD

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-

 

 

 

-

 

 

 

 

Hiccup-mode

 

 

 

 

 

 

 

 

 

 

 

 

 

14V

 

 

 

 

 

 

 

 

 

 

 

 

OCP logic

 

 

 

 

 

 

 

5.7V

 

BURST-MODE

 

 

 

 

 

 

 

 

+

 

 

 

 

 

OCP2

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GD

OSC

13

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OSCILLATOR

 

 

 

 

 

 

 

R

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DRIVER

 

 

 

 

 

 

MODE SELECTION

 

 

 

S

Q

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MODE/SC

12

 

 

 

&

 

 

 

 

 

 

 

 

 

 

 

 

 

TURN-ON LOGIC

 

 

 

 

 

 

 

 

 

 

 

50 mV

 

ZEROCURRENT

 

 

 

TIME

OVPL

 

 

 

 

 

 

 

 

-

 

 

 

OUT

 

 

 

 

 

 

 

 

100 mV

DETECTOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ZCD

11

+

 

 

 

 

 

 

 

 

OFF2

 

 

 

4.5V

 

 

 

OVERVOLTAGE

OVP

 

LATCH

 

 

 

 

-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PROTECTION

 

 

 

 

 

 

 

+

DIS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

 

 

 

 

 

 

 

 

 

IC_LATCH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16

 

 

-

 

 

 

 

 

 

 

 

 

 

 

 

AC_OK

 

 

 

 

AC_FAIL

 

DISABLE

 

 

 

 

 

 

 

 

 

15 µA

0.450V

 

 

 

 

 

 

 

 

 

 

 

 

3 V

+

 

UVLO

 

 

 

 

 

 

 

 

 

 

 

 

0.485V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

 

 

April 2012

Doc ID 16610 Rev 2

1/51

This is information on a product in full production.

www.st.com

Contents

L6566BH

 

 

Contents

1

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. 6

2

Pin settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. 8

 

2.1

Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

 

2.2

Pin description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

3

Electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11

 

3.1

Maximum rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11

 

3.2

Thermal data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11

4

Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12

5

Application information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16

 

5.1

High voltage startup generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

17

 

5.2

Zero-current detection and triggering block; oscillator block . . . . . . . . . .

19

 

5.3

Burst-mode operation at no load or very light load . . . . . . . . . . . . . . . . . .

22

 

5.4

Adaptive UVLO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23

 

5.5

PWM control block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

24

 

5.6

PWM comparator, PWM latch and voltage feedforward blocks . . . . . . . .

25

 

5.7

Hiccup-mode OCP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

28

 

5.8

Frequency modulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29

 

5.9

Latched disable function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

31

 

5.10

Soft-start and delayed latched shutdown upon overcurrent . . . . . . . . . . .

32

 

5.11

OVP block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33

 

5.12

Brownout protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

36

 

5.13

Slope compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

39

 

5.14

Summary of L6566BH power management functions . . . . . . . . . . . . . . .

39

6

Application examples and ideas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

43

2/51

Doc ID 16610 Rev 2

L6566BH

 

Contents

7

Package mechanical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . 46

8

Order codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . 49

9

Revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . 50

Doc ID 16610 Rev 2

3/51

List of tables

L6566BH

 

 

List of tables

Table 1. Pin functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Table 2. Absolute maximum ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Table 3. Thermal data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Table 4. Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Table 5. L6566BH light load management features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Table 6. L6566BH protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Table 7. External circuits that determine IC behavior upon OVP and OCP . . . . . . . . . . . . . . . . . . . 44 Table 8. SO16N mechanical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Table 9. Order codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Table 10. Document revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

4/51

Doc ID 16610 Rev 2

L6566BH

List of figures

 

 

List of figures

Figure 1. Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Figure 2. Typical system block diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Figure 3. Pin connection (through top view) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Figure 4. Multimode operation with QR option active . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Figure 5. High voltage startup generator: internal schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Figure 6. Timing diagram: normal power-up and power-down sequences . . . . . . . . . . . . . . . . . . . . 18 Figure 7. Timing diagram showing short-circuit behavior (SS pin clamped at 5 V) . . . . . . . . . . . . . . 19

Figure 8. VHV rating vs. temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Figure 9. Drain ringing cycle skipping as the load is gradually reduced . . . . . . . . . . . . . . . . . . . . . . 20

Figure 10. Operation of ZCD, triggering and oscillator blocks (QR option active) . . . . . . . . . . . . . . . . 22 Figure 11. Load-dependent operating modes: timing diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Figure 12. Addition of an offset to the current sense lowers the burst-mode operation threshold. . . . 23 Figure 13. Adaptive UVLO block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Figure 14. Possible feedback configurations that can be used with the L6566BH . . . . . . . . . . . . . . . 24 Figure 15. Externally controlled burst-mode operation by driving the COMP pin: timing diagram. . . . 25 Figure 16. Typical power capability change vs. input voltage in QR flyback converters . . . . . . . . . . . 26 Figure 17. Left: overcurrent setpoint vs. VFF voltage; right: line feedforward function block. . . . . . . . 27 Figure 18. Hiccup-mode OCP: timing diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Figure 19. Frequency modulation circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Figure 20. Operation after latched disable activation: timing diagram . . . . . . . . . . . . . . . . . . . . . . . . . 32 Figure 21. Soft-start pin operation under different operating conditions and settings . . . . . . . . . . . . . 33 Figure 22. OVP function: internal block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Figure 23. OVP function: timing diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Figure 24. Maximum allowed duty cycle vs. switching frequency for correct OVP detection. . . . . . . . 36 Figure 25. Brownout protection: internal block diagram and timing diagram . . . . . . . . . . . . . . . . . . . . 37 Figure 26. Voltage sensing techniques to implement brownout protection with the L6566BH . . . . . . 38 Figure 27. Slope compensation waveforms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Figure 28. Typical low-cost application schematic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Figure 29. Typical full-feature application schematic (QR operation) . . . . . . . . . . . . . . . . . . . . . . . . . 43 Figure 30. Typical full-feature application schematic (FF operation) . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Figure 31. Frequency foldback at light load (FF operation) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Figure 32. Latched shutdown upon mains overvoltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Figure 33. SO16N package drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Figure 34. Recommended footprint (dimensions are in mm). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Doc ID 16610 Rev 2

5/51

Description

L6566BH

 

 

1 Description

The L6566BH is an extremely versatile current-mode primary controller IC, specifically designed for high-performance offline flyback converters running off rectified 3-phase input lines. It is also suited to single-stage, single-switch, input-current-shaping converters (single-stage PFC) for applications that must comply with EN61000-3-2 or JEITA-MITI regulations.

Both fixed-frequency (FF) and quasi-resonant (QR) operation are supported. The user can choose either of the two depending on application needs. The device features an externally programmable oscillator: it defines the converter switching frequency in FF mode and the maximum allowed switching frequency in QR mode.

When FF operation is selected, the ICs work as a standard current-mode controller with a maximum duty cycle limited to 70% min. The oscillator frequency can be modulated to mitigate EMI emissions.

QR operation, when selected, occurs at heavy load and is achieved through a transformer demagnetization sensing input that triggers MOSFET turn-on. Under some conditions, ZVS (zero-voltage switching) can be achieved. The converter’s power capability rise with the mains voltage is compensated by line voltage feedforward. At medium and light load, as the QR operating frequency equals the oscillator frequency, a function (valley skipping) is activated to prevent further frequency rise and keep the operation as close to ZVS as possible.

With either FF or QR operation, at very light load the ICs enter a controlled burst-mode operation that, along with the built-in, non-dissipative, high-voltage startup circuit and the low quiescent current, helps keep the consumption from the mains low and meet energy saving recommendations.

An innovative adaptive UVLO helps minimize the issues related to the fluctuations of the self-supply voltage due to transformer parasites.

The protection functions included in this device are: not-latched input undervoltage (brownout), output OVP (auto-restart or latch-mode selectable), a first-level OCP with delayed shutdown to protect the system during overload or short-circuit conditions (autorestart or latch-mode selectable), and a second-level OCP that is invoked when the transformer saturates or there is a short-circuit of the secondary diode. A latched disable input allows easy implementation of OTP with an external NTC, while an internal shutdown prevents IC overheating.

Programmable soft-start, leading-edge blanking on the current sense input for greater noise immunity, slope compensation (in FF mode only), and a shutdown function for externally controlled burst-mode operation or remote ON/OFF control complete the features of this device.

6/51

Doc ID 16610 Rev 2

L6566BH

Description

 

 

Figure 2. Typical system block diagram

FLYBACK DC-DC CONVERTER

Rectified

 

& Filtered

Voutdc

Mains

L6566BH

Voltage

Doc ID 16610 Rev 2

7/51

Pin settings

L6566BH

 

 

2 Pin settings

2.1Connections

Figure 3. Pin connection (through top view)

HVS

 

1

16

 

AC_OK

 

 

N.C.

 

2

15

 

VFF

 

 

 

 

GND

 

3

14

 

SS

 

 

 

 

GD

 

4

13

 

OSC

 

 

 

 

Vcc

 

5

12

 

MODE/SC

 

 

 

 

FMOD

 

6

11

 

ZCD

 

 

 

 

CS

 

7

10

 

VREF

 

 

 

 

DIS

 

8

9

 

COMP

 

 

 

 

 

 

 

 

 

 

AM11479v1

2.2Pin description

Table 1.

Pin functions

Pin

 

Function

 

 

 

 

 

 

 

High voltage startup. The pin, able to withstand 840 V, is to be tied directly to the

 

 

 

rectified mains voltage. A 1 mA internal current source charges the capacitor

 

 

 

connected between the Vcc pin (5) and GND pin (3) until the voltage on the Vcc pin

 

 

 

reaches the turn-on threshold, it is then shut down. Normally, the generator is re-

1

HVS

 

enabled when the Vcc voltage falls below 5 V to ensure a low power throughput

 

 

 

during short-circuit. Otherwise, when a latched protection is tripped the generator is

 

 

 

re-enabled 0.5 V below the turn-on threshold, to keep the latch supplied; or, when

 

 

 

the IC is turned off by the COMP pin (9) pulled low, the generator is active just

 

 

 

below the UVLO threshold to allow a faster restart.

 

 

 

 

2

N.C.

 

Not internally connected. Provision for clearance on the PCB to meet safety

 

requirements.

 

 

 

 

 

 

 

 

 

 

Ground. Current return for both the signal part of the IC and the gate drive. All of

3

GND

 

the ground connections of the bias components should be tied to a track going to

 

 

 

this pin and kept separate from any pulsed current return.

 

 

 

 

4

GD

 

Gate driver output. The totem pole output stage is able to drive Power MOSFETs

 

and IGBTs with a peak current capability of 800 mA source/sink.

 

 

 

 

 

 

 

8/51

Doc ID 16610 Rev 2

L6566BH

 

 

Pin settings

 

 

 

 

 

 

Table 1.

Pin functions (continued)

 

 

 

 

 

 

Pin

 

Function

 

 

 

 

 

 

 

 

 

Supply voltage of both the signal part of the IC and the gate driver. The internal

 

 

 

 

high voltage generator charges an electrolytic capacitor connected between this

 

 

 

 

pin and GND (pin 3) as long as the voltage on the pin is below the turn-on threshold

 

5

Vcc

 

of the IC, after that it is disabled and the chip is turned on. The IC is disabled as the

 

 

voltage on the pin falls below the UVLO threshold. This threshold is reduced at light

 

 

 

 

 

 

 

 

load to counteract the natural reduction of the self-supply voltage. Sometimes a

 

 

 

 

small bypass capacitor (0.1 µF typ.) to GND might be useful to obtain a clean bias

 

 

 

 

voltage for the signal part of the IC.

 

 

 

 

 

 

 

 

 

Frequency modulation input. When FF mode operation is selected, a capacitor

 

 

 

 

connected from this pin to GND (pin 3) is alternately charged and discharged by

 

 

 

 

internal current sources. As a result, the voltage on the pin is a symmetrical

 

6

FMOD

triangular waveform with the frequency related to the capacitance value. By

 

connecting a resistor from this pin to pin 13 (OSC) it is possible to modulate the

 

 

 

 

 

 

 

 

current sourced by the OSC pin and then the oscillator frequency. This modulation

 

 

 

 

is to reduce the peak value of EMI emissions by means of a spread-spectrum

 

 

 

 

action. If the function is not used, the pin is left open.

 

 

 

 

 

 

 

 

 

Input to the PWM comparator. The current flowing in the MOSFET is sensed

 

 

 

 

through a resistor, the resulting voltage is applied to this pin and compared with an

 

 

 

 

internal reference to determine MOSFET turn-off. The pin is equipped with 150 ns

 

 

 

 

min. blanking time after the gate-drive output goes high for improved noise

 

7

CS

 

immunity. A second comparison level located at 1.5 V latches the device OFF and

 

 

 

 

reduces its consumption in the case of transformer saturation or secondary diode

 

 

 

 

short-circuit. The information is latched until the voltage on the Vcc pin (5) goes

 

 

 

 

below the UVLO threshold, therefore resulting in intermittent operation. A logic

 

 

 

 

circuit improves sensitivity to temporary disturbances.

 

 

 

 

 

 

 

 

 

IC latched disable input. Internally, the pin connects a comparator that, when the

 

 

 

 

voltage on the pin exceeds 4.5 V, latches OFF the IC and brings its consumption to

 

 

 

 

a lower value. The latch is cleared as the voltage on the Vcc pin (5) goes below the

 

8

DIS

 

UVLO threshold, but the HV generator keeps the Vcc voltage high (see pin 1

 

 

description). It is then necessary to recycle the input power to restart the IC. For a

 

 

 

 

 

 

 

 

quick restart, pull pin 16 (AC_OK) below the disable threshold (see pin 16

 

 

 

 

description). Bypass the pin with a capacitor to GND (pin 3) to reduce noise pick-

 

 

 

 

up. Ground the pin if the function is not used.

 

 

 

 

 

 

 

 

 

Control input for loop regulation. The pin is driven by the phototransistor (emitter-

 

 

 

 

grounded) of an optocoupler to modulate its voltage by modulating the current

 

 

 

 

sunk. A capacitor placed between the pin and GND (3), as close to the IC as

 

9

COMP

possible to reduce noise pick-up, sets a pole in the output-to-control transfer

 

function. The dynamics of the pin are in the 2.5 to 5 V range. A voltage below an

 

 

 

 

 

 

 

 

internally defined threshold activates burst-mode operation. The voltage at the pin

 

 

 

 

is bottom-clamped at about 2 V. If the clamp is externally overridden and the

 

 

 

 

voltage is pulled below 1.4 V, the IC shuts down.

 

 

 

 

 

 

 

 

 

An internal generator furnishes an accurate voltage reference (5 V ± 2%) that can

 

 

 

 

be used to supply few mA to an external circuit. A small film capacitor (0.1 µF typ.),

 

10

VREF

connected between this pin and GND (3), is recommended to ensure the stability of

 

the generator and to prevent noise from affecting the reference. This reference is

 

 

 

 

 

 

 

 

internally monitored by a separate auxiliary reference and any failure or drift causes

 

 

 

 

the IC to latch OFF.

 

 

 

 

 

Doc ID 16610 Rev 2

9/51

Pin settings

 

 

L6566BH

 

 

 

 

 

 

Table 1.

Pin functions (continued)

 

 

 

 

 

 

Pin

 

Function

 

 

 

 

 

 

 

 

 

Transformer demagnetization sensing input for quasi-resonant operation and OVP

 

 

 

 

input. The pin is externally connected to the transformer’s auxiliary winding through

 

 

 

 

a resistor divider. A negative-going edge triggers MOSFET turn-on if QR mode is

11

ZCD

 

selected.

 

 

 

 

A voltage exceeding 5 V shuts the IC down and brings its consumption to a lower

 

 

 

 

value (OVP). Latch OFF or auto-restart mode is selectable externally. This function

 

 

 

 

is strobed and digitally filtered to increase noise immunity.

 

 

 

 

 

 

 

 

 

Operating mode selection. If the pin is connected to the VREF pin (7), quasi-

 

 

 

 

resonant operation is selected, the oscillator (pin 13, OSC) determines the

 

 

 

 

maximum allowed operating frequency.

12

MODE/SC

Fixed-frequency operation is selected if the pin is not tied to VREF, in which case

the oscillator determines the actual operating frequency, the maximum allowed

 

 

 

 

duty cycle is set at 70% min. and the pin delivers a voltage ramp synchronized to

 

 

 

 

the oscillator when the gate-drive output is high; the voltage delivered is zero while

 

 

 

 

the gate-drive output is low. The pin is to be connected to pin CS (7) via a resistor

 

 

 

 

for slope compensation.

 

 

 

 

 

 

 

 

 

Oscillator pin. The pin is an accurate 1 V voltage source, and a resistor connected

 

 

 

 

from the pin to GND (pin 3) defines a current. This current is internally used to set

13

OSC

 

the oscillator frequency that defines the maximum allowed switching frequency of

 

 

 

 

the L6566BH, if working in QR mode, or the operating switching frequency if

 

 

 

 

working in FF mode.

Soft-start current source. At startup, a capacitor Css between this pin and GND (pin 3) is charged with an internal current generator. During the ramp, the internal reference clamp on the current sense pin (7, CS) rises linearly starting from zero to its final value, therefore causing the duty cycle to increase progressively starting

14SS from zero as well. During soft-start the adaptive UVLO function and all functions monitoring the COMP pin are disabled. The soft-start capacitor is discharged whenever the supply voltage of the IC falls below the UVLO threshold. The same capacitor is used to delay IC shutdown (latch OFF or auto-restart mode selectable) after detecting an overload condition (OLP).

 

 

Line voltage feedforward input. The information on the converter’s input voltage is

 

 

fed into the pin through a resistor divider and is used to change the setpoint of the

 

 

pulse-by-pulse current limitation (the higher the voltage, the lower the setpoint).

15

VFF

The linear dynamics of the pin ranges from 0 to 3 V. A voltage higher than 3 V

makes the IC stop switching. If feedforward is not desired, tie the pin to GND (pin 3)

 

 

 

 

directly if a latch-mode OVP is not required (see pin 11, ZCD) or through a 10 kΩ

 

 

min. resistor if a latch-mode OVP is required. Bypass the pin with a capacitor to

 

 

GND (pin 3) to reduce noise pick-up.

 

 

 

 

 

Brownout protection input. A voltage below 0.45 V shuts down (not latched) the IC,

 

 

lowers its consumption and clears the latch set by latched protection (DIS > 4.5 V,

 

 

SS > 6.4 V, VFF > 6.4 V). IC operation is re-enabled as the voltage exceeds 0.45 V.

16

AC_OK The comparator is provided with current hysteresis: an internal 15 µA current

 

 

generator is ON as long as the voltage on the pin is below 0.45 V and is OFF if this

 

 

value is exceeded. Bypass the pin with a capacitor to GND (pin 3) to reduce noise

 

 

pick-up. Tie to Vcc with a 220 to 680 kW resistor if the function is not used.

10/51

Doc ID 16610 Rev 2

L6566BH

Electrical data

 

 

3 Electrical data

3.1Maximum rating

Table 2.

Absolute maximum ratings

 

 

Symbol

Pin

Parameter

Value

Unit

 

 

 

 

 

VHVS

1

Voltage range (referred to ground) @ 25 °C

-0.3 to 840

V

IHVS

1

Output current

Self-limited

 

VCC

5

IC supply voltage (Icc = 20 mA)

Self-limited

 

VFMOD

6

Voltage range

-0.3 to 2

V

Vmax

7, 8, 10, 14

Analog inputs and outputs

-0.3 to 7

V

Vmax

9, 15, 16

Maximum pin voltage (Ipin 1 mA)

Self-limited

 

IZCD

11

Zero-current detector max. current

±5

mA

VMODE/SC

12

Voltage range

-0.3 to 5.3

V

VOSC

13

Voltage range

-0.3 to 3.3

V

PTOT

 

Power dissipation @ TA = 50 °C

0.75

W

TSTG

 

Storage temperature

-55 to 150

°C

TJ

 

Junction operating temperature range

-40 to 150

°C

3.2Thermal data

Table 3.

Thermal data

 

 

Symbol

Parameter

Value

Unit

 

 

 

 

RthJA

Thermal resistance junction to ambient

120

°C/W

Doc ID 16610 Rev 2

11/51

Electrical characteristics

L6566BH

 

 

4 Electrical characteristics

(TJ = -25 to 125 °C, VCC = 12, CO = 1 nF; MODE/SC = VREF, RT = 20 kΩ from OSC to GND, unless otherwise specified.)

Table 4.

Electrical characteristics

 

 

 

 

 

 

 

Symbol

Parameter

Test condition

Min.

Typ.

Max.

Unit

 

 

 

 

 

 

 

 

 

Supply voltage

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Vcc

Operating range after turn-on

VCOMP > VCOMPL

 

10.6

 

23

V

VCOMP = VCOMPO

 

8

 

23

 

 

 

 

 

 

VccOn

Turn-on threshold

(1)

 

 

13

14

15

V

 

 

 

VccOff

Turn-off threshold

(1) VCOMP > VCOMPL

9.4

10

10.6

V

(1) VCOMP = VCOMPO

7.2

7.6

8.0

 

 

 

 

Hys

Hysteresis

VCOMP > VCOMPL

 

 

4

 

V

VZ

Zener voltage

Icc = 20 mA, IC disabled

23

25

27

V

Supply current

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Istart-up

Startup current

Before turn-on, Vcc = 13 V

 

200

250

µA

 

Iq

Quiescent current

After turn-on, VZCD = VCS = 1 V

 

2.6

2.8

mA

Icc

Operating supply current

MODE/SC open

 

 

4

4.6

mA

 

 

 

 

 

 

 

 

 

 

Iqdis

Quiescent current

IC disabled (2)

 

 

330

 

2500

µA

IC latched OFF

 

 

440

500

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

High voltage startup generator

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VHV

Breakdown voltage

(3) IHV < 100 µA @ 25 °C

840

 

 

V

VHVstart

Start voltage

IVcc < 100 µA

 

 

65

80

100

V

Icharge

Vcc charge current

VHV > VHvstart, Vcc > 3 V

0.55

0.85

1

mA

IHV, ON

ON-state current

VHV > VHvstart, Vcc > 3 V

 

 

1.6

mA

VHV > VHvstart, Vcc = 0

 

 

0.8

 

 

 

 

 

 

IHV, OFF

OFF-state leakage current

VHV = 400 V

 

 

 

 

40

µA

 

 

 

Vcc falling

 

 

4.4

5

5.6

 

 

 

 

 

 

 

 

 

 

VCCrestart

Vcc restart voltage

(1) IC latched OFF

 

12.5

13.5

14.5

V

(1) Disabled by

 

 

9.4

10

10.6

 

 

 

 

 

 

 

 

 

VCOMP < VCOMPOFF

 

 

 

 

 

 

 

 

Reference voltage

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V

REF

Output voltage

(1) T = 25 °C; I

REF

= 1 mA

4.95

5

5.05

V

 

 

J

 

 

 

 

 

VREF

Total variation

IREF = 1 to 5 mA,

 

4.9

 

5.1

V

Vcc = 10.6 to 23 V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IREF

Short-circuit current

VREF = 0

 

 

10

 

30

mA

12/51

Doc ID 16610 Rev 2

L6566BH

 

 

 

 

 

Electrical characteristics

 

 

 

 

 

 

 

 

Table 4.

Electrical characteristics

(continued)

 

 

 

 

 

 

 

 

 

 

 

 

 

Symbol

Parameter

 

 

Test condition

Min.

Typ.

Max.

Unit

 

 

 

 

 

 

 

 

 

Sink capability in UVLO

 

Vcc = 6 V; Isink = 0.5 mA

 

0.2

0.5

V

 

 

 

 

 

 

 

 

 

 

VOV

Overvoltage threshold

 

 

 

 

5.3

5.7

 

V

Internal oscillator

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Operating range

10

 

300

 

 

 

 

 

 

 

 

 

fsw

Oscillation frequency

 

TJ = 25 °C, VZCD = 0,

95

100

105

kHz

 

MODE/SC = open

 

 

 

 

 

 

Vcc =12 to 23 V, VZCD = 0,

93

100

107

 

 

 

 

MODE/SC = open

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VOSC

Voltage reference

 

(4)

 

 

0.97

1

1.03

V

 

 

 

 

Dmax

Maximum duty cycle

 

MODE/SC = open,

70

 

75

%

 

VCOMP = 5 V

 

 

 

 

 

 

 

 

Brownout protection

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Vth

Threshold voltage

 

Voltage falling (turn-off)

0.432

0.450

0.468

V

 

 

 

 

 

 

 

 

 

Voltage rising (turn-on)

0.452

0.485

0.518

V

 

 

 

 

 

 

 

 

 

 

 

IHys

Current hysteresis

 

Vcc > 5 V, VVFF = 0.3 V

12

15

18

µA

V

Clamp level

 

(1) I

AC_OK

= 100 µA

3

3.15

3.3

V

AC_OK_CL

 

 

 

 

 

 

 

 

Line voltage feedforward

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IVFF

Input bias current

 

VVFF = 0 to 3 V, VZCD < VZCDth

 

 

-1

µA

 

VZCD > VZCDth

-0.7

-1

 

mA

 

 

 

 

VVFF

Linear operation range

 

 

 

 

 

0 to 3

 

V

VOFF

IC disable voltage

 

 

 

 

3

3.15

3.3

V

VVFFlatch

Latch OFF/clamp level

 

VZCD > VZCDth

 

6.4

 

V

Kc

Control voltage gain (4)

 

VVFF = 1 V, VCOMP = 4 V

 

0.4

 

V/V

KFF

Feedforward gain (3)

 

VVFF = 1 V, VCOMP = 4 V

 

0.04

 

V/V

Current sense comparator

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ICS

Input bias current

 

VCS = 0

 

 

 

-1

µA

tLEB

Leading edge blanking

 

 

 

 

150

250

300

ns

td(H-L)

Delay to output

 

 

 

 

 

 

100

ns

 

 

 

VCOMP = VCOMPHI, VVFF = 0 V

0.92

1

1.08

 

VCSx

Overcurrent setpoint

 

VCOMP = VCOMPHI, VVFF = 1.5 V

0.45

0.5

0.55

V

 

 

 

VCOMP = VCOMPHI, VVFF = 3.0 V

 

0

0.1

 

VCSdis

Hiccup-mode OCP level

 

(1)

 

 

1.4

1.5

1.6

V

 

 

 

 

PWM control

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VCOMPHI

Upper clamp voltage

 

ICOMP = 0

 

 

5.7

 

V

Doc ID 16610 Rev 2

13/51

Electrical characteristics

 

 

 

 

 

 

L6566BH

 

 

 

 

 

 

 

 

 

Table 4.

Electrical characteristics

(continued)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Symbol

Parameter

 

 

Test condition

Min.

Typ.

Max.

 

Unit

 

 

 

 

 

 

 

 

 

VCOMPLO

Lower clamp voltage

 

ISOURCE = -1 mA

 

2.0

 

 

V

VCOMPSH

Linear dynamics upper limit

 

(1) VVFF = 0 V

4.8

5

5.2

 

V

ICOMP

Max. source current

 

VCOMP = 3.3 V

320

400

480

 

µA

RCOMP

Dynamic resistance

 

VCOMP = 2.6 to 4.8 V

 

25

 

 

kΩ

VCOMPBM

Burst-mode threshold

 

(1)

 

2.52

2.65

2.78

 

V

 

 

 

 

 

 

 

 

(1)

MODE/SC = open

2.7

2.85

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Hys

Burst-mode hysteresis

 

 

 

 

20

 

 

mV

 

 

 

 

 

 

 

 

 

ICLAMPL

Lower clamp capability

 

VCOMP = 2 V

-3.5

 

-1.5

 

mA

VCOMPOFF

Disable threshold

 

Voltage falling

 

1.4

 

 

V

VCOMPO

Level for lower UVLO OFF

 

(4)

 

2.61

2.75

2.89

 

V

 

 

 

 

 

 

 

threshold (voltage falling)

 

(4)

MODE/SC = open

3.02

3.15

3.28

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VCOMPL

Level for higher UVLO OFF

 

(4)

 

2.9

3.05

3.2

 

V

 

 

 

 

 

 

 

threshold (voltage rising)

 

(4)

MODE/SC = open

3.41

3.55

3.69

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Zero-current detector/overvoltage protection

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VZCDH

Upper clamp voltage

 

IZCD = 3 mA

5.4

5.7

6

 

V

VZCDL

Lower clamp voltage

 

IZCD = - 3 mA

 

-0.4

 

 

V

VZCDA

Arming voltage

 

(1)

Positive-going edge

85

100

115

 

mV

VZCDT

Triggering voltage

 

(1)

Negative-going edge

30

50

70

 

mV

IZCD

Internal pull-up

 

VCOMP < VCOMPSH

 

 

-1

 

µA

 

VZCD < 2 V, VCOMP = VCOMPHI

-130

-100

-70

 

 

 

 

 

 

IZCDsrc

Source current capability

 

VZCD = VZCDL

-3

 

 

 

mA

IZCDsnk

Sink current capability

 

VZCD = VZCDH

3

 

 

 

mA

TBLANK1

Turn-on inhibit time

 

After gate-drive going low

 

2.5

 

 

µs

VZCDth

OVP threshold

 

 

 

4.85

5

5.15

 

V

TBLANK2

OVP strobe delay

 

After gate-drive going low

 

2

 

 

µs

Latched shutdown function

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IOTP

Input bias current

 

VDIS = 0 to VOTP

 

 

-1

 

µA

VOTP

Disable threshold

 

(1)

 

4.32

4.5

4.68

 

V

 

 

 

 

Thermal shutdown

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Vth

Shutdown threshold

 

 

 

 

160

 

 

° C

 

 

 

 

 

 

 

 

 

 

Hys

Hysteresis

 

 

 

 

50

 

 

° C

 

 

 

 

 

 

 

 

 

External oscillator (frequency modulation)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

fFMOD

Oscillation frequency

 

CMOD = 0.1 µF

600

750

900

 

Hz

---

Usable frequency range

 

 

 

0.05

 

15

 

kHz

 

 

 

 

 

 

 

 

 

 

14/51

Doc ID 16610 Rev 2

L6566BH

 

 

 

Electrical characteristics

 

 

 

 

 

 

 

 

Table 4.

Electrical characteristics

(continued)

 

 

 

 

 

 

 

 

 

 

 

 

Symbol

Parameter

 

Test condition

Min.

Typ.

Max.

Unit

 

 

 

 

 

 

 

 

Vpk

Peak voltage

 

(4)

 

1.5

 

V

 

 

 

 

Vvy

Valley voltage

 

 

 

0.5

 

V

IFMOD

Charge/discharge current

 

 

 

150

 

µA

Mode selection / slope compensation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MODEth

Threshold for QR operation

 

 

 

3

 

V

SCpk

Ramp peak

 

RS-COMP = 3 kΩ to GND, GD

 

1.7

 

V

(MODE/SC = open)

 

pin HIGH, VCOMP = 5 V

 

 

 

 

 

 

 

 

SCvy

Ramp starting value

 

RS-COMP = 3 kΩ to GND,

 

0.3

 

V

(MODE/SC = open)

 

GD pin HIGH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ramp voltage

 

GD pin LOW

 

0

 

V

 

(MODE/SC = open)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Source capability

 

VS-COMP = VS-COMPpk

0.8

 

 

mA

 

(MODE/SC = open)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Soft-start

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ISS1

 

 

TJ = 25 °C, VSS < 2 V,

14

20

26

 

 

 

VCOMP = 4 V

 

 

Charge current

 

 

 

 

µA

ISS2

 

TJ = 25 °C, VSS > 2 V,

3.5

5

6.5

 

 

 

 

 

VCOMP = VCOMPHi

 

 

 

 

 

 

 

 

ISSdis

Discharge current

 

VSS > 2 V

3.5

5

6.5

µA

VSSclamp

High saturation voltage

 

VCOMP = 4 V

 

2

 

V

VSSDIS

Disable level

 

(1) VCOMP = VCOMPHi

4.85

5

5.15

V

VSSLAT

Latch OFF level

 

VCOMP = VCOMPHi

 

6.4

 

V

Gate driver

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VGDH

Output high voltage

 

IGDsource = 5 mA, Vcc = 12 V

9.8

11

 

V

VGDL

Output low voltage

 

IGDsink = 100 mA

 

0.75

 

V

Isourcepk

Output source peak current

 

 

-0.6

 

 

A

Isinkpk

Output sink peak current

 

 

0.8

 

 

A

tf

Fall time

 

 

 

40

 

ns

tr

Rise time

 

 

 

50

 

ns

VGDclamp

Output clamp voltage

 

IGDsource = 5 mA; Vcc = 20 V

10

11.3

15

V

 

UVLO saturation

 

Vcc = 0 to Vccon, Isink = 1 mA

 

0.9

1.1

V

 

 

 

 

 

 

 

 

1.Parameters tracking one another.

2.See Table 6 on page 18 and Table 7 on page 44.

3.For the thermal behavior, refer to Figure 8.

4.The voltage feedforward block output is given by:

Doc ID 16610 Rev 2

15/51

Application information

L6566BH

 

 

5 Application information

The L6566BH is a versatile peak-current-mode PWM controller specific to offline flyback converters. The device allows either fixed-frequency (FF) or quasi-resonant (QR) operation, selectable with the MODE/SC pin (12): forcing the voltage on the pin over 3 V (e.g. by tying it to the 5 V reference externally available at the VREF pin, 10) activates QR operation, otherwise the device is FF-operated.

Irrespective of the operating option selected by pin 12, the device is able to work in different modes, depending on the converter’s load conditions. If QR operation is selected (see

Figure 4):

1.QR mode at heavy load. Quasi-resonant operation lies in synchronizing MOSFET turnon to the transformer’s demagnetization by detecting the resulting negative-going edge of the voltage across any winding of the transformer. Then, the system works close to the boundary between discontinuous (DCM) and continuous conduction (CCM) of the transformer. As a result, the switching frequency is different for different line/load conditions (see the hyperbolic-like portion of the curves in Figure 4). Minimum turn-on losses, low EMI emission and safe behavior in short-circuit are the main benefits of this kind of operation.

2.Valley-skipping mode at medium/ light load. The externally programmable oscillator of the L6566BH, synchronized to MOSFET turn-on, enables the user to define the maximum operating frequency of the converter. As the load is reduced, MOSFET turnon no longer occurs on the first valley but on the second one, the third one and so on. In this way the switching frequency no longer increases (piecewise linear portion in

Figure 4).

3.Burst-mode with no or very light load. When the load is extremely light or disconnected, the converter enters a controlled on/off operation with constant peak current. Decreasing the load then results in frequency reduction, which can go down even to few hundred hertz, therefore minimizing all frequency-related losses and making it easier to comply with energy saving regulations or recommendations. With the peak current very low, no issue of audible noise arises.

Figure 4. Multimode operation with QR option active

 

fosc

 

Input voltage

 

Valley-skipping

fsw

mode

 

Burs t-mode

Quas i-res onant mode

0

0

Pinmax

 

Pin

AM11480v1

16/51

Doc ID 16610 Rev 2

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