Figure 7.Startup and UVLO vs. T
Figure 8.Feedback reference vs. T
Figure 9.E/A output clamp levels vs. T
Figure 10.UVLO saturation vs. T
Figure 11.OVP levels vs. T
J
Figure 12.Inductor saturation threshold vs. T
Figure 13.Vcs clamp vs. T
Figure 14.ZCD sink/source capability vs. T
Figure 15.ZCD clamp level vs. T
Figure 16.R discharge vs. T
Figure 17.Line drop detection threshold vs. T
Figure 18.VMULTpk - VVFF dropout vs. T
Figure 19.PFC_OK threshold vs. T
Figure 20.PFC_OK FFD threshold vs. T
Figure 23.Multiplier gain vs. T
Figure 24.Gate drive clamp vs. T
Figure 25.Gate drive output saturation vs. T
Figure 26.Delay to output vs. T
Figure 27.Startup timer period vs. T
Figure 28.HV start voltage vs. T
Figure 29.V
The L6564H is a current-mode PFC controller operating in transition mode (TM) which
embeds the same features existing in the L6564 with the addition of a high voltage startup
source. These functions make the IC especially suitable for applications that must be
compliant with energy saving regulations and where the PFC preregulator works as the
master stage.
The highly linear multiplier, along with a special correction circuit that reduces crossover
distortion of the mains current, allows wide-range-mains operation with an extremely low
THD even over a large load range.
The output voltage is controlled by means of a voltage-mode error amplifier and an accurate
(1% @T
feedforward function (1/V
also considerably improves line transient response in the case of both mains drops and
surges (“bi-directional”).
In addition to overvoltage protection able to control the output voltage during transient
conditions, the IC also provides protection against feedback loop failures or erroneous
settings. Other onboard protection functions allow brownout conditions and boost inductor
saturation to be safely handled.
= 25 °C) internal voltage reference. The loop stability is optimized by the voltage
J
2
correction), which, in this IC, uses a proprietary technique that
The totem pole output stage, capable of a 600 mA source and 800 mA sink current, is
suitable for a high power MOSFET or IGBT drive. This, combined with the other features
and the possibility to operate with ST's proprietary fixed-off-time control, makes the device
an excellent solution for SMPS up to 400 W that requires compliance with EN61000-3-2 and
JEITA-MITI standards.
test condition: CDF-AEC-Q100-002
“human body model”
acceptance criteria: “normal performance”
= 50 °C0.75W
A
-10 (source)
10 (sink)
+/- 1750V
+/- 2000V
mA
6/35Doc ID 022960 Rev 2
L6564HPin connection
3 Pin connection
Figure 2.Pin connection
INV
COMP
MULT
CS
VFF
PFC_OK
N.C.
1
2
3
4
5
6
78
Table 3.Pin description
n°NameFunction
Inverting input of the error amplifier. The information on the output voltage of the PFC pre-
1INV
2COMP
regulator is fed into the pin through a resistor divider. The pin normally features high
impedance.
Output of the error amplifier. A compensation network is placed between this pin and INV (pin
1) to achieve stability of the voltage control loop and ensure high power factor and low THD. To
avoid an uncontrolled rise of the output voltage at zero load, when the voltage on the pin falls
below 2.4 V the gate driver output is inhibited (burst-mode operation).
14
13
12
11
10
Vcc
GD
GND
ZCD
N.C.
9
N.C.
HVS
AM11476v1
3MULT
4CS
5VFF
Main input to the multiplier. This pin is connected to the rectified mains voltage via a resistor
divider and provides the sinusoidal reference to the current loop. The voltage on this pin is used
also to derive the information on the RMS mains voltage.
Input to the PWM comparator. The current flowing in the MOSFET is sensed through a resistor,
the resulting voltage is applied to this pin and compared with an internal reference to determine
MOSFET turn-off. A second comparison level at 1.7 V detects abnormal currents (e.g. due to
boost inductor saturation) and, on this occurrence, activates a safety procedure that temporarily
stops the converter and limits the stress of the power components.
2
Second input to the multiplier for 1/V
connected from the pin to GND. They complete the internal peak-holding circuit that derives the
information on the RMS mains voltage. The voltage at this pin, a DC level equal to the peak
voltage on the MULT pin (3), compensates the control loop gain dependence on the mains
voltage. Never connect the pin directly to GND but with a resistor ranging from 100 KΩ
(minimum) to 2 MΩ (maximum).
Doc ID 022960 Rev 27/35
function. A capacitor and a parallel resistor must be
Pin connectionL6564H
Table 3.Pin description (continued)
n°NameFunction
PFC pre-regulator output voltage monitoring/disable function. This pin senses the output
voltage of the PFC pre-regulator through a resistor divider and is used for protection purposes.
If the voltage on the pin exceeds 2.5 V, the IC stops switching and restarts as the voltage on the
6PFC_OK
7N.C.Not internally connected. Provision for clearance on the PCB to meet safety requirements.
8HVS
9N.C.Not internally connected. Provision for clearance on the PCB to meet safety requirements.
pin falls below 2.4 V. However, if at the same time the voltage of the INV pin falls below 1.66 V,
a feedback failure is assumed. In this case the device is latched off. Normal operation can be
resumed only by cycling V
. bringing its value lower than 6 V before moving up to the turn-on
CC
threshold. If the voltage on this pin is brought below 0.23 V, the IC is shut down. To restart the
IC the voltage on the pin must go above 0.27 V. This can be used as a remote on/off control
input.
High voltage startup. The pin, able to withstand 700 V, is to be tied directly to the rectified mains
voltage. A 1 mA internal current source charges the capacitor connected between the V
(14) and the GND pin (12) until the voltage on the V
then shut down. Normally, the generator is re-enabled when the V
pin reaches the startup threshold, it is
CC
voltage falls below 6 V to
CC
CC
pin
ensure a low power throughput during short-circuit. Otherwise, when a latched protection is
tripped the generator is re-enabled as V
reaches the UVLO threshold to keep the latch
CC
supplied.
10N.C.Not internally connected. Provision for clearance on the PCB to meet safety requirements.
11ZCD
Boost inductor demagnetization sensing input for transition-mode operation. A negative-going
edge triggers MOSFET turn-on.
12GNDGround. Current return for both the signal part of the IC and the gate driver.
Gate driver output. The totem pole output stage is able to drive Power MOSFETs and IGBTs
13GD
with a peak current of 600 mA source and 800 mA sink. The high level voltage of this pin is
clamped at about 12 V to avoid excessive gate voltages.
Supply voltage of both the signal part of the IC and the gate driver. Sometimes a small bypass
14V
CC
capacitor (0.1 µF typ.) to GND might be useful to get a clean bias voltage for the signal part of
the IC.
Figure 3.Typical system block diagram
PFC PRE-REGULATORDC-DC CONVERTER
inac
V
PWM is turned off in case of PFC's
anomalous operation for safety
PWM or
L6564H
PFC can be handled off/on according
to the load c ondition to ease compliance
with energy saving regulations.
Resonant
CONTROLLER
V
outd c
AM11477v1
8/35Doc ID 022960 Rev 2
L6564HElectrical characteristics
4 Electrical characteristics
(TJ = -25 to 125 °C, VCC= 12 V, CO = 1 nF between pin GD and GND, C
= 1 µF and RFF =
FF
1 MΩ between pin VFF and GND; unless otherwise specified.)
Table 4.Electrical characteristics
SymbolParameterTest conditionMin.Typ.Max.Unit
Supply voltage
V
CC
V
CCOn
V
CCOff
V
CCrestartVCC
HysHysteresis2.32.7V
V
Supply current
I
start-up
I
q
I
CC
I
qdis
I
q
High voltage startup generator
Operating rangeAfter turn-on10.322.5V
Turn-on threshold
Turn-off threshold
(1)
(1)
111213V
8.79.510.3V
for resuming from latchOVP latched567V
Zener voltageIcc = 20 mA22.52528V
Z
Startup currentBefore turn-on, VCC = 10 V90150µA
Quiescent currentAfter turn-on, V
= 1 V45mA
MULT
Operating supply current@ 70 kHz56.0mA
Idle state quiescent current
Quiescent current
V
V
V
V
V
> V
PFC_OK
INV<VFFD
PFC_OK<VPFC_OK_D
PFC_OK>VPFC_OK_S
COMP
PFC_OK_S
< 2.3 V
AND
OR
180280µA
1.52.2mA
2.23mA
V
HV
V
HVstart
I
charge
I
HV, ON
I
HV, OFF
V
CCrestartVCC
Breakdown voltageI
Start voltageIVCC < 100 µA6580100V
VCC charge currentVHV > V
ON-state currentVHV > V
OFF-state leakage current VHV = 400 V40µA
Multiplier input
I
MULT
V
MULT
V
CLAMP
Input bias currentV
Linear operation range0 to 3V
Internal clamp levelI
restart voltage
< 100 µA700V
HV
, VCC> 3 V0.550.851mA
Hvstart
, VCC> 3 V1.6mA
Hvstart
> V
V
HV
V
falling567
CC
(1)
IC latched off8.79.510.3
MULT
= 1 mA99.5V
MULT
, V
Hvstart
= 00.8
CC
V
= 0 to 3 V-0.2-1µA
Doc ID 022960 Rev 29/35
Electrical characteristicsL6564H
Table 4.Electrical characteristics (continued)
SymbolParameterTest conditionMin.Typ.Max.Unit
∆V
CS
------------- ---------
∆V
MULT
K
Output max. slope
Gain
M
Error amplifier
V
INV
Voltage feedback input
threshold
Line regulationVCC = 10.3 V to 22.5 V25mV
(2)
= 0 to 0.4 V, V
V
MULT
= upper clamp
V
COMP
V
= 1 V, V
MULT
T
= 25 °C2.4752.52.525
J
10.3 V < V
COMP
< 22.5 V
CC
= 1 V
VFF
1.331.66V/V
= 4 V0.3750.450.525V
(2)
2.4552.545
V
I
INV
V
INVCLAMP
Input bias currentV
Internal clamp levelI
= 0 to 4 V-0.2-1µA
INV
= 1 mA89V
INV
GvVoltage gainOpen loop6080dB
GBGain-bandwidth product1MHz
I
COMP
V
COMP
Source currentV
Sink currentV
Upper clamp voltageI
Burst-mode voltage
Lower clamp voltageI
COMP
COMP
SOURCE
(1)
= 0.5 mA
SINK
= 4 V, V
= 4 V, V
= 2.4 V24mA
INV
= 2.6 V2.54.5mA
INV
= 0.5 mA5.76.26.7V
2.32.42.5
(1)
2.12.252.4
Current sense comparator
I
CS
t
LEB
td
(H-L)
V
CSclamp
Vcs
Input bias currentVCS = 01µA
Leading edge blanking100150250ns
Delay to output100200300ns
V
= upper clamp,
Current sense reference clamp
Current sense offset
ofst
COMP
V
MULT
V
MULT
V
MULT
=1 V, V
= 0, V
= 3 V, V
= 1 V
VFF
= 3 V4070
VFF
= 3 V20
VFF
1.01.081.16V
Boost inductor saturation detector
V
CS_th
I
INV
Threshold on current sense
E/A input pull-up current
(1)
After V
CS
restarting
> V
CS_th
, before
1.61.71.8V
51013µA
mV
PFC_OK functions
I
PFC_OK
V
PFC_OK_C
V
PFC_OK_S
V
PFC_OK_R
Input bias currentV
Clamp voltageI
OVP threshold
Restart threshold after OVP
PFC_OK
(1)
(1)
= 0 to 2.6 V-0.1-1µA
PFC_OK
= 1 mA99.5V
voltage rising2.4352.52.565V
voltage falling2.342.42.46V
10/35Doc ID 022960 Rev 2
L6564HElectrical characteristics
Table 4.Electrical characteristics (continued)
SymbolParameterTest conditionMin.Typ.Max.Unit
V
PFC_OK_D
V
PFC_OK_D
V
PFC_OK_E
V
PFC_OK_E
V
FFD
Disable threshold
Disable threshold
Enable threshold
Enable threshold
V
feedback failure detection
INV
threshold (V
Zero current detector
INV
falling)
(1)
voltage falling 0.120.35V
(1)
voltage falling TJ = 25 °C0.170.230.29V
(1)
voltage rising0.150.38V
(1)
voltage rising TJ = 25 °C0.210.270.32V
V
PFC_OK
> V
PFC_OK_S
1.611.661.71V
V
ZCDH
V
ZCDL
V
ZCDA
V
ZCDT
I
ZCDb
I
ZCDsrc
I
ZCDsnk
Upper clamp voltageI
Lower clamp voltageI
Arming voltage
(positive-going edge)
Triggering voltage
(negative-going edge)
Input bias currentV
Source current capability-2.5-4mA
Sink current capability2.55mA
Startup timer
t
START_DEL
t
START
Startup delayFirst cycle after wake-up255075µs
Timer period75150300µs
Voltage feedforward
V
VFF
Linear operation range13V
∆VDropout V
∆V
∆V
R
DISCH
V
V
VFF
VFF
DIS
EN
Line drop detection thresholdBelow peak value4070100mV
Line drop detection threshold
Internal discharge resistor
Disable threshold
Enable threshold
Gate driver
V
V
I
srcpk
I
snkpk
OL
OH
Output low voltageI
Output high voltageI
Peak source current-0.6A
Peak sink current0.8A
MULTpk-VVFF
= 2.5 mA5.05.7V
ZCD
= - 2.5 mA-0.300.3V
ZCD
1.11.41.9V
0.50.70.9V
= 1 to 4.5 V1µA
ZCD
Restart after V
VCC< V
V
CCOn
> or = to V
CC
Below peak value
= 25 °C
T
J
T
= 25 °C7.51012.5kΩ
J
CS
CCOn
> V
CS_th
150300600
800mV
20
507090mV
520
(1)
voltage falling0.7450.80.855V
(1)
voltage rising0.8450.880.915V
= 100 mA0.61.2V
sink
= 5 mA9.810.3V
source
Doc ID 022960 Rev 211/35
Electrical characteristicsL6564H
Table 4.Electrical characteristics (continued)
SymbolParameterTest conditionMin.Typ.Max.Unit
V
Oclamp
t
t
Voltage fall time3060ns
f
Voltage rise time45110ns
r
Output clamp voltageI
UVLO saturationV
1. Parameters tracking each other.
2. The multiplier output is given by:
()
K+ V=csV
·
MCS_Ofst
COMPMULT
2
V
VF F
= 5 mA; VCC = 20 V101215V
source
= 0 to V
CC
5.2V·V
-
CCOn
, I
= 2 mA1.1V
sink
12/35Doc ID 022960 Rev 2
L6564HTypical electrical performance
5 Typical electrical performance
Figure 4.IC consumption vs. V
100
10
1
Icc [mA]
0.1
0.01
0.001
051015202530
Vcc [V]
Co=1nF
f =70kHz
Tj = 25°C
CC
VccOFF
VccON
AM11478v1
Figure 6.VCC Zener voltage vs. T
28
27
26
V
25
24
23
J
Figure 5.IC consumption vs. T
10
1
VCC=12V
Co = 1 nF
f =70kHz
Ic current (mA)
0.1
0.01
-50 -250255075 100 125 150 175
Tj (C)
J
Operating
Quiescent
Disabled or
during OVP
Latched of f
Befo re Sta rt up
Figure 7.Startup and UVLO vs. T
13
12
11
10
V
9
8
7
VCC-ON
VCC-OFF
AM11433v1
J
22
-50 -250255075 100 125 150 175
Tj (C)
AM11434v1
Figure 8.Feedback reference vs. T
2.6
2.55
2.5
pin INV (V)
2.45
2.4
-50 -250255075 100 125 150 175
Tj (C)
J
VCC = 12V
AM11436v1
Doc ID 022960 Rev 213/35
6
-50-250255075100 125 150 175
Tj (C)
AM11435v1
Figure 9.E/A output clamp levels vs. T
7
6
5
4
3
VCOMP (V)
2
1
0
-50-250255075100 125 150 175
Tj (C)
Uper Clamp
VCC = 12V
Lower Clamp
AM11437v1
J
Typical electrical performanceL6564H
Figure 10. UVLO saturation vs. T
1
0.9
0.8
0.7
0.6
0.5
V
0.4
0.3
0.2
0.1
0
-50 - 25 0255075 100 125 150 175
Tj (C)
J
VCC = 0 V
Figure 11. OVP levels vs. T
2.5
2.48
2.46
2.44
2.42
PFC_OK level s (V)
2.4
2.38
2.36
-50 -250255075 100 125 150 175
Tj (C)
AM11438v1
Figure 12. Inductor saturation threshold vs. TJFigure 13. Vcs clamp vs. T
1.9
1.8
1.7
1.6
1.5
CS pin (V)
1.4
1.3
1.2
1.1
-50-250255075100 125 150 175
Tj (C)
1.4
1.3
1.2
VCSx (V)
1.1
1
-50 -250255075 100 125 150 175
Tj (C)
AM11440v1
J
OVP Th
Restart Th
J
VCC = 12V
VCOMP =Upper clamp
AM11439v1
AM11441v1
Figure 14. ZCD sink/source capability vs. T
8
6
4
2
0
IZCDsrc (mA)
-2
-4
-6
-8
-50 -250255075 100 125 150 175
Sink current
VCC = 12V
Source curre nt
Tj (C)
Figure 15. ZCD clamp level vs. T
J
AM11442v1
14/35Doc ID 022960 Rev 2
J
7
6
5
4
3
VZCD pin (V)
2
1
0
-1
-50 -250255075100 125 150 175
Tj (C)
Upper Clamp
VCC = 12V
Izcd =
Lower Clamp
±
2.5mV
AM11443v1
L6564HTypical electrical performance
Figure 16. R discharge vs. T
20
18
16
14
12
10
kOhm
8
6
4
2
0
-50 -250255075 1 00 125 150 175
J
Tj (C)
AM11444v1
Figure 18. V
MULTpk
2
1.5
1
0.5
0
(mV)
-0.5
-1
-1.5
-2
-50 -2502550 75 100 125 150 175
- V
dropout vs. T
VFF
Tj (C)
J
AM11446v1
Figure 17. Line drop detection threshold vs. T
90
80
70
60
50
mV
40
30
20
10
0
-50 -250255075 100 125 150 175
Figure 19. PFC_OK threshold vs. T
0.4
0.35
0.3
0.25
0.2
Th (V)
0.15
0.1
0.05
0
-50 -250255075100 125 150 175
Tj (C)
AM11445v1
J
ON
OFF
Tj (C)
AM11447v1
J
Figure 20. PFC_OK FFD threshold vs. T
2
1.9
1.8
1.7
VFFD Th (V)
1.6
1.5
1.4
-50 -250255075 100 125 150 175
Tj(C)
J
AM11448v1
Doc ID 022960 Rev 215/35
Typical electrical performanceL6564H
Figure 21.Multiplier characteristics @VFF=1 V Figure 22. Multiplier characteristics @VFF=3 V
1.2
1.1
1
0.9
0.8
0.7
0.6
VCS (V)
0.5
0.4
0.3
0.2
0.1
0
00.10.20.3 0.4 0.5 0.6 0. 7 0.8 0. 9 1 1.1
Upper voltage clamp
VMULT (V)
VCOMP
5.5
5.0V
4.5V
4.0V
3.5V
3.0
2.6V
AM11449v1
Figure 23. Multiplier gain vs. T
0.5
0.4
Gain (1/V)
0.3
J
VCC = 12V
VCOMP = 4V
VMULT = VFF = 1V
700
600
500
400
VCS (mV)
300
200
100
0
00.511.5 22.5 33.5
Upper vol tage
VMULT (V)
Figure 24. Gate drive clamp vs. T
12.9
12.85
12.8
V
12.75
VCC = 20V
VCOMP
5.5V
5.0V
4.5V
4.0V
3.5V
3.0V
2.6V
AM11450v1
J
12.7
0.2
-50-250255075100125 150 175
Tj (C)
12.65
-50 -250255075 100 125 150 175
Tj (C)
AM11451v1
Figure 25. Gate drive output saturation vs. TJFigure 26. Delay to output vs. T
12
10
8
V
6
4
2
0
-50 -250255075100 125 150 175
Tj (C)
High le vel
Low le vel
300
250
200
TD(H-L) (ns)
150
100
50
-50 -250255075100 125 150 175
Tj (C)
AM11453v1
AM11452v1
J
VCC = 12V
AM11454v1
16/35Doc ID 022960 Rev 2
L6564HTypical electrical performance
Figure 27. Startup timer period vs. T
450
400
350
300
250
200
Time (us)
150
100
50
0
-50 -250255075100 125 150 175
Tj (C)
Afte r OCP
J
Timer
Fir st Cicle
AM11455v1
Figure 29. V
14
12
10
8
V
6
4
2
0
-50-250255075100 125 150 175
restart voltage vs. T
CC
Tj (C)
J
ICC
falling
AM11457v1
Figure 28. HV start voltage vs. T
100
80
60
V
40
20
0
-50 -250255075100 125 150 175
Tj (C)
J
Figure 30. HV breakdown voltage vs. T
800
750
700
V
650
600
550
500
-50 -250255075100 125 150 175
Tj (C)
AM11456v1
J
AM11458v1
Doc ID 022960 Rev 217/35
Application informationL6564H
6 Application information
6.1 Overvoltage protection
Normally, the voltage control loop keeps the output voltage Vo of the PFC pre-regulator
close to its nominal value, set by the ratio of the resistors R1 and R2 of the output divider. A
pin of the device (PFC_OK) has been dedicated to monitor the output voltage with a
separate resistor divider (R3 high, R4 low, see
the voltage at the pin reaches 2.5 V if the output voltage exceeds a preset value, usually
larger than the maximum V
When this function is triggered, the gate drive activity is immediately stopped until the
voltage on the PFC_OK pin drops below 2.4 V. Note that R1, R2, R3 and R4 can be selected
without any constraints. The unique criterion is that both dividers must sink a current from
the output bus which needs to be significantly higher than the bias current of both INV and
PFC_OK pins.
Figure 31. Output voltage setting, OVP and FFP functions: internal block diagram
Vout
Vout
R3a
R3a
R3
R3
R3b
R3b
R4
R4
R1a
R1a
R1b
R1b
R2
R2
R1
R1
Frequency
Frequency
compensation
compensation
PFC_OK
PFC_OK
COMP
COMP
INV
INV
0.23 V
0.23 V
0.27 V
0.27 V
6
6
2.5 V
2.5 V
2.4 V
2.4 V
1.66 V
1.66 V
2
2
1
1
2.5 V
2.5 V
+
+
-
-
-
-
+
+
+
+
-
-
-
-
-
+
+
+
Disable
Disable
OVP
OVP
Error Amplifier
Error Amplifier
L_OVP
L_OVP
6.2 Feedback failure protection (FFP)
The OVP function described above handles “normal” overvoltage conditions, i.e. those
resulting from an abrupt load/line change or occurring at startup. If the overvoltage is
generated by a feedback disconnection, for instance when the upper resistor of the output
divider (R1) fails to open, the comparator detects the voltage at the INV pin. If the voltage is
lower than 1.66 V and the OVP is active, the FFP is triggered, the gate drive activity is
18/35Doc ID 022960 Rev 2
AM11459v1
L6564HApplication information
immediately stopped, the device is shut down, its quiescent consumption is reduced below
180 µA, and the condition is latched as long as the supply voltage of the IC is above the
UVLO threshold. To restart the system it is necessary to recycle the input power, so that the
V
voltage of the L6564H goes below 6 V.
CC
The PFC_OK pin doubles its function as a not-latched IC ‘disable’: a voltage below 0.23 V
shuts down the IC, reducing its consumption below 2 mA. To restart the IC simply let the
voltage at the pin go above 0.27 V.
Note that these functions offer complete protection against not only feedback loop failures or
erroneous settings, but also against a failure of the protection itself. Either resistor of the
PFC_OK voltage divider in a short condition or open, or the PFC_OK pin left floating, results
in shutting down the IC and stopping the pre-regulator.
6.3 Voltage feedforward
The power stage gain of PFC pre-regulators varies with the square of the RMS input
voltage. So does the crossover frequency f
has a single pole characteristic. This leads to a large trade-off in the design.
of the overall open-loop gain because the gain
c
For example, setting the gain of the error amplifier to get f
having f
≈ 4 Hz @ 88 Vac, resulting in sluggish control dynamics. Additionally, the slow
c
control loop causes large transient current flow during rapid line or load changes that are
limited by the dynamics of the multiplier output. This limit is considered when selecting the
sense resistor to let the full load power pass under minimum line voltage conditions, with
some margin. But a fixed current limit allows excessive power input at high line, whereas a
fixed power limit requires the current limit to vary inversely with the line voltage.
Voltage feedforward can compensate for the gain variation with the line voltage and allow
the minimizing of all the issues mentioned above. It consists of deriving a voltage
proportional to the input RMS voltage, feeding this voltage into a squarer/divider circuit (1/V
corrector) and providing the resulting signal to the multiplier that generates the current
reference for the inner current control loop (see
Figure 32. Voltage feedforward: squarer/divider (1/V
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Doc ID 022960 Rev 219/35
Application informationL6564H
In this way a change of the line voltage causes an inversely proportional change of the half
sine amplitude at the output of the multiplier (if the line voltage doubles the amplitude of the
multiplier output is halved and vice versa) so that the current reference is adapted to the new
operating conditions with (ideally) no need for invoking the slow dynamics of the error
amplifier. Additionally, the loop gain is constant throughout the input voltage range, which
significantly improves dynamic behavior at low line and simplifies loop design.
Actually, deriving a voltage proportional to the RMS line voltage implies a form of integration,
which has its own time constant. If it is too small, the voltage generated is affected by a
considerable amount of ripple at twice the mains frequency which causes distortion of the
current reference (resulting in high HD and poor PF); if it is too large there is a considerable
delay in setting the right amount of feedforward, resulting in excessive overshoot and
undershoot of the pre-regulator output voltage in response to large line voltage changes.
Clearly a trade-off was required.
The L6564H realizes a new voltage feedforward that, with a technique that makes use of just
two external parts, strongly minimizes this time constant trade-off issue whichever voltage
change occurs on the mains, both surges and drops. A capacitor C
and a resistor RFF,
FF
both connected from the VFF pin (#5) to ground, complete an internal peak-holding circuit
that provides a DC voltage equal to the peak of the rectified sine wave applied on the MULT
pin (#3). In this way, in the case of sudden line voltage rise, C
is rapidly charged through
FF
the low impedance of the internal diode; in the case of line voltage drop, an internal “mains
drop” detector enables a low impedance switch which suddenly discharges C
long settling time before reaching the new voltage level. The discharge of C
avoiding a
FF
is stopped as
FF
its voltage equals the voltage on the MULT pin or if the voltage on the VFF pin falls below
0.88 V, to prevent the “brownout protection” function from being improperly activated (see
Section 6.6: Power management/housekeeping functions
).
As a result of the VFF pin functionality, an acceptably low steady-state ripple and low current
distortion can be achieved with a limited undershoot or overshoot on the pre-regulator
output.
The twice-mains-frequency (2
•f
) ripple appearing across CFF is triangular with a peak-to-
L
peak amplitude that, with good approximation, is given by:
V2
MULTpk
=V∆
where f
is the line frequency. The amount of 3rd harmonic distortion introduced by this
L
ripple, related to the amplitude of its 2
Figure 33
shows a diagram that helps in choosing the time constant RFF · CFF based on the
FF
+
•f
component, is:
L
=
%D
3
100
CRf41
FFFFL
CRfπ2
FFFFL
amount of maximum desired 3rd harmonic distortion. Note that there is a minimum value for
the time constant R
FF×CFF
occur. In fact, the twice-mains frequency ripple across C
below which improper activation of the VFF fast discharge may
under steady-state conditions
FF
must be lower than the minimum line drop detection threshold (DVVFF_min = 40 mV).
Therefore: must be lower than the minimum line drop detection threshold (∆V
FF_min
= 40
mV).
20/35Doc ID 022960 Rev 2
L6564HApplication information
So:
CR
Always connect R
and CFF to the pin, the IC does not work properly if the pin is either left
FF
floating or connected directly to ground.
Figure 33. R
FF·CFF
as a function of 3rd harmonic distortion introduced in the input
current
10
1
R · C [s]
FFFF
0.1
f = 60 Hz
L
0.01
V
2
∆V
>
FFFF
D %
3
max_MUL Tpk
min_VFF
f4
min_L
f = 50 Hz
L
1-
0111.0
AM11460v1
Doc ID 022960 Rev 221/35
Application informationL6564H
6.4 THD optimizer circuit
The L6564H is provided with a special circuit that reduces the conduction dead-angle
occurring at the AC input current near the zero-crossings of the line voltage (crossover
distortion). In this way the THD (total harmonic distortion) of the current is considerably
reduced.
A major cause of this distortion is the inability of the system to transfer energy effectively
when the instantaneous line voltage is very low. This effect is magnified by the highfrequency filter capacitor placed after the bridge rectifier, which retains some residual
voltage that causes the diodes of the bridge rectifier to be reverse-biased and the input
current flow to temporarily stop.
To overcome this issue the device forces the PFC pre-regulator to process more energy
near the line voltage zero-crossings as compared to that commanded by the control loop.
This results in both minimizing the time interval where energy transfer is lacking and fully
discharging the high-frequency filter capacitor after the bridge.
Figure 34
shows the internal block diagram of the THD optimizer circuit.
Figure 34. THD optimizer circuit
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COMPARATOR
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T
T
T
T
T
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6AC
6AC
6AC
6AC6AC
6AC6AC
6AC6AC
22/35Doc ID 022960 Rev 2
T
T
T
!-V
L6564HApplication information
Figure 35. THD optimization: standard TM PFC controller (left side) and L6564H (right side)
Input current
MOSFET's drai n voltage
Vdrain
AM11461v1
Imains
Input c urrent
Input cur rent
Rectified mains voltage
MOSFET's drai n voltage
Vdrain
Imains
Input cur rent
Rectified mains voltage
Essentially, the circuit artificially increases the ON-time of the power switch with a positive
offset added to the output of the multiplier in the proximity of the line voltage zero-crossings.
This offset is reduced as the instantaneous line voltage increases, so that it becomes
negligible as the line voltage moves toward the top of the sinusoid. Furthermore, the offset is
modulated by the voltage on the VFF pin (see
Section 6.3
) so as to have little offset at low
line, where energy transfer at zero crossings is typically quite good, and a larger offset at
high line where the energy transfer worsens.
The effect of the circuit is shown in
Figure 35
PFC controller are compared to those of this chip.
To take maximum benefit from the THD optimizer circuit, the high-frequency filter capacitor
after the bridge rectifier should be minimized, compatibly with EMI filtering needs. A large
capacitance, in fact, introduces a conduction dead-angle of the AC input current in itself even with an ideal energy transfer by the PFC pre-regulator - therefore reducing the
effectiveness of the optimizer circuit.
6.5 Inductor saturation detection
The boost inductor's hard saturation may be a fatal event for a PFC pre-regulator: the
current up-slope becomes so large (50-100 times steeper, see
current sense propagation delay the current may reach abnormally high values. The voltage
drop caused by this abnormal current on the sense resistor reduces the gate-to-source
voltage, so that the MOSFET may work in the active region and dissipate a huge amount of
power, which leads to a catastrophic failure after few switching cycles.
However, in some applications such as AC-DC adapters, where the PFC pre-regulator is
turned off at light load for energy saving reasons, even a well-designed boost inductor may
Doc ID 022960 Rev 223/35
, where the key waveforms of a standard TM
Figure 36
) that during the
Application informationL6564H
occasionally slightly saturate when the PFC stage is restarted because of a larger load
demand. This happens when the restart occurs at an unfavorable line voltage phase, i.e.
when the output voltage is significantly below the rectified peak voltage. As a result, in the
boost inductor, the inrush current coming from the bridge rectifier adds to the switched
current and, furthermore, there is little or no voltage available for demagnetization.
To cope with a saturated inductor, the L6564H is provided with a second comparator on the
current sense pin (CS, pin 4) that stops the IC if the voltage, normally limited within 1.1 V,
exceeds 1.7 V. After that, the IC attempts to restart through the internal starter circuitry; the
starter repetition time is twice the nominal value to guarantee lower stress for the inductor
and boost diode. Hence, system safety is considerably increased.
Figure 36. Effect of boost inductor saturation on the MOSFET current and detection method
6.6 Power management/housekeeping functions
A communication line with the control IC of the cascaded DC-DC converter can be
established via the disable function included in the PFC_OK pin (see
details). This line is typically used to allow the PWM controller of the cascaded DC-DC
converter to shut down the L6564H in case of light load and to minimize the no-load input
consumption. Should the residual consumption of the chip be an issue, it is also possible to
cut down the supply voltage. Interface circuits are shown in
operation assumes that the cascaded DC-DC converter stage works as the master and the
PFC stage as the slave or, in other words, that the DC-DC stage starts first, it powers both
controllers and enables/disables the operation of the PFC stage.
Figure 37
AM11462v1
Section 6.2
for more
. Needless to say, this
24/35Doc ID 022960 Rev 2
L6564HApplication information
Figure 37. Interface circuits that let the DC-DC converter’s controller IC disable the
L6564H
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Another function available is the brownout protection which is basically a not-latched
shutdown function that is activated when a condition of mains undervoltage is detected. This
condition may cause overheating of the primary power section due to an excess of RMS
current. Brownout can also cause the PFC pre-regulator to function in open loop and this
may be dangerous to the PFC stage itself and the downstream converter, should the input
voltage return abruptly to its rated value. Another problem is the spurious restarts that may
occur during converter power-down and that cause the output voltage of the converter not to
decay to zero monotonically. For these reasons it is usually preferable to shut down the unit
in case of brownout. The brownout threshold is internally fixed at 0.8 V and is sensed on the
VFF pin (#5) during the voltage falling and an 80 mV threshold hysteresis prevents
rebounding at input voltage turn-off. In
Ta bl e 5
it is possible to find a summary of all of the
above mentioned working conditions that cause the device to stop operating.
,
,(
!-V
Doc ID 022960 Rev 225/35
High voltage startup generatorL6564H
7 High voltage startup generator
Figure 38
shows the internal schematic of the high voltage startup generator (HV
generator). It is made up of a high voltage N-channel FET, whose gate is biased by a 15 MΩ
resistor, with a temperature-compensated current generator connected to its source.
Figure 38. High voltage startup generator: internal schematic
HVS
12
GND
8
HV
I
Vcc
14
charge
I
AM11463v1
Vcc_OK
15MW
HV_EN
CONTROL
The HV generator is physically located on a separate chip, made with BCD offline
technology able to withstand 700 V, controlled by a low voltage chip, where all of the control
functions reside.
With reference to the timing diagram of
Figure 39
, when power is first applied to the
converter the voltage on the bulk capacitor (Vin) builds up and, at about 80 V, the HV
generator is enabled to operate (HV_EN is pulled high) so that it draws about 1 mA. This
current, minus device consumption, charges the bypass capacitor connected from the V
CC
pin (14) to ground and causes its voltage to rise almost linearly.
Figure 39. Timing diagram: normal power-up and power-down sequences
VHV
V
HVstart
Vcc
(pin 14 )
ON
Vcc
OFF
Vcc
restart
Vcc
GD
(pin 13 )
HV_EN
Vcc_OK
I
charge
0.85 mA
26/35Doc ID 022960 Rev 2
Rectified input voltage
Power-on Power-off
Normal
operation
Input so urce is removed here
DC- DC loses regulation here
HV con nected to bulk cap
HV connected to
rectified input voltage
Bulk cap voltage
t
t
t
t
t
t
AM11464v1
L6564HHigh voltage startup generator
As the VCC voltage reaches the startup threshold (12 V typ.) the low voltage chip starts
operating and the HV generator is cut off by the V
powered by the energy stored in the V
capacitor until the self-supply circuit (we assume
CC
_OK signal asserted high. The device is
CC
that it is made with an auxiliary winding in the transformer of the cascaded DC-DC converter
and a steering diode) develops a voltage high enough to sustain the operation. The residual
consumption of this circuit is just the one on the 15 MΩ resistor (≈ 10 mW at 400 Vdc),
typically 50-70 times lower, under the same conditions, as compared to a standard startup
circuit made with external dropping resistors.
At converter power-down the DC-DC converter loses regulation as soon as the input voltage
is so low that either peak current or maximum duty cycle limitation is tripped. V
and stop IC activity as it falls below the UVLO threshold (9.5 V typ.). The V
de-asserted as the V
HV generator can now restart. However, if Vin < V
voltage goes below a threshold V
CC
HVstart
CCrestart
located at about 6 V. The
, HV_EN is de-asserted too and the
then drops
CC
_OK signal is
CC
HV generator is disabled. This prevents converter restart attempts and ensures monotonic
output voltage decay at power-down in systems where brownout protection (see
Section 6.6: Power management/housekeeping functions
) is not used.
If the device detects a fault due to feedback failure, the internal V
over the V
(turn-off threshold). As a result, shown in
Off
CC
Figure 40
CCrestart
is brought up to
, the voltage at the VCC
pin oscillates between its turn-on and turn-off thresholds until the HV bus is recycled and
drops below the startup threshold of the HV generator.
The high voltage startup circuitry is capable of guaranteeing a safe behavior in case of
short-circuit present on the DC-DC output when the V
by the same auxiliary inding.
Figure 41
shows how the PFC manages the VCC cycling and
of both controllers are generated
CC
the associated power transfer. At short-circuit the auxiliary circuit is no longer able to sustain
the V
consumption and drops more until the V
startup generator restarts and when the V
which starts dropping; reaching its V
CC
threshold the IC stops switching, reduces
Off
CC
CCrestart
threshold is tripped. Now, the high voltage
again crosses its turn-on threshold the IC
CC
starts switching. In this manner the power is transferred from mains to PFC output only
during a short time for each trep cycle.
Figure 40. High voltage startup behavior during latch-off protection
Vcc
(pin 1 4)
Vcc
Vcc
Vcc
restart
GD
(pin 1 3)
HV_EN
ON
OFF
Fault occurs here
HV generator is turned on
Disable latch is reset here
HV generator turn-on is disabled here
Input source is removed here
t
t
V
Vin
HVstart
t
t
AM11465v1
Doc ID 022960 Rev 227/35
High voltage startup generatorL6564H
Figure 41. High voltage startup managing the DC-DC output short-circuit
Vcc
(pin 1 4)
Vcc
Vcc
Vcc
GD
(pin 1 3)
Vcc_OK
I
charge
0.85 mA
ON
OFF
restart
Short-circuit o ccurs here
T
rep
Table 5 .Summary of L6564H idle states
ConditionCaused or revealed byIC behaviorRestart condition
input current waveform @100 V - 50
Hz - 100 W load
30/35Doc ID 022960 Rev 2
L6564HPackage mechanical data
9 Package mechanical data
In order to meet environmental requirements, ST offers these devices in different grades of
®
ECOPACK
specifications, grade definitions and product status are available at:
packages, depending on their level of environmental compliance. ECOPACK
www.st.com
. ECOPACK
is an ST trademark.
Table 6 .SO-14 mechanical data
Databook (mm.)
Dim.
Min.Typ.Max.
A 1.351.75
A1 0.100.25
A2 1.101.65
B 0.330.51
C 0.190.25
D 8.558.75
E 3.804.00
e 1.27
H5.806.20
h0.250.50
L 0.401.27
K 08
e0.40
ddd0.10
Doc ID 022960 Rev 231/35
Package mechanical dataL6564H
Figure 47. SO-14 package dimensions
32/35Doc ID 022960 Rev 2
0016019_E
L6564HOrdering codes
10 Ordering codes
Table 7.Ordering information
Order codesPackagePacking
L6564H
SO-14
L6564HTRTape and reel
Tube
Doc ID 022960 Rev 233/35
Revision historyL6564H
11 Revision history
Table 8.Document revision history
DateRevisionChanges
19-Apr-20121Initial release.
07-Jun-20122Datasheet promoted from preliminary data to production data.
34/35Doc ID 022960 Rev 2
L6564H
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