STEVAL-IHM023V2
1 kW 3-phase motor control demonstration board featuring L6390 drivers and STGP10NC60KD IGBT
Features
■Minimum input voltage: 125 VDC or 90 VAC
■Maximum input voltage: 400 VDC or 285 VAC
■Input voltage range with applied input voltage doubler from 65 VAC to 145 VAC
■Voltage range for low-voltage motor control applications from 18 VDC to 35 VDC
■Possibility to use auxiliary +15 V supply voltage
■Maximum output power for motors up to 1 kW
■Regenerative brake control
■Input inrush limitation with bypass relay
■+ 15 V auxiliary power supply based on buck converter with VIPer™16
■IGBT power switch STGP10NC60KD in a TO220 package - compatible with other ST IGBTs or power MOSFETs in the TO-220 package
■Fully populated board design with test points and safety isolated plastic cover
■Motor control connector for interface with the STM3210B-EVAL board and other ST motor control dedicated kits
■Tachometer input
■Hall/encoder inputs
■Possibility to connect the BEMF daughterboard for sensorless six-step control of BLDC motors
■PCB type and size:
–Material of PCB - FR-4
–Double-sided layout
–Copper thickness: 60 µm
–Total dimensions of demonstration board: 127 mm x 180 mm
■RoHS compliant
Description
The STEVAL-IHM023V2 demonstration board implements a 1 kW three-phase motor control featuring the L6390 high and low-side drivers and
Data brief
STEVAL-IHM023V2
the STGP10NC60KD IGBT. The demonstration board is an AC/DC inverter that generates a three-phase waveform for driving threeor twophase motors such as induction motors or PMSM motors up to 1000 W with or without sensors.
The STEVAL-IHM023V2 is a universal, fully evaluated and populated design consisting of a three-phase inverter bridge based on STMicroelectronics’ 600 V IGBT STGP10NC60KD in a TO-220 package mounted on a heatsink and the L6390 high-voltage highside and low-side driver featuring an integrated comparator for hardware protection features such as overcurrent and overtemperature.
The driver also integrates an operational amplifier suitable for advanced current sensing. Thanks to this advanced characteristic, the system has been specifically designed to achieve an accurate and fast conditioning of the current feedback, thus matching the typical requirements in field oriented control (FOC).
The board has been designed to be compatible with single-phase mains, supplying from 90 VAC to 285 VAC or from 125 VDC to 400 VDC for DC voltage. With reconfiguration of the input sourcing, the board is suitable also for low-voltage DC applications up to 35 VDC.
September 2011 |
Doc ID 022260 Rev 1 |
1/9 |
For further information contact your local STMicroelectronics sales office. |
www.st.com |
2/9 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
.1 Figure |
1 |
Schematics |
|
|
|
|
|
|
|
|
|
Hall/encoder |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Schematics |
|
||
|
|
|
|
|
|
|
|
|
U11A |
|
|
|
|
|
|
|
Vdd_micro |
|
|
|
|
|
|
|
|
|
|
||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||
|
|
|
|
|
|
|
|
|
M74HC14M1R |
R115 |
R109 |
R110 R111 |
|
C73 |
|
|
|
|
|
|
W7 |
Tacho |
|
|
|||||
|
|
|
|
|
|
|
1 |
|
2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||||
|
|
|
R112 |
R113 |
R114 |
|
|
|
|
|
|
|
100 nF |
|
|
|
|
|
|
|
|
|
M_phase_A |
|
|||||
|
|
|
|
|
U11B |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
IHM023V2STEVAL- |
|
|||||
|
|
|
|
|
|
|
|
|
R116 Q15 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||
H1/A+ |
J4 |
|
|
|
|
|
|
M74HC14M1R |
|
|
W4 |
H1/A + |
|
|
|
|
|
|
|
|
|
|
|
||||||
1 |
|
|
|
|
|
3 |
|
4 |
|
BC847 |
|
M_phase_A |
|
|
Tacho sensor |
|
|
|
|
||||||||||
H2/B+ |
2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|||||||||||
H3/Z+ |
3 |
|
|
|
|
|
|
|
U11C |
|
|
|
|
|
|
|
M_phase_B |
|
|
|
|
|
|
|
|
|
|
||
+ 3.3/5 V |
4 |
|
|
|
|
|
|
M74HC14M1R R117 |
|
|
|
|
|
Vdd_micro |
|
|
|
|
|
|
|
|
|||||||
GND |
5 |
|
C71 |
|
|
|
|
|
|
|
|
|
|
|
|
|
M_phase_C |
|
|
|
|
|
|
|
|
||||
|
|
|
|
|
5 |
|
6 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|||||
Encoder/hall |
100 nF |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
C24 |
|
R19 |
|
R20 |
|
||||||
|
|
|
|
|
|
U11D |
|
Q17 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
R22 |
|
100 nF |
|
N.C. |
|
|
|
|
|||
|
|
|
|
|
|
|
|
M74HC14M1R |
|
BC847 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|||||
|
|
|
|
|
|
|
|
|
|
|
C69 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||
|
|
|
|
|
|
|
9 |
|
8 |
|
|
|
|
|
|
|
|
J8 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
10 pF C74 |
|
|
|
|
R27 |
|
|
|
|
|
|
|
|||||
|
|
|
2 |
|
|
|
|
|
U11E |
|
|
|
|
|
10 pF |
|
|
|
1 |
|
|
|
|
Q4 |
|
|
|
||
|
|
|
|
|
|
|
|
|
|
|
|
|
C70 |
|
|
|
|
|
|
|
|
|
|
|
|||||
|
|
|
|
1 |
|
|
M74HC14M1R |
|
Q16 |
|
|
|
|
|
|
2 |
|
|
|
|
|
|
BC847 |
|
|
||||
|
Vdd_micro |
3 |
|
|
11 |
|
10 |
|
|
|
|
|
10 pF |
|
|
|
|
|
|
|
|
|
|
|
|
|
|||
|
|
|
|
|
|
|
BC847 |
|
|
|
|
|
|
|
Tacho |
C27 |
|
D11 |
|
D12 |
|
|
C29 |
|
|
||||
|
|
|
A B |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
C28 |
R29 |
|
|
||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
100 nF |
|
|
|
100 |
|
|
2.2 nF |
|
|
022260DocID |
|
|
W16 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
JFILMBAT48 |
|
JFILMBAT48 |
nF |
|
|
schematic1 part- |
|
|
+5 V |
|
|
|
|
14 |
|
U11F |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|||||
|
|
|
|
|
|
|
|
M74HC14M1R |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||||
|
|
|
|
C72 |
13 |
|
12 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|||||
|
|
|
100 nF |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||
Rev |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
+15 V |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
R120 |
|
|
|
|
|
|
|
||
1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
5. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
D28 |
|
+Bus |
|
|
|
|
|
|
|
|
|
|
|
|
|
D29 BZX84B13V |
+15 V |
|
|
Brake control |
|
+15 V |
|
|
LED Red |
|
|
|
|
|
|
|
|||||
|
|
+15 V |
|
|
+Bus |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||||||||
|
|
|
|
|
|
|
|
R107 |
+ |
C25 |
|
|
|
|
|
|
Q18 |
|
|
|
|
|
|
|
|
|
|||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
D26 |
|
J6 |
|
|
||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
+15V |
C75 |
R30 |
BC847 |
|
|
|
|
|
||||
|
|
R104 |
|
|
R23 |
|
R24 |
|
R25 |
|
|
|
|
|
|
R121 |
|
STTH2L06 |
2 |
|
|
||||||||
|
|
|
|
|
|
|
|
|
|
|
|
1nF |
|
|
|
|
|
|
|
|
|
|
|||||||
D25 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1 |
|
|
|||||||
|
|
|
|
|
|
|
|
|
|
5 |
|
|
|
|
|
R28 |
|
|
|
|
|
|
|
|
|
|
|
||
|
|
|
|
|
|
|
|
|
|
|
C26 |
|
|
|
|
|
Q2 |
|
|
|
|
|
|
|
|
|
|||
BZX84B13V |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
R Brake |
|
|
|||||
|
|
|
|
|
|
|
|
|
3 |
|
100 nF |
|
|
|
|
|
|
BC857B |
|
|
|
|
|
|
|
|
|||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|||
|
R105 |
|
|
|
|
|
|
|
|
|
- |
1 |
|
|
|
|
|
R18 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Q3 |
|
|
|||
|
|
|
|
|
|
|
|
|
|
|
|
R33 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||
|
|
|
Q12 |
|
|
Q13 |
|
|
|
+ |
U4 |
|
|
|
Q5 |
|
|
R26 |
|
|
|
|
|
|
STGP10NC60KD |
|
|
||
|
|
|
|
|
C30 |
R31 |
R32 |
2 TS391ILT |
Q14 |
|
|
BC847 |
|
|
|
R21 |
|
|
|
|
STEVAL |
||||||||
|
R106 |
|
|
|
|
|
|
|
|
|
|
C65 |
R35 |
|
|
|
|
|
|
|
|
||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||
|
220R |
|
BC847 |
|
|
BC847 4.7 nF |
|
|
|
|
|
|
100 |
|
|
|
|
|
|
|
|
|
|
|
|
||||
|
|
|
|
|
|
|
|
|
|
|
|
R34 |
BC847 |
pF |
|
|
Brake control |
|
|
|
|
|
|
|
|
||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|||
|
|
voltage off |
|
|
|
|
|
|
Software brake |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|||
|
|
|
|
|
|
|
|
|
|
voltage off |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
- |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
AM07502 |
|
IHM023V2 |
||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Input part with bridge |
|
|
|
|
|
|
|
.2 Figure |
-STEVAL |
|||
|
|
|
|
|
|
|
|
|
DC_bus_voltage |
|
|
|
|
|
|
|
|
|
|
STEVAL |
IHM023V2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
+Bus |
|
|||
|
|
|
|
relay_ A |
|
relay_ B |
+ |
D1 |
|
|
|
|
C2 |
|
|
|
|
|
|
|||
|
|
|
|
|
C1 |
|
|
R1 |
+ |
R2 |
|
|
|
|
|
|||||||
|
J1 |
|
6.25 A TEMP |
VR1 |
|
|
|
4.7 nF/Y2 |
|
|
|
/250 V |
|
|
|
|
|
|
||||
|
4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Vdd_m icro |
- |
|
||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
IHM023V2 |
|
||||
|
3 |
|
F1 FUSE-1 |
|
|
|
|
|
|
|
|
R3 |
|
R4 |
|
D2 |
|
|
|
|
||
|
2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
BAT48JFILM |
|
|
|
|||
|
1 |
|
C4 |
|
|
|
KBU6K |
|
|
|
|
|
|
|
|
|
|
|
||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|||||
|
INPUT |
|
150 nF/X 2 |
|
|
|
- |
|
|
|
|
|
C3 |
|
|
|
|
|
|
|
||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Bus_voltage |
|
||||||
|
|
|
|
|
|
|
|
|
C5 |
|
|
|
+ |
|
|
|
|
|||||
|
|
|
|
|
|
|
|
|
|
|
R6 |
|
|
R5 |
|
|
|
|
||||
|
|
|
|
|
|
|
|
|
4.7 nF/Y2 |
|
|
/250 V |
R7 |
|
|
|
|
|
||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
C9 |
|
|
|
|
||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
10 nF |
|
|
|
2 part - schematic |
|
022260 ID Doc |
|
|
|
|
|
|
|
|
|
W14 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Voltage_doubler |
|
|
|
|
|
|
|
|
|
|
||||
Viper |
L1 |
|
U3 VIPer16LD |
|
|
|
|
|
|
|
|
|
|
|
|
W1 |
|
|
|
|||
Rev |
|
|
|
Buck converter |
|
|
|
|
|
|
|
+3.3 V linear |
|
|
|
|
||||||
|
|
|
|
|
|
|
|
|
|
|
3 |
|
1 |
|
|
|||||||
|
|
|
16 15 14 31 |
|
|
|
|
|
R8 |
|
|
|
|
|
|
|
|
+5 V |
|
|||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||
1 |
|
|
|
in1aDr in2aDr 3inaDr in4aDr |
VDD |
5 |
|
|
R9 |
R10 |
|
|
|
|
|
|
|
2 |
|
|
|
|
|
|
|
LIM |
6 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Vdd_ micro |
|
|||
|
|
|
7 |
|
|
C12 |
C13 |
C14 |
|
|
|
|
|
|
|
|
|
|||||
|
|
|
|
|
FB |
|
|
|
|
|
|
U1 LD1117S33TR SOT223 |
|
|
|
|
||||||
|
|
C15 |
+ |
1 2 3 4 |
|
|
|
|
47 nF |
N.C. |
220 nF |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
3 |
|
|
2 |
|
|
|
|
||||
|
|
/450 V |
rceuoS rceuoS rceuoS rceuoS |
COMP |
8 |
|
|
|
|
|
|
D6 |
+5 V |
IN |
OUT |
|
|
+3.3 V |
|
|||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||||
|
|
|
|
|
|
C16 |
+ |
|
|
|
|
STTH1L06A |
|
C6 |
|
GND |
C7 |
|
|
|
|
|
|
|
|
|
1 2 3 4 |
R108 |
|
|
|
|
|
|
|
1 |
+ |
C8 |
|
|
|||||
|
|
|
|
|
N.C. |
|
L2 |
H |
|
|
|
|
100 nF |
|
|
100 nF |
/6.3 V |
|
||||
|
|
|
|
|
|
|
/50 V |
|
|
|
|
|
|
|
|
|
|
|
|
|||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
+15 V |
|
|
|
|
|
|
|
|
|
|
|
|
D8 |
|
|
|
|
|
|
C18 |
C19 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
D9 |
|
+ |
|
R12 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
STTH1L06A |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|||
|
|
|
|
|
|
|
|
|
BZV55C18SMD |
100 nF |
N.C. |
|
|
|
|
|
|
|
|
|
||
|
|
|
|
|
|
|
|
|
|
|
/25 V |
|
|
|
|
|
|
|
|
|
||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
AM07503 |
Schematics |
3/9 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|