Electronic lamp ballasts are now popular in both
consumer and industrial lighting. They offer power
saving, flicker free operation and reduced sizes.
Improvements to the light control and cost reduction of the ballast will broaden the ir market acceptance.
Today designers focus on reducing the cost of the
ballast, but also work to add features to the ballast like saving energy by dimming the light, or increasing the life time with better preheat and protections. Such requirements have contributed to
the development of dedicated high voltage controllers like the L6569, which ar e able to driv e the
floating transistor of a symmetric half bridge inverter. This device is a simple, monolithic oscillator-half bridge driver that allows quick design of
the ballast.
HIGH VOLTAGE I C DRI VERS I N B ALL AST APPLICATIONS
The voltage fed half bridge
Voltage fed series resonant half bridge inverters
are currently used for Compact Fl uorescent Lamp
ballasts (CFL), for Halogen Lamp transformers,
and for many European Tube Lamp (TL) ballasts.
This simple converter is preferred for new designs, because it minimizes the off state voltage
of the power transistors to the peak line voltage,
and requires only one resonant choke. In addition
this choke protects the half bridge against short
circuits across lamp terminals. However overheating and overcurrent occur during open load operation. The inverter robustness must be improved, or some protections are required.
The half bridge inverter operates in Zero Voltage
Switching (ZVS) resonant mode [1], to reduce the
transistor switching losses and the electromagnetic interference generated by the output wiring
and the lamp.
Fully integrated ballast controllers
By varying the switching frequency, the half
bridge inverter is able to modulate the lamp
power. However most current designs use a sin-
APPLICATION NOTE
ELECTRONIC LAMP BALLAST
by G. Calabrese and T. Castagnet
Figure 1: CFL series resonant half bridge inverter.
Figure 2: Current and voltage of the STD3NA50
MOSFETs when driven in ZVS with
the L6569.
I
V
DS
GND
GND
GND
gle frequency with a saturable pulse transformer
(see fig. 1) to drive the transistors. This type of
design has a higher component count, a higher
tolerance on the switching frequency, and it cannot adjust the lamp power.
The only way to design a cost effective, compact
and smart control of the lamp is to use a dedicated I.C. that is able to drive the upper transistor
of an symmetric half bridge inverter. Such controllers require a high voltage capability for the floating transistor driver [2]. MOSFETs are preferred
over Bipolar transistors as power switches because their gate driver requires a lower supply
current and a smaller silicon size [3].
D
LVG
RF
2 µs/dv ; 50 V/dv ; 0.1 A/dv
February 2003
1/14
AN880 APPLICATION NOTE
THE L6569 AND ITS APPLICATIONS
The L6569
The L6569 is able to directly control a symmetric
half bridge inverter of a fluorescent lamp ballast,
or a low voltage halogen lamp transformer.Two
270mA buffers drive the inverter MOSFETs in
complementary fashion with a 1.25µs built-in
dead time to prevent cross conduction. The buffer
for the upper Mosfet is driven through a 600V
level shifter realized in BCD off line technology.
The oscil lator, simil ar to a CMOS 555 timer, ope rates fr om 25 to 150 kHz wi th a +/-5% maximu m
tolerance. The in ternal 15V shunt regulator has a
9V Unde r Volt age Lock Ou t with an 1V hysteres is,
Figure 3: Block diagram of the L6569.
VS
UVLO
CHARGE
PUMP
RF
CF
LOGIC CONTROL
with DEAD TIME
and the circui t req uires o nly 150 µA at power up.
The L6569 integrates a high voltage Lateral
DMOS transistor in place of the usual external diode [2] to charge the bootstrap capacitor for the
upper buffer. Figure 5 shows DMOS operating as
a synchronous rectifier.
The applications
The primary application for the L6569 is the Compact Fluorescent Lamp. With the oscillator, the
supply and the Mosfet drivers it is the core of the
application, and designers can customize the circuit to their requirements.
BOOT
LEVEL
SHIFTER
HIGH
SIDE
DRIVER
HVG
OUT
LVG
LOW
SIDE
DRIVER
GND
Figure 4: Basic application diagram using the L6569 and two STD4NK50Z MOSFETs.
100nF
22Ω
STD4NK50Z
22Ω
D02IN1385
2/14
AC LINE
180KΩ
10µF
10µF
10KΩ
1nF
L6569
LAMP
Figure 5: Bootstrap capacitor charge.
AN880 APPLICATION NOTE
15.6 V
600V 120
CHARGE PUM P CIRCUIT
LOGIC
ON
Ω
L6569
Figure 6: Basic diagram for 2x105 W lamp ballast in full bridge configuration.
HV
100nF
BOOT
HVG
OUT
LVG
47
47
EXTERNAL
OSCILLATOR
V
V
S
RF
CF
GND
S
L6569
100nF
47
47
ON
BOOT
HVG
OUT
LVG
L6569
V
S
RF
CF
GND
D02IN1386
Typical industrial TL ballasts requires complex
control with dimming or automation interface.
Here the L6569 is a driver between the power
and control blocks. To use it with an external oscillator, pin CF is used as an 0-12V logic input,
and the L6569 becomes a high voltage buffer.
Applications with power above 150W require a full
bridge inverter. Figure 6 shows how two L6569
drive such a MOSFET bridge. If no external control is required, t he fir st L6569 m aster can control
the switching with its oscillator, and synchronizes
the other driver as (slave).
STB9NK50Z
The L6569 start up
Two versions of the L6569 are available with different start up characteristics. The L6569 drives
the lower MOSFET ON at power-up until the supply voltage reaches the Under Voltage Lock Out.
The bootstrap capacitor is precharged to 4.6V
and both the lower and the upper MOSFETs will
switch immediately with the oscillator. This is intended for inverters which use only one DC blocking capacitor connected to the power ground, as
shown on figure 4 for CFL ballast.
3/14
AN880 APPLICATION NOTE
The L6569A holds both MOSFETs OFF until the
Under Voltage Lock Out is reached. This is intended for inverters using 2 decoupling capacitors
in half bridge as shown on figure 12. The inverter
is totally off, so that the voltage at the capacitors
center node is not unbalanced by the leakage
path during power on.
CONSIDERATIONS ON THE L6569 ENVIRONMENT
To illustrate the benefits of the L6569 in t he CFL
applications, a demonstration board was developed to supply Sylvania 18W DULUX lamp (ref:
CF18DT/E). The following chapters summarize
the application considerations applied in t his design. The schematic, lay out and components list
are shown in appendix A.
Symmetric half bridge operation
To supply a fluorescent lamp, the ballast has to
achieve 3 functions: pre heat, ignition, and normal
lamp operation. The serial resonance occurs between the choke and the capacitor in parallel with
the lamp. The choice of these components determines the lamp ignition voltage a nd the nominal
lamp current.
Since the inverter using the L6569 and MOSFETs
can operate at a higher frequency than conventional solutions, the size of the passive components will be reduced. Such inverter can operate
up to 150 kHz in ZVS mode, and the switching
losses of the power transistors only limits t he frequency. In new design this frequency should be
set between 50 and 100 kHz. For instance with
an 18W lamp, a frequency increase from 33 to 50
kHz will lead to a 40% reduction of the choke
size.
To operate in Zero V oltage Switching (ZVS), the
switching frequency is higher than the resonant
frequency. All operation phases of the ballast ar e
secure in this mode. When the bootstrap transistor is conducting, no pulse c urrent will flow from
pin BOOT to pin V
, as it might happen in Zero
S
Current Switching. The bootstrap transistor remains in its Safe Operating Area, and its dissipation is negligible.
The MOSF ET dri ve
The ZVS drive technique requires only a fast turn
off capability as shown on f igure 2, and the transistor buffers are designed with a stronger sink
current. The two MOSFET buffers of the L6569
can sink a 400 mA peak current on capacitive
load. Typically these buffers can drive any MOSFETs in TO220 package.
Figure 7 shows an example with the STP8NA50
that has an 0.85 Ω resistance R
DS-ON
.
Figure 7: Cur re nt and voltage of the STP8NA50
MOSFET at turn off with the L6569.
T
= 245 ns ,Tc = 95 ns, E = 93 µJ
GD
@ Tj = 50°C, RG = 22 Ω.
GD
T
D
I
GS
V
D
V
50 ns/dv ; 1 A/dv ; 5 V/dv ; 50V/dv
Tc
GND
GND
GND
The built-in dead time circuit acts whe n a MOSFET turns off, delaying the turn on of the opposite
transistor for 1.25 µs. The voltage V
between
OUT
the 2 MOSFETs must switch within the minimum
dead time (0.85 µs), as shown on figure 8, to
avoid bridge cross conductions and transistors
overheat.
Figure 8: STD3NA50 MOSFET turn off when
driven by the L6569. T
D
T
I
D
C
T
GD
T
200 ns/dv ; 50 V/dv ; 0.1 A/dv
C
+ T
LVG
RF
GD
V
< T
DS
D
GND
GND
GND
The MOSFET voltage selection
Since the ballast is connected to the ac mains, it
must handle any spurious voltage spikes. When
the front end RFI filter and t he clamping device,
such as a varistor, absorbes totally the spike energy, MOSFETs can have the same 600V minimum breakdown voltage BV
as the L6569.
DSS
Otherwise when the upper MOSFET is on, the residual default may be applied to the L6569. Although the pin OUT breakdown voltage is higher
than 600V, it has a poor avalanche robustness.
Therefore the lower MOSFET protects the driver
by having a lower BV
mum BV
up to 500V will achieve safely this
DSS
. A MOSFET with a mini-
DSS
task.
4/14
Figure 9. L6569 driver protection against voltage spikes.
AN880 APPLICATION NOTE
OUT
BV
> 600V
15V
L6569
The auxiliary supply of the converter
The circuit consumption is defined by the MOS-
H.V.+
ON
V
OUT
OFF
mA, a secondary winding on the resonant choke
is an easy supply alternative.
FETs gate charge, the I. C. consumption, the oscillator, and the shunt regulator. Several circuits
are possible.
In many applications a snubber i s used to reduce
the dissipation in the MOSFETs. When this snubber is used in conjunction with a start up resistor
in Figure 10), a non dissipative supply is
(R
S
achieved almost for free.
At start up t he I. C. i s co ns uming 150 µA, and the r e-
fore only a small supply resistor is required. During
operat ion the capacitor provides the supply current.
To avoid cross conduction, the capacitance is limited by the dri ver de ad tim e T
. Henc e the capaci-
D
tive supply current IC is also limited.For a CFL ballast this circuit easily supplies the required
operat ing c ur rent . Usi ng a CF18 DT lamp ( I
> 230
L
The ballast shutdown
The L6569 allows several ways (see figg. 11, 12
and 13) to shutdown the ballast [4]: by acting on
the C
input oscillator pin to turn off the upper
F
MOSFET or by acting on the VS supply pin with
the Under Voltage Lock Out.
Acting on C
(Fig. 11) a limiting resistor RL has to
F
be used, and it has to be: RL ⋅ CF > 1µs.
When the shutdown is realized acting on Vs pin,
(see fig. 12) a limiting resistor Rs must be used to
slow down the discharge of the supply filter Cs.
The constant time of the discharge must be
greater than 10 periods of the switching frequency:
mA) the required capacitance is 470 pF on 230 Vac
line. At 50 kHz the average capacitive current is 6
mA, as described in appendix B.
When the required driver current is higher than 10
Connecting the CF pin to ground GND stops the
oscillator, and the lower MOSFET will remain ON.
Therefore the bootstrap capacitor remains
Figure 10: Non dissipative auxiliary supply using the transistor snubber.
I
10
≥
R
S
⋅ f
C
s
sw
1mA WHEN STARTING
220k
Rs
Cs
Ω
6 mA WHEN 50 kHz SWITCHING
C
470 pF
310 V
bootstrap
circuit
L6569
5/14
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