ST AN880 Application note

AN880
®
THE L6569: A NEW HIGH VOLTAGE IC DRIVER FOR
INTRODUCTION
Electronic lamp ballasts are now popular in both consumer and industrial lighting. They offer power saving, flicker free operation and reduced sizes. Improvements to the light control and cost reduc­tion of the ballast will broaden the ir market accep­tance.
Today designers focus on reducing the cost of the ballast, but also work to add features to the bal­last like saving energy by dimming the light, or in­creasing the life time with better preheat and pro­tections. Such requirements have contributed to the development of dedicated high voltage con­trollers like the L6569, which ar e able to driv e the floating transistor of a symmetric half bridge in­verter. This device is a simple, monolithic oscilla­tor-half bridge driver that allows quick design of the ballast.
HIGH VOLTAGE I C DRI VERS I N B ALL AST AP­PLICATIONS
The voltage fed half bridge
The half bridge inverter operates in Zero Voltage Switching (ZVS) resonant mode [1], to reduce the transistor switching losses and the electromag­netic interference generated by the output wiring and the lamp.
Fully integrated ballast controllers
By varying the switching frequency, the half bridge inverter is able to modulate the lamp power. However most current designs use a sin-
APPLICATION NOTE
ELECTRONIC LAMP BALLAST
by G. Calabrese and T. Castagnet
Figure 1: CFL series resonant half bridge inverter.
Figure 2: Current and voltage of the STD3NA50
MOSFETs when driven in ZVS with the L6569.
I
V
DS
GND
GND
GND
gle frequency with a saturable pulse transformer (see fig. 1) to drive the transistors. This type of design has a higher component count, a higher tolerance on the switching frequency, and it can­not adjust the lamp power.
The only way to design a cost effective, compact and smart control of the lamp is to use a dedi­cated I.C. that is able to drive the upper transistor of an symmetric half bridge inverter. Such control­lers require a high voltage capability for the float­ing transistor driver [2]. MOSFETs are preferred over Bipolar transistors as power switches be­cause their gate driver requires a lower supply current and a smaller silicon size [3].
D
LVG
RF
2 µs/dv ; 50 V/dv ; 0.1 A/dv
February 2003
1/14
AN880 APPLICATION NOTE
THE L6569 AND ITS APPLICATIONS The L6569
The L6569 is able to directly control a symmetric half bridge inverter of a fluorescent lamp ballast, or a low voltage halogen lamp transformer.Two 270mA buffers drive the inverter MOSFETs in complementary fashion with a 1.25µs built-in dead time to prevent cross conduction. The buffer for the upper Mosfet is driven through a 600V level shifter realized in BCD off line technology. The oscil lator, simil ar to a CMOS 555 timer, ope r­ates fr om 25 to 150 kHz wi th a +/-5% maximu m tolerance. The in ternal 15V shunt regulator has a 9V Unde r Volt age Lock Ou t with an 1V hysteres is,
Figure 3: Block diagram of the L6569.
VS
UVLO
CHARGE
PUMP
RF CF
LOGIC CONTROL
with DEAD TIME
and the circui t req uires o nly 150 µA at power up. The L6569 integrates a high voltage Lateral
DMOS transistor in place of the usual external di­ode [2] to charge the bootstrap capacitor for the upper buffer. Figure 5 shows DMOS operating as a synchronous rectifier.
The applications
The primary application for the L6569 is the Com­pact Fluorescent Lamp. With the oscillator, the supply and the Mosfet drivers it is the core of the application, and designers can customize the cir­cuit to their requirements.
BOOT
LEVEL
SHIFTER
HIGH SIDE
DRIVER
HVG
OUT
LVG
LOW SIDE
DRIVER
GND
Figure 4: Basic application diagram using the L6569 and two STD4NK50Z MOSFETs.
100nF
22
STD4NK50Z
22
D02IN1385
2/14
AC LINE
180K
10µF
10µF
10K
1nF
L6569
LAMP
Figure 5: Bootstrap capacitor charge.
AN880 APPLICATION NOTE
15.6 V
600V 120
CHARGE PUM P CIRCUIT
LOGIC
ON
L6569
Figure 6: Basic diagram for 2x105 W lamp ballast in full bridge configuration.
HV
100nF
BOOT
HVG
OUT
LVG
47
47
EXTERNAL
OSCILLATOR
V
V
S
RF
CF
GND
S
L6569
100nF
47
47
ON
BOOT
HVG
OUT
LVG
L6569
V
S
RF
CF
GND
D02IN1386
Typical industrial TL ballasts requires complex control with dimming or automation interface. Here the L6569 is a driver between the power and control blocks. To use it with an external os­cillator, pin CF is used as an 0-12V logic input, and the L6569 becomes a high voltage buffer. Applications with power above 150W require a full bridge inverter. Figure 6 shows how two L6569 drive such a MOSFET bridge. If no external con­trol is required, t he fir st L6569 m aster can control the switching with its oscillator, and synchronizes the other driver as (slave).
STB9NK50Z
The L6569 start up
Two versions of the L6569 are available with dif­ferent start up characteristics. The L6569 drives the lower MOSFET ON at power-up until the sup­ply voltage reaches the Under Voltage Lock Out. The bootstrap capacitor is precharged to 4.6V and both the lower and the upper MOSFETs will switch immediately with the oscillator. This is in­tended for inverters which use only one DC block­ing capacitor connected to the power ground, as shown on figure 4 for CFL ballast.
3/14
AN880 APPLICATION NOTE
The L6569A holds both MOSFETs OFF until the Under Voltage Lock Out is reached. This is in­tended for inverters using 2 decoupling capacitors in half bridge as shown on figure 12. The inverter is totally off, so that the voltage at the capacitors center node is not unbalanced by the leakage path during power on.
CONSIDERATIONS ON THE L6569 ENVIRON­MENT
To illustrate the benefits of the L6569 in t he CFL applications, a demonstration board was devel­oped to supply Sylvania 18W DULUX lamp (ref: CF18DT/E). The following chapters summarize the application considerations applied in t his de­sign. The schematic, lay out and components list are shown in appendix A.
Symmetric half bridge operation
To supply a fluorescent lamp, the ballast has to achieve 3 functions: pre heat, ignition, and normal lamp operation. The serial resonance occurs be­tween the choke and the capacitor in parallel with the lamp. The choice of these components deter­mines the lamp ignition voltage a nd the nominal lamp current.
Since the inverter using the L6569 and MOSFETs can operate at a higher frequency than conven­tional solutions, the size of the passive compo­nents will be reduced. Such inverter can operate up to 150 kHz in ZVS mode, and the switching losses of the power transistors only limits t he fre­quency. In new design this frequency should be set between 50 and 100 kHz. For instance with an 18W lamp, a frequency increase from 33 to 50 kHz will lead to a 40% reduction of the choke size.
To operate in Zero V oltage Switching (ZVS), the switching frequency is higher than the resonant frequency. All operation phases of the ballast ar e secure in this mode. When the bootstrap transis­tor is conducting, no pulse c urrent will flow from pin BOOT to pin V
, as it might happen in Zero
S
Current Switching. The bootstrap transistor re­mains in its Safe Operating Area, and its dissipa­tion is negligible.
The MOSF ET dri ve
The ZVS drive technique requires only a fast turn off capability as shown on f igure 2, and the tran­sistor buffers are designed with a stronger sink current. The two MOSFET buffers of the L6569 can sink a 400 mA peak current on capacitive load. Typically these buffers can drive any MOS­FETs in TO220 package.
Figure 7 shows an example with the STP8NA50 that has an 0.85 resistance R
DS-ON
.
Figure 7: Cur re nt and voltage of the STP8NA50
MOSFET at turn off with the L6569. T
= 245 ns ,Tc = 95 ns, E = 93 µJ
GD
@ Tj = 50°C, RG = 22 .
GD
T
D
I
GS
V
D
V
50 ns/dv ; 1 A/dv ; 5 V/dv ; 50V/dv
Tc
GND GND GND
The built-in dead time circuit acts whe n a MOS­FET turns off, delaying the turn on of the opposite transistor for 1.25 µs. The voltage V
between
OUT
the 2 MOSFETs must switch within the minimum dead time (0.85 µs), as shown on figure 8, to avoid bridge cross conductions and transistors overheat.
Figure 8: STD3NA50 MOSFET turn off when
driven by the L6569. T
D
T
I
D
C
T
GD
T
200 ns/dv ; 50 V/dv ; 0.1 A/dv
C
+ T
LVG
RF
GD
V
< T
DS
D
GND
GND
GND
The MOSFET voltage selection
Since the ballast is connected to the ac mains, it must handle any spurious voltage spikes. When the front end RFI filter and t he clamping device, such as a varistor, absorbes totally the spike en­ergy, MOSFETs can have the same 600V mini­mum breakdown voltage BV
as the L6569.
DSS
Otherwise when the upper MOSFET is on, the re­sidual default may be applied to the L6569. Al­though the pin OUT breakdown voltage is higher than 600V, it has a poor avalanche robustness. Therefore the lower MOSFET protects the driver by having a lower BV mum BV
up to 500V will achieve safely this
DSS
. A MOSFET with a mini-
DSS
task.
4/14
Figure 9. L6569 driver protection against voltage spikes.
AN880 APPLICATION NOTE
OUT
BV
> 600V
15V
L6569
The auxiliary supply of the converter
The circuit consumption is defined by the MOS-
H.V.+
ON
V
OUT
OFF
mA, a secondary winding on the resonant choke is an easy supply alternative.
FETs gate charge, the I. C. consumption, the os­cillator, and the shunt regulator. Several circuits are possible.
In many applications a snubber i s used to reduce the dissipation in the MOSFETs. When this snub­ber is used in conjunction with a start up resistor
in Figure 10), a non dissipative supply is
(R
S
achieved almost for free. At start up t he I. C. i s co ns uming 150 µA, and the r e-
fore only a small supply resistor is required. During operat ion the capacitor provides the supply current. To avoid cross conduction, the capacitance is lim­ited by the dri ver de ad tim e T
. Henc e the capaci-
D
tive supply current IC is also limited.For a CFL bal­last this circuit easily supplies the required operat ing c ur rent . Usi ng a CF18 DT lamp ( I
> 230
L
The ballast shutdown
The L6569 allows several ways (see figg. 11, 12 and 13) to shutdown the ballast [4]: by acting on the C
input oscillator pin to turn off the upper
F
MOSFET or by acting on the VS supply pin with the Under Voltage Lock Out.
Acting on C
(Fig. 11) a limiting resistor RL has to
F
be used, and it has to be: RL CF > 1µs. When the shutdown is realized acting on Vs pin,
(see fig. 12) a limiting resistor Rs must be used to slow down the discharge of the supply filter Cs. The constant time of the discharge must be greater than 10 periods of the switching fre­quency:
mA) the required capacitance is 470 pF on 230 Vac line. At 50 kHz the average capacitive current is 6 mA, as described in appendix B.
When the required driver current is higher than 10
Connecting the CF pin to ground GND stops the oscillator, and the lower MOSFET will remain ON. Therefore the bootstrap capacitor remains
Figure 10: Non dissipative auxiliary supply using the transistor snubber.
I
10
R
S
⋅ f
C
s
sw
1mA WHEN STARTING
220k
Rs
Cs
6 mA WHEN 50 kHz SWITCHING
C
470 pF
310 V
bootstrap
circuit
L6569
5/14
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