ST AN604 APPLICATION NOTE

AN604
Application note
Calculation of conduction losses in a power rectifier
Introduction
This application note explains how to calculate conduction losses in a power diode by taking into account the forward voltage dependence on temperature and the current waveform.
The ideal current and voltage waveforms of an ultrafast diode in a power supply system during a switching cycle are shown in Figure 1.
Figure 1. Ideal current and voltage waveforms of a diode in a switch mode power
supply
I
(t)
D
I
Max
I
Min
ID(t)
VD(t)
F Switching frequency
sw
0
V
(t)
D
V
F
0
V
R
·T
δ
sw
T
sw
t
t
T Switching period
sw
Duty cycle
δ
T Duration of diode conduction
δ·
sw
I Maximum forward current
max
I Minimum forward current
min
V Forward voltage
F
V Reverse voltage
R
The conduction losses in a diode appear when the diode is in forward conduction mode due to the on-state voltage drop (V
). Most of the time the conduction losses are the main
F
contributor to the total diode power losses and the junction temperature rising. This is the reason why it is important to accurately estimate them.
August 2011 Doc ID 3607 Rev 3 1/12
www.st.com
Contents AN604

Contents

1 Diode forward characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Junction temperature dependence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Diode forward characteristics modeling: V
), RD(Tj) . . . . . . . . . . . . . . . 3
T0(Tj
2 Conduction losses: basic equations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1 Application parameters: average and rms currents . . . . . . . . . . . . . . . . . . 6
3 An application example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1 Average and rms current calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.2 V
3.3 Conduction losses expression . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
(Tj) and RD (Tj) calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
T0
4 Revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2/12 Doc ID 3607 Rev 3
AN604 Diode forward characteristics

1 Diode forward characteristics

1.1 Junction temperature dependence

For two different junction temperatures, the current versus forward voltage curves cross at a current level point I the temperature coefficient α higher, the temperature coefficient becomes positive. This behavior is shown in Figure 2. For Schottky and bipolar diodes, I SiC and GaN technologies, I 0, the forward voltage and the conduction losses decrease when the junction temperature increases.
, depending on the diode technology. When the current is lower than Ic,
c
of the forward voltage is negative. When the current is
VF
is high and the working area corresponds to αVF < 0. For
c
is low and the αVF can be positive or negative. When of αVF <
c
Figure 2. Forward (I
) characteristics of a diode
F,VF
I
F
T
j1
I
c
0
αVF> 0
αVF= 0
αVF< 0
T
j2>Tj1
V
F

1.2 Diode forward characteristics modeling: VT0(Tj), RD(Tj)

Forward characteristics (IF and VF) can be modeled by a straight line defined by a threshold voltage V levels (I
Equation 1
Equation 2
, and a dynamic resistance RD. VT0 and RD are calculated for 2 forward current
T0
, IF2) for a given junction temperature as shown in Figure 3. Thus we can write:
F1
I)(TR)(TV)T,(IV +=
FjDjT0j1FF
1
I)(TR)(TV)T,(IV +=
FjDjT0j2FF
2
Using Equations 1 and 2, we obtain V
Equation 3
)(TR
=
jD
II
F
F
2
)T,(IV)T,(IV
j1FFj2FF
1
Equation 4
I)T,(IVI)T,(IV
Fj1FF
)(TV
=
jT0
2
II
F
F
1
2
Fj2FF
1
Doc ID 3607 Rev 3 3/12
) and RD(Tj) expressions:
T0(Tj
Diode forward characteristics AN604

Figure 3. VT0(Tj) and RD(Tj) parameters

I
F
I
F2
T
jRef2
> T
jRef1
VF(IF,T
jRef1
)
VF(IF,T
jRef2
)
1
TR
jref2D
I
F1
0
and RD are given in each ST diode datasheet. In most cases they are calculated at
V
T0
125 °C with maximum V
VT0(T
) VT0(T
jRef2
VF(I
F1,TjRef2
values for IF1 = I
F
) V
F(IF2,TjRef2
F(AV)
1
)(
TR
jref1D
)
jRef1
)
V
and IF2 = 2· I
)(
VF(IF2,T
F(IF1,TjRef1
F(AV)
jRef1
)
, where I
)
V
is the
F(AV)
average forward current rating of the diode. For a quick calculation these values can be used. For more accurate estimation, R
and VT0 must be calculated using the specific
D
application conditions. See the example in Chapter 3.
F
4/12 Doc ID 3607 Rev 3
AN604 Diode forward characteristics
For any junction temperature VT0(Tj), RD(Tj) and the forward voltage drop VF(IF,Tj) can be calculated as follow:
Equation 5
()
)(TV)(TV
α
VjRef1T0jT0
TT
+=
T0
jRef1j
Equation 6
()
TTα)(TR)(TR +=
RjRef1DjD
D
jRef1j
Equation 7
()()
TT)T,(IV)T,(IV
VjRef1jjRef1FFjFF
T0
I
αα
++=
FDR
Note:
Where α T
and T
jref1
and α
VTO
. A common choice of T
jref2
are thermal coefficients calculated from the 2 reference temperatures:
RD
jref1
and T
is 25 °C and 125 °C. These thermal
jref2
coefficients are calculated with the following equations:
Equation 8
α
V
T0
() ()
=
TVTV
jref1T0jref2T0
TT
jref1jref2
Equation 9
α
R
VT0
() ()
=α
D
< 0 and
TRTR
jref1Djref2D
TT
jref1jref2
α
> 0 whatever the diode technology.
RD
Doc ID 3607 Rev 3 5/12
Conduction losses: basic equations AN604

2 Conduction losses: basic equations

Conduction losses are the average dissipated power in the diode during the forward conduction phase given in Equation 10:
Equation 10
T
sw
1
)(TP
jCOND
T
sw
0
()
FjFF
dt(t)IT,IV
=
Equation 10 can also be written as follows:
Equation 11
2
I)(TRI)(TV)(TP +=
F(rms)jDF(av)jT0jCOND
Where I
is the forward average current and I
F(AV)
F(RMS)
is the forward root mean square
current flowing through the diode.
Note: In case of a square waveform, a short formula can be used to calculate conduction losses:
Equation 12
δI)T,(IV)(TP
=
F(AV)jFFjCOND

2.1 Application parameters: average and rms currents

The average and rms currents are different for each application condition. They can be calculated using Equations 12 (average current) and 13 (rms current).
Equation 13
I
AVF
T
sw
1
()
=
)(
T
dttI
0Fsw
Equation 14
T
sw
1
2
()
=
I
)(
RMSF
T
sw
dttI
F
0
Figure 4 presents simplified expression of average and rms currents of commonly observed
waveforms in a power rectifier. In most cases, these waveforms can be used for a rough estimation.
6/12 Doc ID 3607 Rev 3
AN604 Conduction losses: basic equations

Figure 4. Average and rms currents of commonly observed waveforms

Square waveform
(t)
I
D
I
Max
Trapezoidal waveform
ID(t)
I
Max
I
Min
0
δT
sw
T
sw
·=
II
MaxAVF
)(
δδ·=
II
MaxRMSF
)(
Half period sinusoidal waveform
ID(t)
I
Max
0
δT
sw
T
sw
I2
Max
·=
I
AVF
)(
δ
π
δ
·=
II
MaxRMSF
)(
2
t
0
δT
sw
T
sw
+
II
MinMax
2
Max
·
δ
2
2
Min
3
=
I
AVF)()(
=
I
RMSF
t
×++
IIII
MinMax
δ
·
Triangular waveform
I
(t)
D
I
Max
t
0
δ·T
sw
T
sw
I
I
Max
·=
AVF
)(
δ
2
δ
II
·=
MaxRMSF
)(
3
t
Doc ID 3607 Rev 3 7/12
An application example AN604

3 An application example

Let us consider the example of a 90 W notebook adapter. This is a flyback converter (Figure 5) working in continuous mode. The output voltage V output current is 4.7 A. The rectifier diode is an ST power Schottky STPS30M100S. Figure 6 shows the ideal waveforms of the diode: I
= 4 A, I
Min
= 11.8 A and δ = 0.6.
Max
Let us calculate the maximum conduction losses in the diode for this application.

Figure 5. Flyback converter

is 19 V and the maximum
out
V
in I
Snubber
STPS30M100S
load
V
out
AC Line
Control

Figure 6. Ideal current and voltage waveforms of the diode in the flyback converter.

ID(t)
I
Max
I
Min
VD(t)
0
V
F
0
t
t
V
R
δ·T
sw
T
sw
8/12 Doc ID 3607 Rev 3
AN604 An application example

3.1 Average and rms current calculation

The first step is the calculation of the average and rms currents.
The forward average current is the output current: I
As illustrated in Figure 6, the forward current has a trapezoidal shape. The formula to calculate the rms current of trapezoidal waveform is given in Figure 4. I
Equation 15
22
3
411.8411.8
++
6.4 A0.6
=
I
F(RMS)
()()
=

3.2 VT0 (Tj) and RD (Tj) calculation

The second step is the calculation of VT0 (Tj) and RD (Tj) in the application condition range.

Figure 7. STPS30M100S forward voltage drop versus forward current

I
FM
T = 125 °C
j
(Maximum values)
F(AV)
= I
load
= 4.7 A.
F(RMS)
is then:
T = 125 °C
j
(Typical values)
I
= 11.8A
Max
I
= 4A
Min
0.43V
T
= 25 °C and T
jref1
values of V
F
at I
Min
= 125 °C. To calculate maximum conduction losses, read maximum
jref2
and I
in Figure 7. This figure is available in the STPS30M100S
Max
datasheet. These values are summarized in Table 1.
Table 1. V
IF (A) V
I
= 4 0.52 0.43
Min
= 11.8 0.63 0.55
I
Max
F(Max)
values at I
and I
Min
F(Max)(IF
Max
, 25 °C) (V) V
0.52V
0.55V
T = 25 °C
j
(Maximum values)
0.63V
F(Max)(IF
, 125 °C) (V)
Doc ID 3607 Rev 3 9/12
An application example AN604
From Equations (3), (4), (8) and (9) calculate VT0(T
α
and αRD. Calculated values of these parameters are summarized in Table 2.
VT0
Table 2. V
T
(°C) VT0 (V) RD (mΩ) α
jref
= 25 0.464 14.123
T
jref1
T
= 125 0.368 15.406
jref2
, RD, α
T0
, and αRD parameters
VT0
From Equations 5 and 6 we can write VT0(Tj) and RD(Tj) as follow:
Equation 16
-6
T10951.358-0.487)(TV ×=
jT0
Equation 17
jD
j
-6-3
T1012.8391013.802)(TR ×+×=
j

3.3 Conduction losses expression

From Equations 7, 15 and 16 the expression for maximum conduction losses is then:
Equation 18
jCOND(Max)
-3
T103.9872.866)(TP ×+=
j
jref1
), VT0(T
VT0
-951.358×10
), RD(T
jref2
jref1
(V·°C-1) α
-6
), RD(T
RD
jref2
(Ω·°C-1)
12.839×10
),
-6
Finally, let us plot the value of conduction losses in the diode as a function of the junction temperature (Figure 8).

Figure 8. Maximum conduction losses versus junction temperature

P(T)
COND(Max) j
3.0W
2.8W
2.6W
2.4W
2.2W
T
2.0W 25°C 35°C 45°C 55°C 65 °C 75°C 85°C 95°C105°C115°C 125 °C
j
10/12 Doc ID 3607 Rev 3
AN604 Revision history

4 Revision history

Table 3. Document revision history

Date Revision Changes
Aug-1993 1 Initial release
03-May-2004 2 Stylesheet update. No content change
24-Aug-2011 3 Completely revised for currently available products.
Doc ID 3607 Rev 3 11/12
AN604
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