The purpose of this application note is to describe:
■ how to connect the STA350BW 2.0-channel demonstration board
■ how to evaluate the demonstration board performance with all the electrical curves
■ how to avoid critical issues in the PCB schematic and layout of the the STA350BW
The STA350BW demonstration board is specifically configured for 2.0 BTL channels,
releasing up to 2 x 50 W into 6 ohm of power output at 25 V of supply voltage using reduced
components. It is a complete solution for the digital audio power amplifier.
Figure 6.Efficiency (2 channels, BTL configuration), V
Figure 7.Efficiency (2 channels, BTL configuration), V
Figure 8.Output power vs. supply voltage, R
Figure 9.Output power vs. supply voltage, R
Figure 10.Frequency response, V
Figure 11.Crosstalk, V
Figure 12.SNR, V
Figure 16.THD vs. output power, V
Figure 17.Output power = 2 x 5 W, V
Figure 18.Output power = 2 x 10 W, V
Figure 19.Output power = 2 x 15 W, V
Figure 20.Output power = 2 x 38 W, V
Figure 17. Output power = 2 x 5 W, VCC = 26 V, load = 6 ohm, frequency = 1 kHz
Figure 18. Output power = 2 x 10 W, V
= 26 V, load = 6 ohm, frequency = 1 kHz
CC
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AN3383Thermal test results
Figure 19. Output power = 2 x 15 W, VCC = 26 V, load = 6 ohm, frequency = 1 kHz
Figure 20. Output power = 2 x 38 W, V
38
37.8
37.6
37.4
37.2
37
36.8
36.6
W
36.4
36.2
36
35.8
35.6
35.4
35.2
35
01.8k2004006008001k1.2k1.4k1.6k
= 26 V, load = 8 ohm, frequency = 1 kHz
CC
sec
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The device works properly during the entire test time (30 minutes).
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Design guidelines for schematic and PCB layoutAN3383
4 Design guidelines for schematic and PCB layout
4.1 Schematic
4.1.1 Main driver for selection of components
The characteristics of the main driver are as follows:
●Absolute maximum rating: STA350BW V
●Bypass capacitor 100 nF in parallel to 1 µF for each power V
dielectric is X7R
●Vdd and Ground for PLL filter separated from the other power supply
●Coil saturation current compatible with the peak current of application
4.1.2 Decoupling capacitors
For the decoupling capacitor(s), one decoupling system can be used per channel. The
decoupling capacitor must be as close as possible to the IC pins in order to avoid parasitic
inductance with the copper wire on the PC board.
= 30 V
CC
branch. Preferable
CC
4.1.3 Output filter
Figure 21. Output filter
INxA
INxB
SNUBBER
1.The key function of a snubber network is to absorb energy from the reactance in the
power circuit. The purpose of the snubber RC network is to avoid unnecessary high
pulse energy such as a spike in the power circuit which is dangerous to the system.
L11
C90
330p
R36
20
L1322u
22u
C89
100n
R34
C95
6.2
100n
C101
100n
C105
100n
R37
6.2
C98
470n
Main FilterDamping Network
C91
1000p
C103
1000p
C99
1000p
J7
1
2
CON2
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The snubber network allows the energy (big spike) to be transferred to and from the
snubber network in order for the system to be worked on safely.
2. The purpose of the main filter is to limit the frequency higher than the audible range of
20 kHz, which is mandatory in order to have a clean amplifier response. The main filter
is designed using the Butterworth formula to define the cutoff frequency.
3. The purpose of the damping network is to avoid the high-frequency oscillation issue on
the output circuit. The damping network allows the THD to be improved and also allows
avoiding the inductive copper on the PCB route when the system is working on high
frequency with PWM or PCM.
Snubber filter
The snubber circuit must be optimized for the specific application. Starting values are
330 pF in series to 22 ohm. The power on this network is dependent on the power supply,
frequency and capacitor value according to the following formula:
P = C*f*(2*V)
This power is dissipated over the series resistance as shown in Figure 22
2
Figure 22. Power dissipated over the series resistance [P = C*f*(2*V)
INxA
C126
330p
R44
22
INxB
In the following case the formula to evaluate power is:
P = C*f*2*(V
2
)
This power is dissipated over the series resistance as shown in Figure 23:
Figure 23. Power dissipated over the series resistance [P = C*f*2(V
INxA
R45
22
C127
330p
2
]
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2
)]
R46
22
C130
INxB
330p
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Damping network
The C-R-C is a damping network. It is mainly intended for high inductive loads.
Figure 24. Damping network
C dump-S
C dump-P
C dump-P
C dump-S
R dump
Rdump
AM045253v1
Main filter
The main filter is an L and C based Butterworth filter. The cutoff frequency must be chosen
between the upper limit of the audio band (≈20 kHz) and the carrier frequency (384 kHz).
Figure 25. Main filter
load
=
loadcutoff
RfC***21Π
Lload
INxA
load
load
L
R
=
cutoff
f
*2**2 Π
C load
INxB
=
cutoff
loadload
LCf**2**21Π
Recommended values
Table 2.Recommended values
R
load
L
load
C
load
C dump-S100 nF100 nF100 nF100 nF220 nF
C dump-P100 nF100 nF100 nF100 nF220 nF
R dump108.26.24.72.7
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16 Ω12 Ω8 Ω6 Ω4 Ω
47 µH33 µH22 µH15 µH10 µH
220 nF330 nF470 nF680 nF1 µF
Rload
Lload
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AN3383Design guidelines for schematic and PCB layout
Recommended power-up and power-down sequence
Figure 26. Recommended power-up and power-down sequence
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4.2 PCB layout
The following figures illustrate layout recommendations.
Figure 27. Snubber network soldered as close as possible to the related IC pin
Snubber network
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Figure 28. Electrolytic capacitor used first to separate the VCC branches
Separate from the E-cap
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Figure 29. Path between V
paths
and ground pin minimized in order to avoid inductive
CC
VCC and ground
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For better thermal dissipation, it is recommended that 2-ounce copper be used in the PCB.
It is mandatory to have a large ground plane on the top and bottom layer and solder the slug
on the PCB.
Figure 30. Large ground planes on the top and bottom sides of the PCB
Big ground plane on the top side
Big ground plane on the bottom side
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Figure 31. PLL filter soldered as close as possible to the FILT pin
A layout example of PLL filter
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Figure 32. Symmetrical paths created for output stage (for differential applications)
Output of symmetrical paths
Figure 33. Coils separated in order to avoid crosstalk
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Separate the coils to avoid crosstalk
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AN3383Design guidelines for schematic and PCB layout
Figure 34. VCC filter for high frequency
Place Vcc filter capacitors as close as possible
to the related pins, the ceramic capacitors on
top of the PCB near the IC due to SMD
mounting limitations.
AM045263v1
Placing the V
filter capacitors close to the pins avoids an inductive coil generated by the
CC
copper wire because the system is working in PWM with fast switching (the frequency is
about 340 kHz) so the longer copper wire is very easy to become an inductor. To improve
this we suggest using ceramic capacitors to balance the reactance.
It is mandatory to put the ceramic capacitors as close as possible to the related pins. The
distance between the capacitor to the related pins is suggested to be within 5 mm.
Figure 35. Decoupling capacitors
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Solder the decoupling capacitors as close as possible to the related IC pin in order to reduce
the inductive coil with copper wire (parasitic inductor). As shown in Figure 35, the first
example is a correct layout while the second example is incorrect.
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Figure 36. Snubber filter for spike high frequency in PWM
Place snubber circuit for spikes in
PWM as close as possible to the
IC pins and close to the minus and
plus of each channel.
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Figure 37. Correct common-mode and differential snubber placement
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A strong spike could occur if the snubber network is far from the pins and could possibly
damage the IC. It is recommended that the distance between snubber network and the pins
be within 3 mm, which takes into consideration the diameter of the copper wire.
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Figure 38. Correct output routing
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Figure 39. Comparison of output routing
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Figure 40. Thermal layout with large ground (1/3 for top and bottom layers)
Thermal layout on top layer
Thermal layout
on bottom layer
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Figure 41. Thermal layout with large ground (2/3 for thermal and soldering holes)
24 via holes ϕ: 1.0 mm for soldering
by hand only on the bottom side
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Figure 41 shows an example of the thermal resistance junction to ambient on the bottom
side of the STA335B, obtainable with a ground copper area of 7 x 8 cm and with 24 via
holes.
Please note that the thermal pad must be connected to ground in order to properly set the
IC references. It is necessary that the heat flow freely to the sides of the IC, not only to the
top of board but also to the bottom of board, which allows better dissipation of the high
temperature using the soldered via holes of the PCB.
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Figure 42. Comparison of thermal layout (top layer)
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Figure 43. Comparison of thermal layout (bottom layer)
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Revision historyAN3383
5 Revision history
Table 3.Document revision history
DateRevisionChanges
08-Apr-20111Initial release.
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AN3383
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