ST AN3383 APPLICATION NOTE

STA350BW 2.0-channel demonstration board
)
Introduction
The purpose of this application note is to describe:
how to connect the STA350BW 2.0-channel demonstration board
how to evaluate the demonstration board performance with all the electrical curves
The STA350BW demonstration board is specifically configured for 2.0 BTL channels, releasing up to 2 x 50 W into 6 ohm of power output at 25 V of supply voltage using reduced components. It is a complete solution for the digital audio power amplifier.

Figure 1. STA350BW 2.0-channel demonstration board

AN3383
Application note
Connected with AP WLink boa rd (I2C & I2S
VCC DC 4.5-26V
Speaker Output L CH
Speaker Output R CH
AM045230v1
April 2011 Doc ID 018691 Rev 1 1/29
www.st.com
Contents AN3383
Contents
1 Functional description of the demonstration board . . . . . . . . . . . . . . . 4
1.1 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Output configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3 Schematic and block diagrams, PCB layout, bill of material . . . . . . . . . . . . 5
2 Test results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3 Thermal test results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4 Design guidelines for schematic and PCB layout . . . . . . . . . . . . . . . . 16
4.1 Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.1.1 Main driver for selection of components . . . . . . . . . . . . . . . . . . . . . . . . 16
4.1.2 Decoupling capacitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.1.3 Output filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.2 PCB layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5 Revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
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AN3383 List of figures
List of figures
Figure 1. STA350BW 2.0-channel demonstration board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Figure 2. Schematic diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Figure 3. Block diagram of test connections with equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Figure 4. Top view of PCB layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Figure 5. Bottom view of PCB layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Figure 6. Efficiency (2 channels, BTL configuration), V Figure 7. Efficiency (2 channels, BTL configuration), V Figure 8. Output power vs. supply voltage, R Figure 9. Output power vs. supply voltage, R Figure 10. Frequency response, V Figure 11. Crosstalk, V Figure 12. SNR, V
CC
= 24 V, RL = 6 ohm, 0 dB (Pout = 1 W) . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
CC
= 24 V, RL = 6 ohm, 0 dB (Pout = 1 W) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Figure 13. THD vs. frequency, V Figure 14. FFT (0 dBFS), V Figure 15. FFT (-60 dBFS), V
= 24 V, RL = 6 ohm, 0 dBFS (Pout = 1 W) . . . . . . . . . . . . . . . . . . . . . 13
CC
CC
Figure 16. THD vs. output power, V Figure 17. Output power = 2 x 5 W, V Figure 18. Output power = 2 x 10 W, V Figure 19. Output power = 2 x 15 W, V Figure 20. Output power = 2 x 38 W, V
= 24 V, RL = 6 ohm, 0 dB (Pout = 1 W) . . . . . . . . . . . . . . . . . . 11
CC
= 24 V, RL = 6 ohm, Pout = 1 W . . . . . . . . . . . . . . . . . . . . . . . . . 12
CC
= 24 V, RL = 6 ohm, 0 dBFS (Pout = 1 W) . . . . . . . . . . . . . . . . . . . . 13
= 24 V, RL = 6 ohm, f = 1 kHz . . . . . . . . . . . . . . . . . . . . . . . . 13
CC
CC
CC
CC
CC
= 6 ohm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
L
= 8 ohm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
L
= 26 V, load = 6 ohm, frequency = 1 kHz . . . . . . . . . . . . . . 14
= 26 V, load = 6 ohm, frequency = 1 kHz . . . . . . . . . . . . . 14
= 26 V, load = 6 ohm, frequency = 1 kHz . . . . . . . . . . . . . 15
= 26 V, load = 8 ohm, frequency = 1 kHz . . . . . . . . . . . . . 15
Figure 21. Output filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Figure 22. Power dissipated over the series resistance [P = C*f*(2*V) Figure 23. Power dissipated over the series resistance [P = C*f*2(V
Figure 24. Damping network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Figure 25. Main filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Figure 26. Recommended power-up and power-down sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Figure 27. Snubber network soldered as close as possible to the related IC pin . . . . . . . . . . . . . . . . 19
Figure 28. Electrolytic capacitor used first to separate the V Figure 29. Path between V
and ground pin minimized in order to avoid inductive paths . . . . . . . . 20
CC
Figure 30. Large ground planes on the top and bottom sides of the PCB . . . . . . . . . . . . . . . . . . . . . . 21
Figure 31. PLL filter soldered as close as possible to the FILT pin . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Figure 32. Symmetrical paths created for output stage (for differential applications) . . . . . . . . . . . . . 22
Figure 33. Coils separated in order to avoid crosstalk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Figure 34. V
filter for high frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
CC
Figure 35. Decoupling capacitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Figure 36. Snubber filter for spike high frequency in PWM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Figure 37. Correct common-mode and differential snubber placement . . . . . . . . . . . . . . . . . . . . . . . . 24
Figure 38. Correct output routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Figure 39. Comparison of output routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Figure 40. Thermal layout with large ground (1/3 for top and bottom layers) . . . . . . . . . . . . . . . . . . . 26
Figure 41. Thermal layout with large ground (2/3 for thermal and soldering holes). . . . . . . . . . . . . . . 26
Figure 42. Comparison of thermal layout (top layer) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Figure 43. Comparison of thermal layout (bottom layer) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
= 26 V, RL = 6 ohm . . . . . . . . . . . . . . . . . . 9
CC
= 26 V, RL = 8 ohm . . . . . . . . . . . . . . . . . 10
CC
2
]. . . . . . . . . . . . . . . . . . . . . . . 17
2
)] . . . . . . . . . . . . . . . . . . . . . . . 17
branches . . . . . . . . . . . . . . . . . . . . . . 20
CC
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Functional description of the demonstration board AN3383

1 Functional description of the demonstration board

The following terms used in this application note are defined as follows:
THD+N vs. Freq: Total harmonic distortion plus noise versus frequency curve
THD+N vs. Pout: Total Harmonic Distortion (THD) plus noise versus output power
S/N ratio: Signal-to-noise ratio
FFT: Fast Fourier Transform Algorithm (method)
CT: Channel separation L to R, or R to L channel crosstalk
The equipment used includes the following:
Audio Precision (System 2700) by AP Co., USA)
DC power supply (4.5 V to 26 V)
Digital oscilloscope (TDS3034B by Tektronix)
PC (with APWorkbench GUI control software installed)

1.1 Connections

Power supply signal and interface connection
1. Connect the positive voltage of 24V DC power supply to the +Vcc pin and negative to GND.
2. Connect the APWorkbench board to the J1 connector of the STA350BW demonstration board.
3. Connect the S/PDIF signal cable to the RCA jack on the APWLink board, connecting to the signal source such as Audio precision or DVD player.
Note: The voltage range of the DC power supply for V

1.2 Output configuration

The STA350BW demo board is specifically configured in 2 BTL channels. For the software setup, please refer to the APWUserManualR1.0.pdf.
is 4.5 V to 26 V.
CC
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AN3383 Functional description of the demonstration board

1.3 Schematic and block diagrams, PCB layout, bill of material

Figure 2. Schematic diagram

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Functional description of the demonstration board AN3383
g
(
)
(
)

Figure 3. Block diagram of test connections with equipment

Audio Precision Equipment
Monitor
Output to AP
S/PDIF
nal
Si
Digital Oscilloscope
TDS3034B Tektronix
STA350BW
Demo B’D
From 4.5V to26V
I2S Input
DC3V3
DC Power Supply
APWLink Board
DC7V
PC with GUI to control the chipset
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Figure 4. Top view of PCB layout

Figure 5. Bottom view of PCB layout

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Table 1. Bill of material

No. Type Footprint Description Qty Reference Manufacturer
1 Jack Through-hole 4P Speaker Jack 1 J7 Any source
2 MCAP Through-hole 680NF-M(63V) Capacitor 2 C415SL, C416S Any source
3 Terminal Through-hole 2P Pitch: 5 mm Connector Terminal 1 CN2
4 CNN Through-hole 16P (8 x 2 row) 2.5 mm male CNN 1 J1 Any source
5 CCAP CAP0603 50 volt NPO 330 pF +/- 10% 2 C418A, C425 Murata
6 CCAP CAP0603 50 volt NPO 680 pF +/- 10% 1 C9 Murata
7 CCAP CAP0603 50 volt 1 nF +/- 10% 1 C3 Murata
8 CCAP CAP0603 50 volt 4.7 nF +/- 10% 1 C7 Murata
C2, C4, C5, C11,
C15, C421A,
C421B, C422A,
9 CCAP CAP0603 50 volt 100 nF +/- 10% 15
10 CCAP CAP1206 50 volt 1 µF +/-10% 2 C426A, C426B Murata
11 RES R1206 4R7, +/-5% 1/4W 4
12 RES R1206 20 +/-5% 1/4W 2 R422A, R423 Murata
13 RES R0603 0 ohm 1/16W 1 R31 Murata
C422B, C423A, C423B, C424A, C424B, C427A,
C427B
R424A, R424B,
R425A, R425B
Phoenix
Contact
Murata
Murata
14 RES R0603 2R2 +/-5% 1/16W 1 R32 Murata
15 RES R0603 10K +/-5% 1/16W 1 R1 Murata
16 RES R0603 2.2K +/-5% 1/16W 1 R6 Murata
17 RES R0603 NS 2 R4, R5
18 ECAP Through-hole 22 µF/ 16 V 1 C12
19 ECAP Through-hole 1000 µF / 35 V 105 Centigrade 1 C428
20 Plastic rod
21 Plastic rod
22 IC PSSO36 STA350BW 1 IC1 ST
23 Coil Through-hole 15 µH Choke Coil (1014P-01-150L) 4
24 PCB STA350BW 2.0 CH VER1.0 1 Fastprint
Hexagonal rod 15 mm length, male type
Hexagonal rod 8 mm length, female type
4 Four Corner
4 Four Corner
L421A, L421B,
L422A, L422B
Rubycon/
Panasonic
Rubycon/
Panasonic
KwangSung
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AN3383 Test results

2 Test results

All the results and graphs are from measures using equipment from Audio Precision.
Figure 6. Efficiency (2 channels, BTL configuration), V
+1
+0.9
+0.8
+0.7
+0.6
+0.5
+0.4
+0.3
+0.2
+0.1
+0
5 5510 15 20 25 30 35 40 45 50
W
= 26 V, RL = 6 ohm
CC
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Test results AN3383

Figure 7. Efficiency (2 channels, BTL configuration), VCC = 26 V, RL = 8 ohm

+1
+0.9
+0.8
+0.7
+0.6
+0.5
+0.4
+0.3
+0.2
+0.1
+0
5 4510 15 20 25 30 35 40
W
Figure 8. Output power vs. supply voltage, R
60
55
50
45
40
35
W
30
25
20
15
10
5
= 6 ohm
L
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+6 +26+8 +10 +12 +14 +16 +18 +20 +22 +24
Vdc
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AN3383 Test results

Figure 9. Output power vs. supply voltage, RL = 8 ohm

50
45
40
35
30
W
25
20
15
10
5
+6 +26+8 +10 +12 +14 +16 +18 +20 +22 +24
Vdc
AM045238v1
Figure 10. Frequency response, V
+3
+2
+1
d
B
+0
r
A
-1
-2
-3 20 20k50 100 200 500 1k 2k 5k 10k
= 24 V, RL = 6 ohm, 0 dB (Pout = 1 W)
CC
Hz
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Test results AN3383

Figure 11. Crosstalk, VCC = 24 V, RL = 6 ohm, 0 dB (Pout = 1 W)

+0
-20
-40
d
-60
B
-80
-100
-120 20 20k50 100 200 500 1k 2k 5k 10k
Hz
AM045240v1
Figure 12. SNR, V
+0
-20
d
-40
B
r
-60
A
-80
-100 20 20k50 100 200 500 1k 2k 5k 10k
Figure 13. THD vs. frequency, V
10
5
2
1
0.5
%
0.2
0.1
0.05
= 24 V, RL = 6 ohm, 0 dB (Pout = 1 W)
CC
Hz
= 24 V, RL = 6 ohm, Pout = 1 W
CC
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0.02
0.01 20 20k50 100 200 500 1k 2k 5k 10k
Hz
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AN3383 Test results

Figure 14. FFT (0 dBFS), VCC = 24 V, RL = 6 ohm, 0 dBFS (Pout = 1 W)

+0
-20
-40
d
B
-60
r
-80
A
-100
-120
20 20k50 100 200 500 1k 2k 5k 10k
Hz
AM045243v1
Figure 15. FFT (-60 dBFS), V
+0
-20
-40
d B
-60
r
-80
A
-100
-120
20 20k50 100 200 500 1k 2k 5k 10k
Figure 16. THD vs. output power, V
10
5
2
1
0.5
%
0.2
0.1
0.05
= 24 V, RL = 6 ohm, 0 dBFS (Pout = 1 W)
CC
Hz
= 24 V, RL = 6 ohm, f = 1 kHz
CC
AM045244v1
0.02
0.01
10m 5020m 50m 100m 200m 500m 1 2 5 10 20
W
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Thermal test results AN3383

3 Thermal test results

Figure 17. Output power = 2 x 5 W, VCC = 26 V, load = 6 ohm, frequency = 1 kHz

Figure 18. Output power = 2 x 10 W, V
= 26 V, load = 6 ohm, frequency = 1 kHz
CC
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AN3383 Thermal test results

Figure 19. Output power = 2 x 15 W, VCC = 26 V, load = 6 ohm, frequency = 1 kHz

Figure 20. Output power = 2 x 38 W, V
38
37.8
37.6
37.4
37.2
37
36.8
36.6
W
36.4
36.2
36
35.8
35.6
35.4
35.2
35
0 1.8k200 400 600 800 1k 1.2k 1.4k 1.6k
= 26 V, load = 8 ohm, frequency = 1 kHz
CC
sec
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The device works properly during the entire test time (30 minutes).
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Design guidelines for schematic and PCB layout AN3383

4 Design guidelines for schematic and PCB layout

4.1 Schematic

4.1.1 Main driver for selection of components

The characteristics of the main driver are as follows:
Absolute maximum rating: STA350BW V
Bypass capacitor 100 nF in parallel to 1 µF for each power V
dielectric is X7R
Vdd and Ground for PLL filter separated from the other power supply
Coil saturation current compatible with the peak current of application

4.1.2 Decoupling capacitors

For the decoupling capacitor(s), one decoupling system can be used per channel. The decoupling capacitor must be as close as possible to the IC pins in order to avoid parasitic inductance with the copper wire on the PC board.
= 30 V
CC
branch. Preferable
CC

4.1.3 Output filter

Figure 21. Output filter
INxA
INxB
SNUBBER
1. The key function of a snubber network is to absorb energy from the reactance in the power circuit. The purpose of the snubber RC network is to avoid unnecessary high pulse energy such as a spike in the power circuit which is dangerous to the system.
L11
C90 330p
R36 20
L13 22u
22u
C89 100n
R34
C95
6.2
100n
C101 100n
C105 100n
R37
6.2
C98
470n
Main Filter Damping Network
C91 1000p
C103 1000p
C99 1000p
J7
1 2
CON2
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The snubber network allows the energy (big spike) to be transferred to and from the snubber network in order for the system to be worked on safely.
2. The purpose of the main filter is to limit the frequency higher than the audible range of 20 kHz, which is mandatory in order to have a clean amplifier response. The main filter is designed using the Butterworth formula to define the cutoff frequency.
3. The purpose of the damping network is to avoid the high-frequency oscillation issue on the output circuit. The damping network allows the THD to be improved and also allows avoiding the inductive copper on the PCB route when the system is working on high frequency with PWM or PCM.
Snubber filter
The snubber circuit must be optimized for the specific application. Starting values are 330 pF in series to 22 ohm. The power on this network is dependent on the power supply, frequency and capacitor value according to the following formula:
P = C*f*(2*V)
This power is dissipated over the series resistance as shown in Figure 22
2
Figure 22. Power dissipated over the series resistance [P = C*f*(2*V)
INxA
C126 330p
R44 22
INxB
In the following case the formula to evaluate power is:
P = C*f*2*(V
2
)
This power is dissipated over the series resistance as shown in Figure 23:
Figure 23. Power dissipated over the series resistance [P = C*f*2(V
INxA
R45 22
C127 330p
2
]
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2
)]
R46
22
C130
INxB
330p
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Damping network
The C-R-C is a damping network. It is mainly intended for high inductive loads.
Figure 24. Damping network
C dump-S
C dump-P
C dump-P
C dump-S
R dump
Rdump
AM045253v1
Main filter
The main filter is an L and C based Butterworth filter. The cutoff frequency must be chosen between the upper limit of the audio band (≈20 kHz) and the carrier frequency (384 kHz).
Figure 25. Main filter
load
=
loadcutoff
RfC***21Π
Lload
INxA
load
load
L
R
=
cutoff
f
*2**2 Π
C load
INxB
=
cutoff
loadload
LCf**2**21Π
Recommended values
Table 2. Recommended values
R
load
L
load
C
load
C dump-S 100 nF 100 nF 100 nF 100 nF 220 nF
C dump-P 100 nF 100 nF 100 nF 100 nF 220 nF
R dump 10 8.2 6.2 4.7 2.7
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16 Ω 12 Ω 8 Ω 6 Ω 4 Ω
47 µH 33 µH 22 µH 15 µH 10 µH
220 nF 330 nF 470 nF 680 nF 1 µF
Rload
Lload
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AN3383 Design guidelines for schematic and PCB layout
Recommended power-up and power-down sequence
Figure 26. Recommended power-up and power-down sequence
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4.2 PCB layout

The following figures illustrate layout recommendations.

Figure 27. Snubber network soldered as close as possible to the related IC pin

Snubber network
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Figure 28. Electrolytic capacitor used first to separate the VCC branches

Separate from the E-cap
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Figure 29. Path between V
paths
and ground pin minimized in order to avoid inductive
CC
VCC and ground
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For better thermal dissipation, it is recommended that 2-ounce copper be used in the PCB.
It is mandatory to have a large ground plane on the top and bottom layer and solder the slug on the PCB.

Figure 30. Large ground planes on the top and bottom sides of the PCB

Big ground plane on the top side
Big ground plane on the bottom side
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Figure 31. PLL filter soldered as close as possible to the FILT pin

A layout example of PLL filter
AM045260v1

Figure 32. Symmetrical paths created for output stage (for differential applications)

Output of symmetrical paths

Figure 33. Coils separated in order to avoid crosstalk

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AN3383 Design guidelines for schematic and PCB layout

Figure 34. VCC filter for high frequency

Place Vcc filter capacitors as close as possible to the related pins, the ceramic capacitors on top of the PCB near the IC due to SMD mounting limitations.
AM045263v1
Placing the V
filter capacitors close to the pins avoids an inductive coil generated by the
CC
copper wire because the system is working in PWM with fast switching (the frequency is about 340 kHz) so the longer copper wire is very easy to become an inductor. To improve this we suggest using ceramic capacitors to balance the reactance.
It is mandatory to put the ceramic capacitors as close as possible to the related pins. The distance between the capacitor to the related pins is suggested to be within 5 mm.

Figure 35. Decoupling capacitors

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Solder the decoupling capacitors as close as possible to the related IC pin in order to reduce the inductive coil with copper wire (parasitic inductor). As shown in Figure 35, the first example is a correct layout while the second example is incorrect.
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Figure 36. Snubber filter for spike high frequency in PWM

Place snubber circuit for spikes in PWM as close as possible to the IC pins and close to the minus and plus of each channel.
AM045265v1

Figure 37. Correct common-mode and differential snubber placement

AM045266v1
A strong spike could occur if the snubber network is far from the pins and could possibly damage the IC. It is recommended that the distance between snubber network and the pins be within 3 mm, which takes into consideration the diameter of the copper wire.
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Figure 38. Correct output routing

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Figure 39. Comparison of output routing

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Figure 40. Thermal layout with large ground (1/3 for top and bottom layers)

Thermal layout on top layer
Thermal layout on bottom layer
AM045269v1

Figure 41. Thermal layout with large ground (2/3 for thermal and soldering holes)

24 via holes ϕ: 1.0 mm for soldering by hand only on the bottom side
AM045270v1
Figure 41 shows an example of the thermal resistance junction to ambient on the bottom
side of the STA335B, obtainable with a ground copper area of 7 x 8 cm and with 24 via holes.
Please note that the thermal pad must be connected to ground in order to properly set the IC references. It is necessary that the heat flow freely to the sides of the IC, not only to the top of board but also to the bottom of board, which allows better dissipation of the high temperature using the soldered via holes of the PCB.
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AN3383 Design guidelines for schematic and PCB layout

Figure 42. Comparison of thermal layout (top layer)

AM045271v1

Figure 43. Comparison of thermal layout (bottom layer)

AM045272v1
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Revision history AN3383

5 Revision history

Table 3. Document revision history

Date Revision Changes
08-Apr-2011 1 Initial release.
28/29 Doc ID 018691 Rev 1
AN3383
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