ST AN2961 Application note

ST AN2961 Application note

AN2961

Application note

STEVAL-ILL026V1 non-isolated 3 W offline

LED driver based on the VIPER22A-E

Introduction

This application note describes the functioning of the STEVAL-ILL026V1 non-isolated 3 W offline LED driver power supply designed using the VIPER22A-E low power offline SMPS primary switcher from STMicroelectronics. The circuit regulates the load current to 350 mA and generates about 10 V. The load is composed of three high-brightness (HB) LEDs, connected in series.

The project does not provide safety isolation between the input and output.

This document provides the power supply specification, circuit diagrams, the complete bill of materials, and reports the results of circuit testing.

Figure 1. STEVAL-ILL026V1 board photographs

!-V

November 2009

Doc ID 15559 Rev 1

1/14

www.st.com

Contents

AN2961

 

 

 

Contents

1

Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. 4

2

Bill of material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

3

Electrical schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6

4

Circuit description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7

5

Test results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

6

Conducted emission tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11

7

Adapting the board for a 230 V input mains range . . . . . . . . . . . . . . .

12

8

Revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13

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AN2961

List of figures

 

 

List of figures

Figure 1. STEVAL-ILL026V1 board photographs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Figure 2. STEVAL-ILL026V1 schematic diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Figure 3. VIPER22A-E startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Figure 4. 110 V steady state operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Figure 5. LED current regulation vs. input voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Figure 6. Board efficiency vs. input voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Figure 7. Conducted emissions at 230 VAC 50 Hz - line 1 peak detector . . . . . . . . . . . . . . . . . . . . . 11 Figure 8. Conducted emissions at 230 VAC 50 Hz - line 2 peak detector . . . . . . . . . . . . . . . . . . . . . 11

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Specification

AN2961

 

 

 

1 Specification

The electronic lamp ballast electrical specifications are given in the table below.

Table 1.

Specification

 

 

 

 

 

Input parameters

 

 

 

 

 

 

 

 

VIN

Input voltage range

 

90 to 265 VRMS

 

fline

Line frequency

 

50/60 Hz

 

 

HB LEDs

 

 

 

 

 

 

 

 

Number

 

3

 

 

 

 

 

Power / current

 

3 W / 350 mA

 

 

 

 

 

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AN2961

Bill of material

 

 

2 Bill of material

Table 2.

STEVAL-ILL026V1 bill of material

 

Type

Name

Value

Rated

Description

 

 

 

 

 

C

C1

22 µF

50 V

Electrolytic

 

 

 

 

 

C

C3

2.2 µF

450 V

Electrolytic

 

 

 

 

 

C

C4

470 nF

50 V

Ceramic

 

 

 

 

 

C

C5

22 µF

50 V

Electrolytic

 

 

 

 

 

C

C6

470 nF

50 V

Ceramic

 

 

 

 

 

C

C7

470 nF

400 VDC

Polyester EPCOS

B32561J6474K

 

 

 

 

 

 

 

 

 

C

C8

Do not fit

Do not fit

Do not fit

 

 

 

 

 

D

D1

39 V

 

Zener diode

 

 

 

 

 

D

D2

STTH1R06A

600 V

STMicroelectronics

 

 

 

 

 

D

D3

Bridge

600 V 500 mA

Rectifier bridge

 

 

 

 

 

D

D4

STTH1R06A

600 V

STMicroelectronics

 

 

 

 

 

L

L1

1 mH

 

EPCOS B7818S1105J000

 

 

 

 

 

L

L2

1 mH

 

Coilcraft MSS1260-105KLB

 

 

 

 

 

Q

Q1

BC557B

 

PNP transistor

 

 

 

 

 

Q

Q2

BC547B

 

NPN transistor

 

 

 

 

 

R

R1

4.7 kΩ

 

SMD resistor 0805

 

 

 

 

 

R

R2

4.7 kΩ

 

SMD resistor 0805

 

 

 

 

 

R

R3

10 kΩ

 

SMD resistor 0805

 

 

 

 

 

R

R4

10 kΩ

 

SMD resistor 0805

 

 

 

 

 

R

R5

1.3 Ω

 

SMD resistor 1206

 

 

 

 

 

R

R6

6.8 kΩ

 

SMD resistor 0805

 

 

 

 

 

R

R7

10 Ω

1/2 W

Through hole resistor

 

 

 

 

 

U

IC1

VIPER22A-E

 

STMicroelectronics

 

 

 

 

 

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