ST AN2726 Application note

STw4102 single Li-Ion cell battery charger including gas gauge

1 Introduction

This application note describes the STEVAL-ISB006V1, an evaluation board specifically designed for the STw4102 battery management integrated circuit.
a brief description of the STw4102
a description of the evaluation board
a detailed bill of materials of the evaluation board
the layout of the evaluation board.

Figure 1. STw4102 evaluation board

AN2726
Application note
Evaluation board user guidelines for the
July 2008 Rev 1 1/10
www.st.com
About the STw4102 AN2726

2 About the STw4102

The STw4102 is a standalone constant-current, constant-voltage (CCCV) linear charger dedicated to Li-Ion batteries. The device has a dual charging capability that uses the main input adaptor (wall or car adapter) or a USB cable with no external component.
The STw4102 offers a programmable fast-charge current using an external resistor. The thermal regulation circuitry limits the charge current so that the die junction temperature never exceeds the maximum specified value. An end-of-charge output pin indicates the charge termination when the fast charge current drops below 10% of the programmed current value.The STw4102 contains an accurate gas-gauge based on a 13-bit AD converter. An external resistor is used between the battery and ground pin to sense a charge/discharge current. With a typical 30 mΩ resistor, the current can be up to 2.5 A and the 24-bit accumulator system provides a capacity of up to 914 mA.h.
The STw4102 has the following key features.
Constant-current constant-voltage (CCCV) linear charger.
Common or separate USB/wall adapter inputs.
Fast-charge current control up to 1 A for wall adapters and up to 500 mA for USB.
Support for currents higher than 1 A using external components.
Programmable charge voltage (4.1 V, 4.2 V, 4.3 V, 4.35 V) with 1% accuracy.
Thermal regulation.
Trickle-charge mode at low battery voltage.
Wall adapter voltage up to 13 V.
Battery over-voltage protection at 4.7 V.
Gas gauge with 13-bit AD converter.
Battery voltage monitor with 7- to 12-bit AD converter.
I²C interface for device monitoring and control.
Charge status output pin.
Power detection output pin.
Programmable watchdog security timer.
4.7 V LDO regulator (with external power MOSFET).
Figure 2 describes the application schematics, with the typical connections and peripheral
components surrounding the charger IC.
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AN2726 About the STw4102

Figure 2. Typical application for the STw4102

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Refer to the datasheet for more detailed information on the STw4102.
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Description of the demonstration board AN2726

3 Description of the demonstration board

The STEVAL-ISB006V1 is a demonstration board designed to help you evaluate the performances of the STw4102.
This section explains how to evaluate the battery charger and the current gauge in a typical application configuration.

Figure 3. Demonstration board schematic diagram

MAIN
1
M2B
STS2DPFS20V
M2A
STS2DPFS20V
PHONE
1
22uF/6.3V/X5R
DRV
1
C5
100nF/16V/X7R
USB
1
PWRDT
1
EOCH
1
VIO
1
100nF/16V/X7R
SCL
1
SDA
1
RST
1
C3
M1
STT4PF20V
100nF/16V/X7R
Vbat
1uF/6.3V/X5R
C7
C6
R2
10K
C2
R4 10K
GND
IC1
1
MAIN
3
USBPWR
24
PWRDETECTN
22
EOCHG
8
CVREF
5
LDODRV
6
LDOFB
18
VIO
17
SCL
16
SDA
15
RESETN
Epad
1
4
Driver
BATTSENSE
STw4102
GND9TEST
23
1
VOUT
SENSE
BATT
CV IS
C32kHz
STDBY
ICG+
S2
0R
TEST
ISET
ICG-
2
S1 0R
19
20
21
7
10
C1 1uF/6.3V/X5R
13
14
11
12
Vbat
R1 12K +/-1%
R3 R033 +/-1% 0805
1
VOUT
1
SENSE
BATT
1
1
BSENSE
1
ISET
1
C32
1
STBY
1
CG+
1
CG-
C4 22uF/6.3V/X5R
1
GNDBATT
4/10
AN2726 Description of the demonstration board

Table 1. Evaluation board bill of materials

Component Part type Footprint Description Manufacturer Reference
IC1 STw4102 QFN24
C1 1µF/6.3V/X5R 0402
C2 1µF/6.3V/X5R 0402
C3 22µF/6.3V/X5R 0805
Dual-source Li-Ion charger with gas gauge
Internal supply decoupling capacitor
Voltage reference decoupling capacitor
Phone supply decoupling capacitor
STMicroelectronics STw4102
Taiyo Yuden JMK105BJ105KV
Taiyo Yuden JMK105BJ105KV
Taiyo Yuden JMK212BJ226KG
C4 22µF/6.3V/X5R 0805 Battery decoupling capacitor Taiyo Yuden JMK212BJ226KG
C5 100nF/16V/X7R 0402
C6 100nF/16V/X7R 0402
C7 100nF/16V/X7R 0402
Main supply decoupling capacitor
USB supply decoupling capacitor
Digital supply decoupling capacitor
Taiyo Yuden EMK105BJ104KV
Taiyo Yuden EMK105BJ104KV
Taiyo Yuden EMK105BJ104KV
M1 STT4PF20V SOT23-6 External LDO P-Mosfet STMicroelectronics STT4PF20V
M2 STS2DPFS20V SO8
R1 12K ±1% 0402
External LDO P-Mosfet and Schottky diode
Rset resistor for fast charge current setting
STMicroelectronics STS2DPFS20V
R2 10K ±1% 0402
PWRDETECTN pull-up resistor
R3 R033 ±1% 0805 Gas gauge shunt resistor Phycomp 235051117330
R4 10K ±1% 0402 RESETN pull-up resistor
S1 0R 0402 Strap
S2 0R 0402 Strap
Note: The M1 and M2 components (two external P-Mosfets plus a Schottky diode) are not
mounted on the standard configuration of the demoboard. They can be added at a later stage to test the external LDO feature.
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Evaluation board layout AN2726

4 Evaluation board layout

The evaluation board’s printed circuit board has the following characteristics.
Board dimensions: 22.7 mm x 17 mm.
STw4102 and peripheral components PCB area: 12.4 mm x 7.5 mm (0.93 cm
0.14 inch
4-layer PCB, FR4 material
PCB thickness: 0.8 mm, copper thickness: 18 µm
2
):
These standards are similar to the ones used by portable equipment manufacturers.

Figure 4. Demonstration board (top view)

2
or

Figure 5. Demonstration board (bottom view)

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AN2726 Evaluation board layout

Figure 6. Internal layers of the demonstration board

Figure 7. Single-connector application typical schematic

Power Detected
System
Controller
(if R1 removed)
Vio
Gnd
Charging
VBUS
Gnd
| Battery +
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Evaluation board layout AN2726

Figure 8. Dual-connector application typical schematic

Power Detected
Charging
System
Controller
(if R1 removed)
Vio
Gnd
VBUS
Gnd
Vdc
Adapter (5V DC)
Gnd
| Battery +
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AN2726 Revision history

5 Revision history

Table 2. Document revision history

Date Revision Changes
10-Jul-2008 1 Initial release.
9/10
AN2726
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