ST AN2627 Application note

AN2627
Application note
ST8R00 syncronous boost
converter with output current cut-off function
Introduction
The ST8R00 family of synchronous step-up DC-DC converters with current output cut-off function provide up to 1 A over an input voltage range of 4 V to 6 V and an output voltage range of 6 V to 12 V.
The high switching frequency (1.2 MHz) allows the use of tiny surface-mount components. Along with the resistor divider to set the output voltage value, an inductor and two capacitors are required. A low output ripple is guaranteed by the current mode PWM topology and by the use of low ESR surface-mounted ceramic capacitors.
The device is available in two versions: burst mode (ST8R00) and continuous mode (ST8R00W).
The ST8R00 devices are thermal protected and available in the DFN8 4x4 package.

Figure 1. Simplified schematic diagram

INH
IN
Thermal
Inhibit
Vref
LX
Ns
PGND
PWM control
PGND
Ps
GND
OUT
Po
FB
AM00001v1
December 2009 Doc ID 13913 Rev 2 1/19
www.st.com
Contents AN2627
Contents
1 ST8R00 description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 Inhibit function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2 Selecting components for applications . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1 Output voltage selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2 Input capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.3 Inductor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.4 Output capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.5 Layout considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3 Thermal considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4 Demonstration board usage recommendation . . . . . . . . . . . . . . . . . . . 13
4.1 External component selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.1.1 Capacitor selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.1.2 Inductor selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5 BOM with most-used components . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6 Footprint recommended data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7 Revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2/19 Doc ID 13913 Rev 2
AN2627 List of figures
List of figures
Figure 1. Simplified schematic diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Figure 2. ST8R00 inductor current at light load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Figure 3. ST8R00W inductor current at light load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Figure 4. ST8R00W inductor current at no load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Figure 5. ST8R00 cut-off block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Figure 6. Current cut-off function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Figure 7. Inrush current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Figure 8. ST8R00 application schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Figure 9. Inhibit voltage vs. temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Figure 10. Typical application schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Figure 11. Voltage feedback vs. temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Figure 12. Layout considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Figure 13. The ST8R00 demonstration board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Figure 14. Demonstration board layers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Figure 15. Demonstration board schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Figure 16. Efficiency vs. output current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Figure 17. Efficiency vs. output voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Figure 18. ST8R00 efficiency vs. inductor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Figure 19. ST8R00W efficiency vs. inductor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Figure 20. DFN8 4x4 recommended footprint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Doc ID 13913 Rev 2 3/19
ST8R00 description AN2627

1 ST8R00 description

The ST8R00 is a family of adjustable current mode PWM synchronous step-up DC-DC converters with internal 1 A power switch. It represents a complete 1 A switching regulator with internal compensation which eliminates the need for additional components.
The two devices in the family, the ST8R00 and ST8R00W, operate at light load in two different ways. The ST8R00 works in power-save mode to achieve good efficiency, as shown in Figure 2. The ST8R00W, in order to guarantee the lowest switching ripple, operates in PWM (pulse width modulation) mode as show in Figure 3 and Figure 4.
At medium and high load current, both versions operate in PWM mode.
The thermal shutdown block turns off the regulator when the junction temperature exceeds 150 °C (typ), and the cycle-by-cycle current limiting provides protection against overcurrent sink.

Figure 2. ST8R00 inductor current at light load

VIN=5 V, V
OUT
=8 V, I
=60 mA, Ch1=LX, Ch4=I
OUT
I
L
LX
L
4/19 Doc ID 13913 Rev 2
AN2627 ST8R00 description

Figure 3. ST8R00W inductor current at light load

I
L
LX
VIN=5 V, V
OUT
=8 V, I
=60 mA, Ch1=LX, Ch4=I
OUT
L

Figure 4. ST8R00W inductor current at no load

I
L
LX
VIN=5 V, V
=8 V, no load Ch1=LX, Ch4=I
OUT
L
For proper functioning of the device, only a few components are required: an inductor, two capacitors and the resistor divider. The inductor chosen must not saturate at the operating peak current. Its value should be selected taking into account that a large inductor value reduces output voltage ripple, while a smaller inductor can be selected when it is important to reduce package size and the total cost of the application. Finally, the ST8R00 family has been designed to work properly with X5R or X7R SMD ceramic capacitors both at the input and at the output. These types of capacitors, thanks to their very low series resistance (ESR), minimize the output voltage ripple. Other low ESR capacitors can be used in accordance with application requirements without compromising the correct functionality of the device.
This device features an output current cut-off function. Two P-channel MOSFETs in a back­to-back configuration, as shown in Figure 5, stop the output current when the inhibit is low (Figure 6).
Doc ID 13913 Rev 2 5/19
ST8R00 description AN2627

Figure 5. ST8R00 cut-off block

LX
LX
OUT
OUT
Ns
Ns
PGND
PGND

Figure 6. Current cut-off function

Ps
Ps
Po
Po
Iout
Vout
Inh
Vin
Figure 7 shows the in-rush current at start-up. Initially, the C
discharged and the current limitation is due only to the equivalent series resistor of the inductor, the power MOSFET parasitic diode and the cut-off MOSFETs’ R the output voltage reaches the input voltage level, the device begins to switch and the current is limited cycle by cycle.
6/19 Doc ID 13913 Rev 2
capacitor is completely
OUT
DS(ON)
. As soon as
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