ST AN2627 Application note

AN2627
Application note
ST8R00 syncronous boost
converter with output current cut-off function
Introduction
The ST8R00 family of synchronous step-up DC-DC converters with current output cut-off function provide up to 1 A over an input voltage range of 4 V to 6 V and an output voltage range of 6 V to 12 V.
The high switching frequency (1.2 MHz) allows the use of tiny surface-mount components. Along with the resistor divider to set the output voltage value, an inductor and two capacitors are required. A low output ripple is guaranteed by the current mode PWM topology and by the use of low ESR surface-mounted ceramic capacitors.
The device is available in two versions: burst mode (ST8R00) and continuous mode (ST8R00W).
The ST8R00 devices are thermal protected and available in the DFN8 4x4 package.

Figure 1. Simplified schematic diagram

INH
IN
Thermal
Inhibit
Vref
LX
Ns
PGND
PWM control
PGND
Ps
GND
OUT
Po
FB
AM00001v1
December 2009 Doc ID 13913 Rev 2 1/19
www.st.com
Contents AN2627
Contents
1 ST8R00 description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 Inhibit function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2 Selecting components for applications . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1 Output voltage selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2 Input capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.3 Inductor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.4 Output capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.5 Layout considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3 Thermal considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4 Demonstration board usage recommendation . . . . . . . . . . . . . . . . . . . 13
4.1 External component selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.1.1 Capacitor selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.1.2 Inductor selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5 BOM with most-used components . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6 Footprint recommended data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7 Revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2/19 Doc ID 13913 Rev 2
AN2627 List of figures
List of figures
Figure 1. Simplified schematic diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Figure 2. ST8R00 inductor current at light load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Figure 3. ST8R00W inductor current at light load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Figure 4. ST8R00W inductor current at no load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Figure 5. ST8R00 cut-off block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Figure 6. Current cut-off function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Figure 7. Inrush current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Figure 8. ST8R00 application schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Figure 9. Inhibit voltage vs. temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Figure 10. Typical application schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Figure 11. Voltage feedback vs. temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Figure 12. Layout considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Figure 13. The ST8R00 demonstration board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Figure 14. Demonstration board layers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Figure 15. Demonstration board schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Figure 16. Efficiency vs. output current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Figure 17. Efficiency vs. output voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Figure 18. ST8R00 efficiency vs. inductor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Figure 19. ST8R00W efficiency vs. inductor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Figure 20. DFN8 4x4 recommended footprint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Doc ID 13913 Rev 2 3/19
ST8R00 description AN2627

1 ST8R00 description

The ST8R00 is a family of adjustable current mode PWM synchronous step-up DC-DC converters with internal 1 A power switch. It represents a complete 1 A switching regulator with internal compensation which eliminates the need for additional components.
The two devices in the family, the ST8R00 and ST8R00W, operate at light load in two different ways. The ST8R00 works in power-save mode to achieve good efficiency, as shown in Figure 2. The ST8R00W, in order to guarantee the lowest switching ripple, operates in PWM (pulse width modulation) mode as show in Figure 3 and Figure 4.
At medium and high load current, both versions operate in PWM mode.
The thermal shutdown block turns off the regulator when the junction temperature exceeds 150 °C (typ), and the cycle-by-cycle current limiting provides protection against overcurrent sink.

Figure 2. ST8R00 inductor current at light load

VIN=5 V, V
OUT
=8 V, I
=60 mA, Ch1=LX, Ch4=I
OUT
I
L
LX
L
4/19 Doc ID 13913 Rev 2
AN2627 ST8R00 description

Figure 3. ST8R00W inductor current at light load

I
L
LX
VIN=5 V, V
OUT
=8 V, I
=60 mA, Ch1=LX, Ch4=I
OUT
L

Figure 4. ST8R00W inductor current at no load

I
L
LX
VIN=5 V, V
=8 V, no load Ch1=LX, Ch4=I
OUT
L
For proper functioning of the device, only a few components are required: an inductor, two capacitors and the resistor divider. The inductor chosen must not saturate at the operating peak current. Its value should be selected taking into account that a large inductor value reduces output voltage ripple, while a smaller inductor can be selected when it is important to reduce package size and the total cost of the application. Finally, the ST8R00 family has been designed to work properly with X5R or X7R SMD ceramic capacitors both at the input and at the output. These types of capacitors, thanks to their very low series resistance (ESR), minimize the output voltage ripple. Other low ESR capacitors can be used in accordance with application requirements without compromising the correct functionality of the device.
This device features an output current cut-off function. Two P-channel MOSFETs in a back­to-back configuration, as shown in Figure 5, stop the output current when the inhibit is low (Figure 6).
Doc ID 13913 Rev 2 5/19
ST8R00 description AN2627

Figure 5. ST8R00 cut-off block

LX
LX
OUT
OUT
Ns
Ns
PGND
PGND

Figure 6. Current cut-off function

Ps
Ps
Po
Po
Iout
Vout
Inh
Vin
Figure 7 shows the in-rush current at start-up. Initially, the C
discharged and the current limitation is due only to the equivalent series resistor of the inductor, the power MOSFET parasitic diode and the cut-off MOSFETs’ R the output voltage reaches the input voltage level, the device begins to switch and the current is limited cycle by cycle.
6/19 Doc ID 13913 Rev 2
capacitor is completely
OUT
DS(ON)
. As soon as
AN2627 ST8R00 description

Figure 7. Inrush current

=4.5 V, V
V
IN
OUT
=7 V, V
INH

1.1 Inhibit function

The ST8R00 family of devices also include an inhibit function (pin 6). When the INH voltage is higher than 2 V, the device is ON and if it is lower than 0.8 V, the device is OFF.
The INH pin does not have an internal pull-up, which means that the pin cannot be left floating.
from 0 V to 3 V, R
=13 Ω, L=10 µH, CIN=C
LOAD
Vout
Iin
LX
OUT
=10 µF
If the inhibit function is not used, the INH pin must be connected to V in Figure 8 below.

Figure 8. ST8R00 application schematic

L
L
Vin
Vin
41
41
IN LX
Cin
Cin
Rinh
Rinh
Cinh
Cinh
IN LX
6
6
INH
INH
ST8R00
7
7
HV
HV
GND PGND
GND PGND
ST8R00
23
23
OUT
OUT
FB
FB
8
8
5
5
as in the schematic
IN
Vout
Vout
R1
R1
Cout
Cout
R2
R2
Doc ID 13913 Rev 2 7/19
ST8R00 description AN2627

Figure 9. Inhibit voltage vs. temperature

2
1.8
1.6
1.4
1.2 1
0.8
Vinh [V]
0.6
0.4
0.2
Vin=4V, Vinh from 0 to 2V, Iout=50mA, L=4.7µH, Cin=10µF, Cout=10µF
ON OFF
0
-75 -50 -25 0 25 50 75 100 125 150 175
T [°C]
8/19 Doc ID 13913 Rev 2
AN2627 Selecting components for applications

2 Selecting components for applications

This section provides information to assist in the selection of the most appropriate components for applications.
Figure 10 shows a typical application schematic diagram.

Figure 10. Typical application schematic

L
L
Vin
Vin
41
Cin
Cin
OFF ON
OFF ON
41
8
OUT
OUT
FB
FB
8
5
5
IN LX
IN LX
6
6
INH
INH
ST8R00
7
7
HV
HV
ST8R00
GND PGND
GND PGND
23
23
R1
R1
R2
R2
Vout
Vout
Cout
Cout

2.1 Output voltage selection

The output voltage can be adjusted from 6 V up to 12 V by connecting a resistor divider between the output and the FB pin.
The resistor divider should be chosen in accordance with the following equation:
Equation 1
V
outVFB
The feedback voltage versus temperature is shown Figure 11 below.
It is recommended to use a resistor with a value in the range of 10 kΩ to 100 kΩ. Lower values can be suitable as well, but will increase current consumption.

Figure 11. Voltage feedback vs. temperature

1.3
1.28
1.26
1.24
1.22
1.2
1.18
Vfb [mV]
1.16
1.14
1.12
1.1
-75 -50 -25 0 25 50 75 100 125 150 175
Vin=Vinh=5V, Iout=50mA, L=4.7µH, Cin=10µF, Cout=10µF
R
1
1
------ -+=
with
V
1.22 V=
R
2
FB
T [°C]
Doc ID 13913 Rev 2 9/19
Selecting components for applications AN2627

2.2 Input capacitor

The input capacitor must be able to provide AC ripple current to the inductor and to withstand the maximum input operating voltage.
Another important function of the input capacitor is to limit noise and therefore the interference with the other blocks connected to the same network.
The quality of these capacitors must to be quite high to minimize the power dissipation generated by the internal ESR, thereby improving system reliability and efficiency.
Various capacitors can be considered:
Ceramic capacitors - These capacitors usually have a higher RMS current rating for a
given physical dimension (due to the very low ESR). The drawback is the high cost of capacitors with very large values.
Electrolytic capacitor - The availability of small size tantalum capacitors with very low
ESR is increasing. However, they are subject to thermal damage if subjected to very high current during charge. Since they can, in fact, be subjected to high surge current when connected to the power supply, it is better to avoid using this type of capacitor for the input filter of the device. Aluminum capacitors are not the best choice due to their high ESR.

2.3 Inductor

The inductor value is very important because it establishes the ripple current. The approximate inductor value is obtained with the following formula:
Equation 2
where T usually fixed at 20-40% of I
is the ON time of the internal switch, given by D · TSW. The ripple current, ΔIL, is
ON
IN_MAX.
Equation 3
where η is the efficiency.

2.4 Output capacitor

The output capacitor is very important to satisfy the output voltage ripple requirement. To reduce the output voltage ripple, a low ESR capacitor is required.
The output voltage ripple (V
RIPPLE
Vin
=
Δ
OUT_max
T
ON
I
L
VoutI
η
Vin
I
IN_MAX
L
=
), in continuous mode is:
Equation 4
⎛⎞
V
RIPPLEIout
where F
10/19 Doc ID 13913 Rev 2
is the switching frequency.
SW
=
ESR
⎝⎠
V
()
outVin
------------------------------------------- -+
V
⋅⋅
outCoutFSW
AN2627 Selecting components for applications

2.5 Layout considerations

Due to the high switching frequency and peak current, the layout is an important design step for all switching power supplies. If the layout is not done carefully, important parameters such as efficiency and output voltage ripple could be out of specification.
Short, wide traces must be implemented for main current and for power ground paths as shown in bold in IC pins as well as the inductor and output capacitor.
Figure 12. The input capacitor must be placed as close as possible to the
A common ground node minimizes ground noise, as shown in
The HV pin must be floating or connected to GND and the exposed pad of the package must be connected to the common ground node.

Figure 12. Layout considerations

L
L
Vin
Vin
41
41
IN LX
IN LX
OUT
OUT
FB
FB
2
2
Cin
Cin
OFF ON
OFF ON
6
6
INH
INH
ST8R00
GND
GND
ST8R00
PGND
PGND
3
3
7
7
HV
HV
Figure 12.
8
8
5
5
R1
R1
R2
R2
Cout
Cout
Vout
Vout
Doc ID 13913 Rev 2 11/19
Thermal considerations AN2627

3 Thermal considerations

The dissipated power of the device is related to three different sources:
Switching losses due to the (not negligible) R
Equation 5
DSON_NON_N
OUT
and
Equation 6
. These are equal to:
DS(ON)
D)]²D1/(I[RP
=
2 OUTDSON_PEQON_P
D)1(IRP
=
where D is the duty cycle of the application and R
DS(ON)_PEQ=RDS(ON)_PS+RDS(ON)_PO
.
Note: the duty cycle is theoretically given by:
V
in
1
-------------
V
out
but in practice it is quite higher than this value to compensate for the losses of the overall application. For this reason, the switching losses related to the R
increase compared
DS(ON)
to an ideal case.
Switching losses due to its turning on and off. These are calculated using the following
equation:
Equation 7
)t(t
+
OFFON
2
where tON and t
IVP =
=
OUTINSW
are the overlap times of the voltage across the power switch and the
OFF
current flowing into it during the turn-on and turn-off phases. t
is the equivalent switching
R-F
FtIVF
SWF-ROUTINSW
time.
Quiescent current losses:
Equation 8
IVP =
QINQ
where IQ is the quiescent current.
The overall losses are:
Equation 9
DSON_NTOT
OUT
The junction temperature of device will be:
Equation 10
where TA is the ambient temperature and R
thJA
ambient.
12/19 Doc ID 13913 Rev 2
2 OUTDSON_PEQ
PRTT +=
TOTthJAAJ
is the thermal resistance junction-to-
IVFtIVD)1(IRDD1/I(RP +++=
QINSWF-ROUTIN
AN2627 Demonstration board usage recommendation

4 Demonstration board usage recommendation

The demonstration board shown in Figure 13 is provided with a Kelvin connection, so for each pin there are two lines available: one used to supply or sink current, and the other used to perform the needed measurement.
The ST8R00 inhibit pin does not have an internal pull-up, so the inhibit pin cannot be left floating.

Figure 13. The ST8R00 demonstration board

Figure 14. Demonstration board layers

Top layer
The board has one inhibit pin available, located on the top left of the board.
The inhibit pin can be used to supply an external voltage higher than 2 V to turn on the device, or an external voltage lower than 0.8 V to turn off the device.
Bottom layer
Doc ID 13913 Rev 2 13/19
Demonstration board usage recommendation AN2627

4.1 External component selection

Figure 15 shows the schematic diagram of the demonstration board.

Figure 15. Demonstration board schematic

L
L
Vin
Vin
41
41
8
OUT
OUT
FB
FB
8
R1
R1
5
5
R2
R2
Cin
Cin
OFF ON
OFF ON
IN LX
IN LX
6
6
INH
INH
ST8R00
7
7
HV
HV
ST8R00
GND PGND
GND PGND
23
23
In order to obtain the needed output voltage, the resistor divider must be selected based on the following formula:
Vout
Vout
Cout
Cout
Equation 11

Table 1. Recommended resistor divider

V
out
8 V 56 kΩ 10 kΩ
9.5 V 68 kΩ 10 kΩ
The resistors in Ta bl e 1 represent a good compromise in terms of current consumption and minimum output voltage.

4.1.1 Capacitor selection

It is possible to use any X5R or X7R ceramic capacitor:
C
C
=10 µF (ceramic) or higher
IN
=10 µF (ceramic) or higher. It is possible to put several capacitors in parallel to
OUT
reduce the equivalent series resistance and improve the ripple present in the output voltage.

4.1.2 Inductor selection

V
outVFB
R1
1
------- -+=
with
R2
R1 R2
VFB1.22 V=
Due to the high (1.2 MHz) frequency, it is possible to use very small inductor values. In the demonstration board, the device was tested with inductors in the range of 1 µH to 10 µH, with very good efficiency performance (see
Figure 18 and Figure 19).
Because the device is able to provide an operating output current of 1 A, we strongly recommend the use of inductors capable of managing at least 3.5 A.
14/19 Doc ID 13913 Rev 2
AN2627 Demonstration board usage recommendation
Figure 16. Efficiency vs. output current
100
90
80
70
60
50
Efficiency [%]
40
30
Vin=5V , Vinh=5V, L=4.7µH, Cin=10µF, Cout=10µF, Vout=8V
ST8R00 ST8R00W
20
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Iout [A]
Figure 17. Efficiency vs. output voltage
100
95
90
85
80
75
70
Efficiency [%]
65
60
55
50
4.5 5.5 6.5 7.5 8.5 9.5 10.5 11.5 12.5
Vin=5V , Vinh=5V, L=4.7µH, Cin=10µF, Cout=10µF, Iout=300mA
ST8R00 ST8R00W
Vout [V]
Figure 18. ST8R00 efficiency vs. inductor
100
90
80
70
60
50
Efficiency [%]
40
Vin=5V , Vinh=5V, Vout=8V, Cin=10µF, Cout=10µF
30
20
0246810
Doc ID 13913 Rev 2 15/19
Iout=300mA Iou t=0 .5A Iou t=1 A
L [µH]
BOM with most-used components AN2627
Figure 19. ST8R00W efficiency vs. inductor
100
90
80
70
60
50
Efficiency [%]
40
Vin=5V , Vinh=5V, Vout=8V, Cin=10µF, Cout=10µF
30
Iou t=3 0 0mA Iou t=0 .5A Iou t=1 A
20
0246810
L [µH]

5 BOM with most-used components

Table 2. Bill of materials

Name Value Material Manufacturer Part numbers
C
IN
C
OUT
L 4.7 µH Coiltronics DR73-4R7
10 µF Ceramic Murata GRM31CR61E106KA12B
10 µF Ceramic Murata GRM31CR61E106KA12B
16/19 Doc ID 13913 Rev 2
AN2627 Footprint recommended data

6 Footprint recommended data

Figure 20. DFN8 4x4 recommended footprint

Doc ID 13913 Rev 2 17/19
Revision history AN2627

7 Revision history

Table 3. Document revision history

Date Revision Changes
13-May-2008 1 Initial release
03-Dec-2009 2 Modified Equation 9: on page 12.
18/19 Doc ID 13913 Rev 2
AN2627
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