ST AN2565 APPLICATION NOTE

AN2565

Application note

PM6680A evaluation kit dual step-down controller with auxiliary voltages

Introduction

PM6680A evaluation kit order code: STEVAL-ISA053V2.

The PM6680A is a dual step-down controller with adjustable output voltages. The PM6680A evaluation kit is designed to test the performance of the PM6680A by employing a typical application circuit that allows testing of all the PM6680A device functions. The kit features two switching sections, with (typically) 3.3 V and 1.8 V outputs, from a 6 V to 36 V input voltage. The typical operating switching frequency of the two switching sections is 200 kHz / 300 kHz, respectively. Each switching section delivers more than 2.5 A of output current. Moreover, an internal linear regulator can provide 5 V @ 100 mA peak current.

Figure 1. PM6680A evaluation kit

April 2008

Rev 2

1/29

www.st.com

Contents

AN2565

 

 

Contents

1

Main features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. 4

2

Evaluation kit schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

3

Component list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6

4

Evaluation board layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

5

I/O interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10

6

Recommended equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11

7

Quick start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12

8

Jumper settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13

9

Feedback output connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15

10

Test setup and performance summary . . . . . . . . . . . . . . . . . . . . . . . . .

16

 

10.1

Test setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16

 

10.2

Power-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16

 

10.3

Soft-start and shutdown waveforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

17

 

10.4

OUT1 and OUT2 output efficiency vs. load current . . . . . . . . . . . . . . . . .

19

 

10.5

Power consumption analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20

 

10.6

Switching frequency vs. load current . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23

 

10.7

Linear regulator output voltages vs. output current . . . . . . . . . . . . . . . . .

24

 

10.8

Load transient response . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

24

11

Representative waveforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

26

12

Revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

28

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AN2565

List of figures

 

 

List of figures

Figure 1. PM6680A evaluation kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Figure 2. Evaluation kit schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Figure 3. PM6680A eval board layout - top layer (PGND plane and component side) . . . . . . . . . . . . 8 Figure 4. PM6680A eval board layout - inner layer 1 (SGND layer and VIN plane) . . . . . . . . . . . . . . . 8 Figure 5. PM6680A eval board layout - inner layer 2 (SGND layer and signals). . . . . . . . . . . . . . . . . 9 Figure 6. PM6680A eval board layout - bottom layer (PM6680A and component side) . . . . . . . . . . . 9 Figure 7. Test setup connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Figure 8. Power-up sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Figure 9. Section 1 soft-start waveforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Figure 10. Section 2 soft-start waveforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Figure 11. Section 1 shutdown waveforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Figure 12. Section 2 shutdown waveforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Figure 13. OUT1 efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Figure 14. OUT2 efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Figure 15. Input current vs. input voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Figure 16. Input current vs. input voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Figure 17. Input current vs. input voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Figure 18. Device current consumption vs. input voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Figure 19. Device current consumption vs. input voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Figure 20. OUT1 switching frequency vs. load current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Figure 21. OUT2 switching frequency vs. load current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Figure 22. LDO5 output vs. load current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Figure 23. OUT1 load transient response . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Figure 24. OUT2 load transient response . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Figure 25. SMPS pulse skip mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Figure 26. SMPS no-audible skip mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Figure 27. SMPS PWM mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

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Main features

AN2565

 

 

1Main features

Constant on-time control allows very fast load transients

6 V to 36 V input voltage range

5 V auxiliary output voltage

Adjustable switching outputs

Lossless current sensing using low side MOSFET RDS(on)

Negative current limit

Soft-start internally fixed at 2.8 ms

Soft-end for output discharge

200 kHz / 300 kHz, 300 kHz / 400 kHz, 400 kHz / 500 kHz (OUT1 / OUT2 selectable switching frequency)

Selectable pulse skip and no-audible skip modes at light loads

Independent power good signals

4/29

ST AN2565 APPLICATION NOTE

AN2565

Evaluation kit schematic

 

 

2 Evaluation kit schematic

Figure 2. Evaluation kit schematic

5/29

Component list

AN2565

 

 

3 Component list

Table 1.

Component list

 

 

 

Qty

Reference

Description

Value

Package

Part number

 

 

 

 

 

 

3

C1, C2, C3

Ceramic capacitor

10 µF, 50 V

1210

Tayio Yuden - UMK325BJ106KM

 

 

 

 

 

 

 

1

 

C4

Ceramic capacitor

10 µF, 50 V

1210

 

 

 

 

 

 

 

 

2

 

C5, C6

Ceramic capacitor

100 nF, 50 V

0805

 

 

 

 

 

 

 

 

1

 

C19

Ceramic capacitor

100 nF, 50 V

0805

 

 

 

 

 

 

 

 

1

 

C7

Tantalum capacitor

N.M.

7343

N.M.

 

 

 

 

 

 

 

2

 

C9, C10

Ceramic capacitor

N.M.

0805

N.M.

 

 

 

 

 

 

 

1

 

C11

Tantalum capacitor

N.M.

7343

N.M.

 

 

 

 

 

 

 

1

 

C8

Tantalum capacitor

220 µF,

7343

Sanyo POSCAP - 6TPE220M

 

25 mΩ, 6.3 V

 

 

 

 

 

 

 

1

 

C12

Tantalum capacitor

150 µF,

7343

Sanyo POSCAP - 4TPE150MI

 

18 mΩ, 4 V

 

 

 

 

 

 

 

 

 

 

 

 

2

C13, C14

Ceramic capacitor

10 nF, 50 V

0603

 

 

 

 

 

 

 

2

C15, C16

Ceramic capacitor

1.5 nF, 50 V

0603

 

 

 

 

 

 

 

2

C17, C18

Ceramic capacitor

47 pF, 50 V

0603

 

 

 

 

 

 

 

 

1

 

C20

Ceramic capacitor

1 µF, 10 V

0805

 

 

 

 

 

 

 

 

1

 

C21

Tantalum capacitor

4.7 µF, 16 V

3216

 

 

 

 

 

 

 

 

1

 

C22

Ceramic capacitor

220 nF, 10 V

0805

 

 

 

 

 

 

 

 

1

 

C23

Ceramic capacitor

10 pF, 50 V

0805

 

 

 

 

 

 

 

 

1

 

CIN

Tantalum capacitor

N.M.

D = 10 mm

 

 

 

 

 

 

 

 

1

 

CREF

Ceramic capacitor

100 nF, 50 V

0805

 

 

 

 

 

 

 

 

1

 

C26

Ceramic capacitor

4.7 µF, 50 V

1210

Taiyo-Yuden - UMK325F475ZH

 

 

 

 

 

 

1

C24, C25

Ceramic capacitor

10 µF, 6.3 V

0805

 

 

 

 

 

 

 

 

1

 

C27

Tantalum capacitor

N.M.

0805

 

 

 

 

 

 

 

 

1

 

C28

Tantalum capacitor

N.M.

3216

 

 

 

 

 

 

 

 

1

 

D1

Dual Schottky

 

SOT23

ST - BAS70

 

diode

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

D2, D3

Power Schottky

 

SMA

STPS1L30M

 

rectifier

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

IC1

PM6680A

 

VFQFPN-32 5x5

ST - PM6680A

 

 

 

 

 

 

 

1

 

L1

Power inductor

4.7 µH, 4 A

10 mm x 10 mm

Wurth - TPC 7440650047

 

 

 

 

 

 

 

1

 

L2

Power inductor

8.2 µH, 3 A

10 mm x 10 mm

Wurth - TPC 7440650082

 

 

 

 

 

 

 

4

 

M1, M2

>40 V N-channel

 

SO-8

ST - STS5NF60L

 

MOSFET

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6/29

AN2565

 

 

 

Component list

 

 

 

 

 

 

 

Table 1.

Component list (continued)

 

 

 

 

 

 

 

 

Qty

Reference

Description

Value

Package

Part number

 

 

 

 

 

 

 

4

 

M3, M4

> 40 V N-channel

 

SO-8

ST - STS7NF60L

 

MOSFET

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

R3

Resistor 1%

20 kΩ

0805

 

 

 

 

 

 

 

 

1

 

R4

Resistor 1%

47 kΩ

0805

 

 

 

 

 

 

 

 

1

 

R5

Resistor 1%

2.2 kΩ

0805

 

 

 

 

 

 

 

 

1

 

R6

Resistor 1%

1.1 kΩ

0805

 

 

 

 

 

 

 

 

2

 

R7, R8

Resistor 1%

390 Ω

0805

 

 

 

 

 

 

 

 

1

 

R9

Resistor 1%

47 Ω

0805

 

 

 

 

 

 

 

2

R10, R11

Resistor 1%

10 Ω

0805

 

 

 

 

 

 

 

 

4

 

R12:R15

Resistor 1%

100 kΩ

0805

 

 

 

 

 

 

 

 

1

 

R16

Resistor 1%

43 kΩ

0805

 

 

 

 

 

 

 

 

1

 

R17

Resistor 1%

510 kΩ

0805

 

 

 

 

 

 

 

2

R18, R19

Resistor 1%

N.M.

0805

 

 

 

 

 

 

 

4

R20, R21,

Resistor 1%

0Ω

0805

 

R22, R23

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

R24

Resistor 1%

1.1 kΩ

0805

 

 

 

 

 

 

 

 

1

 

R25

Resistor 1%

820 Ω

0805

 

 

 

 

 

 

 

 

1

 

R26

Resistor 1%

3.9 Ω

1206

 

 

 

 

 

 

 

 

1

 

R27

Resistor 1%

10 kΩ

0805

 

 

 

 

 

 

 

 

1

 

R29

Resistor 1%

10 kΩ

0805

 

 

 

 

 

 

 

 

1

 

R28

Resistor 1%

27 kΩ

0805

 

 

 

 

 

 

 

 

1

 

R30

Resistor 1%

10 kΩ

0805

 

 

 

 

 

 

 

 

1

 

R31

Resistor 1%

N.M:

0603

 

 

 

 

 

 

 

 

1

 

R32

Resistor 1%

N.M.

0603

 

 

 

 

 

 

 

 

1

 

R33

Resistor 1%

N.M.

0805

 

 

 

 

 

 

 

 

1

 

RLD5V,

Resistor

N.M.

0805

 

 

RLD3V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Evaluation board layout

AN2565

 

 

4 Evaluation board layout

Figure 3. PM6680A eval board layout - top layer (PGND plane and component side)

Figure 4. PM6680A eval board layout - inner layer 1 (SGND layer and VIN plane)

8/29

AN2565

Evaluation board layout

 

 

 

 

Figure 5.

PM6680A eval board layout - inner layer 2 (SGND layer and signals)

 

 

 

 

 

 

Figure 6. PM6680A eval board layout - bottom layer (PM6680A and component side)

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