ST AN2524 Application note

ST AN2524 Application note

AN2524

Application note

54 W / T5 ballast driven by the L6585D

Introduction

This application note describes a demo board able to drive a 54 W linear T5 fluorescent lamp.

The ballast control is done by the L6585D that integrates PFC and half-bridge control circuits, the relevant drivers, and the circuitry able to manage all lamp operating phases (pre-heating, ignition and run mode).

Protections against main failures (lamp disconnection, anti-capacitive mode, PFC overvoltage) are guaranteed and obtained with a minimum number of external components

After the circuit description, a short overview of the ballast performances is presented.

Fluorescent lamps are driven more and more by electronic, rather than electromagnetic ballast primarily because fluorescent lamps can produce around 10% more light for the same input power when driven above 20 KHz instead of 50/60 Hz. Operation at this frequency also eliminates both light flickering (the response time of the discharge is too slow for the lamp to have a chance to extinguish during each cycle) and audible noise.

An electronic ballast consumes less power and therefore dissipates less heat than an electromagnetic ballast. The energy saved can be estimated in the range of 20-25% for a certain lamp power.

Finally the electronic solution allows better control of the filament current and lamp voltage during pre-heating with the unquestionable benefit of increasing the mean lamp life.

Among electronic solutions for ballasts, ST proposes a new IC - the L6585D - that, embedding both the PFC and half-bridge control sections, allows designing a compact and reliable ballast with a minimum number of external components.

Figure 1. Evaluation board

May 2007

Rev 1

1/11

www.st.com

Contents

AN2524

 

 

Contents

1

Application specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. 3

2

Board performances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

3

Protections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

 

3.1

3.1 PFC over-voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

 

3.2

PFC open loop (feedback disconnection) . . . . . . . . . . . . . . . . . . . . . . . . .

9

 

3.3

Choke saturation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9

 

3.4

Ignition voltage increase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9

 

3.5

Lamp power increase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10

 

3.6

Lamp disconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10

4

Revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10

2/11

AN2524

Application specifications

 

 

1 Application specifications

This board has been designed in order to drive a T5 54W lamp with the following characteristics:

Table 1.

T5 – 54 W lamp characteristics

 

 

 

Input

 

Mains

Lamp

Nom. Ignition

Lamp

Lamp

voltage [VAC]

freq. [Hz]

power [W]

voltage [V]

current [A]

voltage [V]

 

 

 

 

 

 

 

188 to 264

 

50

54

400

0.455

120

 

 

 

 

 

 

 

The board performs the lamp control in all operating phases as well as a PF pre-regulator stage. It also provides the following protections:

PFC over voltage;

PFC feedback disconnection;

PFC choke saturation

Lamp disconnection;

Half-bridge anti-capacitive mode;

High filament detection

Table 2.

Schematic and part list

 

 

Ref.

 

Value

 

 

 

 

 

BR1

 

DF06S

 

 

 

 

 

R1, R2

 

3.6 M

 

 

 

 

 

R3, R4

 

910 K

 

 

 

 

 

R6

 

42.2 K

 

 

 

 

 

R9

 

13.3 K

 

 

 

 

 

R10, R11

 

820 K

 

 

 

 

 

R12

 

1.2 M

 

 

 

 

 

R13

 

47

 

 

 

 

 

R14

 

47 K

 

 

 

 

 

R15

 

62 k

 

 

 

 

 

R16

 

56 k

 

 

 

 

 

R17, R18

 

47

 

 

 

 

 

R19

 

0.82, 1 W

 

 

 

 

 

R20

 

10

 

 

 

 

 

R22

 

0.82, 1/2 W

 

 

 

 

 

R23

 

330

 

 

 

 

 

R26, R27

 

680 K

 

 

 

 

 

R30, R33

 

240 K

 

 

 

 

3/11

Application specifications

AN2524

 

 

 

 

 

Table 2.

Schematic and part list (continued)

 

 

 

 

 

 

Ref.

Value

 

 

 

 

 

 

R35

1 Mohm

 

 

 

 

 

 

R36, R37

510 K

 

 

 

 

 

 

R38

12 K

 

 

 

 

R5, R8, R24, R25, R34

n.c.

 

 

 

 

R7, R21, R28, R29

short

 

 

 

 

 

 

C1

22 µF, 450 V, EPCOS B43888A5226M9

 

 

 

 

C2, C19, C23

10 nF

 

 

 

 

 

 

C3

n.c.

 

 

 

 

 

 

C4

470 nF

 

 

 

 

 

 

C5

680 nF

 

 

 

 

 

 

C6, C7

1 nF, 1 KV

 

 

 

 

 

 

C8

330 nF

 

 

 

 

 

 

C9

470 nF, 630 V, EPCOS B32652

 

 

 

 

 

 

C10

4.7 nF, 2 kV EPCOS B32653

 

 

 

 

 

 

C11

1 nF, 630 V

 

 

 

 

 

 

C12

470 pF

 

 

 

 

 

 

C13

100 nF, 250 V

 

 

 

 

 

 

C13b

short

 

 

 

 

 

 

C14, C15

100 nF, X2, 275 Vac, EPCOS

 

 

 

 

 

 

C16, C17

100 nF

 

 

 

 

 

 

C18

10 µF, 35 V

 

 

 

 

 

 

C20

1 nF

 

 

 

 

 

 

C24

330 nF

 

 

 

 

 

 

C21, C22

n.c.

 

 

 

 

 

 

T1

E25, 2.1 mH, EPCOS B78313P7580A005 (T2363 51-03)

 

 

 

 

 

 

T2

39 mH, EPCOS

 

 

B82731M2601A 30

 

 

 

 

 

 

 

 

 

F1

2 A fuse

 

 

 

 

 

 

RT1

NTC, 16R

 

 

 

 

 

 

D1

STTH1L06

 

 

 

 

 

 

D2

1N4148

 

 

 

 

 

 

D3

1N4148

 

 

 

 

 

 

D4

1N4148

 

 

 

 

 

 

D5

BZX84C15ZTX

 

 

 

 

 

 

L1

ITACOIL, 1.3 mH

4/11

 

 

 

 

 

 

 

 

 

 

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