ST AN2206 Application note

AN2206
Application note
Designing with L6920DB, high efficiency
syncronous rectifier step-up converter
Introduction
The L6920DB is a high efficiency monolithic step-up switching converter IC especially designed for battery powered applications, thanks to its minimum start-up of 0.8 V, and a minimum operating voltage of 0.6 V.
It requires only three external components to realize the conversion from battery voltage to the selected output voltage.
It has a minimum output voltage of 1.8 V, which is enough to supply even the most advanced ASICs and microprocessors. The high switching frequency allows users to choose small inductors and output capacitors for their designs. Supervisory functions include Reference Voltage, Low Battery Detection, and Shutdown, which are provided with overcurrent protection.
March 2007 Rev 4 1/11
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Contents AN2206
Contents
1 Application information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Output voltage selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Input capacitor selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3 Output capacitor selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.4 Inductor selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.5 Switching frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.6 Low battery detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.7 Layout guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2 Typical performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3 Revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
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AN2206 Application information

1 Application information

Figure 1. L6920DB Example of overall application size
Figure 2. Application circuit
LBI
V
=2.5V
BATT
L1 10µH
C1
47µF
100nF
LX
V
REF
C4
4
GND
Figure 3. Pin connections (top view)
7
L6920D
6
2
5
8
3
1
_____ SHDN
V
___
LBO
FB
OUT
C1
47µF
=3.3V
V
OUT
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Application information AN2206

1.1 Output voltage selection

The output voltage must be selected by configuring the FB pin. Three choices are available:
fixed 3.3 V
fixed 5 V
adjustable output set via an external resistor divider.
R4 and R5 should be selected in the range of 100 kΩ - 1 MΩ to minimize power consumption and errors due to current sunk by FB pin (a few nA). See Figure 5
Table 1. Output voltage connection
Output voltage Feedback connection
=3.3 V FB Connected to OUT (See Figure 5)
V
OUT
V
=5 V FB Connected to GND (See Figure 5)
OUT
FB Connected to a resistor divider
R4
1.8 V=V
OUT
=5.2 V
V
OUT
1.23V 1
⎛⎞
------- -+
= ⎝⎠
R5

1.2 Input capacitor selection

A minimum capacitance is usually added at the input to filter the current ripple. 10 µF are enough for most of the applications.
Low-ESR Tantalum and Multilayer Ceramic Capacitors (MLCC) are good choices.

1.3 Output capacitor selection

The output capacitor affects both efficiency and output ripple, so its choice has to be considered with particular care. The capacitance value should be in the range of about 10mF-100 µF. An additional, smaller, low Equivalent Series Resistance (ESR) capacitor can be used (not mandatory) in parallel for high frequency filtering. A typical value is around 1 µF.
Note: For very high performance requirements (e.g., efficiency and output voltage ripple), a very
low ESR capacitor has to be used (e.g. MLCC capacitors).
Other possibilities include low-ESR tantalum capacitors, available from KEMET, and other sources. POSCAP capacitors from SANYO and polymeric capacitors from PANASONIC are also good choices (see Ta b l e 2 ).
Note: The cap values and rated voltages are only suggested possibilities.
Table 2. Distributor's capacitor main list
Manufacturer Series Cap value (µF) Rated voltage (V) ESR (mΩ)
KEMET T510/T494/ T495 10 to 47 6 30 to 100
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AN2206 Application information
Table 2. Distributor's capacitor main list (continued)
Manufacturer Series Cap value (µF) Rated voltage (V) ESR (mΩ)
PANASONIC EEFCD 22 to 47 6.3 50 to 700
SANYO POSCAP TPA/B/C 22 to 230 6.3 40 to 80

1.4 Inductor selection

Usually, inductors ranging between 2 µH to 10 µH satisfy most application requirements. However, small-value inductors are physically smaller and guarantee a faster response to load transients.
Inductor size also affects the maximum current deliverable to the load. A low series resistance is suggested if very high efficiency values are needed. In any case, the saturation current of the choke should be higher than the peak current limit of the device (800 mA typ.). Good surface-mount inductors are available from COILCRAFTS, COILTRONICS and other sources (see Ta bl e 3 ).
Table 3. Distributor's inductor main list
Manufacturer Series Inductor value (µH) Saturation current (A)
Coilcraft
Coiltronics
Panasonic
LPO1704 2.2 to 10 0.9 to 1.6
LPO6610 2.2 to 10 0.9 to 1.5
ELL6SH 10 to 22 0.9 to 1.5
ELL6RH 5.1 to10 1.1 to 1.55

1.5 Switching frequency

The control loop of the L6920DB is based on a Minimum OFF-time and a Maximum ON-time (see datasheet). This means that the switching frequency is not fixed, but changes in order to keep the output voltage regulated. The maximum reachable value is approximately 1MHz. The frequency value depends on the inductor value, input and output voltage, and the load.

1.6 Low battery detection

The L6920DB includes a low battery detection comparator. The threshold is V and a hysteresis is added to avoid oscillations when input crosses the threshold slowly. The Low Battery Output (LBO use. Adding a resistor divider at the Low Battery Input (LBI) pin gives the user the ability to set at which value of V
) is an open drain, so a pull-up resistor, R3, is required for proper
the (LBO goes high. The relationship is showed below:
BATT
SD10 2.2 to 6.2 0.9 to 1.6
SD12 3.3 to 10 0.85 to 1.4
voltage
REF
Equation 1
V
BATT TH
1.23V 1
⎛⎞
=
⎝⎠
R1
--------+ R2
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Application information AN2206
L1 10
µ
If a Low battery voltage detection than 1.23 V is required, it is possible using a resistor divider between V
OUT
and V
, showed in the Figure 4.
BATT
In this case the relationship is the following:
Equation 2
V
BATT TH
1.23
V
⎛⎞
---------------------------------
⎝⎠
OUT
1.23– R
R
2
1=
In order to keep the efficiency high, the resistors of this divider must be chosen with a value higher than 100 KΩ.
Figure 4. Schematic for low battery voltage detection below the 1.23 V voltage
reference
Figure 5. Demoboard schematic
V
BATT
N.C
C4
100nF
R1
N.C
R2
LBI
V
REF
GND
2
L6920D
4
6
LX
FB
7
V
OUT
8
R3
N.C
___
LBO
3
_____
SHDN
5
1
H
J1
1 2 3
1 2 3
Table 4. Demo board components description
J2
C3
N.C
R4 N.C.
R5 N.C.
C2
47µF
C1
47µF
V
BATT
GND
V
OUT
GND
___
LBO
_____ SHDN
Name Value Manufacturer Description
R1 N.C
Low battery Input resistor divider
R2 N.C
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AN2206 Application information
Table 4. Demo board components description (continued)
Name Value Manufacturer Description
R3 N.C
R4 N.C
R5 N.C
C1 47 µ
C2 47 µ
C3 1 µ
C4 100
U1 L6920DB
L1 10 µH
F
F
F High frequency filter capacitor
nF V
PANASONIC
EEFCDJ470R
PANASONIC
EEFCDJ470R
PANASONIC
ELL6RH100M
Table 5. Jumper connections
Jumper Position Function
J1
1-2 Device enabled
2-3 Device disabled
None Adjustable using R4 and R5 (not mounted)
Pull-up resistor. Connected between VOUT and LBO pins.
Output voltage resistor divider
Output capacitor
Input capacitor
filter capacitor
REF
Inductor
J2

1.7 Layout guidelines

The board layout is very important in order to minimize noise, high frequency resonance problems and electromagnetic interference. It is essential to keep the high switching current circulating paths as small as possible to reduce radiation and resonance problems. The output and input cap should be very close to the device.
The external resistor dividers, if used, should be as close as possible to the FB and LBI pins of the device, and as far as possible from the high current circulating paths, to avoid pick-up noise.
Large traces for high current paths and an extended ground plane help reduce noise and increase the efficiency.
For an example of recommended layout see the following evaluation board.
1-2 3.3 V output voltage
2-3 5 V output voltage
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Application information AN2206
Figure 6. Demoboard layout (top view)
Figure 7. Demoboard layout (bottom view)
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AN2206 Typical performance

2 Typical performance

Figure 8. Efficiency vs. output current at Vout = 3.3 V
Figure 9. Efficiency vs. output current at Vout = 5 V
Figure 10. Start-up voltage vs. output current at Vout = 5 V
VStart up vs. output current
1600
1500
1400
1300
1200
1100
1000
VStart up (mV
900
800
700
600
0.1 1 10 100 1 00 0
Output current (mA)
9/11
Revision history AN2206
Figure 11. Start-up voltage vs. output current at Vout = 3.3 V
VStart up vs. output curren t
1600
Vout=3.3V
1500
1400
1300
1200
1100
1000
VStart up (mV
900
800
700
600
0.1 1 10 100 1000
Output current (mA)

3 Revision history

Table 6. Revision history
Date Revision Changes
05-Dec-2005 1 First issue
09-Feb-2006 2 Text modification
- New template
05-Oct-2006 3
26-Mar-2007 4 - Ta b le 4 modified
- Equation 2 modified
- Figure 4 modified
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AN2206
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