ST AN2123 APPLICATION NOTE

AN2123
Application Note
TD351 Advanced IGBT Driver
Principles of operation and application
by Jean-François GARNIER & Anthony BOIMOND

1 Introduction

The TD351 is an advanced IGBT driver with integrated control and protection functions. It is a simplified version of the TD350, available in an SO8 or DIP8 package. The TD35x family (including the TD350, TD351 and TD352) provides a wide range of drivers specially adapted to drive 1200 V IGBTs with current ratings of 15 to 75 A in Econopak-like modules (see Figure 2).
The main features of the TD351 are:
- 1 A sink/0.75 A source peak output current minimum over the full temperature range (-20°C to
- active Miller clamp function to reduce the risk of induced turn-on in high dV/dt conditions, and in
most cases, without requiring a negative gate drive,
- optional 2-step turn-off sequence to reduce over-voltage in case of an over-current or a short-
circuit situation; a feature that protects the IGBT and avoids RBSOA problems,
- input stage compatible with both an optocoupler and a pulse transformer.
Applications include three-phase full-bridge inverters such as in motor speed control and UPS systems (see Figure 1).
Figure 1. TD351 in 3-phase inverter application (1200 V IGBTs)
V+ DCbus
High-side power
supply
or
Bootstrap
Circuitry
Low-side power
supply
TD351
TD351 TD351 TD351
TD351
Phase 1
TD351
Phase 2 Phase 3
V- DCbus
AN2123/0205 Revision 1 1/15
TD351 application example AN2123
VH
10K
11V
100nF
4K7
10nF
100pF
16K
470pF
16V
22 22
1
2
3
4 5
6
7
8
TD351
CD
IN
VREF
LVOFF
OUT
VL
CLAMP
VH
Figure 2. IGBT modules

2 TD351 application example

A TD351 application example is shown in Figure 3. In this example the device is supplied by a +16V isolated voltage source. An optocoupler is used for input signal galvanic isolation. The IGBT is driven by 44 for turn-on and 22 for turn-off thanks to the use of two gate resistors and one diode: sink and source currents can therefore be tuned independently to help and solve EMI issues. Power switch drivers are used in very noisy environment and decoupling of the supplies should be cared. In the application example the decoupling is made by a 100nF ceramic capacitor located as close as possible to the TD351 in parallel with a bigger electrolytic capacitor.
Figure 3. TD351 application example
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AN2123 Input stage
K
K

3 Input stage

The TD351 is compatible with the use of both pulse transformers or optocouplers. The schematics shown in Figure 4 can be considered as example of use with both solutions.
When using a pulse transformer, a 2.5 V reference point can be built from the 5 V VREF pin with a resistor bridge. The capacitor between the Vref and the bridge middle point provides decoupling of the
2.5 V reference, and also insures a high level on IN input at power-up, in order to start the TD351 in the OFF state.
When using an optocoupler, the IN pin can be pulled-up to Vref. The pull up resistor is to be chosen between 5 k to 20 k depending on the characteristics of the optocoupler. An optional filtering capacitor can be added in case of a highly noisy environment, although the TD351 already includes filtering on input signals and rejects signals smaller than 135 ns (t
Waveforms from the pulse transformer must comply with the t
Figure 5). To turn TD351 output on, the input signal must be lower than 0.8 V for 220 ns minimum.
Conversely, the input signal must be higher that 4.2 V for 220 ns minimum in order to turn off TD351 output. A pulse width of about 500 ns at the threshold levels is recommended. In all cases, input signal at the IN pin must be between 0 and 5 V.
Figure 4. Application schematic (pulse transformer at left; optocoupler at right)
specification).
onmin
onmin
and V
ton/Vtoff
specifications (see
Pulse transformer Optocoupler
TD351
IN
1IN
VREF
2
10K
10
10
10nF
TD351
1
VREF
2
4K7
10nF
100pF
Figure 5. Typical input signal waveforms with pulse transformer (left) or optocoupler (right)
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Output stage AN2123

4 Output stage

The output stage is able to sink/source about 1.7 A / 1.3 A typical at 25°C with a voltage drop VOL/VOH of 6 V (see Figure 6). The minimum sink/source currents over the full temperature range (-20°C/+125°C) are 1 A sink and 0.75 A source. VOL and VOH voltage drops at 0.5 A are guaranteed to 2.5 V and 4 V maximum respectively, over the temperature range (see Figure 7). This current capability sets the limit of IGBT driving, and the IGBT gate resistor should not be lower than about 15Ω.
Figure 6. Typical Output stage current capability at 25°C (VH=16V)
OUT source current versus voltage (turn-on)
2.5
2.0
1.5
Iout (A)
1.0
0.5
0.0
0 5 10 15
Vout (V)
2.5
2.0
1.5
Iout (A)
1.0
0.5
0.0
OUT sink current versus voltage (turn-off)
051015
Figure 7. Typical VOL and VOH voltage variation with temperature
High level output voltage vs. Temperature
4.0
3.0
Iosource=500mA
2.0
VH-V OH (V)
1.0
Iosourc e=20mA
3.0
2.0
VOL-VL (V)
1.0
Low level output voltage vs. Tempera ture
Vout (V)
Ios ink= 500mA
4/15
0.0
-50 -25 0 25 50 75 100 125 Tem p (°C)
Iosink =20mA
0.0
-50 -25 0 25 50 75 100 125
Tem p (°C)
AN2123 Active Miller clamp

5 Active Miller clamp

The TD351 offers an alternative solution to the problem of Miller current in IGBT switching applications.
Traditional solutions to the Miller current problem are:
l
to drive the IGBT gate to a negative voltage in OFF-state in order to increase the safety margin
l
or, to implement an additional capacitor between the IGBT gate and collector as described in the left­hand schematic in Figure 8)
The solution proposed by the TD351 uses a dedicated CLAMP pin to control the Miller current. When the IGBT is off, a low impedance path is established between IGBT gate and emitter to carry the Miller current, and the voltage spike on the IGBT gate is greatly reduced (see the right-hand schematic in
Figure 8). The CLAMP switch is open when the input is activated and is closed when the actual gate
voltage goes close to the ground level. In this way, the CLAMP function doesn’t affect the turn-off characteristics, but simply keeps the gate at a low level during the entire off-time.
The main benefit is that negative supply voltage can be avoided in most cases, allowing for the use of a bootstrap technique for the high-side driver supply, and a consistent cost reduction for the application.
In addition, the use of the active Miller clamp feature avoids the need to implement any additional capacitors between the IGBT gate and the collector. Such capacitors would negatively affect the ability of the driver to control turn-on and turn-off.
Figure 8. Active Miller Clamp: principles of operation
High-side
driver
Low-side
driver
Miller current Miller current
high dV/dt !
10nF
optional capacitor
implemented to
reduce voltage spike
voltage spike on IGBT gate !
High-side
TD351
Low-side
TD351
active clamp
10R10R
no need for
additional capacitor
high dV/dt !
reduced voltage spike
The test results shown in Figure 9 prove how the active Miller clamp results in a consistent reduction of the voltage spike on IGBT gate.
The left-hand waveform shows the result of a 400 V switching with a 10 nF additional Gate to Emitter capacitor to control the voltage spike on gate.
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