ST AN1448 Application note

AN1448
APPLICATION NOTE
HOW TO REDUCE 3r d HARM ONI CS WI TH
ST6200C MOTOR CONTROL SOFTWARE
by Microcontroller Division Application Team
INTRODUCTION
Universal motors are widely used in home appl iances such as vacuum cleaner s, washing ma­chines, power tools and food processors. However, universal motors produce a strong 3rd harmonic current. When the TRIAC conduction is not in full wave mode, the motor current con­tains high amplitude 3rd harmonics which may not comply wi th the 3rd harmoni cs li mits set by the IEC61000-3-2 standard. In practice, it is very difficult to comply with the harmonics standard when driving universal motors with a power of more than 1200W .
This application note presents an innovative, cost-saving solution for suppressing 3rd har­monic current in the power line. The control principle is based on modulation of the phase angle delay times and is easily implemented in software using a low cost ST6200C microcon­troller. The output motor current waveform is modulated so as to suppress specified harmonic components. T he efficiency of this method has been proven on a 1500W vacuum cleaner under various load conditions. The m easureme nt of h armonic component s and m otor power was done with a digital power meter (WT1030). The results show m uch better harmonic per­formance than symmetrical phase control methods.
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HOW TO REDUCE 3rd HARMONICS WITH ST6200C MOTOR CONTROL SOFTWARE
1 IEC61000-3-2 STANDARD
Harmonic disturbances in the power line have increased with spread of electronic equipment into homes and of fices. M any hou seho ld applianc es and similar el ectrical eq uipme nt with or without electronic control devices, are liable to introduce disturbances, especially harmonics of the supply frequency, into the systems to which they are connected. The harmonics do not represent any real or active power, but nevertheless they lead to substantial copper or iron losses. The IEC61000-3-2 standard deals w ith the l imitati on of harmonic currents i njected i nto the public supply system.
1.1 SCOPE
The IEC61000-3-2 standard is applicable to all electrical and electronic equipment with an input current up to 16A and intended to be connected to public low- voltage distr ibution sys­tems with a nominal 50Hz or 60Hz frequency and of the following types:
- nominal voltages up to 240V, single-phase, two or three wire;
- nominal voltages up to 415V, three-phase, three or four wire;
1.2 OBJECTIVE
The objective of this standard i s to give th e general requirements and the m aximum perm is­sible valu es of the ha rmonic comp onen ts of th e inp ut curr ent wh ich ma y be produce d by a piece of equipment tested individually under specified conditi ons. It also gives a practical method for testing a prototype.
1.3 MEASUREMENT CIRCUIT FOR SINGLE PHASE EQUIPMENT
The equipment under test is supplied in series with shunts Z
M (see Figure 1.) or current trans-
formers from a source with the same nominal voltage and frequency as the rated voltage and frequency of the equipment under test.
The measurement circuit for single phase equipment is show in Figure 1..
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HOW TO REDUCE 3rd HARMONICS WITH ST6200C MOTOR CONTROL SOFTWARE
Figure 1. Measurement circuit for single phase equipment
M
zM
ZS
S
Legend:
S = Supply source M = Measurement equipment A = Equipment under test
M = Input impedance of measurement equipment
Z
s = Internal impedance of the supply source
Z
n = Harmonic component of order n of the line current
I
G
~
In
A
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