ST AN1296 Application note

AN1296
Application note
Ring wave tests with ACS108 driving valves and pumps
Introduction
In this application note, test results obtained using ACS108 AC switch devices are presented in order to analyze their behavior when subjected to standard ring wave surges. The behavior of these devices subjected to a 1.2/50 µs impulse wave is specified in the datasheets.
The test procedure is described in the UL858A standard. The only difference with the tests below is that the normalized waveform is applied directly to the semiconductor and the load (refer to Figure 1).
No coupling network is used to apply the surges while the system is connected to the mains terminals. The only stress is due to the breakover turn-on current. The current conduction during half mains cycle is not an issue.
The ACSs are not triggered by their gate - they turn on by over voltage when the generator voltage exceeds their clamping level. The surge is then applied across the load and the load current flows through the ACS™ which is in the on state.

Figure 1. Test diagram

Load
Over voltage protection (Trisil™-like)
TM: Trisil is a trademark of STMicroelectronics
Ringwave generator
AC power switch
Integrated driver
IOUT
OUT
G
COM
RG = 150W
All the following oscillograms have been produced using the equipment listed below:
Tektronix TDS754A scope
Tektronix voltage P6013A probe (1/1000 ratio)
Eurocraft pulse current transformer (1 V /10 A ratio)Tektronix TCP202 current probe
TM: ACS is a trademark of STMicroelectronics
June 2010 Doc ID 8159 Rev 3 1/8
www.st.com
Results AN1296

1 Results

Three kinds of loads have been used during the tests.
Val ve
Pump
Resistor rated at 5 W, 150 Ω

1.1 Valve

The valves used were rated for 120 V, 50 mA, 60 Hz operation. Two different types of behavior can appear during ring wave test when using such valves.
The valve insulation is sufficient: when the ACS turns on, the current is limited by the
load inductor. Only a capacitive current (approximately 250 mA peak, see Figure 2) can be seen during the rise of voltage across the switch. Such a turn on is not stressful for the device.

Figure 2. 3 kV surge with a well insulated valve

V
(200 V/div)
out
I
(0.5 A/div)
out
2/8 Doc ID 8159 Rev 3
AN1296 Results
The valve insulation is not sufficient: in this case, the valve oil winding insulation breaks
down when the switch turns on, i.e. when the whole surge voltage is applied across the valve. The load then behaves like a short-circuit. The ACS current is no longer limited and could reach up to 120 A (refer to Figure 3). The conduction losses could then be so high that the die silicon could melt or its bonding wires could fuse and cause the destruction of the device package. In practice, as the test is done with the complete equipment including clamping devices or filters, this behavior does not occur.

Figure 3. 3 kV surge with an insufficiently insulated valve

V
(200 V/div)
out
I
(50 A/div)
out
Doc ID 8159 Rev 3 3/8
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