ST AN1284 Application note

V
A Li-Ion BATTERY CHARGER USING TSM102A
This application note explains how to use the TSM102 in an S MPS-type battery charger wh ich features :
Voltage ControlCurrent ControlLow Battery Detection and E nd Of Charg
Detection
Figure 1 : TSM102 Pinout
AN1284
APPLICATION NOTE
by R. LIOU
The TSM102 integrated circuit includes two Oper­ational Amplifiers, two Comparators and one ad­justable precision Voltage Reference (2.5V to 36V, 0.4% or 1%). TSM102 can sustain up to 36V power supply volt­age.
1
2
3
+
CC
5
6
7
Vref
2 - APPLICATION CONTEXT AND PRINCIPLE OF OPERATION
In the battery charging field which requires ever in­creasing performances in more and more reduced space, the TSM102A provides an attractive solu­tion in terms of PCB area saving, precision and versatility. Figure 2 shows the secondary side of a battery charger (SMPS type) where TSM 102A is used in optimised conditions : the two Operational Amplifi­ers perform current a nd voltage control, the two
Comparators provide “End of Charge” and “Low Battery” signals and the Voltage Reference en­sures precise reference for all measurements. The TSM102A is supplied by an auxiliary power supply (forward configuration - D7) regulated by a bipolar transistor and a zener diode on its base (Q2 and DZ), and s moothed by the capacitors C3 and C4. R15 polarizes the base of the transistor and at the same time limits the current through the
July 2000
COMP
TSM102
COMP
zener diode during regulation mode of the auxilia­ry power supply.
The current and voltage regulations are made thanks to the two Operational Amplifiers.
The first amplifier senses the current flow through the sense resistor Rs and compares it wit h a part of the reference voltage (resistor bridge R7, R8, R9). The second amplifier compares the reference voltage with a part of t he charger’s output (resistor bridge R1, R2, R3).
When either of these two operational amplifiers tends to lower its ouput, this linear information is propagated towards the primary side via two OR­ing diodes (D1, D2) and an optocoupler (D3). The compensation loops o f these regulation functions are ensured by the capacitors C1 and C2.
16
15
14
V
-
CC
12
11
10
Cathode
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AN1284 - APPLICATION NOTE
Figure 2 : The Application Schematic - Battery Charger Secondary Side
The first comparator ensures the “Low Battery” signal generation thanks to the comparison of a part of the charger’s output voltage (resistor bridge R17, R19) and the reference voltage. Prop­er hysteresis is given thanks to R20. An improve­ment to the chargers security and to the b attery’s life time optimization is achieved by lowering the current control measurement thanks to Q1 that shunts the resistor R9 when the battery’s voltage is below the “Low Battery” level. The second comparator ensures the “End of Charge” signal generation thanks to the compari­son of a part of the charger’s output voltage (resis­tor bridge R1, R2, R3) and the reference voltage. When either of these two signals is active, the cor­responding LED is polarized for convenient visual­ization of the battery status.
3 - CALCULATION OF THE ELEMENTS
All the components values have been chosen for a two-Lithium-Ion batteries charge application :
Current Control : 720mA (Low Battery cur-
rent control : 250mA)
Voltage Control : 8.4V (= 2x 4.2V)Low Battery : 5.6V (= 2x 2.5V + 0.6V)
End of Charge : 8.3V (= 2x 4.15V)
Current Control:
The voltage reference is polarized than ks to the R4 resistor (2.5mA), and the cathode of the refer­ence gives a fixed 2.500V voltage.
I = U / R= [ Vref ( R8 + R9 ) / (R7 + R8 + R9) ] / Rs
= [ 2.5 x (390 + 820) / (10000 + 390 + 820) ] / 0.375 = 720mA
I = 720mA P = power dissipation through the sense resistor = R I2 = 0.375 x
0.7202 = 194mW
In case of “Low Battery” conditions, the current control is lowered thanks to the following equation:
I = U / R= = [ Vref R8 / (R7 + R8) ] / Rs
= [ 2.5 x 390 / (10000 + 390 ) ] / 0.375 = 250mA
I (LoBat t) = 250mA
Voltage Control:
Vout = Vref / [ R2 / (R1 + R2 + R3) ]
= 2.5 / [ 56 / (131.5 + 56 + 0. 68 ) ] = 8.400V
Vout = 8.400V
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