Ssl Force F5000D, F2600D, F3600D User Manual

CONTENTS
2 Introduction
2 Features
3 What is included?
3 General precautions
3 Installation precautions
3 Mounting the amplifier
4 Connecting the amplifier
5 Important system considerations
5 Tips for a safe system
6 Low level input wiring
6 Speaker wiring
7 Power connections
Normal and with Stiffening Capacitor
9 Bridging two F2600D or F3600D Amplifiers
11 Bridging two F5000D Amplifiers
13 Troubleshooting
14 Specifications
Congratulations on your purchase of a Sound Storm Laboratories FORCE Amplifier.
It has been designed, engineered and manufactured to bring you the highest level of performance and quality, and will afford you years of listening pleasure.
Thank you for making Sound Storm Laboratories your choice for car audio entertainment!
page
F2600D F3600D F5000D
CLASS D MonoBlock Car Audio Amplifiers
F2600D • F3600D • F5000D Amplifier User’s Manual - page 1
F2600D • F3600D • F5000D Amplifier User’s Manual - page 2
Introduction
With the Sound Storm Laboratories FORCE F2600D, F3600D and F5000D models, we are introducing three new CLASS D amplifiers, all designed in the USA.
These FORCE models feature variable low pass and subsonic filters and a variable input gain control. All three models also incorporate a phase selector switch to help compensate for time delays in subwoofer applications.
For further flexibility in the use of a subwoofer, a variable 0-+18dB Bass Boost control has been included.You can control the subwoofer level with the remote level control module.
Sound Storm Laboratories understands that amplifiers are placed in many different kinds of installations, so we have also included an input sensitivity control to help you integrate the amp into your system regardless of the nature of your input source.
A special feature on this Class D amp is DataLink circuitry, which allows you to “strap” together two F2600D’s, two F3600D’s or two F5000D models for an astounding total maximum output power of 5200, 7200 or 10000 watts, respectively.
Features
Your new FORCE amplifier features the following:
• Class D operation
• MOSFET PWM (Pulse Width Modulated) Power Supply
• One Ohm stable mono operation
• Thermal, overload and speaker short protection
• Soft turn-on circuit
• Remote turn-on/turn-off circuit
• Variable input gain control
• Input voltage sensitivity selector
• Variable subsonic filter: 15-40 Hz, 24/dB/octave
• Variable low pass filter: 50-150 Hz, 24/dB/octave
• Variable 0-+18dB Bass Boost
• 0/180º Phase Shift selector
• Nickel-plated RCA low level inputs
• Nickel-plated speaker and power terminals
• LED power and protection indicators
• Black anodized heatsink
• Remote subwoofer level control
F2600D • F3600D • F5000D Amplifier User’s Manual - page 3
Installation precautions
Before you drill or cut any holes, investigate your car's layout very carefully. Take special care when you work near the gas tank, fuel lines, hydraulic lines and electrical wiring.
Never operate the amplifier when it is unmounted. Attach all audio system components securely to prevent damage, especially in an accident.
Before making or breaking power connections in your system, disconnect the vehicle battery. Confirm that your head unit or other equipment is turned off while connecting the input jacks and speaker terminals.
If you need to replace the power fuse, replace it only with a fuse identical to that supplied with the amplifier. Using a fuse of a different type or rating may result in damage to your audio system or your amplifier which is not covered by the manufacturer's warranty.
Mounting the amplifier
1. Find a suitable location in the vehicle in which to mount the amplifier.
2. Make sure there is sufficient air circulation around the intended mounting location.
General precautions
Before installing and using your new Sound Storm Laboratories amplifier, please become familiar with all the information contained in this manual.
Please keep this manual in a safe place for future reference.
• Do not open or attempt to repair this unit yourself. Dangerous high voltages are present which may result in electric shock. Refer any repairs to a qualified service technician.
• To avoid risk of electronic shock or damage to the amplifier, do not permit any of this equipment to become damp or wet from water or drinks. If this does occur, immediately unplug the power wires and send the amplifier to your local dealer or service center as soon as possible.
• If there is smoke or any peculiar odor present during use or if there is damage to any of the component enclosures, immediately unplug the power cord and send the amplifier to your local dealer or service center as soon as possible .
What is included?
When first unpacking your new amplifier, please check first that the package contains all of the items below. If something is missing, contact the store where you purchased the player.
• Class D amplifier
• Remote subwoofer level control
• Remote subwoofer control cable
• DataLink cable (for strapping two identical Force Class D amps together)
• Four (4) mounting screws
F2600D • F3600D • F5000D Amplifier User’s Manual - page 4
3. Mark the location for the mounting hole screws by positioning the amplifier where you wish to install it. Use a scribe or mounting screw, inserted through each of the amp's mounting holes, to mark the mounting surface. If the mounting surface is carpeted, measure the hole centers and mark with a felt tip pen.
4. Drill pilot holes in the mounting surface for the mounting screws. Place the amplifier in position, and attach the amplifier to the mounting surface securely using screws.
Before doing any wiring, look through this manual and identify the diagrams to follow for power, input and speaker connections for your particular installation. Be sure you understand all the connections before you proceed.
1. Connect the amplifier’s power ground terminal to the closest point on the chassis of the car. Keep this ground wire to less than 39" (100 cm) in length. Use 4 gauge (or heavier) wire.
2. Connect the remote terminal to the remote output of the head unit using 16 gauge (or heavier) wire.
3. Connect an empty fuse holder within 18" (45 cm) of the car battery, and run 4 gauge (or heavier) cable from this fuse to the amplifier location.
The purpose of placing a fuse in this location is to protect your vehicle’s battery in the event that this wire accidentally touches the chassis ground on its run to the amplifier.
Connecting the amplifier
4. Check that the fuse holder is empty. Then connect the fuse holder to the "BATT+" connection on the amplifier.
5. If multiple amplifiers are being used in your system, either:
• Run a separate pair of cables from the battery and a chassis ground point to each amplifier. Each (+) cable must have its own inline fuse.
-or-
• Run a #4 cable from the fuse holder at the battery to a distribution block at or near the amplifier's location. Then run separate cables from the amplifier to this distribution block and to independent chassis ground points.
6. Connect all line inputs and outputs (if used) using high-quality cables. Connect all speakers, following the diagrams in this manual. Be sure to observe proper polarity to avoid audio phase problems.
7. Insert fuse(s) into the battery fuse holder(s).
8. Recheck all connections before powering up the amplifier.
9. Set all level controls to minimum position, and set all crossover controls/switches to the desired frequency points.
10. Power up the head unit and the amplifier. Then set the volume control on the head unit to about 3/4 volume, and adjust the amplifier’s input level control(s) to just below the level of distortion.
11. Further fine tuning of the various controls may be necessary to obtain best results.
F2600D • F3600D • F5000D Amplifier User’s Manual - page 5
Important installation considerations for using this amplifier.
SHOCK HAZARD! Do not open the case of this product. There are dangerous
voltages present within the unit. There are no user-serviceable parts within the unit.
The fuse rating for the amp is 50A (using two 25A fuses) for the F2600D and 90A (using three 30A fuses) for the F3600D. The F5000D’s fuse rating is 175A (using a single inline ANL type fuse – fuse and holder are included). Although sufficient for normal working conditions, overloading the amp may result in blown fuses. Please try to avoid overloading the amp in this manner.
Your Force Class D amplifier is designed to run with a min­imum load of 1 Ohm.
Operating the F2600D, F3600D or F5000D with a speaker im­pedance load below 1 Ohm may result in poor sound qual­ity and damage to the amplifier circuitry. Such damage is not covered under the warranty for this product.
When making electrical connections to the amplifier, please observe the following:
• Always use 4GA or heavier wire for power and ground connections.
• Wire the amplifier directly to the car battery. Make sure there is circuit protection (such as a fuse) on the positive power lead within 18” of the battery.
• When making a ground connection, always use the shortest possible wire to a good chassis ground point.
• Wire the remote turn-on connection to the remote turn-on lead of your EQ or head unit. In some cases, this may be the power antenna lead of the head unit.
• Fuses protect BOTH the amplifier and the electrical system of your vehicle from faulty conditions. If you must replace a fuse on the amplifier, you must use a fuse of exactly the same type and rating. A different type of fuse or rating may result in damage or cause a fire.
Tips for making your system as save as possible
Do not mistake the input level control for a volume control! It is designed ONLY to match the output level of your audio source to the input level of your amplifier.
Do not adjust this input level to maximum unless your input level requires it.
Ignoring these instructions will result in an input overload to the amplifier, and excessive audio distortion. It can also cause the protection circuit to engage.
Don't misuse the level control!
PROTECTION
POWER
C L A S S D M O N O B L O C K P O W E R A M P L I F I E R
150Hz40Hz
SUBSONIC
FILTER
MAXMIN
INPUT LEVEL
+18dB0
BASS BOOST
150Hz50Hz
LOW PASS
FILTER
SLAVE
AMPLIF IER MODE
MASTER2V-8V
INPUT S ENSITIVITY
100mV-2V
0
PHASE SHIFT
180º
DATALINK
SPEAKER CONNECTIONS
+
MINIMUM IMPEDANCE 2 OHMS
LINE O UT INPUTS
RR
LL
PROTECTION
POWER
CL A S S D M O N O B L O C K P O W E R A M P L I F I E R
150Hz40Hz
SUBSONIC
FILTER
MAXMIN
INPUT LEVEL
+18dB0
BASS BOOST
150Hz50Hz
LOW PASS
FILTER
SLAVE
AMPLIFIER MODE
MASTER2V-8V
INPUT SENSITIVIT Y
100mV-2V
0
PHASE SHIFT
180º
DATALINK
SPEAKER CONNECT IONS
+
MINIMUM IMPEDANCE 2 OHMS
LINE OUT INPUTS
RR
LL
PROTECTION
POWER
C L A S S D M O N O B L O C K P O W E R A M P L I F I E R
150Hz40Hz
SUBSONIC
FILTER
MAXMIN
INPUT LEVEL
+18dB0
BASS
BOOST
150Hz5 0Hz
LOW PASS
FILTER
SLAVE
AMPLIF IER MODE
MASTER2V-8V
INPUT S ENSITIVITY
100mV-2V
0
PHASE
SHIFT
180º
DATALINK
SPEAKER CONNECTIONS
+
MINIMUM IMPEDANCE 2 OHMS
LINE O UT INPUTS
RR
LL
F2600D • F3600D * F5000D Amplifier User’s Manual - page 6
Low Level Input Wiring
Low-level (RCA) input wiring is preferred for best audio performance. Always use a high-quality RCA cable for best audio performance.
Power Connections
Without Stiffening Capacitor
With Stiffening Capacitor
Speaker Connections
PLEASE NOTE: Front panel of F5000D varies from model shown in diagram. However, input and speaker connections are identical to those shown on this page.
SPEAKER
IMPEDANCE
1-8 OHMS
To Audio Outputs of head unit or Subwoofer outputs of a signal processor
To Audio Inputs of satellite amplifier (if present)
SUBWOOFER
Speaker
FUSE S
POWER
CONNEC TIONS
GNDREMBATT +
C L A S S D M O N O B L O C K P O W E R A M P L I F I E R
FUSE S
POWER
CONNEC TIONS
GNDREMBATT +
C L A S S D M O N O B L O C K P O W E R A M P L I F I E R
F2600D • F3600D • F5000D Amplifier User’s Manual - page 7
Power Connections
Without Stiffening Capacitor
With Stiffening Capacitor
F2600D and F3600D
to REMOTE TURN-ON terminal of head unit
Chassis
ground
point
Battery
FUSE
Remote
Subwoofer Level Control
to REMOTE TURN-ON terminal of head unit
Chassis ground point
Battery
FUSE
Distribution Block
Chassis
ground
point
Stiffening
Capacitor
Remote
Subwoofer Level Control
F5000D Amplifier User’s Manual - page 8
Power Connections
F5000D
Without Stiffening Capacitor
With Stiffening Capacitor
POWER
CONNECTI ONS
GNDREMBATT+
C L A S S D M O N O B L O C K P O W E R A M P L I F I E R
SLAVE
AMPLIFIER
MODE
MASTER
DATALINK
POWER
CONNECTI ONS
GNDREMBATT+
C L A S S D M O N O B L O C K P O W E R A M P L I F I E R
SLAVE
AMPLIFIER
MODE
MASTER
DATALINK
to REMOTE TURN-ON terminal of head unit
Chassis ground point
to REMOTE TURN-ON terminal of head unit
Battery
FUSE
Distribution
Block
Chassis
ground point
Stiffening
Capacitor
Chassis
ground
point
175A
ANL FUSE
(PROVIDED)
ANL FUSE HOLDER (PROVIDED)
175A ANL FUSE
(PROVIDED)
Battery
FUSE
PROTECTION
POWER
C L A S S D M O N O B L O C K P O W E R A M P L I F I E R
150Hz40Hz
SUBSONIC
FILTER
MAXMIN
INPUT LEVEL
+18dB0
BASS BOOST
150Hz5 0Hz
LOW PASS
FILTER
SLAVE
AMPLIF IER MODE
MASTER2V-8V
INPUT S ENSITIVITY
100mV-2V
0
PHASE
SHIFT
180º
DATALINK
SPEAKER CONNECTIONS
+
MINIMUM IMPEDANCE 2 OHMS
LINE O UT INPUTS
RR
LL
SLAVEMASTER
PROTECTION
POWER
C L A S S D M O N O B L O C K P O W E R A M P L I F I E R
150Hz40Hz
SUBSONIC
FILTER
MAXMIN
INPUT LEVEL
+18dB0
BASS BOOST
150Hz5 0Hz
LOW PASS
FILTER
SLAVE
AMPLIF IER MODE
MASTER2V-8V
INPUT S ENSITIVITY
100mV-2V
0
PHASE
SHIFT
180º
DATALINK
SPEAKER CONNECTIONS
+
MINIMUM IMPEDANCE 2 OHMS
LINE O UT INPUTS
RR
LL
F2600D • F3600D • F5000D Amplifier User’s Manual - page 9
F2600D • F3600D • F5000D Amplifier User’s Manual - page 10
Bridging Two F2600D or F3600D amplifiers
SUBWOOFER Speaker
MASTER AMPLIFIER
SLAVE AMPLIFIER
Bridging Two F2600D or F3600D amplifiers
SLAVE AMPLIFIER
INPUT, SPEAKER AND DATALINK CONNECTIONS
(SEE NEXT PAGE FOR POWER CONNECTIONS)
POWER CONNECTIONS
(SEE PREVIOUS PAGE FOR INPUT, SPEAKER AND DATALINK CONNECTIONS)
MASTER AMPLIFIER
SPEAKER
IMPEDANCE
2-8 OHMS
BRIDGED MODE
SWITCH IN SLAVE
POSITION
To Audio Outputs of head unit
or Subwoofer outputs of a
signal processor
+
AMPLIFIE R MODE
SLAVEMASTER
BRIDGED MODE SWITCH IN MASTER POSITION
PLEASE NOTE: In this MASTER AMP/SLAVE AMP configuration, the Slave amp receives its audio signal from the Master Amp. Therefore, DO NOT USE THE INPUTS ON THE SLAVE AMP!)
MAXMIN
INPUT LEVEL
INPUT S ENSITIVITY
R
L
AMPLIFIE R MODE
SLAVEMASTER
FUSE S
POWER
CONNEC TIONS
GNDREMBATT +
C L A S S D M O N O B L O C K P O W E R A M P L I F I E R
FUSE S
POWER
CONNEC TIONS
GNDREMBATT +
C L A S S D M O N O B L O C K P O W E R A M P L I F I E R
F2600D • F3600D • F5000D Amplifier User’s Manual - page 10
Bridging Two F2600D or F3600D amplifiers
to REMOTE TURN-ON terminal of head unit
SLAVE AMPLIFIER
POWER CONNECTIONS
(SEE PREVIOUS PAGE FOR INPUT, SPEAKER AND DATALINK CONNECTIONS)
MASTER AMPLIFIER
Chassis
ground
point
Battery
FUSE
Distribution Block
Chassis
ground
point
Stiffening Capacitor
Chassis ground point
Remote
Subwoofer Level Control
PLEASE NOTE: In this MASTER AMP/SLAVE AMP configuration, the Slave amp receives its audio signal from the Master Amp. Therefore, DO NOT USE THE REMOTE SUBWOOFER LEVEL CONTROL ON THE SLAVE AMP!)
F2600D • F3600D • F5000D Amplifier User’s Manual - page 11 F2600D • F3600D • F5000D Amplifier User’s Manual - page 12
Bridging Two F5000D amplifiers
SUBWOOFER Speaker
MASTER AMPLIFIER
SLAVE AMPLIFIER
INPUT, SPEAKER AND DATALINK CONNECTIONS
(SEE NEXT PAGE FOR POWER CONNECTIONS)
SPEAKER
IMPEDANCE
2-8 OHMS
PROTECT ION
POWER
C L A S S D M O N O B L O C K P O W E R A M P L I F I E R
150Hz40Hz
SUBSONIC
FILTER
MAXMIN
INPUT LEVEL
+18dB0
BASS
BOOST
150Hz50Hz
LOW PAS S
FILTER
2V-8V
INPUT
SENSITIVITY
100mV-2V 0
PHASE SHIFT
180º
MINIMU M IMPEDANCE 2 OHMS
LINE O UT INPUTS
R
L
SPEAKER CO NNECTIONS
+
PROTECT ION
POWER
C L A S S D M O N O B L O C K P O W E R A M P L I F I E R
150Hz40Hz
SUBSONIC
FILTER
MAXMIN
INPUT LEVEL
+18dB0
BASS
BOOST
150Hz50Hz
LOW PAS S
FILTER
2V-8V
INPUT
SENSITIVITY
100mV-2V 0
PHASE SHIFT
180º
MINIMU M IMPEDANCE 2 OHMS
LINE O UT INPUTS
R
L
SPEAKER CO NNECTIONS
+
To Audio Outputs of head unit
or Subwoofer outputs of a
signal processor
+
PLEASE NOTE: In this MASTER AMP/SLAVE AMP configuration, the Slave amp receives its audio signal from the Master Amp. Therefore, DO NOT USE THE INPUTS ON THE SLAVE AMP!)
INPUT
SENSITIVITY
100mV-2V
R
L
POWER
CONNECTI ONS
GNDREMBATT+
C L A S S D M O N O B L O C K P O W E R A M P L I F I E R
SLAVE
AMPLIFIER
MODE
MASTER
DATALINK
POWER
CONNECTI ONS
GNDREMBATT+
C L A S S D M O N O B L O C K P O W E R A M P L I F I E R
SLAVE
AMPLIFIER
MODE
MASTER
DATALINK
Bridging Two F5000D amplifiers
to REMOTE TURN-ON terminal of head unit
SLAVE AMPLIFIER
POWER CONNECTIONS
(SEE PREVIOUS PAGE FOR INPUT, SPEAKER AND DATALINK CONNECTIONS)
MASTER AMPLIFIER
Chassis
ground
point
Battery
FUSE
Distribution Block
Chassis
ground
point
Stiffening Capacitor
AMPLIFIE R MODE
SLAVE MASTER
BRIDGED MODE SWITCH IN MASTER POSITION
BRIDGED MODE
SWITCH IN SLAVE
POSITION
AMPLIFIE R MODE
SLAVE MASTER
Chassis ground point
Remote
Subwoofer Level Control
PLEASE NOTE: In this MASTER AMP/SLAVE AMP configuration, the Slave amp receives its audio signal from the Master Amp. Therefore, DO NOT USE THE REMOTE SUBWOOFER LEVEL CONTROL ON THE SLAVE AMP!)
175A ANL FUSE
(PROVIDED)
Troubleshooting
F2600D • F3600D * F5000D Amplifier User’s Manual - page 13
If you experience operation or performance problems with this product, compare your installation with the electrical wiring diagram on the previous pages. If problems persist, read the following troubleshooting tips which may help eliminate the problems.
Amplifier will not power up.
Check to make sure you have a good ground connection.
Check that the Remote Input (Turn-On) has at least 3VDC. Check that there is battery power on the (+) terminal.
Check that there is at least 12v. Check all fuses, replace if necessary.
Make sure that the Protection LED is not illuminated. If it is lit, shut off the amplifier briefly, and then repower it.
Protection LED comes on when amplifier is powered up.
Check for short circuits on speaker leads. Turn down the volume control on the head unit to prevent overdriving.
Remove speaker leads, and reset the amplifier. If the Protection LED still comes on, then the amplifier is faulty and needs servicing.
No output.
Check that all fuses are OK.
Check that amplifier is properly grounded. Check that the Remote Input (Turn-On) has at least 3VDC.
Check that the RCA audio cables are plugged into the proper inputs. Check all speaker wiring.
Low output.
Reset the Level Control.
Check the Crossover Control settings.
Audio present in only one channel.
Check the RCA interconnect cables.
Check all speaker wiring.
High hiss in the speakers.
Disconnect all RCA inputs to the amplifiers. If the hiss disappears, then plug in the component driving the amplifier and unplug its inputs. If the hiss disappears at this point, go on until the faulty/noisy component is found.
It is best to set the amplifier's input level control as low as possible. The best subjective signal-to-noise ratio is achieved in this manner. Try to set the head unit as high as possible (without distortion) and the amp input level as low as possible.
Squealing noise from speakers.
Check for improperly grounded RCA interconnects.
Distorted sound.
Check that the Input Level Control is set to match the signal level of the head unit. Always try to set the Input Level as low as possible.
Check that all crossover frequencies are properly set. Check for short circuits on the speaker leads.
Amplifier gets very hot.
Check that the minimum speaker impedance for the amp model is correct.
Check that there is good air circulation around the amp. In some applications, it may be necessary to add and external cooling fan.
Engine noise (static type)
This is usually caused by poor quality RCA cables,which can pick up radiated noise. Use only the best quality cables, and route them away from power cables.
Engine noise (alternator whine)
Check that speaker leads are not shorted to the vehicle chassis.
Check that the RCA grounds are not shorted to the vehicle chassis.
Check that the head unit is properly grounded.
SYMPTOM POSSIBLE REMEDY
Specifications
F2600D • F3600D • F5000D Amplifier User’s Manual - page 14
1200W x 1
1800W x 1
2200W x 1
3600W x 1
1 Ohm Mono
10k Ohm
Selectable 100mV-2V or 2V-8V
10Hz-200Hz
100dB
50Hz-150Hz
15Hz-40Hz
Variable 0 -+18dB
Selectable 0/180º
30A x 3
11-1/2"
1400W x 1
2200W x 1
3400W x 1
5000W x 1
1 Ohm Mono
10k Ohm
Selectable 100mV-2V or 2V-8V
10Hz-200Hz
100dB
50Hz-150Hz
15Hz-40Hz
Variable 0 -+18dB
Selectable 0/180º
175A x 1
19-1/2"
All specifications subject to
change without notice.
RMS POWER
into 4 Ohms
RMS POWER
into 2 Ohms
MAX POWER
into 2 Ohms
MAX POWER
into 1 Ohm
Min. speaker impedance
Input impedance
Input sensitivity
Frequency response
Signal-to-noise ratio
Crossover/filter range
low pass
subsonic
Bass Boost
Phase Shift
Fuse rating
Dimensions: (10" x 2
-7/16
" x ...)
750W x 1
1200W x 1
1800W x 1
2600W x 1
1 Ohm Mono
10k Ohm
Selectable 100mV-2V or 2V-8V
10Hz-200Hz
103dB
50Hz-150Hz
15Hz-40Hz
Variable 0 -+18dB
Selectable 0/180º
25A x 2
11-1/8"
F2600DMODEL
CLASS D Mono Block Car Au dio Amplifiers
F3600D F5000D
Notes
Notes
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