Ssl Evolution EV3000D, Evolution EV4000D, Evolution EV5000D, EV3000D, EV4000D User Manual
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CONTENTS
U S E R ’ S M A N U A L
2 Introduction
2 Features
3 What is included?
3 General precautions
3 Installation precautions
3 Mounting the amplifier
4 Connecting the amplifier
5 Important system considerations
5 Tips for a safe system
6 Low level input wiring
6 Speaker wiring
7 Power connections
Normal and with Stiffening Capacitor
8 Bridging two EVOLUTION
CLASS D Amplifiers
12 Troubleshooting
13 Specifications
Congratulations on your
purchase of a Sound Storm
Laboratories EVOLUTION
Class D Amplifier.
It has been designed, engineered
and manufactured to bring you the
highest level of performance and
quality, and will afford you years of
listening pleasure.
Thank you for making
Sound Storm Laboratories your
choice for car audio entertainment!
page
EV5000D
EV4000D
EV3000D
CLASS D MonoBlock
Car Audio Amplifiers
EV3000D/EV4000D/EV5000D Amplifier User’s Manual - page 1
EV3000D/EV4000D/EV5000D Amplifier User’s Manual - page 2
Introduction
With the Sound Storm Laboratories
EVOLUTION Class D amplifier series,
we are introducing three new
CLASS D amplifiers, all designed in
the USA.
These EVOLUTION models feature
variable low pass and subsonic filters
and a variable input gain control. These
amplifiers also incorporate a phase
selector switch to help compensate
for time delays in subwoofer
applications.
For further flexibility in the use of a
subwoofer, a variable 0-+18dB Bass
Boost control has been included.You
can control the subwoofer level with
the remote level control module.
Sound Storm Laboratories
understands that amplifiers are placed
in many different kinds of installations,
so we have also included an input
sensitivity control to help you integrate
the amp into your system regardless
of the nature of your input source.
A special feature on this Class D amp
is DataLink circuitry, which allows you
to “strap” together (for example) two
EV5000D’s for an astounding total
maximum output power of 10,000
watts.
Features
Your new EVOLUTION amplifier
features the following:
• Class D operation
• MOSFET PWM (Pulse Width
Modulated) Power Supply
• One Ohm stable mono operation
• Thermal, overload and speaker
short protection
• Soft turn-on circuit
• Remote turn-on/turn-off circuit
• Variable input gain control
• Input voltage sensitivity selector
• Variable subsonic filter: 15-40 Hz,
12dB/octave
• Variable low pass filter: 50-150 Hz,
12dB/octave
• Variable 0-+18dB Bass Boost
• 0/180º Phase Shift selector
• Nickel-plated RCA low level inputs
• Nickel-plated speaker and power
terminals
• LED power and protection
indicators
• Dark grey anodized heatsink
• Remote subwoofer level control
EV3000D/EV4000D/EV5000D Amplifier User’s Manual - page 3
Installation precautions
Before you drill or cut any holes,
investigate your car's layout very
carefully. Take special care when you
work near the gas tank, fuel lines,
hydraulic lines and electrical wiring.
Never operate the amplifier when it is
unmounted. Attach all audio system
components securely to prevent
damage, especially in an accident.
Before making or breaking power
connections in your system, disconnect
the vehicle battery. Confirm that your
head unit or other equipment is turned
off while connecting the input jacks and
speaker terminals.
If you need to replace the power fuse,
replace it only with a fuse identical to
that supplied with the amplifier. Using
a fuse of a different type or rating may
result in damage to your audio system
or your amplifier which is not covered
by the manufacturer's warranty.
Mounting the amplifier
1. Find a suitable location in the vehicle
in which to mount the amplifier.
2. Make sure there is sufficient air
circulation around the intended
mounting location.
General precautions
Before installing and using your new
Sound Storm Laboratories amplifier,
please become familiar with all the
information contained in this manual.
Please keep this manual in a safe
place for future reference.
• Do not open or attempt to repair this
unit yourself. Dangerous high voltages
are present which may result in electric
shock. Refer any repairs to a qualified
service technician.
• To avoid risk of electronic shock or
damage to the amplifier, do not permit
any of this equipment to become damp
or wet from water or drinks. If this does
occur, immediately unplug the power
wires and send the amplifier to your
local dealer or service center as soon
as possible.
• If there is smoke or any peculiar odor
present during use or if there is damage
to any of the component enclosures,
immediately unplug the power cord
and send the amplifier to your local
dealer or service center as soon as
possible .
What is included?
When first unpacking your new
amplifier, please check first that the
package contains all of the items
below. If something is missing, contact
the store where you purchased the
amplifier.
• Class D amplifier
• Remote subwoofer level control
• Remote subwoofer control cable
• DataLink cable (for strapping two
identical EVOLUTION
Class D amps together)
• Four (4) mounting screws
EV3000D/EV4000D/EV5000D Amplifier User’s Manual - page 4
3. Mark the location for the mounting
hole screws by positioning the amplifier
where you wish to install it. Use a scribe
or mounting screw, inserted through
each of the amp's mounting holes, to
mark the mounting surface. If the
mounting surface is carpeted, measure
the hole centers and mark with a felt
tip pen.
4. Drill pilot holes in the mounting
surface for the mounting screws. Place
the amplifier in position, and attach
the amplifier to the mounting surface
securely using screws.
Before doing any wiring, look through
this manual and identify the diagrams
to follow for power, input and speaker
connections for your particular
installation. Be sure you understand
all the connections before you proceed.
1. Connect the amplifier’s power
ground terminal to the closest point
on the chassis of the car. Keep this
ground wire to less than 39" (100 cm)
in length. Use 4 gauge (or heavier)
wire.
2. Connect the remote terminal to the
remote output of the head unit using
16 gauge (or heavier) wire.
3. Connect an empty fuse holder within
18" (45 cm) of the car battery, and run
4 gauge (or heavier) cable from this
fuse to the amplifier location.
The purpose of placing a fuse in this
location is to protect your vehicle’s
battery in the event that this wire
accidentally touches the chassis
ground on its run to the amplifier.
Connecting the amplifier
4. Check that the fuse holder is empty.
Then connect the fuse holder to the
"BATT+" connection on the amplifier.
5. If multiple amplifiers are being used
in your system, either:
• Run a separate pair of cables from
the battery and a chassis ground point
to each amplifier. Each (+) cable must
have its own inline fuse.
-or-
• Run a #0 cable from the fuse holder
at the battery to a distribution block
at or near the amplifier's location. Then
run separate cables from the amplifier
to this distribution block and to
independent chassis ground points.
6. Connect all line inputs and outputs
(if used) using high-quality cables.
Connect all speakers, following the
diagrams in this manual. Be sure to
observe proper polarity to avoid audio
phase problems.
7. Insert fuse(s) into the battery fuse
holder(s).
8. Recheck all connections before
powering up the amplifier.
9. Set all level controls to minimum
position, and set all crossover
controls/switches to the desired
frequency points.
10. Power up the head unit and the
amplifier. Then set the volume control
on the head unit to about 3/4 volume,
and adjust the amplifier’s input level
control(s) to just below the level of
distortion.
11. Further fine tuning of the various
controls may be necessary to obtain
best results.
EV3000D/EV4000D/EV5000D Amplifier User’s Manual - page 5
Important installation
considerations for using
this amplifier.
SHOCK HAZARD! Do not open the case
of this product. There are dangerous
voltages present within the unit. There are
no user-serviceable parts within the unit.
The fuse ratings for these amps is:
EV3000D: 60A (30A x 2)
EV4000D: 120A (40A x 3)
EV5000D: 175A (ANL type)
Although sufficient for normal working
conditions, overloading the amp may
result in blown fuses. Please try to
avoid overloading the amp in this
manner.
Your EVOLUTION Class D amplifier is designed to run with
a minimum load of 1 Ohm.
Operating the EV3000D ,
EV4000D or EV5000D with a
speaker impedance load below 1 Ohm may result in poor
sound quality and damage to
the amplifier circuitry. Such
damage is not covered under
the warranty for this product.
When making electrical connections
to the amplifier, please observe the
following:
• Always use 4GA or heavier wire for
power and ground connections.
• Wire the amplifier directly to the car
battery. Make sure there is circuit
protection (such as a fuse) on the
positive power lead within 18” of the
battery.
• When making a ground connection,
always use the shortest possible wire
to a good chassis ground point.
• Wire the remote turn-on connection
to the remote turn-on lead of your EQ
or head unit. In some cases, this may
be the power antenna lead of the head
unit.
• Fuses protect BOTH the amplifier
and the electrical system of your
vehicle from faulty conditions. If you
must replace a fuse on the amplifier,
you must use a fuse of exactly the
same type and rating. A different type
of fuse or rating may result in damage
or cause a fire.
Tips for making your system
as safe as possible
Do not mistake the input level control
for a volume control! It is designed
ONLY to match the output level of
your audio source to the input level
of your amplifier.
Do not adjust this input level to
maximum unless your input level
requires it.
Ignoring these instructions will result
in an input overload to the amplifier,
and excessive audio distortion. It
can also cause the protection circuit
to engage.
Don't misuse the
level control!
EV3000D/EV4000D/EV5000D Amplifier User’s Manual - page 6
Low Level Input Wiring
Low-level (RCA) input wiring is preferred for best audio performance. Always use
a high-quality RCA cable for best audio performance.
Power Connections
EV3000D and EV4000D
Without Stiffening Capacitor
With Stiffening
Capacitor
Speaker Connections
SUBWOOFER
Speaker
E V O L U T I O N
MIN MAX
INPUT
LEVEL
LOW
PASS
FILTER
50 150
Hz
SUBSONIC
FILTER
15 40
Hz
BASS
BOOST
0 +18
dB
POWER
INPUT
SENSITIVITY
100mV–2V
2V–8V
PHASE
SELECT
180º0º
LINE OUT INPUTS
L
R
L
R
PROTECTION
SPEAKER
CONNECTIONS
C L A S S D M O N O B L O C K P O W E R A M P L I F I E R
E V O L U T I O N
MIN MAX
INPUT
LEVEL
LOW
PASS
FILTER
50 150
Hz
SUBSONIC
FILTER
15 40
Hz
BASS
BOOST
0 +18
dB
POWER
INPUT
SENSITIVITY
100mV–2V
2V–8V
PHASE
SELECT
180º0º
LINE OUT INPUTS
L
R
L
R
PROTECTION
SPEAKER
CONNECTIONS
C L A S S D M O N O B L O C K P O W E R A M P L I F I E R
E V O L U T I O N
MIN MAX
INPUT
LEVEL
LOW
PASS
FILTER
50 150
Hz
SUBSONIC
FILTER
15 40
Hz
BASS
BOOST
0 +18
dB
POWER
INPUT
SENSITIVITY
100mV–2V
2V–8V
PHASE
SELECT
180º0º
LINE OUT INPUTS
LRL
R
PROTECTION
SPEAKER
CONNECTIONS
CL A S S D M O N O B L O C K P O W E R A M P L I F I E R
SPEAKER
IMPEDANCE
1-8 OHMS
To Audio Outputs of head
unit or Subwoofer outputs
of a signal processor
To Audio Inputs of
satellite amplifier
(if present)
EV3000D/EV4000D/EV5000D Amplifier User’s Manual - page 7
Power Connections
EV3000D and EV4000D
Without Stiffening Capacitor
With Stiffening
Capacitor
FUSES
POWER
CONNECTIONS
GROUNDREMOTEBATT +
SLAVE MASTER
AMPLIFIER
MODE
DATALINK
E V O L U T I O N
REMOTE SUBWOOFER
LEVEL CONTROL
FUSES
POWER
CONNECTIONS
GROUNDREMOTEBATT +
SLAVE MASTER
AMPLIFIER
MODE
DATALINK
E V O L U T I O N
REMOTE SUBWOOFER
LEVEL CONTROL
to REMOTE TURN-ON
terminal of head unit
Chassis ground point
Battery
FUSE
to REMOTE TURN-ON
terminal of head unit
Battery
FUSE
Distribution
Block
Chassis
ground
point
Stiffening
Capacitor
Chassis
ground
point
EV3000D/EV4000D/EV5000D Amplifier User’s Manual - page 7
Power Connections
EV5000D
Without Stiffening Capacitor
With Stiffening
Capacitor
POWER
CONNECTIONS
GROUNDREMOTEBATT +
SLAVE MASTER
AMPLIFIER
MODE
DATALINK
E V O L U T I O N
REMOTE SUBWOOFER
LEVEL CONTROL
POWER
CONNECTIONS
GROUNDREMOTEBATT +
SLAVE MASTER
AMPLIFIER
MODE
DATALINK
E V O L U T I O N
REMOTE SUBWOOFER
LEVEL CONTROL
to REMOTE TURN-ON
terminal of head unit
Chassis ground point
to REMOTE TURN-ON
terminal of head unit
Battery
FUSE
Distribution
Block
Chassis
ground
point
Stiffening
Capacitor
Chassis
ground
point
175A
ANL FUSE
(PROVIDED)
ANL FUSE HOLDER (PROVIDED)
175A ANL FUSE
(PROVIDED)
Battery
FUSE
EV3000D/EV4000D/EV5000D Amplifier User’s Manual - page 8
EV3000D/EV4000D/EV5000D Amplifier User’s Manual - page 10
Bridging Two EV3000D, EV4000D or EV5000D Amplifiers
MASTER
AMPLIFIER
Front panel
SLAVE
AMPLIFIER
Front Panel
Bridging Two EV3000D or EV4000D Amplifiers
SLAVE
AMPLIFIER
Rear Panel
FRONT PANEL CONNECTIONS REAR PANEL CONNECTIONS
MASTER
AMPLIFIER
Rear panel
E V O L U T I O N
MIN MAX
INPUT
LEVEL
LOW
PASS
FILTER
50 150
Hz
SUBSONIC
FILTER
15 40
Hz
BASS
BOOST
0 +18
dB
POWER
INPUT
SENSITIVITY
100mV–2V
2V–8V
PHASE
SELECT
180º0º
LINE OUT INPUTS
L
R
L
R
PROTECTION
SPEAKER
CONNECTIONS
C L A S S D M O N O B L O C K P O W E R A M P L I F I E R
E V O L U T I O N
MIN MAX
INPUT
LEVEL
LOW
PASS
FILTER
50 150
Hz
SUBSONIC
FILTER
15 40
Hz
BASS
BOOST
0 +18
dB
POWER
INPUT
SENSITIVITY
100mV–2V
2V–8V
PHASE
SELECT
180º0º
LINE OUT INPUTS
L
R
L
R
PROTECTION
SPEAKER
CONNECTIONS
C L A S S D M O N O B L O C K P O W E R A M P L I F I E R
SUBWOOFER
Speaker
+
–
SPEAKER
IMPEDANCE
2-8 OHMS
To Audio Outputs of head
unit or Subwoofer outputs
of a signal processor
PLEASE NOTE:
In this MASTER AMP/SLAVE AMP
configuration, the Slave amp
receives its audio signal from the
Master Amp. Therefore, DO NOT
USE THE INPUTS ON THE SLAVE
AMP!
INPUT
SENSITIVITY
100mV–2V
L
R
REMOTE SUBWOOFER
LEVEL CONTROL
EV3000D/EV4000D/EV5000D Amplifier User’s Manual - page 10
Bridging Two EV3000D or EV4000D Amplifiers
SLAVE
AMPLIFIER
Rear Panel
MASTER
AMPLIFIER
Rear panel
FUSES
POWER
CONNECTIONS
GROUNDREMOTEBATT +
SLAVE MASTER
AMPLIFIER
MODE
DATALINK
E V O L U T I O N
REMOTE SUBWOOFER
LEVEL CONTROL
FUSES
POWER
CONNECTIONS
GROUNDREMOTEBATT +
SLAVE MASTER
AMPLIFIER
MODE
DATALINK
E V O L U T I O N
REMOTE SUBWOOFER
LEVEL CONTROL
AMP MODE
SWITCH IN SLAVE
POSITION
AMP MODE
SWITCH IN MASTER
POSITION
to REMOTE TURN-ON
terminal of head unit
Chassis
ground
point
Battery
FUSE
Distribution
Block
Chassis
ground
point
Stiffening
Capacitor
Chassis
ground
point
Remote Subwoofer
Level Control
SLAVE
PLEASE NOTE:
In this MASTER AMP/SLAVE AMP
configuration, the Slave amp
receives its audio signal from the
Master Amp. Therefore, DO NOT
USE THE SUBWOOFER LEVEL
CONTROL ON THE SLAVE AMP!
FUSES
SLAVE MASTER
AMPLIFIER
MODE
DATALINK
FUSES
POWER
CONNECTIONS
GROUNDREMOTEBATT +
SLAVE MASTER
AMPLIFIER
MODE
DATALINK
EV3000D/EV4000D/EV5000D Amplifier User’s Manual - page 11
Bridging Two EV5000D Amplifiers
SLAVE
AMPLIFIER
Rear Panel
REAR PANEL CONNECTIONS
MASTER
AMPLIFIER
Rear panel
to REMOTE TURN-ON
terminal of head unit
POWER
CONNECTIONS
GROUNDREMOTEBATT +
SLAVE MASTER
AMPLIFIER
MODE
DATALINK
E V O L U T I O N
REMOTE SUBWOOFER
LEVEL CONTROL
POWER
CONNECTIONS
GROUNDREMOTEBATT +
SLAVE MASTER
AMPLIFIER
MODE
DATALINK
E V O L U T I O N
REMOTE SUBWOOFER
LEVEL CONTROL
AMP MODE
SWITCH IN SLAVE
POSITION
AMP MODE
SWITCH IN MASTER
POSITION
Chassis
ground
point
Battery
FUSE
Distribution
Block
Chassis
ground
point
Stiffening
Capacitor
175A
ANL FUSE
(PROVIDED)
175A
ANL FUSE
(PROVIDED)
POWER
CONNECTIONS
GROUNDREMOTE
Chassis
ground
point
Remote Subwoofer
Level Control
SLAVE
PLEASE NOTE:
In this MASTER AMP/SLAVE AMP
configuration, the Slave amp
receives its audio signal from the
Master Amp. Therefore, DO NOT
USE THE SUBWOOFER LEVEL
CONTROL ON THE SLAVE AMP!
FUSES
SLAVE MASTER
AMPLIFIER
MODE
DATALINK
FUSES
POWER
CONNECTIONS
GROUNDREMOTEBATT +
SLAVE MASTER
AMPLIFIER
MODE
DATALINK
Troubleshooting
EV3000D/EV4000D/EV5000D Amplifier User’s Manual - page 12
If you experience operation or performance problems with this product, compare your
installation with the electrical wiring diagram on the previous pages. If problems persist,
read the following troubleshooting tips which may help eliminate the problems.
Amplifier will not
power up.
Check to make sure you have a good ground connection.
Check that the Remote Input (Turn-On) has at least 3VDC.
Check that there is battery power on the (+) terminal.
Check that there is at least 12v.
Check all fuses, replace if necessary.
Make sure that the Protection LED is not illuminated. If it is lit, shut off
the amplifier briefly, and then repower it.
Protection LED
comes on when
amplifier is
powered up.
Check for short circuits on speaker leads.
Turn down the volume control on the head unit to prevent overdriving.
Remove speaker leads, and reset the amplifier. If the Protection LED still
comes on, then the amplifier is faulty and needs servicing.
No output.
Check that all fuses are OK.
Check that amplifier is properly grounded.
Check that the Remote Input (Turn-On) has at least 3VDC.
Check that the RCA audio cables are plugged into the proper inputs.
Check all speaker wiring.
Low output.
Reset the Level Control.
Check the Crossover Control settings.
Audio present in
only one channel.
Check the RCA interconnect cables.
Check all speaker wiring.
High hiss in the
speakers.
Disconnect all RCA inputs to the amplifiers. If the hiss disappears, then
plug in the component driving the amplifier and unplug its inputs. If the
hiss disappears at this point, go on until the faulty/noisy component is
found.
It is best to set the amplifier's input level control as low as possible. The
best subjective signal-to-noise ratio is achieved in this manner. Try to set
the head unit as high as possible (without distortion) and the amp input
level as low as possible.
Squealing noise
from speakers.
Check for improperly grounded RCA interconnects.
Distorted sound.
Check that the Input Level Control is set to match the signal level of the
head unit. Always try to set the Input Level as low as possible.
Check that all crossover frequencies are properly set.
Check for short circuits on the speaker leads.
Amplifier gets
very hot.
Check that the minimum speaker impedance for the amp model is correct.
Check that there is good air circulation around the amp. In some
applications, it may be necessary to add and external cooling fan.
Engine noise
(static type)
This is usually caused by poor quality RCA cables,which can pick up
radiated noise. Use only the best quality cables, and route them away
from power cables.
Engine noise
(alternator
whine)
Check that speaker leads are not shorted to the vehicle chassis.
Check that the RCA grounds are not shorted to the vehicle chassis.
Check that the head unit is properly grounded.
SYMPTOM POSSIBLE REMEDY
Specifications
EV3000D/EV4000D/EV5000D Amplifier User’s Manual - page 13
1600W x 1
3000W x 1
4000W x 1
1 Ohm Mono
10k Ohm
Selectable 100mV-2V or 2V-8V
50Hz-150Hz
100dB
50Hz-150Hz
15Hz-40Hz
Variable 0 -+18dB
Selectable 0/180º
40A x 3
15" (381mm)
All specifications subject to
change without notice.
RMS POWER
into 4 Ohms
MAX POWER
into 2 Ohms
MAX POWER
into 1 Ohm
Min. speaker
impedance
Input
impedance
Input
sensitivity
Frequency response
Signal-to-noise ratio
Crossover/filter range
low pass
subsonic
Bass Boost
Phase Shift
Fuse rating
Dimensions:
10" x 2
-3/8
" x ...
(254mm x 59mm x...)
1800W x 1
3500W x 1
5000W x 1
1 Ohm Mono
10k Ohm
Selectable 100mV-2V or 2V-8V
40Hz-150Hz
>105dB
50Hz-150Hz
15Hz-40Hz
Variable 0 -+18dB
Selectable 0/180º
175A
19.5" (457mm)
MODEL
CLASS D MonoBlo ck Ca r Au dio Amp lif ie rs
EV5000D
EV4000D
1200W x 1
2200W x 1
3000W x 1
1 Ohm Mono
10k Ohm
Selectable 100mV-2V or 2V-8V
50Hz-150Hz
100dB
50Hz-150Hz
15Hz-40Hz
Variable 0 -+18dB
Selectable 0/180º
30A x 2
13" (330mm)
EV3000D
Notes
Notes Notes
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