SSD Drives 650, 650V Quick Start Manual

Page 1

Associated Literature 650 Installation Manual HA464828Uxxx 650 Software Manual HA467872Uxxx 650V Installation Manual HA467649Uxxx 650V Software Manual HA466358Uxxx

BEFORE YOU START

This document covers the steps necessary for a basic start-up of the 650 drive. Drive start ups should be performed by qualified electrical technicians who are familiar with AC drives and their applications. For detailed installation and safety information refer to the Instruction Manual.

Ensure that all local electric codes are met while installing the drive. Check that all live parts are covered to protect against electric shock and that unexpected rotation of the motor will not result in bodily harm or injury.

This document expects that the drive is already installed in its intended location and that all relevant installation procedures have been followed. Please ensure that the drive has adequate ventilation so that ambient temperature does not exceed 40°C (104°F) under normal operating conditions.

To access the terminals, slide down the terminal cover, while applying slight pressure on the drive label.

SERIAL COMMS

The 6513 Serial Communication option can be plugged into the keypad slot. It can be used to exchange information between the Master and Slave drives in RS485/232 format, up to 32 units can be connected together. Front panel LED in-

• Single-phase supply to L1, L2/N.

• 3-phase supply to L1, L2, L3.

• Motor connections to M1, M2, M3.

• Brake resistor between DC+, DBR

NOTE: Frame 1&2 230V units are not fitted with a braking module. Do not use a braking resistor on them.

• Motor thermistor to Th1A, Th1B.

Ground lugs are provided for each power circuit. Follow proper grounding and shielding methods as described in the Instructio n Manual. If stop time is expected to be less than the natural coasting time of the load, connect the braking resistor across DC+ and DBR (see Brake resistor note above)

The power terminals shown are for frame 2. Although other frames may vary slightly in appearance, their terminal designations and

Volts/Hertz mode (650 & 650V) – Basic

open loop operation, used in fans/pumps and multi-motor applications.

Sensorless Vector mode (650V only) – Tight speed regulation with good transient torque capability, without the need for speed feedback.

CONTROL MOD ES

FRAME RATIN G S

Frame 1 0.3 – 1 HP 230VAC 1 ph

0.25 – 0.75kW

Frame 2 1.5 – 2 HP 230VAC 1 ph

1.1 – 1.5kW

0.5 – 3 HP 460VAC 3 ph

0.37 – 2.2kW 400VAC

Frame 3 3 – 5 HP 230VAC 3 ph

2.2 – 4kW 400VAC 5 – 10 HP 460VAC 3 ph 3 - 7.5kW 400VAC

For larger sizes, see 650V Quickstart

650

series

Quick Start

POWE R CONNECTIONS

frames 1

frames 1--33

Volts/Hertz (model 650)

Inverters

Sensorless (model 650V)

*HA470679U100*

CLON ING

650 and 650V drives may be cloned using the 6514 Clone option that plugs into the keypad slot. Settings include to/from, I/O configuration and full/part transfer.

ADVANCED FEATURE S

The 650 has additional features which can be accessed via the drive menu, or for the 650V using CE_Lite. Refer to the product manual for details.

Flycatching - When enabled, lets the drive start into a spinning load by doing a frequency search.

Skip Frequencies – Two selectable avoidance frequencies and associated window for each.

PID – Provides closed loop process control S-Ramp – When enabled, introduces a second

order slope to the ramp for smoother transitions. Configurable Outputs – The digital outputs on the

650 can be configured to pick one of 6 parameters. The outputs on the 650V are totally configurable.

Auto Restart - After a fault, the drive attempts a number of restarts after a settable delay.

Custom Screens - Allows the use of a Custom parameter to be displayed. (650V only)

Encoder – Terminals 12 &13 (650V only) can be used for a quadrature (not complementary) encoder input for steady-state speed feedback.

thermistor

braking

resistor

motor

AC Line Input

thermistor

braking

resistor

motor

AC Line Input

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HA470679U100 Issue 2

Page 2

1111121213

START

REV DIR

JOG

SPEED

REFERENCE

+24VDC

HEALTH

N.O. CONTACT

CONFIGURATION PORT

650V only

EXTRA DIGITAL

INPUTS

650V only

1111121213

START

REV DIR

JOG

SPEED

REFERENCE

+24VDC

HEALTH

N.O. CONTACT

CONFIGURATION PORT

650V only

EXTRA DIGITAL

INPUTS

650V only

All calibration is done in software, through the keypad

APPLICATION MACROS

SETUP PARAMETERS

P1 Application Select Select the application macro P2 Max Speed Set max speed in Hz P3 Min Speed Set min speed in % P4 Acceleration time Accel time to Max Speed in sec P5 Deceleration time Decel time from Max Speed in sec P6 Motor Current Motor full load current in amps P7 Base Frequency Motor nameplate frequency in Hz P8 Jog Setpoint Set jog speed in % of max speed P9 Stop Mode 0=Ramp; 1=Coast; 2=Injection braking P11 V/Hz shape 0=Linear; 1=Quadratic (fan or square) P12 Overload Rating 0=150% for 30s.; 1=110% for 10s. P13 Fixed Boost Set boost in % volts (V/Hz mode only) P99 Password Set from 0001 to FFFF for protection

ESCAPE ONE LEVEL

ENTER MENU

SCROLL

DOWN

DIAGNOSTICS

d1 Frequency Output frequency (Hz) d2 Speed Setpoint Speed SP (% of Max Speed) d3 DC Link Volts Voltage of DC Bus d4 Motor Current Motor Current (amps)

After the first power-up, the 650 defaults to the most basic mode of operation, namely speed control. In addition, it has the capability of being configured for special applications by loading the correct Application Macro. Selecting an Application: Applications may be loaded during power-up by pressing and holding the STOP button, or by setting P1 from the Parameters menu. 1=Speed Control; 2=Manual/Auto; 3=Preset Speeds; 4=Raise/Lower; 5=PI Control; 9=Custom (650Vonly) Terminal Assigments: Different applications require different setup parameters, inputs and outputs. When an application is selected, the 650 internally reassigns its control terminals for the relevant functionality. Also, depending on the application selected, an enhanced application-specific set of parameters will be visible, in addition to the regular parameters.

SPE EDCONTROL

P1=1

MANU AL/AUTO

P1=2

PRES ET SPEEDS

P1=3

RAI SE/LOWER

P1=4

PI CONTROL

P1=5

App-Specific Parameters

Control Terminal Assign

None

1 Common 0V 2 Speed In (V) 3 Speed In (mA) 4 +10V Supply 5 Speed Output 6 +24V Supply 7 Start button 8Fwd/Rev 9 Jog 10 Stop button

IP23 ANIN2 type OP21 DIGIO2 OP31 Relay

1Common 0V 2 Manual Ref (V) 3 Auto Ref (mA) 4 +10V Supply 5 Speed Output 6 +24V Supply 7 Manual Start 8 Auto Start 9 Man/Auto 10 Fwd/Rev

IP301 Preset 1 IP302 Preset 2 IP303 Preset 3 IP304 Preset 4 IP305 Preset 5 IP306 Preset 6 IP307 Preset 7 IP308 Preset 8

1 Common 0V 2 Speed In (V) 3 Speed In (mA) 4 +10V Supply 5 Speed Output 6 +24V Supply 7Start 8 Preset Digital 1 9 Preset Digital 2 10 Preset Digital 3

P401 Ramp Time P402 Max Value P403 Min Value P404 Reset Value

1 Common 0V 2Unused 3Unused 4 +10V Supply 5 Speed Output 6 +24V Supply 7Start 8 Raise Input 9 Lower Input 10 Ramp Reset

P501 Prop. Gain P502 Integral Gain

1Common 0V 2 Reference (V) 3 Feedback (mA) 4 +10V Supply 5 Speed Output 6 +24V Supply 7 Start button 8Fwd/Rev 9Jog 10 Stop button

Power-up screen

REFERENCE AND SEQUENCING

OWER

CALIBRATION

• Start contact between 6 and 7

• Jog contact between 6 and 9

• Reverse Direction contact between 6 and 8

• Speed potentiometer: 1 (Low), 4 (High),

2 (Wiper) OR

If using three wire control

• Start button (n.o.) between 6,7

• Stop button (n.c.) between 6,10

650V AND AUTOTUNE*

*for model 650V only. Autotune will not activate if in V/Hz mode.

CONTROL PARAMETERS

CL01 Control Mode 0 = V/Hz; 1 = Sensorless Vector (SV) CL02 Nameplate RPM Enter RPM from motor nameplate CL10 Motor Current Enter full load amps from motor nameplate CL11 Motor Poles 2=3600rpm; 4=1800rpm; 6=1200rpm CL12 Motor Voltage Enter motor nameplate voltage CL20 Autotune Mode 0=stationary; 1=rotating (preferred) CL21 Autotune Enable set to 1 and run the drive to autotune CL81 Current Limit Current Limit setting as a % of CL10

For sensorless vector (SV) operation, an autotune is highly recommended, preferably with the motor uncoupled and free to rotate. (if the motor cannot be uncoupled, set CL20=0. See below).

SAVING

Changes take effect as soon as

they are

entered and

parameters

are saved

automatically

in a few

seconds

The drive powers up in LOCAL MODE. Use the green/ red buttons to start/stop and the up/down arrows to adjust speed. To switch to REMOTE MODE, hold the STOP button down until

L0C

disappears. To revert to LOCAL

MODE: At the

rdy

screen, push STOP until

L0C

appears.