SSD Statiron DZ4 Instruction Manual

Instruction Manual
Static Field Meter STATIRON
DZ4
Functions
The static field meter Statiron DZ4 is a portable static electrical potential meter with digital readout, for measuring the electrical potential of charged objects. When measuring fluctuating static electricity, you can temporarily hold an indicated value, and check maximum voltages in the MAX mode.
Characteristics
1. Enables you to measure surface potentials of charged bodies without coming into contact.
2. Enables you to take measurements in narrow locations by rotating the sensor head.
3. With the optional ion balance plate, you can carry out ionizer balance checks.
SHISHIDO ELECTROSTATIC, LTD.
Safety Precautions
This device is a precision electrical instrument. For the sake of safety, be sure to follow the instructions described in this manual. mark are precautions that must be followed in order
to use the product safely.
This device does not conform to explosion-proof specifications. Do not install it in locations where flammable gases or solvents are handled, such as painting booths etc. Doing so may result in fire or explosion.
This device is a precision electrical instrument. Avoid installing it in wet, oily, hot, and humid locations. In particular, avoid locations of high humidity and condensation. There is a possibility of fire due to breakdown.
Installation
Do not use this device in the following locations, as doing so may cause malfunctions.
Locations subject to high or low
temperature, or high humidity
Dusty locations Locations where the device may be
exposed to organic solvents such as thinner
Locations where the device may be
exposed to corrosive gas
Locations subject to flames or
explosions
Locations subject to frequent vibrations Locations subject to sudden changes in
temperature or humidity
Locations subject to condensation Locations where the device may be
exposed to water or oil
Maintenance
Regularly remove any built-up dirt etc. from the optional ion balance plate. Built-up dirt can
cause insulation faults.
Make sure to turn the main power of the device OFF before cleaning.
Handling
Make sure to connect the earth wire to an appropriate place. Accurate measurements are not
possible if the earth wire is not connected.
To obtain accurate measurements, measure at an appropriate distance from the charged
object.
Do not touch or insert foreign materials into the sensor portion of this device.
Do not blow ionized air directly into the opening of this device. Do not place heavy objects on the LCD display of this device.
Do not disassemble or modify the device.
The device may affect medical devices such as hearing aids or pacemakers. Do not insert any foreign objects into the device. Doing so may result in a short circuit or
current leakage, and cause fire or electrocution.
The battery discharges a small amount of electricity even when the device is turned off. If you
do not intend to use this device for an extended length of time, remove the battery.
If the device emits any abnormal odors or sounds, smoke, or heat, turn OFF the main power
immediately, and contact your point of purchase. Failure to do so may result in fire or a short circuit.
Do not remove name plates or labels.
Do not do anything with the device that is not described in this manual.
Items Included With the Device
Confirm that the following items are included with the device before using it for the first time.
 Instruction manual/warranty x 1 (this document)   Main Device
  Earth Lead (x 1)  Strap (x 1)
 Battery (006P type 9V alkaline dry cell battery) x 1
 Soft case (Model number: ODZ4-SFTCS) x 1
 Ion Balance Plate (optional)
(Model number:
ODZ4-GNDCAL)
(Model number:
ODZ4-STRAP)
(Model number: ODZ4-PLT)
Important Points About Taking Measurements
Grounding
If the user's body retains an electrical charge, or highly accurate measurements are required, ground the earth terminal of this device. Also, if the charged object is expected to have a large charge, be sure to ground the device to avoid breakdown due to discharge.
Adjusting the Measurement Distance
The strength of the electrical field of a charged object changes with the distance between the charged object and the sensor portion of the measuring instrument. This device has been calibrated with a distance of 30mm between a test charged object (200mm2 metal plate) and the meter. Consequently, when measuring it is necessary to conform to a measuring distance of 30mm. Move the meter so that the illuminated point on the charged object emitted by the pointer (red LED) is sharpest. If such a distance cannot be attained, correct the potential reading according to Figure 1.
If the distance is more than the recommended measuring distance of 30mm, and the displayed potential exceeds 19.99kV, do not move the meter any closer to the charge object.
If the meter is too close to the charged body, there is the danger of an electrical discharge. This may cause a breakdown of the device.
Influence of the size of the charged object
The measured potential changes according to the field strength concentrated in the electrode of the sensor portion of the meter and the size of the charged object. In particular, if the charged object is smaller than the test charged object used during calibration (200mm2), there is a large discrepancy in the measured value and an error can occur in the resulting value. if this is the case, you can roughly correct the value according to Fig. 2.
Influence of other objects
If there are other objects near or behind the charged object, the displayed measurement is smaller than the actual potential. If this is the case, correct the measurement in light of the shape of the electrical field, or put as much distance as possible between the charged object being measured and other objects.
Influence of charged particles etc.
Powerfully charged objects impose a charge on particles and create an ionic space. If charged particles etc. adhere directly to the electrode of the meter, measurement errors will occur. This phenomenon occurs when a large amount of fluff adheres to the charged object or large amounts of dust are in the vicinity.
150
100
50
0
150
100
50
010.0 25.020.015.010.0
d (cm)
Vo / Va x 100 (%)
Vo / Va x 100 (%)
L (cm)
7.55.02.5
L = 20 cm Va: base voltage
A = L x L d = 3 cm Va: base voltage
A = L x L
(Fig. 1) Relationship between measuring distance d and
indicated value Vo of surface electrometer
(FIg. 2) Relationship between size A (length L of
one edge) of (square) charged object and indicated value Vo of surface electrometer
Preparation
1. Insert the battery.
Remove the battery case cover and insert a 9 volt dry cell battery. Replace the cover carefully, taking care to keep the battery leads clear of the cover.
2. Connect the earth lead to the earth terminal, and reliably ground the earth lead.
Connect the earth lead securely to the terminal, and connect the clip on the end of the earth lead to a grounded object. To obtain accurate measurements, the earth terminal must be grounded.
Measurement Procedure
Measuring Static Electricity
1. Turn the meter on.
Press the POWER button for more than one second, until you hear a beep.
2. Set the mode you want to use.
Each time you press the mode button, the meter scrolls through the modes in the order shown in the table on the right. To measure potentials, use the normal mode.
Mode
ModeMode
Mode
Panel display
Panel displayPanel display
Panel display
Normal Mode
(None)
MAX Mode
MAX
I.B + MAX Mode
MAX I.B
I.B Mode
I.B
3. Zero point adjust the meter.
Point the sensor at a grounded object and press the 0ADJ button.
NOTE
Zero point adjustment is reset when
you turn the meter off.
4. If you want to measure a maximum potential, use the MAX mode.
Refer to step 2 for how to set modes.
5. Point the sensor at the charged object, and gradually bring the meter closer to the object.
The distance between the sensor and the charged object should be 30mm. At about 30mm, the red LED beam (pointer) cast on the charged object should look like the image in Figure 3.
(Fig. 3) Red LED mark
NOTE
If the recommended measuring distance of 30mm cannot be attained, do not
bring the meter any closer if the potential displayed exceeds 19.99kV. Doing so may cause damage to the meter.
If the display panel blinks "1", the charged voltage has exceeded the
measurable range (over-range). If this occurs, stop measuring immediately, as this may cause damage to the meter.
6. The value on the display panel is the measurement result (unit: kV).
7. In normal mode, you can temporarily hold the measured value by pressing the hold button.
If you press the hold button again, the stored value is removed.
You cannot use the hold function in MAX mode.
8. To turn the meter off, press the POWER button for more than 1
second.
Measuring Ion Balance
By attaching the optional ion balance plate (sold separately) to the meter, you can measure ion balance (offset voltage).
1. Turn the meter on.
Press the POWER button for more than one second, until you hear a beep.
2. Set the mode you want to use.
Each time you press the mode button, the meter scrolls through the modes in the order shown in the table on the right. To measure offset voltages, use the I.B mode.
3. Zero point adjust the meter.
Point the sensor at a grounded object and press the 0ADJ button.
NOTE
Zero point adjustment is reset when you turn the meter off.
4. Attach the ion balance plate to the meter.
Firmly screw the ion balance plate onto the meter with the screw provided, making sure that it is centered and there is no gap.
5. If you want to measure the maximum value of an offset voltage, use the MAX I.B mode.
Refer to step 2 for how to set modes.
Mode
ModeMode
Mode
Panel display
Panel displayPanel display
Panel display
Normal Mode
(None)
MAX Mode
MAX
I.B + MAX Mode
MAX I.B
I.B Mode
I.B
6.
Point the ion balance plate at the
measurement location.
The potential on the ion balance is measured.
NOTE
If the display panel blinks "1", the charged voltage has exceeded the
measurable range (over-range). If this occurs, stop measuring immediately, as this may cause damage to the meter.
7. The value on the display panel is the measurement result (unit: kV).
8. In I.B mode, you can temporarily hold the measured value by pressing the hold button.
If you press the hold button again, the stored value is removed.
You cannot use the hold function in MAX I.B mode.
9. To turn the meter off, press the power button for more than 1 second.
Adjustment and Maintenance
Rotating the Sensor Head
You can rotate the sensor head of the meter. This enables you to easily take measurements in narrow locations etc. that were previously difficult to access.
The sensor head rotates in 45° increments. When rotating the head, stop at angles where the sensor head clicks into place.
Battery Indicator
The remaining battery charge is displayed on the upper right of the display panel.
When the battery charge icon shows one unit left, replace the battery.
Error Display
The signal detection method of the meter is an oscillating chopper method.
If for some reason the sensor stop oscillating, an error message like that shown in the illustration on the right is displayed, and the meter emits a beeping sound every second.
If this occurs, restart the meter. If the error message continues to be displayed after restarting the meter a number of times, the sensor may be faulty. Contact the sales office where you purchased the product.
Troubleshooting
If the device does not operate correctly, it may be the result of one of the following.
The display panel is not active when the power is turned on. Cause 1
The battery has not been installed, or the positive and negative
terminals have been connected the wrong way around. Remedy 1 Correctly install the battery. Cause 2 The battery has been completely drained.
Remedy 2 Replace the battery with a new one.
The display panel displays correctly, but does not zero. Cause 1 Zero point adjustment is incorrect.
Remedy 1 Perform zero point adjustment again.
Cause 2 Structural components close to the sensor are charged.
Remedy 2 Wait until the charge in the components has attenuated.
The display does not change even when approaching a charge object. Cause 1 The meter is holding a maximum value in MAX mode or MAX I.B
mode. Remedy 1 Press the mode button to switch modes.
Cause 2 The meter is holding a measured value in normal mode or I.B mode.
Remedy 2 Press the hold button and start measuring again.
Cause 3 The sensor is faulty. Remedy 3 If an error message is displayed or you cannot hear an oscillating sound
from the sensor, the sensor must be replaced. Contact the sales office
where you purchased the product.
Specifications
Signal detection method Oscillating chopper method
Display refresh frequency 0.5 seconds Measurable potential range Normal mode: 0.00 - ±19.99kV (resolution: 0.01kV) I.B mode: 0.000 - ±1.999kV (resolution: 0.001kV) Continuous operating limit Approximately 10 hours (with alkaline battery) Measuring distance 30 mm (between object being measured and sensor)
Measuring distance adjustment Red LED beam focusing method
Sensor head rotation angle 180° (stops every 45°)
Display LCD display with built-in backlight
Polarity display polarity/ polarity display
Mode switching Switch modes by pressing MODE button
Battery check Remaining charge displayed in display panel
Battery DC9V alkaline rectangular dry cell battery 006P Operating temperature/ humidity
range
0 - +40, 20 - 70RH, non-condensing
Dimensions 68 mm x 22 mm x 138 mm (W x D x H)
Weight Approximately 230g (including battery)
Warranty
Valid for: 1 year after delivery
Product
name
Static Field Meter STATIRON
Model DZ4
Serial
number
Date of
Delivery
Inspection
Stamp
1. If any malfunctions or damage occur to the product due to any of the following reasons, a charge will be incurred for repairing or replacing the product.
2. Malfunctions or damage occurring to the product due to misuse or improper storage.
Malfunctions or damage occurring to the product due to repairs or modifications
conducted by a party other than SHISHIDO ELECTROSTATIC or a company specified by SHISHIDO ELECTROSTATIC.
Malfunctions or damage occurring to the product due to fire, natural disasters, or other
acts of providence.
Other malfunctions or damage occurring to the product deemed not to be the
responsibility of SHISHIDO ELECTROSTATIC.
For any queries relating to the product, contact the sales office where you purchased the product.
SHISHIDO ELECTROSTATIC, LTD.
http://www.shishido-esd.co.jp/
HEAD OFFICE MARUNOUCHI BLDG. 9F-918, 4-1, MARUNOUCHI 2-CHOME,
CHIYODA-KU, TOKYO, 100-6309
SALES DEPARTMENT TOKYO BRANCH EXPORT DIVISION
3-3, HIGASHI-YUKIGAYA 1-CHOME, OTA-KU, TOKYO, 145-0065 TEL: +81-3-3727-0161 FAX: +81-3-3727-0342
OSAKA BRANCH
OSAKA ORUGAN BLDG. 2F-203, 4-2, TANIMACHI 1-CHOME, CHUO-KU, OSAKA, 540-0012 TEL: +81-6-6949-3712 FAX: +81-6-6949-3707
NAGOYA BRANCH
RAINBOW TSURUMAI 6F, 1-2, TSURUMAI 2-CHOME, SHOWA-KU, NAGOYA, AICHI-PREF, 466-0064 TEL: +81-52-884-5565 FAX: +81-52-883-3077
FUKUOKA BRANCH
DAI10 UEMURA BLDG. 8F-A, 6-4, TAKASAGO 2-CHOME, CHUO-KU, FUKUOKA, FUKUOKA-PREF, 810-0011 TEL: +81-92-531-7485 FAX: +81-92-526-7326
SENDAI BRANCH
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SHIN YOKOHAMA FACTORY
7-21, CHIGASAKI-HIGASHI 4-CHOME, TSUZUKI-KU, YOKOHAMA, KANAGAWA-PREF, 224-0033 TEL: +81-45-948-4410 FAX: +81-45-948-4415
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11-’08
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