SSBC A113-3, A113-1 Installation Instructions Manual

INSTALLATION INSTRUCTIONS
BIG BRAKE KITS A113-1 & A113-3
1988-96 Corvette
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Thank you for choosing STAINLESS STEEL BRAKES CORPORATION for your braking needs. Pleases take the time to read and carefully follow these instr uctions to insure the ease of your installation as well as the proper perfor mance of the complete system.
Before beginning your installation, please verify you have received all the parts indicated on the packing slip.If you believe anything to be missing or incorrect, please call our Customer Service Department at 716-759-8666.
To assure your installation will go safely and smoothly, have the following items on hand to assist you:
JACK & JACK STANDS BRAKE FLUID - DOT 4 LUG WRENCH BRAKE CLEANER TORQUE WRENCH TUBE WRENCHES METRIC SOCKET SET
Stainless Steel Brakes Corporation
Stainless Steel Brakes Corporation • 11470 Main Road • Clarence, NY 14031
Phone: (800) 448-7722 • (716) 759-8666 • Fax: (716) 759-8688
www.ssbrakes.com • info@ssbrakes.com
1A113-1 & A113-3 Revision 1
Removal of Old Brakes
1) Raise front of car until the wheels and tires clear the floor and support the vehicle on jack stands. Remove lug nuts and take tire and wheel assemblies off car.
2) Using a tube wrench, remove the hollow banjo bolt that holds the end of the flexible brake hose to the caliper.
BRAKE FLUID WILL CAUSE SEVERE DAMAGE TO YOUR PAINT. ALWAYS USE EXTREME CAUTION WHEN HANDLING BRAKE FLUID.
TIP: With the flex lines off the caliper, brake fluid will be free to drain from the hoses. The use of a hose pinch clamp (not vise grips!) or a plug in the end of the hose will prevent this. This will also be important since you do not want the master cylinder to go dry.
3) With the hose removed, the caliper can be taken off by removing the two 14mm bolts that hold the caliper bracket to the spindle. Save these bolts as they will be reused later.
4) With the caliper removed, the rotor will simply slide off the hub. If the rotor will not slide off easily, spray some penetrating oil around the center hub and tap rotor with a mallet until it breaks loose.
LEFT AND RIGHT ROTORS AS WELL AS CALIPERS ARE DIFFERENT! PLEASE MAKE SURE TO CHECK THE MARKING ON THE BOXES TO INSURE YOU ARE INSTALLING THE CORRECT PIECES ON THE CORRECT SIDES.
Installation of Kit
5) With old rotor removed and hub surface whipped clean, new rotor can be installed. Please note that packing material must be removed from surface of new rotors before they are installed. Rotor can be temporarily held in place against hub with lug nuts.
6) Calipers are sent as complete assemblies with pads already installed (Figure 1). Make sure to select correct caliper so bleeder screw is facing up. Slide caliper over rotor and line up holes in caliper bracket with those in the spindle. Using the 14mm belts removed from the car in step 3, bolt bracket to spindle and torque to 90 ft/lbs.
7) Reattach original flex line to caliper using banjo bolt and 1 new copper washer on either side of the end of the hose. Torque banjo bolt to 20 ft/lbs.
8) With all hardware bolted on, turn wheels lock to lock making sure there is no interference or twisting of flexible brake hose.
Filling and Bleeding System
9) It is advisable to replace the brake fluid if the color is brown or muddy. This is due to water that has been absorbed by the fluid which will eventually corrode the brake lines and master cylinder. This absorbed moisture can also cause a vapor lock situation under extreme braking conditions. Flush system with clean brake fluid and replace with a good grade of disc brake fluid DOT 4.
10) The simplest and most effective way to bleed your brakes is to use the gravity bleeding approach as follows: a) With calipers installed, make sure all fittings are tight and master cylinder is
topped off.
b) Open one bleeder screw and observe for several minutes. At first the fluid will
begin to escape with intermittent air bubbles.When the air bubbles stop and a steady flow of fluid is observed, close the bleeder and repeat process on other side of vehicle.
MAKE SURE TO KEEP A CLOSE WATCH OVER THE FLUID LEVEL INSIDE THE MASTER CYLINDER DURING THE BLEEDING PROCESS. NEVER LET THE RESERVOIR RUN DRY. ALWAYS KEEP IT AT LEAST 1/3 FULL!
c) After bleeding both wheels and topping of the master cylinder, make several
applications of the brake pedal. If a hard pedal is experienced, no fur ther bleeding is required. If pedal is spongy, repeat bleeding process until a hard pedal is achieved.
FINAL INSPECTION
11) Once a hard pedal is achieved, all fittings and connections must be inspected to make sure there are no leaks. Also check the level in both reser voirs of the master cylinder and top off if needed.
12) Put wheels back on the car and turn wheel by hand to insure that the wheel spins freely and does not interfere with any brake components.
DO NO
T DRIVE IN TRAFFIC UNTIL THE BRAKES SAFELY ST
OP THE CAR A SAFE DISTANCE
WITHOUT A SPONGY PEDAL FEEL!
BRAKING TESTS SHOULD ALWAYS BE DONE IN A SAFE OPEN AREA!
TECH LINE -- If technical help is required, please call 716-759-8666.
NOW ENJOY ULTIMATE STOPPING POWER!!
2A113-1 & A113-3 Revision 1
3A113-1 & A113-3 Revision 1
Solutions Guide Revision 5
716-759-8666 • tech@ssbrakes.com
How do you bench bleed a Master Cylinder?
Secure one of the ears in a vise so that you can take a large screwdriver and push the piston in. Fill the reservoir with clean fluid. Take a dummy line or our M/C bleeding kit and hook it up to the two ports. Front line to front and rear line to rear reservoirs. Slowly stroke the master and let it return slowly. You should see many air bubbles in the fluid. Repeat this step until you do not see any more air bubbles. SSBC recommends ten (10) slow pumping strokes after you see no more air bubbles. This will insure a good hard pedal. (See SSBC part #0460 Instruction Sheet)
What is the best pad for my vehicle?
Your choice of pads should be determined by how and where you drive the vehicle. If you drive in heavy stop and go traffic you would need a different pad than someone who is road racing. Contact SSBC for the correct application.
How often should brake fluid be changed? (street application only, not racing)
When brake fluid turns brown, it is time to change the fluid. The brown color indicates that the fluid has absorbed water and dirt. D.O.T. #3 & #4 fluids absorb water. Silicone brake fluid is not for track racing.
How can I tell which reservoir is the front or rear of the Master Cylinder?
The front reservoir is usually larger than the rear. In some cases, they are the same size. As a rule, for GM cars & trucks, the rear reservoir is for the rear brakes. On Ford cars & trucks, the front reservoir is for the rear brakes. On front wheel drive vehicles, the brakes are split diagonally. Each bowl of the master cylinder services one front wheel and one rear wheel. This will be important if you are installing a distribution block, proportioning valve, or residual valve. Hint: The larger bowl will feed the disc brakes.
1
Why is my brake pedal soft?
1) In most cases, Air is trapped in the lines or calipers. Try re-bleeding the system. Do not force new fluid into new brake lines. It may foam and be very difficult to bleed. Make sure that the bleeder screws on the
calipers are facing upward!
2) If all the air is out of the system, the pushrod from the booster may need adjustment, under the dash, to make it longer. Do not extend it too long or it will not allow the fluid to return, causing brakes to drag. Your pushrod may not be adjustable. If the pushrod can be made longer, try ¼ turn adjustments at a time. SSBC stocks adjustable pushrods for many vehicles. In addition, the pushrod between the Booster and the Master Cylinder may need adjustment. Not all Booster to Master pushrods are adjustable.
3) You may have a bad Master Cylinder. Before you determine this, you should make sure that all the air is out of the system. When installing a new Master Cylinder, always bench bleed first. If you did not, take off the Master Cylinder and bench bleed it. (See Bench Bleeding Instructions below)
Why does the car pull to one side?
The side that the car is pulling to is the caliper that is working. Re-bleed the opposite side and try carefully stopping again.
Why does it feel like there is no Power Assist?
The Booster may not be getting enough vacuum to operate. On some high lift cams, the engine does not develop enough vacuum. The Booster needs at least 16” of vacuum to operate correctly at idle. If you do not have at least 16 inches of vacuum at idle, you may have to add a vacuum pump to your system. Check for vacuum leaks. There may be leaks in the intake manifold or hoses that would cause low vacuum. The Booster may be bad. Do a vacuum test. If the Booster can retain a vacuum for three (3) minutes after the vehicle is shut off, it is not a bad Booster (refer to steps 1 & 2). All
Master Cylinders must be bench bled
in a vise before being installed on the vehicle.
Solutions Guide
to commonly asked questions.
Solutions Guide Revision 5
716-759-8666 • tech@ssbrakes.com
2
Where is the best place to install a proportioning valve?
The best place to install a proportioning valve is after the distribution block. Do Not install it between the Distribution Bock and the Master Cylinder. You will not be able to get a hard pedal. Anywhere after the Distribution Block and before the rear flex hose is acceptable for installation.
Why should the flex hoses be replaced? They look O.K. from the outside.
Flex hoses should be replaced every time the calipers are serviced. They flex up and down, just like a shock absorber. They are also under high pressure internally. Flex hoses have a rubber liner that will collapse over time. If it does collapse, it will act as a check valve and not allow fluid to return to the Master Cylinder.
Will my pedal get harder by replacing the flex hoses?
No. When the flex hoses are replaced, re-bleed the brake system. Normally what happens is that bleeding causes a harder brake pedal. A better bleeding job and taking your time will result in the same situation.
Are the rubber flex hoses expanding causing a soft pedal?
Not likely. A soft pedal is usually a sign of air in the system due to poor bleeding. Flex hoses have nylon webbing that is molded into the internal rubber. It is very strong and will hold up to 3,000 P.S.I. Installing braided stainless steel hoses is not necessary; it only improves appearance.
How much brake pressure does it take to stop my vehicle?
Most vehicles, power or non power brake, develop 1,200 P.S.I. When you panic stop or jump on the brakes hard, a surge of 1,400 P.S.I. can be achieved. If a factory proportioning valve installed on the vehicle, the rear brakes are only developing 600 – 700 P.S.I. Drum brakes require lower pressure because they grab more quickly. When rear disc brakes are installed, the rear brake pressure may be increased to 800 – 1,000 P.S.I. or more. A good way to check the pressures and to see if the system is working correctly, use a pressure gauge screwed into the bleeder port (SSBC part # A1704). A vehicle with less than 600 P.S.I will not stop!
How tight should the wheel bearings be?
The front bearings should always be torqued. Not just hand tightened. Bearings usually require 12-15 Ft./Lbs. of torque. Then you will probably need to back off a little to align the cotter pin hole. Do Not over tighten; the bearing life will be shortened. This procedure only applies to rear wheel drive vehicles with separate bearings and races. On vehicles with one piece sealed bearing assemblies or hub assemblies, refer to a service manual.
What type of differential fluid should I use in my rear axle?
If you have positraction, use a Hypoid or Limited Slip additive that is designed for your particular rear end. If you do not have positraction, any type of 80 –90 weight gear lube is acceptable. Fluid should be changed often if you are trailering or any type of extreme usage. This fluid does brake down with time and usage.
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Solutions Guide Revision 5
716-759-8666 • tech@ssbrakes.com
Replacement Pads for SSBC Performance Brake Kits
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RE-ORDER PADS DIRECTLY FROM SSBC
A109 A109-1 A109AF A109AR A109S A110 A110-10 A110-11 A110-12 A110-13 A110-14 A110-15 A110-16 A110-17 A110-18 A110-19 A110-2 A110-3 A110-4 A110-5 A110-6 A110-7 A110-8 A110-9 A111 A111-10 A111-11 A111-12 A111-13 A111-14 A111-15 A111-16 A111-17 A111-18 A111-19 A111-2 A111-20 A111-21 A111-22 A111-23 A111-24 A111-25 A111-26 A111-27 A111-28 A111-29 A111-3 A111-30 A111-31 A111-32 A111-33 A111-4 A111-5 A111-6 A111-7 A111-8 A111-9 A112 A112-1 A112-11 A112-12 A112-13 A112-14 A112-15 A112-16 A112-17
A112-2 A112-3 A112-4 A112-5 A112-6 A112-7 A112-8 A112-9 A112-93 A113 A113-1 A113-10 A113-11 A113-12 A113-4 A113-5 A113-6 A113-7 A113-8 A113-9 A114 A115 A116 A117 A117-1 A117-10 A117-11 A117-12 A117-13 A117-14 A117-15 A117-2 A117-3 A117-4 A117-5 A117-6 A117-7 A117-8 A117-9 A118 A120 A120-10 A120-11 A120-12 A120-2 A120-2P A120-2PO A120-2PPO A120-3 A120-4 A120-5 A120-6 A120-7 A120-7A A120-7M A120-8 A120-9 A120D A120P A121 A121-2P A121-2PA A121-2PAPO A121-2PM A121-2PMPO A121P
A121P-A A121P-M A123 A123-1 A123-13 A123-14 A123-15 A123-16 A123-17 A123-18 A123-1A A123-1C A123-2 A123-3 A123-3A A123-4 A123-4A A123-5 A123-58 A123-58A A123-59 A123-59A A123-5A A123-6 A123-67 A123-68 A123-69 A123-6A A123-7 A123-8 A123-9 A123-A A124 A125 A125-1 A125-10 A125-11 A125-12 A125-13 A125-14 A125-15 A125-16 A125-17 A125-18 A125-19 A125-1F A125-2 A125-20 A125-21 A125-22 A125-23 A125-24 A125-25 A125-26 A125-27 A125-28 A125-29 A125-3 A125-30 A125-31 A125-32 A125-33 A125-34 A125-35 A125-36 A125-4
A125-5 A125-6 A125-7 A125-8 A125-9 A125-F A125P A126 A126-1 A126-10 A126-11 A126-12 A126-13 A126-14 A126-15 A126-16 A126-17 A126-18 A126-19 A126-2 A126-20 A126-21 A126-22 A126-23 A126-24 A126-25 A126-26 A126-27 A126-28 A126-29 A126-3 A126-30 A126-31 A126-32 A126-33 A126-34 A126-35 A126-37 A126-38 A126-39 A126-4 A126-40 A126-41 A126-46 A126-5 A126-51 A126-6 A126-61 A126-7 A126-71 A126-71A A126-7A A126-8 A126-9 A127 A127-1 A127-2 A127-3 A127-4 A127-5 A127-6 A127-7 A127-8 A127-9 A128 A128-1
1012 10108 10128 10128 1012 1049 10129 10113 10113 1015 10135 1095 10128 10128 1047 10113 1047 10128 10128 1015 1015 10110 10110 10129 1049 1015 1015 10110 10110 10110 10110 10129 10129 10129 10129 1047 10113 10113 10113 10113 1015 10135 1095 10128 1015 10129 10135 1095 10128 10128 10128 10128 10128 10128 10128 A1015-3 1015 1047 1047 1095 1095 10113 1047 1047 1095 10133-1
1047 1071 1047 1061-1 10128 1071 10128 1015 1047 1071 1071 1071 1015 1095 10128 1015 10128 10128 1070 10128 1047 1047 1049 1047 1047 10113 1095 1095 10113 10113 10113 1047 1071 1071 10128 10128 10128 1047 1095 1049 A1033 10128 10128 10128 10110 10110 10129 10129 10128 10144 10144 10128 10128 10128 10128 10128 10128 A1033 A1033 A1033 10110 10110 10110 10110 A10129 A1033
A1033 A1033 1050 1050 1095 1095 10116 10116 1095 1095 1015 1050 1071 1050 1015 1050 1015 1050 1050 1015 1050 1015 1015 1071 1071 1071 1071 1071 10128 10128 10128 1015 1047 1047 1047 10128 10128 10128 10128 1015 1015 1015 1015 10110 10110 1047 1047 10110 10128 10129 10129 10129 10129 10113 10113 10113 10113 1047 10113 1015 1015 10135 1095 10128 10128 1047
1047 1047 1047 10128 10128 1047 1047 1070P 1047 1015 1015 1015 1094A 1094A 1094A 1094A 1094A 1015 1094A 1047 1015 10129 10128 10128 10128 10128 10128 10128 10128 10128 A1094B 10128 10128 1015 10128 10128 10128 1095 1095 1095 A1094B 10126 10126 10126 1047 1047 1050 1050 1094 1094 A1094 A1094 1094 1049 1047 10128 1070 1071 10128 10128 1015 1047 1015 1047 1047 1047
D-8 D-531 D-531 D-531 D-8 D-204 D-43 D-154 D-154 D-52 D-137 D-731 D-531 D-531 D-347 D-154 D-347 D-531 D-531 D-52 D-52 D-11 D-11 D-43 D-204 D-52 D-52 D-11 D-11 D-11 D-11 D-43 D-43 D-43 D-43 D-347 D-154 D-154 D-154 D-154 D-52 D-137 D-731 D-531 D-52 D-43 D-137 D-731 D-531 D-531 D-531 D-531 D-531 D-531 D-531 * D-52 D-347 D-347 D-731 D-731 D-154 D-347 D-347 D-731 D-784
D-347 D-347 D-347 D-531 D-531 D-347 D-347 D-413 D-347 D-52 D-52 D-52 D-370 D-370 D-370 D-370 D-370 D-52 D-370 D-347 D-52 D-43 D-531 D-531 D-531 D-531 D-531 D-531 D-531 D-531 * D-531 D-531 D-52 D-531 D-531 D-531 D-731 D-731 D-731 * D-834 D-834 D-834 D-347 D-347 D-52 D-52 D-369 D-369 * * D-369 D-204 D-347 D-531 D-413 D-412 D-531 D-531 D-52 D-347 D-52 D-347 D-347 D-347
* * D-52 D-52 D-731 D-731 D-749 D-749 D-731 D-731 D-52 D-52 D-412 D-52 D-52 D-52 D-52 D-52 D-52 D-52 D-52 D-52 D-52 D-412 D-412 D-412 D-412 D-412 D-531 D-531 D-531 D-52 D-347 D-347 D-347 D-531 D-531 D-531 D-531 D-52 D-52 D-52 D-52 D-11 D-11 D-347 D-347 D-11 D-531 D-43 D-43 D-43 D-43 D-154 D-154 D-154 D-154 D-347 D-154 D-52 D-52 D-137 D-731 D-531 D-531 D-347
D-347 D-412 D-347 D199 D-531 D-412 D-531 D-52 D-347 D-412 D-412 D-412 D-52 D-731 D-531 D-52 D-531 D-531 D-413 D-531 D-347 D-347 D-204 D-347 D-347 D-154 D-731 D-731 D-154 D-154 D-154 D-347 D-412 D-412 D-531 D-531 D-531 D-347 D-731 D-204 * D-531 D-531 D-531 D-11 D-11 D-43 D-43 D-531 D-289 D-289 D-531 D-531 D-531 D-531 D-531 D-531 * * * D-11 D-11 D-11 D-11 * *
SSBC SSBC Kit # Pad # FMSI #
SSBC SSBC Kit # Pad # FMSI #
SSBC SSBC Kit # Pad # FMSI #
SSBC SSBC Kit # Pad # FMSI #
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Solutions Guide Revision 5
716-759-8666 • tech@ssbrakes.com
...Replacement Pads Continued
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RE-ORDER PADS DIRECTLY FROM SSBC
A128-2 A128-3 A128-4 A128-5 A128-6 A128-7 A129 A129-1 A129-10 A129-12 A129-13 A129-1A A129-2 A129-20 A129-22 A129-23 A129-24 A129-2A A129-3 A129-3A A129-4 A129-4A A129-5 A129-6 A129-8 A129-A A130 A130-1 A130-2 A132 A132-1 A132-A A132-M A133 A133-1 A133-2 A133-2P A133-3 A133-3P A133-3PO A134 A134-1 A134-1P A134-1PPO A135 A135-1 A135-1A A135-2 A135-3 A136 A136-1 A137 A137-1 A137-1A A137-2 A137-3 A137-3A A138 A138-1 A138-1A A138-2 A138-3 A138-4 A138-A A140 A140-1
A141 A141-1 A142 A142-1 A143 A143-1 A143-5 A143-58 A143-59 A144 A144-1 A145 A145-1 A146 A146-1 A148 A148-1 A148-14 A148-14A A148-15 A148-15A A148-16 A148-16A A148-17 A148-17A A148-18 A148-18A A148-1A A148-2 A148-22 A148-23 A148-23FS A148-23FSE A148-23RS A148-23RSE A148-24FSE A148-24RS A148-24RSE A148-25FSE A148-25RSE A148-26 A148-26FS A148-26RS A148-27 A148-27FS A148-27RS A148-28 A148-29 A148-3 A148-30 A148-30E A148-31 A148-31A A148-32 A148-32A A148-33 A148-34 A148-4 A148-4E A148-5 A148-6F A148-6FE A148-6G A148-6GE A148-7F A148-7FE
A148-7G A148-7GE A148-A A150 A150-1 A150-2 A151 A151-1 A151-2 A152 A152-1 A153 A153-1 A153-2 A153-3 A154 A154-1 A154-2 A154-3 A154-4 A154-5 A154-6 A155 A155-1 A155-2 A156 A156-1 A156-2 A156-3 A156-4 A157 A157-1 A157-2 A158 A158-1 A158-2 A158-3 A158-4 A159 A159-1 A160 A160-1 A160-2 A160-3 A160-4 A161 A161-1 A161-2 A162 A162-1 A162-2 A162-3 A163 A163-1 A163-2 A163-3 A163-4 A163-5 A163-6 A163-7 A163-8 A163-9 A164 A164-1 A164-10 A164-11
A164-12 A164-13 A164-14 A164-15 A164-16 A164-17 A164-2 A164-3 A164-4 A164-5 A164-6 A164-7 A164-8 A164-9 A165 A165-1 A165-2 A165-3 A165-4 A166-1 A166-10 A166-13 A166-14 A166-15 A166-16 A166-17 A166-18 A166-19 A166-1A A166-2 A166-20 A166-21 A166-22 A166-23 A166-24 A166-25 A166-26 A166-27 A166-28 A166-29 A166-3 A166-30 A166-3A A166-4 A166-5 A166-6 A166-7 A166-8 A166-9 A167 A167-1 A167-2 A167-3 A167-4 A167-5 A168 A168-1 A168-10 A168-11 A168-2 A168-3 A168-4 A168-5 A168-6 A168-7 A168-8
1047 1049 1047 1049 1047 1047 1050 1050 10128 1050 1050 1015 1050 10128 1095 10128 1095 1015 1050 1015 1050 1015 1071 10128 10128 1015 1047 1047 1047 1046 1046 1046 1046 1046 1046 A1033 A1033 10110 10110 10129 1046 1046 10110 10110 1050 1094A A1094 1094 10110 1047 1047 1012 1050 1015 10128 1050 1015 1084-2 1084-2 10113 1050 1050 1050 10113 1084-2 10128
1084-2 1071 1050 1071 1084-2 1071 1084 1084 1084 1084-2 1071 1084-2 1071 1071 1084-2 1084-2 1084-2 1050 1015 1050 1015 1050 1015 1050 1015 1050 1015 10113 A1033 1050 10110 10110 10129 10110 10129 10129 10110 10129 10129 10129 10128 10128 10128 10128 10128 10128 10128 10128 A1033 10110 10129 1084-2 10113 1084-2 10113 1095 1095 10110 10129 10110 A1033 10129 A1033 10129 10110 10129
10110 10129 10113 1047 1047 1047 1071 10113 1095 A1033 10110 A1033 A1033 10110 10110 A1033 A1033 10110 10110 A1033 A1033 1095 1047 1047 1047 A1033 A1033 10110 10110 1095 1047 10128 10128 1047 1047 1094A 1094A 10128 10100 1094A 10128 1047 1015 1015 1047 1015 1047 1015 1095 10113 1095 10113 1015 1047 1015 1015 1047 1015 10113 10113 10113 10113 10128 10128 10128 10128
10128 10129 10128 10126 10128 10126 10128 10128 10128 10128 10128 10128 10128 10128 10128 10128 1095 1095 10133-1 1015 1015 1015 1015 10128 1015 1015 10128 1015 1015 10128 1015 10108 1047 A1015-3 1015 1047 1047 1047 1047 1047 1015 1047 1015 10128 1015 1015 1015 1015 10128 1015 1015 10128 1015 1015 10128 1015 1015 1015 1015 10128 1015 1015 10128 1015 1015 10128
D-347 D-204 D-347 D-204 D-347 D-347 D-52 D-52 D-531 D-52 D-52 D-52 D-52 D-531 D-731 D-531 D-731 D-52 D-52 D-52 D-52 D-52 D-412 D-531 D-531 D-52 D-347 D-347 D-347 D-34 D-34 D-34 D-34 D-34 D-34 * * D-11 D-11 D-43 D-34 D-34 D-11 D-11 D-52 D-370 * D-369 D-11 D-347 D-347 D-8 D-52 D-52 D-531 D-52 D-52 D-154 D-154 D-154 D-52 D-52 D-52 D-154 D-154 D-531
D-531 D-43 D-531 D-834 D-531 D-834 D-531 D-531 D-531 D-531 D-531 D-531 D-531 D-531 D-531 D-531 D-731 D-731 D-784 D-52 D-52 D-52 D-52 D-531 D-52 D-52 D-531 D-52 D-52 D-531 D-52 D-531 D-347 * D-52 D-347 D-347 D-347 D-347 D-347 D-52 D-347 D-52 D-531 D-52 D-52 D-52 D-52 D-531 D-52 D-52 D-531 D-52 D-52 D-531 D-52 D-52 D-52 D-52 D-531 D-52 D-52 D-531 D-52 D-52 D-531
D-11 D-43 D-154 D-347 D-347 D-347 D-412 D-154 D-731 * D-11 * * D-11 D-11 * * D-11 D-11 * * D-731 D-347 D-347 D-347 * * D-11 D-11 D-731 D-347 D-531 D-531 D-347 D-347 D-370 D-370 D-531 D-268 D-370 D-531 D-347 D-52 D-52 D-347 D-52 D-347 D-52 D-731 D-154 D-731 D-154 D-52 D-347 D-52 D-52 D-347 D-52 D-154 D-154 D-154 D-154 D-531 D-531 D-531 D-531
D-154 D-412 D-52 D-412 D-154 D-412 D-154 D-154 D-154 D-154 D-412 D-154 D-412 D-412 D-154 D-154 D-154 D-52 D-52 D-52 D-52 D-52 D-52 D-52 D-52 D-52 D-52 D-154 * D-52 D-11 D-11 D-43 D-11 D-43 D-43 D-11 D-43 D-43 D-43 D-531 D-531 D-531 D-531 D-531 D-531 D-531 D-531 * D-11 D-43 D-154 D-154 D-154 D-154 D-731 D-731 D-11 D-43 D-11 * D-43 * D-43 D-11 D-43
SSBC SSBC Kit # Pad # FMSI #
SSBC SSBC Kit # Pad # FMSI #
SSBC SSBC Kit # Pad # FMSI #
SSBC SSBC Kit # Pad # FMSI #
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Solutions Guide Revision 5
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...Replacement Pads Continued
*
RE-ORDER PADS DIRECTLY FROM SSBC
A170 A170-1 A171 A171-1 A171-2 A171-3 A172 A172-1 A172-2 A172-3 A172-4 A172-5 A172-6 A173 A173-1 A173-3 A174 A174-1 A180-M A180-S A181 A182 A185-M A185-S A186-1 A187 A187-1 A187-2 A187-3 A187-4 A188 A188-1 A189 A189-1 A190 A191 A192 A193 A193-1 A194
A2350014 A2350014R A2351000 A2351001 A2351002 A2351003 A2351004 A2351005 A2351006 A2351007 A2351008 A2351009 A2351010 A2351011 A2351012 A2351013 A2351014 A2351015 A2351016 A2351017 A2351018 A2351019 A2351020 A2351021 A2351022 A2351023 A2351024 A2351025 A2351026 A2351027 A2351028 A2360000 A2360001 A2360002 A2360003 A2360004 A2360005 A2360006 A2360007 A2360008 A2360009 A2360010 A2360011 A2361001 A2361002 A2361003 A2370000 A2370001 A2370002 A2370003 A2370004 A2370005 A2370006 A2370007 A2370008 A2370009 A2370010 A2370011 A2370012 A2370013 A2370014 A2370015 A2370016 A2370017 A2380001 A2380002
1015 10128 1015 1015 10128 1047 1015 1015 1047 1015 1015 1015 1015 10128 10128 A10135 1015 1015 1015 1015 10113 10113 1015 1015 A1094 1095 1095 10126 10126 10133-1 10110 10110 10110 1095 A10129 10129 10135 1095 10133-1 1097
10116 10117 1015 1015 1015 10100 1094 1094 1094 1015 10100 1094 1094 1015 1094 1015 1094 1015 1094 10113 10113 10118(F) 10119(R) 10126 10119 10118 10113 10133-1 10118(F) 10143(R) 10143 10133-1(F) 10134(R) 10133-1 A1033 1046 1046 1066 1061(F) 1049(R) 1061 10103(F) 10104(R) 1081(F) 10145(R) 1061-1(F) 1047(R) 10127 10127 10137(F) 10104(R) 10146(F) 10147(R) 10146(F) 10147(R) 10147 1092 1092 1093 1015 1093 10111 1094 1094 10111 10111 10111 10114 10120 10125 10125 1093(F) 10139(R) 10140(F) 10141(R) 10142(F) 10141(R) 10121(F) 10122(R) 10123(F) 10124(R)
D-52 D-531 D-52 D-52 D-531 D-347 D-52 D-52 D-347 D-52 D-52 D-52 D-52 D-531 D-531 * D-52 D-52 D-52 D-52 D-154 D-154 D-52 D-52 * D-731 D-731 D-834 D-834 D-784 D-11 D-11 D-11 D-731 * D-43 D-137 D-731 D-784 D-614
D-749 D-750 D-52 D-52 D-52 D-368 D-369 D-369 D-369 D-52 D-368 D-369 D-369 D-52 D-369 D-52 D-369 D-52 D-369 D-154 D-154 D-785(F) D-792(R) D-834 D-792 D-785 D-154 D-784 D-785(F) D-974A(R) D-974A D-784(F) D-785(R) D-784 * D-34 D-34 D-237 D-199(F) D-204(R) D-199 D-600(F) D-627(R) D-412(F) D-627A(R) D-199(F) D-347(R) D-711 D-711 D-491(F) D-627(R) D-749(F) D-1012(R) D-749(F) D-1012(R) D-1012 D-203 D-203 D-477 D-52 D-477 D-529 D-369 D-369 D-529 D-529 D-529 D-746 D-820 D-702 D-702 D-477(F) D-666(R) D-790(F) D-791(R) D-945(F) D-791(R) D-591(F) D-512(R) D-592(F) D-592(R)
SSBC SSBC Kit # Pad # FMSI #
Short Stop...™ Slotted Rotor Upgrade Kits
SSBC SSBC Kit # Pad # FMSI #
A2350000 A2350001 A2350002 A2350003 A2350004 A2350004R A2350005 A2350006 A2350007 A2350008 A2350008R A2350009 A2350009R A2350010 A2350012 A2350013
10112 1015 1015 10113 1099(F) 1070(R) 1070 10101(F) 10102(R) 1081(F) 1070(R) 1081(F) 1070(R) 1095(F) 1096(R) 1096 1097(F) 1098(R) 1097(F) 1098(R) 1015 1015 1081
D-8 D-52 D-52 D-154 D-623(F) D-413(R) D-413 D-294(F) D-295(R) D-412 (F) D-413(R) D-412 (F) D-413(R) D-731(F) D-732(R) D-732 D-614(F) D-628(R) D-614(F) D-628(R) D-52 D-52 D-412
SSBC SSBC Kit # Pad # FMSI #
Solutions Guide Revision 5
716-759-8666 • tech@ssbrakes.com
REPLACEMENT
PARTS
ORDER FORM
DATE : __________________________
CUSTOMER # (from receipt): ____________
ORDERED BY:
NAME: _______________________________
COMPANY: ____________________________
S
TREET: ______________________________
CITY: ___________ ST: ____ ZIP: _________
D
AY PHONE: ___________________________
FAX: _________________________________
E-M
AIL: ______________________________
SHIP TO:
N
AME: _______________________________
C
OMPANY: ____________________________
S
TREET: ______________________________
CITY: ___________ ST: ____ ZIP: _________
D
AY PHONE: ___________________________
FAX: _________________________________
E-M
AIL: ______________________________
VEHICLE INFORMATION:
TYPE OF AUTOMOBILE: _________________________
Y
EAR ______ E
NGINE: __ 4
CYL. __ 6 CYL. __ 8 CYL.
TYPE OF DRIVING:
__ STREET __ RACING
__ S
TREET & SLALOM __ S
TREET MODIFIED
Q
UANTITY PART #DESCRIPTION UNIT PRICE AMOUNT
METHOD OF PAYMENT:
__ CHECK/MONEY ORDER __ VISA __ MASTERCARD __ DISCOVER __ AMEX
CREDIT CARD #: _____________________________ EXP: _____________
SIGNATURE: ___________________________________________________
Price subject to change without notice. Not responsible for typographical errors.
NOTE: Name, address & telephone number must be printed on checks. Driver’s License number required for personal checks.
Total Merchandise
NY Residents Sales Tax
Ins. (add $0.35 per $100.00)
UPS Shipping (please call)
TOTAL
FREE FREIGHT
IF ORDERED WITHIN 30 DAYS OF INITIAL ORDER
MAIL OR FAX YOUR ORDER!
ORDER INFORMATION:
6
Stainless Steel Brakes Corporation
11470 Main Road • Clarence, NY 14031 Ph: 716-759-8666 Fx: 716-759-8688 ssbrakes.com • tech@ssbrakes.com
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Solutions Guide Revision 5
716-759-8666 • tech@ssbrakes.com
How and why do I bench bleed a master cylinder?
When installing or replacing a master cylinder, it is critical that all air is removed from the master cylinder. This can easily be done by bench bleeding the master cylinder prior to installation. Using the SSBC master cylinder bleeder kit (#0460):
1) Place your master cylinder in a vise by the ears (not body). Make sure it is level.
2) Attach a piece of clear plastic hose to the short end of one of the plastic nozzles. Do the same to the other hose and nozzle.
3) Clip the plastic bridge to the wall and push the ends of the hose through the holes so they are SUBMERGED in the reservoir on either side of the wall.
4) Press the tapered end of the nozzle FIRMLY into the cylinder port hole with a twisting motion. Repeat this procedure on the other port hole.
5) Fill the reservoir with CLEAN brake fluid recommended by the manufacturer.
6) Using full strokes, push the piston in, then release. Do this until ALL the air bubbles have disappeared from the clear plastic hose. (CAUTION-MASTER CYLINDER WILL NOT BLEED PROPERLY UNLESS
HOSES ARE SUBMERGED IN BRAKE FLUID UNTIL THE BLEEDING PROCESS IS COMPLETED.)
Now mount master cylinder and avoid brake fluid leaking out of front and rear ports during installation.
Bleeding steps for Dual Port Master Cylinder
If you have a master cylinder with dual port holes (4 port holes - 2 on each side), it is necessary to bleed both port sides of the master cylinder. If both sides of the master cylinder are not bled, there will be air trapped in the master cylinder and your brakes will not function properly.
To bleed dual port master cylinders:
1) Follow steps 1 - 6 above on the side you will be hooking the brake lines to. Plug the other side.
2) Once the air bubbles are no longer visible in the plastic hose, open the bleeder screws in the supplied plugs and allow the mater cylinder to gravity bleed. DO
NOT push the master cylinder piston in while the
plugs are gravity bleeding.
3) When clear, steady streams of fluid are coming out of both bleeders, close and tighten the bleeders. Give the master cylinder piston several strokes, making sure there are still no bubbles present in the clear plastic tubes.
4) Remove the tubes and plastic fittings and mount the master cylinder on the vehicle being careful not to spill brake fluid on any painted surfaces.
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TORQUE SPECIFICATIONS
BEFORE DRIVING YOUR VEHICLE, YOU SHOULD CHECK THE TORQUE ON ALL NUTS AND BOLTS IN THE KIT, INCLUDING ANY SLIDER BOLTS ON THE CALIPERS. RE-TORQUE CALIPER BOLTS AFTER 500 MILES. ALL SPECIFICATIONS ARE IN FT-LBS.
Low Carbon (soft)
Medium Carbon Alloy
Medium Carbon Heat Treat
Medium Carbon Alloy
U.S.
Steel Type
Metric
BOLT GRADES
1/4” 20 43861081291411 1/4” 28 6 4 10 7 12 9 14 10 16 13 5/16” 18 9 7 17 13 21 16 25 18 29 23 5/16” 24 12 9 19 14 24 18 29 20 33 26 3/8” 16 16 12 30 23 40 30 45 35 49 39 3/8” 24 22 16 35 25 45 35 50 40 54 44 7/16” 14 24 17 50 35 60 45 70 55 76 61 7/16” 20 34 26 55 40 70 50 80 60 85 68 1/2” 13 38 31 75 55 95 70 110 80 113 90 1/2” 20 52 42 90 65 100 80 120 90 126 100 9/16” 12 52 42 110 80 135 100 150 110 163 130 9/16” 18 71 57 120 90 150 110 170 130 181 144 5/8” 11 98 78 150 110 140 140 220 170 230 184 5/8” 18 115 93 180 130 210 160 240 180 255 204 3/4” 10 157 121 260 200 320 240 380 280 400 320 3/4” 16 180 133 300 220 360 280 420 320 440 350 7/8” 9 210 160 430 320 520 400 600 460 640 510 7/8” 14 230 177 470 360 580 440 660 500 700 560 1” 8 320 240 640 480 800 600 900 680 980 780 1” 12 350 265 710 530 860 666 990 740 1060 845
Bolt Thread Dry Oiled Dry Oiled Dry Oiled Dry Oiled Dry Oiled Dia. per inch
SAE Bolt 22557788SocketSocket
Grade Head Head
Cap Cap Screw Screw
5mm 3.5 5 6 8 6mm 6 9 10.5 12 8mm 15 22 25 32 10mm 29 44 51 62 12mm 51 76 89 111
Bolt Dia. Oiled Oiled Oiled Oiled
METRIC 5.8 8.8 9.8 10.9
Per SAE J1701 and SAE J1701M specifications.
SAE 2
SAE 5
SAE 7
SAE 8
5.8 9.8 10.98.8
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Solutions Guide Revision 5
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UNIVERSAL FRONT DISC BRAKE CHECKLIST
[ ] 1) Spindle Properly secured to ball joints and tie rods with castle nut and cotter pin. [ ] 2) All mounting bolts properly tightened. [ ] 3) Wheel bearings properly packed with grease. [ ] 4) Inner bearing must be installed before grease seal. [ ] 5) Rotor / bearings slide onto spindle with ease. [ ] 6) Washer, castle nut properly torqued and cotter pin installed. [ ] 7) Calipers installed and properly torqued. [ ] 8) Spin rotor and check for any interference. (If any interference is found, resolve problem
before driving vehicle.) [ ] 9) Flex lines are properly installed with no interference. [ ] 10) Power booster (if applicable) installed properly. [ ] 11) Master cylinder bench bled according to the instructions. [ ] 12) All brake lines are properly tightened and free of leaks. [ ] 13) Turn wheels lock to lock and check for any interference. [ ] 14) Place wheel onto vehicle and spin the wheel to make sure there is no interference
between the brakes and wheel.
UNIVERSAL REAR DISC BRAKE CHECKLIST
[ ] 1) All bolts on base bracket properly tightened. [ ] 2) All caliper mounting bolts properly tightened. [ ] 3) Rotor slides onto axle with ease. [ ] 4) No interference with rotor and any other parts (splash shield, brackets, etc.). [ ] 5) Caliper is centered over the rotor (because of difference in axle lengths, you may have to
shim caliper in or out). [ ] 6) No interference with caliper and rotor. [ ] 7) All brake lines are tight with no leaks. [ ] 8) Parking brake is properly adjusted and not dragging, with vehicle on ground. [ ] 9) Adjustable proportioning valve installed (if applicable). [ ] 10) Distribution block modification made (if applicable). [ ] 11) Brake system properly bled.
WITH EVERY NEW SET OF ROTORS AND PADS, YOU SHOULD GIVE YOUR VEHICLE 200 - 250 MILES OF EASY DRIVING TO PROPERLY SEAT THE PADS TO THE ROTORS. DO NOT TAKE THE VEHICLE UP TO 60 MPH AND JAM ON THE BRAKES BEFORE THE FIRST 200 - 250 MILE BREAK IN PERIOD IS OVER, OR YOU WILL GLAZE THE PADS AND ROTORS.
Solutions Guide Revision 5
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10
TECHNICAL SUPPORT / WARRANTY POLICY
You have just purchased a high quality product manufactured by Stainless Steel Brakes Corporation. To ensure proper installation, please read all instructions thoroughly before beginning your work. In most applications, your kit will install as the instructions indicate. From time to time, the original equipment on some vehicles may have slight variations that can effect the ease of installation. Minor modifications during installation may be necessary to successfully install your kit. If modifications are necessary, please refer to a licensed mechanic and/or contact our technicians for modification approval.
Installation of braking, steering and suspension components and systems require proper procedures and methods to assure safe and correct operations.
Always test completed installations in a safe area. For proper operation, and if questionable, correct prior to placing the vehicle in service.
Our company maintains experienced technical service personnel, including a licensed professional engineer who have the knowledge and background to help you with installation or operating problems. Our technicians may be reached by telephone at 716­759-8666, Monday - Friday, 9:30 AM - 5:30PM EST. If unavailable, please leave a brief message, including your day phone number, and they will return your call as soon as possible. You can also e-mail us at tech@ssbrakes.com. If you prefer, we will be pleased to speak with your installing mechanic.
If it becomes necessary to return an item for any reason, a Return Goods Authorization (RGA) Number must first be obtained by telephone. A simple written description of the reason for the return should be included with the part. Your name and phone number should also be included. (Use the attached form.) “Defective” is not enough of a description. See following page for detailed instructions.
We urge you not to disassemble or alter any part supplied, nor purchase additional parts or services in order to facilitate installation. Lack of prior approval by our company will constitute a violation of our warranty with consequent denial of reimbursement for parts ­faulty or not.
Before contracting outside professional assistance, please be aware that we do not reimburse for labor charges under any circumstance. Consult our standard warranty card provided with your order.
Solutions Guide Revision 5
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11
NEED TO RETURN A PART?
FOLLOW THESE INSTRUCTIONS.
> Did you call our Technical Assistance (716-759-8666) before you decided to make a
return? If not, you should do so now.
> You must have a Return Goods Authorization Number (RGA) issued to you prior to
returning any item. If you return without an RGA #, you run the risk of not receiving credit.
> Make sure to include the completed Return Form with invoice and RGA # with your
parts.
> Whenever possible, please return item in original box with invoice and RGA # clearly
marked on the outside of the box.
> Any return must be shipped postage paid - NO collect shipments will be accepted.
> All warranty items will be sent ground UPS. Any other type of shipping service will be
at customer’s expense.
It is a good idea to insure the returned part(s) for the full value to protect yourself against loss. We strongly suggest you ship by UPS or U.S. Mail, no BUS or AIR shipments will be accepted. All foreign returns must have authorization.
NOTE: Under no circumstance should any product(s) or part(s) be returned without
prior authorization number (RGA #). Any part which, in our opinion, shows evidence of being used, installed contrary to SSBC instruction, defaced, subjected to improper handling, packaging or shipping by the customer will not be eligible for exchange, refund or warranty consideration.
Solutions Guide Revision 5
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12
RETURN FORM
Name: _____________________________ Invoice #: _________________________
Address: ___________________________ Date Purchased: ____________________
___________________________________ Purchased From: ___________________
Phone: ____________________________
List item(s) and a detailed explanation of why you are returning the item(s):
_________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________
RGA # ____________________________
Use this label for your package.
From: ________________________ ______________________________ ______________________________
TO: Stainless Steel Brakes Corp.
11470 Main Road Clarence, NY 14031
RGA #: ______________
Invoice #: _____________
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