SRAM RockShox Reverb Stealth, RockShox Reverb User Manual

GEN.0000000005105 Rev B
© 2017 SRAM, LLC
Reverb Stealth & Reverb
Hydraulic Hose Replacement Remote System Bleed
bleed manual
SRAM® LLC WARRANTY
EXTENT OF LIMITED WARRANTY
Except as otherwise set forth herein, SRAM warrants its products to be free from defects in materials or workmanship for a period of two years after original purchase. This warranty only applies to the original owner and is not transferable. Claims under this warranty must be made through the retailer where the bicycle or the SRAM component was purchased. Original proof of purchase is required. Except as described herein, SRAM makes
no other warranties, guaranties, or representations of any type (express or implied), and all warranties (including any implied warranties of reasonable care, merchantibility, or fitness for a particular purpose) are hereby disclaimed.
LOCAL LAW
This warranty statement gives the customer specific legal rights. The customer may also have other rights which vary from state to state (USA), from province to province (Canada), and from country to country elsewhere in the world.
To the extent that this warranty statement is inconsistent with the local law, this warranty shall be deemed modified to be consistent with such law, under such local law, certain disclaimers and limitations of this warranty statement may apply to the customer. For example, some states in the United States of America, as well as some governments outside of the United States (including provinces in Canada) may:
a. Preclude the disclaimers and limitations of this warranty statement from limiting the statutory rights of the consumer
(e.g. United Kingdom).
b. Otherwise restrict the ability of a manufacturer to enforce such disclaimers or limitations.
For Australian customers:
This SRAM limited warranty is provided in Australia by SRAM LLC, 1000 W. Fulton Market, 4th Floor, Chicago, IL, 60607, USA. To make a warranty claim please contact the retailer from whom you purchased this SRAM product. Alternatively, you may make a claim by contacting SRAM Australia, 6 Marco Court, Rowville 3178, Australia. For valid claims SRAM will, at its option, either repair or replace your SRAM product. Any expenses incurred in making the warranty claim are your responsibility. The benefits given by this warranty are additional to other rights and remedies that you may have under laws relating to our products. Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.
LIMITATIONS OF LIABILITY
To the extent allowed by local law, except for the obligations specifically set forth in this warranty statement, in no event shall SRAM or its third party suppliers be liable for direct, indirect, special, incidental, or consequential damages.
LIMITATIONS OF WARRANTY
This warranty does not apply to products that have been incorrectly installed and/or adjusted according to the respective SRAM user manual. The SRAM user manuals can be found online at www.sram.com, rockshox.com, avidbike.com, truvativ.com, or zipp.com.
This warranty does not apply to damage to the product caused by a crash, impact, abuse of the product, non-compliance with manufacturers specifications of usage or any other circumstances in which the product has been subjected to forces or loads beyond its design.
This warranty does not apply when the product has been modified, including, but not limited to any attempt to open or repair any electronic and electronic related components, including the motor, controller, battery packs, wiring harnesses, switches, and chargers.
This warranty does not apply when the serial number or production code has been deliberately altered, defaced or removed.
This warranty does not apply to normal wear and tear. Wear and tear parts are subject to damage as a result of normal use, failure to service according to SRAM recommendations and/or riding or installation in conditions or applications other than recommended.
Wear and tear parts are identified as:
• Dust seals
• Bushings
• Air sealing o-rings
• Glide rings
• Rubber moving parts
• Foam rings
• Rear shock mounting hardware and main seals
• Upper tubes (stanchions)
• Stripped threads/bolts (aluminium, titanium, magnesium or steel)
• Brake sleeves
• Brake pads
• Chains
• Sprockets
• Cassettes
• Shifter and brake cables (inner and outer)
• Handlebar grips
• Shifter grips
• Jockey wheels
• Disc brake rotors
• Wheel braking surfaces
• Bottomout pads
• Bearings
• Bearing races
• Pawls
• Transmission gears
• Spokes
• Free hubs
• Aero bar pads
• Corrosion
• Tools
• Motors
• Batteries
Notwithstanding anything else set forth herein, the battery pack and charger warranty does not include damage from power surges, use of improper charger, improper maintenance, or such other misuse.
This warranty shall not cover damages caused by the use of parts of dierent manufacturers.
This warranty shall not cover damages caused by the use of parts that are not compatible, suitable and/or authorised by SRAM for use with SRAM components.
This warranty shall not cover damages resulting from commercial (rental) use.
SAFETY FIRST!
We care about YOU. Please, always wear your safety glasses and
protective gloves when servicing RockShox® products.
Protect yourself! Wear your safety gear!
TABLE OF CONTENTS
REVERB™ STEALTH  EXPLODED VIEW ...........................................................................................................................................................5
REVERB  EXPLODED VIEW ...............................................................................................................................................................................6
ROCKSHOX® SERVICE ........................................................................................................................................................................................7
RECOMMENDED SERVICE INTERVALS .................................................................................................................................................................................................... 7
SERVICE HISTORY ........................................................................................................................................................................................................................................... 7
TORQUE VALUES ............................................................................................................................................................................................................................................. 7
PARTS, TOOLS, AND SUPPLIES ..................................................................................................................................................................................................................8
BICYCLE PREPARATION .....................................................................................................................................................................................9
HYDRAULIC HOSE REPLACEMENT ................................................................................................................................................................11
HYDRAULIC HOSE AND HOSE BARB PREPARATION ........................................................................................................................................................................ 11
REVERB STEALTH HOSE REMOVAL AND INSTALLATION ............................................................................................................................................................... 12
REVERB HOSE REMOVAL AND INSTALLATION ..................................................................................................................................................................................18
HOSE SIZING AND REMOTE INSTALLATION ....................................................................................................................................................................................... 20
REMOTE SYSTEM BLEED ................................................................................................................................................................................ 22
200 Hour Service
REVERB STEALTH REMOVAL ....................................................................................................................................................................................................................22
50/200 Hour Service
REMOTE PREPARATION..............................................................................................................................................................................................................................24
REMOTE SYRINGE PREPARATION .......................................................................................................................................................................................................... 25
200 Hour Service
SEATPOST SYRINGE PREPARATION ...................................................................................................................................................................................................... 26
REMOTE AND SEATPOST BLEED ............................................................................................................................................................................................................ 27
50/200 Hour Service
REMOTE BLEED  STANDARD REMOTE.................................................................................................................................................................................................29
REMOTE BLEED  REVERB 1X™ REMOTE ...............................................................................................................................................................................................30
200 Hour Service
REVERB STEALTH INSTALLATION .......................................................................................................................................................................................................... 34
50/200 Hour Service
SADDLE, REMOTE, AND BRAKE INSTALLATION ................................................................................................................................................................................ 35
TEST FUNCTION ............................................................................................................................................................................................... 36
5Reverb™ Stealth - Exploded View
Reverb™ Stealth - Exploded View
Remote Bleed Port
Remote Actuator
Remote Bleed Screw
Speed Adjuster
Remote Hose Barb
Reverb Stealth Bleed Port
Bleed Screw
Connectamajig™ Coupler
Connectamajig Hose Coupler
Reverb Hydraulic Hose
Hose Barb
Poppet Valve Cover
Hose Barb Sleeve
Reverb Hydraulic Hose
Reverb Hydraulic Hose
Reverb Hydraulic Hose
Boot
Remote Hose Barb
Remote Bleed Port
Remote Lever
*REVERB 1X™ REMOTE
STANDARD REMOTE
*Compatible with Reverb Stealth and Reverb
Compression Nut
Speed Adjuster
6Reverb™ - Exploded View
Reverb™ - Exploded View
Hose Barb
Hose Barb Sleeve
Reverb Hydraulic Hose
Remote Bleed Port
Remote Actuator
Remote Bleed Screw
Speed Adjuster
Remote Hose Barb
Reverb Hydraulic Hose
Post Bleed Screw
Reverb Bleed Port
7RockShox® Service
RockShox® Service
We recommend that you have your RockShox suspension serviced by a qualified bicycle mechanic. Servicing RockShox suspension requires knowledge of suspension components, as well as the use of specialized tools and lubricants.
Visit www.sram.com/service for the latest RockShox Spare Parts catalg and technical information. For order information, please contact your local SRAM® distributor or dealer.
For recycling and environmental compliance information, please visit www.sram.com.
Information contained in this publication is subject to change at any time without prior notice. Your product's appearance may dier from the pictures contained in this publication.
Recommended Service Intervals
Service Hours Interval Maintenance
Every ride Clean dirt and debris from seatpost.
Every ride Check remote hydraulic pressure: Standard Remote; Reverb™ 1x™ Remote
As needed Replace the hydraulic hose.
Every 50 Hours Perform remote bleed.
Every 200 Hours Perform remote and seatpost bleed.
Service History
Record each date of service to track service intervals.
Service Hours Interval
50 100 150 200 250 300 350 400
Date of Service
Torque Values
Part Tool Torque
Hose barb / Hose barb sleeve
7 mm open end wrench / Adjustable wrench
3.4-4.5 N•m (30-40 in-lb)
Reverb Stealth poppet cover / Hose barb
10 mm and 7 mm open end wrenches
3.4-4.5 N•m (30-40 in-lb)
Connectamajig™ coupler collar / Hose coupler
9 mm and 6 mm open end wrenches
1.1-2.9 N•m (10-26 in-lb)
Post bleed screw
T10 TORX® wrench
1.1-2.2 N•m (10-20 in-lb)
Remote bleed screw (standard)
T10 TORX wrench
1.1-2.2 N•m (10-20 in-lb)
Remote clamp
T25 TORX wrench
2.8-3.4 N•m (25-30 in-lb)
Seatpost collar
Various
Do not exceed 6.7 N•m (59 in-lb)
8
Parts, Tools, and Supplies
Parts
• Reverb™ hydraulic hose kit (Barb or Connectamajig™)
• Reverb Remote Hose Barb kit (optional)
Safety and Protection Supplies
• Apron
• Clean, lint-free rags
• Nitrile gloves
• Oil Pan
• Safety glasses
Lubricants and Fluids
• Friction paste
• Isopropyl alcohol
• RockShox® Reverb hydraulic fluid (included with RockShox Bleed kit)
RockShox Tools
• RockShox Bleeding Edge™ Tool (Reverb 1x™ Remote)
• Reverb Stealth Barb Connector
• RockShox Bleed kit
Bicycle Tools
• Bicycle work stand
• Hydraulic hose cutter
Tools
• 3, 4 mm hex wrenches
• 4 mm hex bit socket
• 6, 7, 9, 10 mm open end wrenches
• 7, 9, 10 mm crowfoot sockets
• Adjustable open end wrench
• Marker
• Needle nose pliers
• Plastic cable tie
• T10 and T25 TORX® bit sockets
• T10 and T25 TORX wrenches
• Torque wrench
SAFETY INSTRUCTIONS
Always wear safety glasses and nitrile gloves when working with suspension lubricants and fluids.
Place an oil pan under the product during service.
NOTICE
Before beginning service, thoroughly clean the exterior of the product to avoid contamination of internal sealing part surfaces.
When using a crowfoot socket and torque wrench, install the crowfoot socket at 90 degrees to the torque wrench.
Ensure there are no sharp bends in the hydraulic hose. A sharp bend in the hose will prevent fluid from flowing.
WARNING
Do not allow Reverb hydraulic fluid to come into contact with disc brake levers, calipers, pads, rotors, or braking surfaces. If hydraulic fluid contacts brake pads, the brake pads must be replaced. Use isopropyl alcohol to remove hydraulic fluid from any brake or braking surface. Failure to remove hydraulic fluid from brakes and braking surfaces can damage components and reduce brake performance, and may result in serious injury and/or death to the rider. Remove brake components before performing hose replacement and hydraulic remote bleed procedures.
9Bicycle Preparation
Bicycle Preparation
Secure the bicycle in an upright position.
Reverb™ Stealth: The seatpost will be removed from the bicycle. Do not clamp the seatpost in a bicycle work stand.
Raise the seatpost to the fully extended position.
Set the speed adjuster to the full slow position.
Rotating the speed adjuster to the slowest setting is critical for a successful bleed. Failure to do so may result in insucient fluid volume inside the hydraulic remote system.
Standard Remote: Turn the speed adjuster knob in the opposite
direction of the arrow (counter-clockwise) until it stops.
Reverb 1x Remote: Remove the remote boot and rotate it out of the way. Turn the speed adjuster bolt (counter-clockwise) until it stops.
1
2
Standard Remote
Reverb 1x™ Remote
3
Standard Remote
T25 TORX® 1x Remote
10Bicycle Preparation
Record your saddle settings.
Remove the saddle clamps and saddle.
Remove the remote lever assembly from the handlebar.
Reverb™ 1x™ Remote: The 1x remote may be attached to the handlebar with a discrete clamp. If the 1x remote is attached to MatchMaker™ X and a SRAM® brake lever and clamp (pictured), the 1x remote and brake lever will both be removed at this time.
Hydraulic Disc Brakes: Remove each brake lever and brake caliper to avoid Reverb hydraulic fluid and DOT brake fluid cross contamination.
WARNING
Do not allow Reverb hydraulic fluid to come into contact with any brake components. Contaminated brake components can compromise brake performance, may cause brake failure, and can lead to serious injury and/or death.
To continue with the remote system bleed procedure, proceed to Remote System Bleed.
Disconnect the hydraulic hose from the frame.
4
4 mm
5
T25 TORX® Standard Remote
4 mm or T25 Reverb 1x Remote
6
7
11Hydraulic Hose Replacement
Hydraulic Hose Replacement
Hydraulic Hose and Hose Barb Preparation
A new Reverb™ hose kit with a hose barb must be assembled.
A new Reverb hose kit with Connectamajig™ does not require assembly.
Reverb Hydraulic Hose kit with Connectamajig: Proceed to Reverb Stealth Hose Removal and Installation.
Install the barb sleeve onto the hose.
Install the o-ring onto the barb.
Thread the barb into the hose and barb sleeve until it stops.
Tighten the hose barb and barb sleeve.
Reverb Stealth: Proceed to Reverb Stealth Hose Removal and Installation.
Reverb: Proceed to Reverb Hose Removal and Installation.
Hose with Hose Barb
Hose with Connectamajig
1
2
7 mm or T10 TORX®
3
7 mm 1.1-2.2 N•m (10-20 in-lb)
12Reverb™ Stealth Hose Removal and Installation
Reverb™ Stealth Hose Removal and Installation
Loosen the seatpost collar.
Remove the seatpost and push the hydraulic hose into the frame.
NOTICE
Do not pull the seatpost out of the frame if there is tension at the hose. This can cause damage to the hydraulic hose and hose barb.
Place a rag under the seatpost and hose to absorb any fluid.
Clamp the seatpost into a bicycle work stand.
1
2
Hose Port - Head Tube
Hose Port - Seat Tube
3
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