S-Flex™ 212
™
Adjustable Speed Enclosed Drive
Instruction Bulletin
30072-451-83
Rev. 02 12/2012
Retain for future use.
30072-451-83 S-Flex™ Adjustable Speed Enclosed Drive
Rev. 02, 12/2012 Table of Contents
Table of Contents
Hazard Categories and Special Symbols ................................................ 5
Please Note ................................................................................................ 5
Product Support .......................................................................................... 5
SECTION 1: INTRODUCTION AND TECHNICAL CHARACTERISTICS ................................................................................ 7
Product Overview ........................................................................................ 7
About This Document ................................................................................. 7
Terminology ................................................................................................ 7
Before You Begin ........................................................................................ 8
Catalog Number Description ..................................................................... 11
Nameplate Identification ........................................................................... 12
Technical Characteristics .......................................................................... 13
Short Circuit Ratings ........................................................................... 14
Input Current Ratings .......................................................................... 14
Technical Specifications ........................................................................... 15
SECTION 2: RECEIVING, HANDLING, AND STORING ........................................................................................................ 17
Receiving and Preliminary Inspection ....................................................... 17
Storing the Equipment ......................................................................... 17
Unpacking the Drive ............................................................................ 18
Before Installing the Drive ................................................................... 18
Handling the Drive ............................................................................... 18
SECTION 3: INSTALLATION AND START-UP .................................................................................................................... 21
Installation Guidelines ............................................................................... 21
Drive Weights ............................................................................................ 21
Center of Gravity ....................................................................................... 22
Dimensions for Wall or Panel Mounting .................................................... 23
Mounting Requirements ............................................................................ 31
Mounting on an EZM Mounting Channel .................................................. 32
Seismic Qualification Mounting Criteria .................................................... 33
Electrical Installation ................................................................................. 34
General Wiring Practices ..................................................................... 34
Input Power ......................................................................................... 34
Branch Circuit Connections ................................................................. 35
Input Wiring ......................................................................................... 35
Grounding ............................................................................................ 36
Connection to Ungrounded or High-Resistance Grounded Systems .. 36
Wiring and Electromagnetic Compatibility ........................................... 37
Output Wiring ...................................................................................... 39
DC Bus Voltage Measurement Procedure .......................................... 40
Wire Routing and Interconnection ............................................................. 42
Wire Class ........................................................................................... 42
Noise Class ......................................................................................... 42
Voltage Class ...................................................................................... 42
Wiring Methods ................................................................................... 42
Component Locations ......................................................................... 44
Power Wiring ....................................................................................... 46
Control Wiring ...................................................................................... 48
Keypad Operation ..................................................................................... 50
Integrated Keypad ............................................................................... 50
Graphic Keypad Option (D07) ............................................................. 51
© 2007–2012 Schneider Electric All Rights Reserved 3
S-Flex™ Adjustable Speed Enclosed Drive 30072-451-83
Table of Contents Rev. 02, 12/2012
Initial Start-up Procedure ..........................................................................52
Checking the Enclosure Components and Connections .....................53
Adjusting ByPass Motor Overload Protection ...................................... 54
Checking and Correcting Motor Rotation ............................................55
Checking and Correcting Motor Rotation in Bypass Mode .................. 55
Checking the Graphic Terminal Settings .............................................56
Adjusting Mag-Gard or PowerPact Magnetic Trip Setting ...................57
Fusible Disconnect .............................................................................. 58
Overload Relay Adjustment .................................................................58
SECTION 4: OPERATION .................................................................................................................... 59
Programming the Power Converter ........................................................... 59
Power Circuit Y with Full Voltage Bypass .................................................61
Power Circuit W Without Bypass ..............................................................61
Operator Controls – General Arrangement and Operation .................. 61
Damper Control ................................................................................... 63
Smoke Purge Function (Fireman’s Override) ......................................63
Options ................................................................................................64
SECTION 5: PROPORTIONAL–INTEGRAL–DERIVATIVE CONTROL ................................................................................71
Introduction ...............................................................................................72
Scaling of PID Parameters ........................................................................ 73
PID Tuning ................................................................................................ 74
Setting PID Control ...................................................................................76
Drive Configuration via Integrated or Graphic Keypad ........................ 76
Control Loop Configuration .................................................................. 77
Control Loop Configuration .................................................................. 78
Sleep/Wake Operation ..............................................................................78
PID Control Waiting Time ..........................................................................79
Attain Speed Relay ...................................................................................79
Control Wiring ......................................................................................79
Application Notes .................................................................................81
Programming the PID Internal Setpoint with the Keypad ....................81
SECTION 6: MAINTENANCE AND SUPPORT .................................................................................................................... 83
Precautions ...............................................................................................83
Diagnostic Codes ...................................................................................... 85
External Signs of Damage ........................................................................ 86
Preventive Maintenance ............................................................................86
Inspection ............................................................................................87
Maintenance after a Downstream Fault Has Occurred ....................... 87
Circuit Breaker Maintenance ..................................................................... 87
Technical Support ..................................................................................... 87
Schneider Electric Services (On-Site) ................................................. 88
Schneider Electric Customer Training .................................................88
Product Literature ................................................................................ 88
DRIVE CONFIGURATION ..................................................................89
MOTOR NAMEPLATE DATA .............................................................. 89
POWER SOURCE AND ENVIRONMENT ..........................................89
DRIVE DETECTED FAULT CODES ...................................................89
DETAILED DESCRIPTION OF PROBLEM .........................................89
Renewable Parts .......................................................................................90
© 2007–2012 Schneider Electric All Rights Reserved4
30072-451-83 S-Flex™ Adjustable Speed Enclosed Drive
DANGER
CAUTION
NOTICE
Rev. 02, 12/2012 Hazard Categories and Special Symbols
Hazard Categories and Special Symbols
Read these instructions carefully and look at the equipment to become
familiar with the device before trying to install, operate, service, or maintain
it. The following special messages may appear throughout this bulletin or on
the equipment to warn of hazards or to call attention to information that
clarifies or simplifies a procedure.
The addition of either symbol to a “Danger” or “Warning” safety label
indicates that an electrical hazard exists which will result in personal injury if
the instructions are not followed.
This is the safety alert symbol. It is used to alert you to personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death.
DANGER indicates a hazardous situation which, if not avoided, will result
in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, can
result in death or serious injury.
CAUTION indicates a hazardous situation which, if not avoided, can
result in minor or moderate injury.
NOTICE is used to address practices not related to physical injury. The
safety alert symbol is not used with this signal word.
NOTE: Provides additional information to clarify or simplify a procedure.
Please Note Electrical equipment should be installed, operated, serviced, and
maintained only by qualified personnel. No responsibility is assumed by
Schneider Electric for any consequences arising out of the use of this
material.
Product Support For support and assistance, contact the Product Support Group. The
Product Support Group is staffed from 8:00 am until 8:00 pm Eastern time to
assist with product selection, start-up, and diagnosis of product or
application problems. Emergency phone support is available 24 hours a
day, 365 days a year.
Toll Free 1-888-778-2733
E-mail drive.products.support@schneider-electric.com
Fax 919-217-6508
© 2007–2012 Schneider Electric All Rights Reserved
5
S-Flex™ Adjustable Speed Enclosed Drive 30072-451-83
Hazard Categories and Special Symbols Rev. 02, 12/2012
© 2007–2012 Schneider Electric All Rights Reserved6
30072-451-83 S-Flex™ Adjustable Speed Enclosed Drive
Rev. 02, 12/2012 Section 1—Introduction and Technical Characteristics
Section 1—Introduction and Technical Characteristics
Product Overview The S-Flex™ 212 enclosed drive is a full-featured adjustable speed
package solutions for variable torque applications. The S-Flex enclosed
drive is a bypass package that includes an Altivar™ 212 adjustable speed
drive on a wall-mountable back plane with pre-packaged model number
options for both power and control functions. The following features are
available for the standard bypass package:
• AFC-Off-Bypass selector switch
• Local/Remote configurable on controller
• Power On red LED
• Bypass Run green LED
• Freeze/Firestat interlock
• Form C AFC detected fault contact
• Modbus™ RJ-45 communication port
• Smoke purge and damper control relays
• Circuit breaker disconnect
• Optional line disconnect switch or line contactor
• Optional full text keypad
• Optional non-bypass power circuit
About This Document This instruction bulletin contains installation, programming, and
maintenance instructions for the S-Flex enclosed drives. The following
documentation is also provided with the drive:
• Altivar 212 Installation Guide, S1A53832
• Altivar 212 Programming and Operation Guide, S1A53838
• Altivar 212 Quick Start Guide, S1A53825
• Handling, Installation, Operation, and Maintenance of Electrical Control
Equipment, Instruction Bulletin 30072-200-50
NOTE: To replace missing documents, contact your local Schneider
Electric field office or download them from the Technical Library at
www.Schneider-Electric.com.
Terminology The following terminology is used throughout this instruction bulletin to
distinguish between the S-Flex 212 enclosed drives and the Altivar 212H
components.
• Enclosed drive, or controller refers to the combination of the power
converter, enclosure, and the power and control circuits that constitute
the S-Flex adjustable speed enclosed drive.
• Drive, as used in this manual refers to the controller portion of the
adjustable speed drive as per the NEC.
• Power converter refers to the ATV212H series controllers (described in
Altivar 212 Installation Guide, S1A53832) when used as a component in
the S-Flex enclosed drive.
© 2007–2012 Schneider Electric All Rights Reserved
7
S-Flex™ Adjustable Speed Enclosed Drive 30072-451-83
DANGER
DANGER
Section 1—Introduction and Technical Characteristics Rev. 02, 12/2012
Before You Begin
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Read and understand this manual before installing or operating the
S-Flex drive. Installation, adjustment, repair, and maintenance must be
performed by qualified personnel.
• The user is responsible for compliance with all international and national
electrical code requirements with respect to grounding of all equipment.
• Many parts of this drive, including the printed circuit boards, operate at
the line voltage. DO NOT TOUCH. Use only electrically insulated tools.
• Some terminals have voltage on them when the disconnect is open.
• DO NOT short across terminals PA/+ and PC/– or across the DC bus
capacitors.
• Before servicing the drive:
— Disconnect all power including external control power that may be
present.
— Place a “DO NOT TURN ON” label on all power disconnects.
— Lock all power disconnects in the open position.
— WAIT 15 MINUTES to allow the DC bus capacitors to discharge.
Then follow the “DC Bus Voltage Measurement Procedure” on
page 40 to verify that the DC voltage is less than 42 V. The drive
LED is not an indicator of the absence of DC bus voltage.
• Install and close all covers and doors before applying power or starting
and stopping the drive.
Failure to follow these instructions will result in death or serious
injury.
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
For 460 V units:
• Apply appropriate personal protective equipment (PPE) and follow safe
electrical work practices. See NFPA 70E - Standard for Electrical Safety
Requirements for Employee Workplaces and OSHA Standards - 29
CFR Part 1910 Subpart S Electrical, or CSA Z462.
• This equipment must only be installed and serviced by qualified
electrical personnel.
• Never operate energized switch with door open.
• Turn off switch before removing or installing fuses or making load side
connections.
• Always use a properly rated voltage sensing device at all line and load
fuse clips to confirm switch is off.
• Turn off power supplying switch before doing any other work on or
inside switch.
• Do not use renewable link fuses in fused switches.
Failure to follow these instructions will result in death or serious
injury.
© 2007–2012 Schneider Electric All Rights Reserved8
30072-451-83 S-Flex™ Adjustable Speed Enclosed Drive
DANGER
DANGER
Rev. 02, 12/2012 Section 1—Introduction and Technical Characteristics
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
For 208 and 230 V units:
• Apply appropriate personal protective equipment (PPE) and follow safe
electrical work practices. See NFPA 70E - Standard for Electrical Safety
Requirements for Employee Workplaces and OSHA Standards - 29
CFR Part 1910 Subpart S Electrical, or CSA Z462.
• This equipment must be installed and serviced only by qualified
electrical personnel.
• Turn off all power supplying this equipment before working on or inside
the equipment.
• Always use a properly rated voltage sensing device to confirm power is
off.
• Replace all devices, doors and covers before turning on power to this
equipment.
Failure to follow these instructions will result in death or serious
injury.
UNINTENDED EQUIPMENT OPERATION
Before turning on the drive or upon exiting the configuration menus,
ensure that the inputs assigned to the Run command are in a state that
will not cause the drive to run. Otherwise, the motor can start immediately.
Failure to follow these instructions will result in death, or serious
injury.
WARNING
LOSS OF CONTROL
• The designer of any control scheme must consider the potential failure
modes of control paths and, for certain critical control functions, provide
a means to achieve a safe state during and after a path failure.
Examples of critical control functions are emergency stop and
overtravel stop.
• Separate or redundant control paths must be provided for critical control
functions.
• System control paths may include communication links. Consideration
must be given to the implications of anticipated transmission delays or
failures of the link1.
• Each implementation of an S-Flex enclosed drive must be individually
and thoroughly tested for proper operation before being placed into
service.
© 2007–2012 Schneider Electric All Rights Reserved
Failure to follow these instructions can result in death, serious
injury, or equipment damage.
1
For additional information, refer to NEMA ICS 1.1 (latest edition), “Safety Guidelines for the
Application, Installation, and Maintenance of Solid State Control” and to NEMA ICS 7.1 (latest
edition), “Safety Standards for Construction and Guide for Selection, Installation and Operation
of Adjustable-Speed Drive Systems.”
9
S-Flex™ Adjustable Speed Enclosed Drive 30072-451-83
Section 1—Introduction and Technical Characteristics Rev. 02, 12/2012
CAUTION
INCOMPATIBLE LINE VOLTAGE
Before turning on and configuring the drive, ensure that the line voltage is
compatible with the line voltage range specified on the drive nameplate.
drive can be damaged if the line voltage is not compatible.
Failure to follow these instructions can result in injury or equipment
damage.
The
© 2007–2012 Schneider Electric All Rights Reserved10
30072-451-83 S-Flex™ Adjustable Speed Enclosed Drive
Rev. 02, 12/2012 Section 1—Introduction and Technical Characteristics
Catalog Number Description The catalog number, located on the nameplate attached to the S-Flex drive,
is coded to describe the configuration of the drive. See Figure 1 on page 12
for an example of the S-Flex nameplate.
Use Table 2 to translate the catalog number into a description of the drive.
The following example translates the catalog number shown on the
nameplate in Figure 1 on page 12.
Table 1: Catalog Number Example: SFD212CG4YX07
Field
01 02 03 04 05
CG4Y
SFD212
1 hp
Table 2: Catalog Number Description
Field Digit Characteristic Description
01 01 – 05 Controller Style SFD212 = S-Flex 212 Enclosed Drive
02 06 Horsepower
03 07 Enclosure Type G = Type 1 General Purpose
04 08 Voltage
05 09 Power Circuit
06 010 – 012
07 013 – 015
1
Options A07 Drive Input Disconnect and B07 Line Contactor are available only when a full
voltage bypass (Y05) option is selected. Options A07 and B07 are mutually exclusive.
Communication
Set-Up Options
Miscellaneous
Options
Type 1
General Purpose
C = 1 hp
D = 2 hp
E = 3 hp
F = 5 hp
G = 7.5 hp
H = 10 hp
J = 15 hp
K = 20 hp
L = 25 hp
M = 30 hp
N = 40 hp
P = 50 hp (460 V only)
Q = 60 hp (460 V only)
R = 75 hp (460 V only)
S = 100 hp (460 V only)
2 = 208 Vac
3 = 230 Vac
4 = 460 Vac
W = Without Bypass
Y = Full Voltage Bypass
A06 = BACnet Card
B06 = LonWorks
C06 = Metasys
D06 = Apogee™ P1 Card
N06 = Modbus
A07 = Drive Input Disconnect
B07 = Line Contactor
S07 = Seismic Certification
D07 = Full Text Keypad
X07 = AC Line Reactor
460 Vac
®
®
Card
N2 Card
1
Full Voltage
Bypass
1
© 2007–2012 Schneider Electric All Rights Reserved
11
S-Flex™ Adjustable Speed Enclosed Drive 30072-451-83
ENCLOSED DRIVE CONTROLLER
SER
POWER CONVERTER
ATV212HO75N4
TYPE
SFD212CG4Y
MOD
NO6
VOLTS
± 10 %
PH
3
Hz
50/60
AMPS AT
100 KA
SC RATING
O
VOLTS
± 10 %
PH
3
Hz 0-60 AMPS
Product Bar Code Here
OVERLOAD CAPACITY AMPS FOR 60 S HP / KW
R
HLL36015LV 22
kA
PRIMARY
1 - 1/2 AMPS
SECONDARY
2AMPS
S
Class CC 7 A kA
TYPE
1
CLASS
CU 75° C
AWG TORQUE lb-in AWG TORQUE lb-in
#14 - 4 #14 - #8
REFERENCE MANUALS
30072-451-83: S-Flex Manual S1A53838: ATV212 Startup Guide
FO NUMBER / Q2C CODE
MANUFACTURED IN MEXICO
80462 - 012 - 01
-
Factory Order
Number (Q2C) and
Item Number
A
Horsepower/
Kilowatt Rating
Enclosure
Enviromental
Rating
Load Terminations
(wire size and
terminal torques)
ATV212
Power Converter
Model Number
Input Current and
Coordinated Short
Circuit Rating
Line
Terminations
(wire size and
torque)
Plant Code
(Monterrey — RamTech)
Part Number
(S-Flex)
Permissible
Input Voltage
Overcurrent
Protective
Device (OCPD)
Identification
460
30 15
68331
1 / 0.75
0-460
009
LISTED
IND. CONT. EQ.
1.4
2.1
10
200
Product Code
50015325003
ATV212 S-FLEX
Section 1—Introduction and Technical Characteristics Rev. 02, 12/2012
Nameplate Identification The nameplate for the S-Flex enclosed drive is located on the inside of the
door. See Figure 1. The nameplate identifies the drive type and modification
options. When identifying or describing the S-Flex enclosed drive, use the
data from the nameplate.
Figure 1: S-Flex 212 Nameplate Example
SQUARE D
INPUT
UTPUT AT KHz SWITCHING FREQUENCY
CIRCUIT BREAKE
POWER FUSE
12
TRANSFORMER FUSES CLASS CC, 600 V, TIME-DELAY
ENCLOSURE OVERLOAD RELAY WIRE TYPE / TEMPERATURE
POWER WIRING LINE LOAD
Rev
© 2007–2012 Schneider Electric All Rights Reserved12
30072-451-83 S-Flex™ Adjustable Speed Enclosed Drive
Rev. 02, 12/2012 Section 1—Introduction and Technical Characteristics
Technical Characteristics
Table 3: Variable Torque Ratings
S-Flex Catalog
Number
SFD212CG2•
SFD212DG2• 2 1.5 6.1 7.8 8.3 228.3 ATV212HU15M3X
SFD212EG2• 3 2.2 8.7 11 11.7 256.0 ATV212HU22M3X
SFD212FG2• 5 4 15.7 17.5 19.3 326.8 ATV212HU40M3X
SFD212GG2• 7.5 5.5 20.8 25.3 26.6 384.7 ATV212HU55M3X
SFD212HG2• 10 7.5 27.9 32.2 35.2 495.0 ATV212HU75M3X
SFD212JG2• 15 11 42.1 48.3 50.8 641.2 ATV212HD11M3X
SFD212KG2• 20 15 56.1 62.1 67.1 846.1 ATV212HD15M3X
SFD212LG2• 25 18.5 67.3 78.2 82.3 939.1 ATV212HD18M3X
SFD212MG2• 30 22 80.4 92 96.8 1017.6 ATV212HD22M3X
SFD212NG2• 40 30 113.3 120 128.7 1414.3 ATV212HD30M3X
SFD212CG3•
SFD212DG3• 2 1.5 5.3 6.8 8.3 226.1 ATV212HU15M3X
SFD212EG3• 3 2.2 7.6 9.6 11.7 252.1 ATV212HU22M3X
SFD212FG3• 5 4 13.5 15.2 19.3 323.5 ATV212HU40M3X
SFD212GG3• 7.5 5.5 18.1 22 26.6 381.0 ATV212HU55M3X
SFD212HG3• 10 7.5 24.4 28 35.2 489.1 ATV212HU75M3X
SFD212JG3• 15 11 35.7 42 50.8 630.6 ATV212HD11M3X
SFD212KG3• 20 15 47.6 54 67.1 829.5 ATV212HD15M3X
SFD212LG3• 25 18.5 58.0 68 82.3 918.3 ATV212HD18M3X
SFD212MG3• 30 22 69.0 80 96.8 994.1 ATV212HD22M3X
SFD212NG3• 40 30 93.0 104 128.7 1378.4 ATV212HD30M3X
SFD212CG4•
SFD212DG4• 2 1.5 2.5 3.4 4 197.6 ATV212HU15N4
SFD212EG4• 3 2.2 4.9 4.8 5.6 224.7 ATV212HU22N4
SFD212FG4• 5 4 6.4 7.6 10 303.6 ATV212HU40N4
SFD212GG4• 7.5 5.5 8.6 11 13.2 352.5 ATV212HU55N4
SFD212HG4• 10 7.5 11.7 14 17.6 418.8 ATV212HU75N4
SFD212JG4• 15 11 16.9 21 24.8 572.9 ATV212HD11N4
SFD212KG4• 20 15 22.6 27 33.6 765.8 ATV212HD15N4
SFD212LG4• 25 18.5 27.8 34 40.7 766.5 ATV212HD18N4
SFD212MG4• 30 22 33.1 40 47.9 806.0 ATV212HD22N4
SFD212NG4• 40 30 44.7 52 64.4 1041.5 ATV212HD30N4
SFD212PG4• 50 37 54.4 65 86.9 1241.6 ATV212HD37N4
SFD212QG4• 60 45 65.9 77 103.4 1622.1 ATV212HD45N4
SFD212RG4• 75 55 89 96 127.6 2007.5 ATV212HD55N4
SFD212SG4• 100 75 111.3 124 176 2866.8 ATV212HD75N4
1
2
3
4
5
1
The “•” indicates that the catalog number can end in a “Y” (for an S-flex drive with full voltage bypass) or a “W” (for an S-Flex drive without bypass).
These power, amperage, and wattage ratings apply to:
Power converters ATV212H075••• to HD15••• (1–20 hp) operating at a switching frequency of 12 kHz, and at 40
ambient temperature.
Power converters ATV212HD18••• to HD75••• (25–100 hp @ 460 V) operating at a switching frequency of 8 kHz, and at 40
switching frequency between 13 kHz and 16 kHz, select the next largest size drive. If the duty cycle does not exceed 60% (36 s for a 60 s cycle) this is not necessary.
Select the conductor based on the input line current or the motor FLA, whichever is greater.
For btu/hr, multiply values by 3.413.
Drives shown in the table are installed in SFD212 controllers.
Input Voltage
60 Hz
(Vac)
208
230
460
Horse-power
Rating
2
(hp)
1 0.75 3.3 4.8 5.1 184.2 ATV212H075M3X
1 0.75 2.8 4.2 5.1 183.1 ATV212H075M3X
1 0.75 1.4 2.1 2.4 173.1 ATV212H075N4
Kilowatt
Rating
(kW)
Input
Current
3
(A)
Output
Current
2
(A)
Max. Transient
Output Current
60 s (A)
2
Total Dissipated
Power at
Rated Load
2, 4
(W)
°
C (104 °F)
°
C (104 °F) ambient temperature. For a
Power
Converter
Part Number
5
© 2007–2012 Schneider Electric All Rights Reserved
13
S-Flex™ Adjustable Speed Enclosed Drive 30072-451-83
WARNING
Section 1—Introduction and Technical Characteristics Rev. 02, 12/2012
HEAT OR FIRE DAMAGE
• Protective devices must be properly coordinated.
• Do not connect the drive to a power feeder whose short circuit capacity
exceeds the short circuit rating listed on the drive nameplate.
Failure to follow these instructions can result in death or serious
injury.
Short Circuit Ratings All configurations have a short-circuit withstand rating of 100,000 A
(symmetrical).
Input Current Ratings All branch circuit components and equipment must be rated for the input
current of the drive or the motor full load current (FLA), which ever is
greater. Branch circuit components and equipment include: transformers,
feeder cables, disconnect devices, and protective devices.
The input current rating is printed on the nameplate. See Figure 1 on
page 12. The branch circuit feeder protection must be sized according to
NEC Article 430.
© 2007–2012 Schneider Electric All Rights Reserved14
30072-451-83 S-Flex™ Adjustable Speed Enclosed Drive
Rev. 02, 12/2012 Section 1—Introduction and Technical Characteristics
Technical Specifications
Table 4: S-Flex 212 Product Specifications
Electrical Specifications
Input voltage 208 Vac ± 10%, 230 Vac ± 10%, 460 Vac ± 10%
Displacement power factor Approximately 0.96
Input frequency 50/60 Hz ± 5%
Output voltage
Galvanic isolation
Frequency range of the power converter 0.5 to 200 Hz (factory setting of 60 Hz maximum)
Current limit 110% of nominal drive full load current (FLA) for 60 s
Switching frequency
Speed reference
Frequency resolution in analog reference 0.0048 Hz (11 bits)
Speed accuracy
20–100% of motor rated torque
Efficiency Typically greater than 95%
Reference sample time 2 ms
Acceleration and deceleration ramps 0.1 to 3200 seconds (adjustable in 0.1 s increments)
Motor protection Class 10 overload protection with bypass in addition to controller internal electronic thermal protection.
Keypad display
Environmental Specifications
Storage temperature -13 to +158 °F (-25 to +70 °C)
Operating temperature +14 to +104°F (-10 to +40 °C)
Humidity 95% with no condensation or dripping water, conforming to IEC 60068-2-3.
Altitude
Enclosure
Pollution degree Pollution degree 2 per NEMA ICS-1 and IEC 60664-1
Resistance to vibrations
(Power converter only)
Resistance to shocks
(Power converter only)
Transit test to shock Conforms to International Safe Transit Association guidelines.
Codes and standards
1
2
3
4
3
Above 12 kHz derate the drive per the graphs in the Altivar 212 Installation Guide, S1A53832.
Above 8 kHz derate the drive per the graphs in the Altivar 212 Installation Guide, S1A53832.
Plenum rated; suitable for placement in a compartment handling conditioned air.
Acceptance criteria test protocol with an importance factor of 1.5.
Three-phase output,
maximum voltage equal to input voltage
Galvanic isolation between power and control
(inputs, outputs, and power supplies)
Selectable from 6 to 16 kHz
factory setting: 12 kHz
VIA: 4 to 20 mA, Impedance = 242 Ω or
0 to 10 Vdc, Impedance = 30 kΩ
0 to 20 mA, Impedance = 242 W (reassignable, X-Y range with keypad display)
VIB: 0 to +10 V, Impedance = 30 kΩ
+/- 10% of nominal slip without speed feedback
Self-diagnostics with status messages.
7-segment LED display (standard)
Full text keypad, 8 languages (optional)
Also see Altivar 212 Installation Guide, S1A53832
3,300 ft. (1000 m) maximum without derating; derate the current by 1% for each additional 330 ft. (100 m) up to
10,000 ft. (3000 m).
UL Type 1
According to IEC 60068-2-6:
1.5 mm peak to peak from 3 to 13 Hz
1 g from 13 to 150 Hz
According to IEC 60068-2:
15 g, 11 ms
UL/cUL Listed per UL508C as incorporating Class 10 electronic and electromechanical overload protection.
Conforms to applicable NEMA ICS, NFPA, IEC, and ISO 9001 standards.
Seismic Certification:
• IBC, NFPA 5000 and ASCE7
• ICC ES AC 156
1
1–20 hp; 8 kHz2 above 25 hp
4
© 2007–2012 Schneider Electric All Rights Reserved
15
S-Flex™ Adjustable Speed Enclosed Drive 30072-451-83
Section 1—Introduction and Technical Characteristics Rev. 02, 12/2012
© 2007–2012 Schneider Electric All Rights Reserved16
30072-451-83 S-Flex™ Adjustable Speed Enclosed Drive
NOTICE
Rev. 02, 12/2012 Section 2—Receiving, Handling, and Storing
Section 2—Receiving, Handling, and Storing
WARNING
DAMAGED EQUIPMENT
Do not operate or install any S-Flex enclosed drive that appears
damaged.
Failure to follow these instructions can result in death, serious
injury, or equipment damage.
Receiving and Preliminary
Inspection
Storing the Equipment
Before shipment from the factory, each S-Flex enclosed drive is inspected
visually, electrically, and mechanically by professional quality-control
analysts. Certification of quality control testing is available upon request.
The S-Flex enclosed drive must be thoroughly inspected before it is stored
or installed. Upon receipt:
1. Remove the S-Flex enclosed drive from its packaging and visually
inspect the exterior for shipping damage.
2. Ensure that the catalog number of the S-Flex enclosed drive, which
appears on the nameplate, agrees with the packing slip and
corresponding purchase order. See Figure 1 on page 12.
3. If you find any shipping damage, notify the carrier and your Schneider
Electric sales representative.
STACKING DURING STORAGE OR SHIPPING
• Do not stack S-Flex enclosed drives on top of each other.
• Do not place any material on top of the S-Flex enclosed drive.
• Store or ship the S-Flex enclosed drive in the original packaging.
Failure to follow these instructions can result in equipment damage.
If you plan to store the S-Flex enclosed drive after receipt, replace it in its
original packaging and store it in a clean, dry area where the ambient
temperature is between -13 to +158 °F (-25 to +70 °C).
If the drive must be shipped to another location, use the original shipping
material and carton to help protect the drive.
NOTE: Storing the equipment in its original packaging until it reaches
its final installation site helps protect the equipment and helps prevent
damage to its exterior.
© 2007–2012 Schneider Electric All Rights Reserved
17
S-Flex™ Adjustable Speed Enclosed Drive 30072-451-83
WARNING
WARNING
Section 2—Receiving, Handling, and Storing Rev. 02, 12/2012
Unpacking the Drive
HEAVY EQUIPMENT
• Lifting the S-Flex enclosed drive requires the use of a lifting apparatus
or two people.
• Always use safe lifting practices.
Failure to follow these instructions can result in death, serious
injury, or equipment damage.
Handle the S-Flex enclosed drive carefully to avoid damage to the internal
components, frame, and exterior. Lift the S-Flex enclosed drive out of its
shipping carton, lifting with two people or a suitable lifting apparatus, and
place it on a flat surface.
Before Installing the Drive Before installing the S-Flex enclosed drive, visually verify that all
components are properly seated, securely fastened, and undamaged.
1. Unlatch and open the door of the enclosed drive.
2. Visually verify that:
— All internally mounted hardware and terminal connection hardware is
properly seated, securely fastened, and undamaged.
— The control transformer fuses are in place in the fuse block.
3. Close and latch the S-Flex enclosed drive door.
Handling the Drive
HANDLING AND LIFTING HAZARD
• Keep the area below any equipment being lifted clear of all personnel
and property.
• Lifting the S-Flex enclosed drive requires the use of a lifting apparatus
and two people. Use the lifting method shown in
Figure 2 on page 19.
• Before lifting the drive:
— Inspect the lifting plates, holes, slots, and eyebolts for any damage.
— Attach a spreader bar.
— Keep the lifting force vertical.
— Limit the swing angle to less than 45°.
Failure to follow these instructions can result in death, serious
injury, or equipment damage.
© 2007–2012 Schneider Electric All Rights Reserved18
30072-451-83 S-Flex™ Adjustable Speed Enclosed Drive
LIFTING
FORCE
YES
LIFTING
FORCE
NO
45˚
MAX.
SPREADER BAR
Spreader Bar
Rev. 02, 12/2012 Section 2—Receiving, Handling, and Storing
When handling drives:
• Always work with another person. The weight, size, and shape of the
drive is such that two people are required to handle it.
• Use gloves.
• Attach a spreader bar to the two top lifting holes on the drive back panel
and hoist the controller with chains or straps. See Figure 2 for the proper
hoisting method and Figure 3 for the lifting points on the S-Flex enclosed
drive.
• Raise the drive from a horizontal position (that is, the back of the
controller resting on a pallet).
• Place the drive in an upright position.
NOTE: The bottom of the drive is on an angle.
• Mount the drive on a flat, solid, noncombustible vertical surface, capable
of supporting the controller weight.
• Secure all four corners of the controller with hardware of a sufficient size
and type capable of supporting the controller weight.
Figure 2: Hoisting the S-Flex Drives
© 2007–2012 Schneider Electric All Rights Reserved
Figure 3: Lifting Points on the S-Flex Drives
19
S-Flex™ Adjustable Speed Enclosed Drive 30072-451-83
Section 2—Receiving, Handling, and Storing Rev. 02, 12/2012
© 2007–2012 Schneider Electric All Rights Reserved20
30072-451-83 S-Flex™ Adjustable Speed Enclosed Drive
DANGER
Rev. 02, 12/2012 Section 3—Installation and Start-up
Section 3—Installation and Start-up
Installation Guidelines
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Read and understand the precautions in “Before You Begin” starting on
page 8 before performing the procedures in this section.
Failure to follow these instructions will result in death or serious
injury.
Follow these precautions when installing the S-Flex enclosed drive:
• The drive is suitable for installation in a pollution degree 2 environment,
as defined in NEMA ICS1 and IEC 60664-1.
• When attaching wall-mountable drives to their mounting surfaces, use
fasteners rated for the weight of the drive, the expected shock and
vibration of the installation, and the expected environment. See
Tables 5–7 on page 22 for S-Flex enclosed drive weights.
• Provide sufficient cooling for the expected heat load. See Table 3 on
page 13 for dissapated power at rated load.
• Do not mount the controller in direct sunlight or on hot surfaces. Mount it
on a solid, flat surface only.
Drive Weights
Table 5: 460 V S-Flex 212 Weights
Catalog Number
SFD212CG4• 1 52 (23.5) 83 (37.7)
SFD212DG4• 2 52 (23.5) 83 (37.7)
SFD212EG4• 3 52 (23.5) 83 (37.7)
SFD212FG4• 5 52 (23.5) 83 (37.7)
SFD212GG4• 7.5 52 (23.5) 83 (37.7)
SFD212HG4• 10 52 (23.5) 83 (37.7)
SFD212JG4• 15 52 (23.5) 83 (37.7)
SFD212KG4• 20 111 (50.3) 133 (60.33)
SFD212LG4• 25 111 (50.3) 133 (60.33)
SFD212MG4• 30 140 (63.5) 223 (101.2)
SFD212NG4• 40 140 (63.5) 223 (101.2)
SFD212PG4• 50 140 (63.5) 223 (101.2)
SFD212QG4• 60 140 (63.5) 223 (101.2)
SFD212RG4• 75 206 (93.4) 278 (126)
SFD212SG4• 100 206 (93.4) 278 (126)
1
Hp
Weight
lb (kg)
2
Weight w/Mod X07
lb (kg)
© 2007–2012 Schneider Electric All Rights Reserved
21
S-Flex™ Adjustable Speed Enclosed Drive 30072-451-83
Section 3—Installation and Start-up Rev. 02, 12/2012
Table 6: 230 V S-Flex 212 Weights
Catalog Number
SFD212CG3• 1 52 (23.5) 83 (37.7)
SFD212DG3• 2 52 (23.5) 83 (37.7)
SFD212EG3• 3 52 (23.5) 83 (37.7)
SFD212FG3• 5 52 (23.5) 83 (37.7)
SFD212GG3• 7.5 52 (23.5) 83 (37.7)
SFD212HG3• 10 52 (23.5) 83 (37.7)
SFD212JG3• 15 111 (50.3) 133 (60.33)
SFD212KG3• 20 111 (50.3) 133 (60.33)
SFD212LG3• 25 111 (50.3) 133 (60.33)
SFD212MG3• 30 140 (63.5) 223 (101.2)
SFD212NG3• 40 206 (93.4) 278 (126)
1
Hp
Weight
lb (kg)
2
Weight w/Mod X07
lb (kg)
Table 7: 208 V S-Flex 212 Weights
Catalog Number
SFD212CG2• 1 52 (23.5) 83 (37.7)
SFD212DG2• 2 52 (23.5) 83 (37.7)
SFD212EG2• 3 52 (23.5) 83 (37.7)
SFD212FG2• 5 52 (23.5) 83 (37.7)
SFD212GG2• 7.5 52 (23.5) 83 (37.7)
SFD212HG2• 10 52 (23.5) 83 (37.7)
SFD212JG2• 15 111 (50.3) 133 (60.33)
SFD212KG2• 20 111 (50.3) 133 (60.33)
SFD212LG2• 25 111 (50.3) 133 (60.33)
SFD212MG2• 30 140 (63.5) 223 (101.2)
SFD212NG2• 40 206 (93.4) 278 (126)
1
The “•” indicates that the catalog number can end in a “Y” (for an S-flex drive with full voltage
bypass) or a “W” (for an S-Flex drive without bypass). Catalog numbers shown are for SFD212
controller style drives.
2
The weight varies depending on modification options.
1
Hp
Weight
lb (kg)
2
Weight w/Mod X07
lb (kg)
Center of Gravity Center of gravity information is provided for reference in mounting and for
consideration in structural analysis.
© 2007–2012 Schneider Electric All Rights Reserved22
C
G
C
G
7
.8
76
[200.
1
mm
]
10.141
[257
.
6 mm]
38.5
5
7
[9
7
9
.
3
m
m
]
5.000
[
1
2
7.0 mm]
5.000
[127
.0 mm]
7.520
[191.0 m
m]
3
2
.825
[8
33.8 m
m
]
40.375
[
1
0
2
5
.5
m
m]
39.72
9
[1009.
1 mm
]
9.03
8
[229.6
mm
]
4
X
Ø
.
375
[
9
.5
mm]
FOR 1/2", 3/4", 1"
C
ONDUIT
2
5
.
3
54
[644.0 mm
]
K
EYPAD
LOCATION
WHE
N D0
7
OPTI
ON
IS SELEC
T
E
D
KE
YPA
D LO
CATION
WHEN D07 O
PT
I
ON
IS NOT SELE
CTE
D
3.
074
[78.1 mm]
19.151
[
486.4 mm]
2
.60
6
[
66.2
mm
]
4
.461
[
113.3 mm]
2.
918
[74.1 m
m]
2.125
[54.0 m
m]
2.125
[54.
0 mm]
1.9
56
[49.7 mm
]
Bottom View
Left Side View
Front View
NOTE: Standard Bypass control
package is shown.
Dimensions:
Inches
[mm]
30072-451-83 S-Flex™ Adjustable Speed Enclosed Drive
Rev. 02, 12/2012 Section 3—Installation and Start-up
Dimensions for Wall or Panel
Mounting
Figure 4: Frame Size A: 1–10 hp, 208/230 Vac and 1–15 hp, 460 Vac
© 2007–2012 Schneider Electric All Rights Reserved
23
S-Flex™ Adjustable Speed Enclosed Drive 30072-451-83
Bottom View
Left Side View Front View
C
G
C
G
46
.
00
7
[
1168.6 mm]
10.358
[263.
1 mm]
32
.
6
38
[8
29.0 mm
]
KEYPAD LOCATIO
N
WHEN D
07 OPTI
O
N
I
S NOT
SELECTE
D
KEYPAD L
OCATI
ON
WHEN D07 OPTIO
N
I
S SELECT
ED
9.038
[229.6 mm
]
2.9
1
8
[7
4.1
m
m]
1.95
6
[49.7 mm]
2.
1
2
5
[54
.0 mm]
2.12
5
[54.0 mm
]
FOR 1/2", 3/4", 1
"
CONDUIT
7
.
87
6
[
200.1 mm
]
10.14
1
[
257.
6
mm]
5.477
[
139.1 mm
]
40.
109
[
1
0
1
8.8 mm
]
47.65
9
[
1
2
10
.
5
m
m
]
5.000
[
127.0 mm]
2.6
25
[66.7 mm
]
27.863
[707.7 mm]
47.013
[
1
1
94.1 mm
]
5.000
[127
.
0 mm
]
7.520
[
191
.0
mm]
Ø
.3
7
5
[9.5 m
m]
4
X
NOTE: Standard Bypass control
package is shown.
Dimensions:
Inches
[mm]
Bottom View
Left Side View
Front View
Section 3—Installation and Start-up Rev. 02, 12/2012
Figure 5: Frame Size A: 1–10 hp, 208/230 Vac and 1–15 hp, 460 Vac with Line Reactor
© 2007–2012 Schneider Electric All Rights Reserved24
30072-451-83 S-Flex™ Adjustable Speed Enclosed Drive
Bottom View
NOTE: Standard Bypass
control package as shown.
Dimensions:
Inches
[mm]
Left Side View
Front View
Rev. 02, 12/2012 Section 3—Installation and Start-up
Figure 6: Frame Size B: 15–25 hp, 208/230 Vac and 20–25 hp, 460 Vac
0
.
9
10
9
7
[2
[221.
8.72
9.2 mm]
5
mm]
6
4X Ø.375 [9.5mm
30
3.8
[97.3 mm
]
]
[27
[20
10.895
6.7 mm
8.00
3.2 mm]
]
0
5.147
30.7 mm]
[1
KEYPAD L
45.
151
WHEN D07 O
IS NOT S
]
KEYPA
WHEN D07
IS SELECTED
D L
26.008
[66
0.6 mm]
3
7.476
1.9 mm]
[95
C
G
3
748
4
.
[1111.2 mm]
45.797
[1163.2 mm]
C
G
8.000
[203.2 mm
[1146.8 mm
2
3.482
]
[596.4 mm
4.061
103.1 mm]
[
]
OCATIO
PTION
ELECTED
OCATION
OPTION
N
© 2007–2012 Schneider Electric All Rights Reserved
FOR 1/2", 3/4", 1"
CONDUIT
[67.3
2.6
50
mm]
2
[63.5 mm
12.538
5 mm]
[318.
2.081
[52.9 mm]
.50
0
]
2.500
[63.5 mm]
00
2.5
[63.5 mm]
25
S-Flex™ Adjustable Speed Enclosed Drive 30072-451-83
C
G
C
G
53.388
[1356.1 mm]
1
0.990
[279.2 mm]
12.987
[329.9 mm]
35.165
[893.2 mm]
46.616
[1184.1 mm]
12.538
[318.5 m m]
KEYPAD LOCATI ON
WHEN D07 OPTION
IS NOT SE LECTED
KEYPAD LOCATION
WHEN D07 OPTION
IS SELECTE
D
2.650
[67.3 mm]
2.081
[52.9 mm]
2.500
[63.5 mm]
2.5
00
[63.5
mm]
2.500
[63.5 mm]
FOR 1/2", 3/4", 1"
CONDUIT
6.116
[155.4 mm]
3.652
[92.8 mm]
24.957
[633.9 m m]
8.72
5
[221.6 mm]
54.954
[1395.8 mm]
54.308
[1379.4 mm]
8.000
[203.2 m m]
10.895
[276.7 mm]
Ø
.375
[9.5 mm ]
4X
8
.000
[203.2 mm]
Bottom View
Left Side View
Front View
NOTE: Standard Bypass
control package as shown.
Dimensions:
Inches
[mm]
Section 3—Installation and Start-up Rev. 02, 12/2012
Figure 7: Frame Size B: 15–25 hp, 208/230 Vac and 20–25 hp, 460 Vac, with Line Reactor
© 2007–2012 Schneider Electric All Rights Reserved26
30072-451-83 S-Flex™ Adjustable Speed Enclosed Drive
Left Side View
Front View
NOTE: Standard Bypass control
package as shown.
Bottom View
Dimensions:
Inches
[mm]
Rev. 02, 12/2012 Section 3—Installation and Start-up
62.006
[1574.95
52.91
[1344.09 mm]
mm]
4X
Ø
.375 [9
4.
3
[866.95 mm]
7
.
4.
[121.13 mm]
1
2
3
5 mm
7
6
]
9
Figure 8: Frame Size C: 30 hp, 208/230 Vac and 30–60 hp, 460 Vac
8
.1
13
1
[
334.81 mm]
10.91
6
m]
7
.28 m
[2
7
C
G
60.006
4.15
1
2
[
mm]
5
1
.889
0
[276.58 mm
0
.0
0
8
2
.2
[
3
mm
0
0
C
G
]
]
KEYPAD LOCATI ON
WHEN D07
OPTION
I
S NOT SELECTE
61.360
[1558.54 mm]
D
4
5.69
[144.63 mm]
FOR
/2", 2", 2-1/2"
1-1
2.55
[64.7
CONDUIT
0
6 mm]
3.150
[80.01 mm]
3.625
[92.08 mm]
[
203.20 m
1
[
318.3
8.00
2.53
2
1 mm]
34.9
83
[
888.57 mm
971
3.
[100.86 mm]
0
m]
[34.80 mm
OR 1/2", 3/4", 1
F
CONDUI
4.150
[105.41 mm]
2.525
4
14 mm]
[6
.
]
1.370
T
YPA
KE
D LOCATI
WHEN D07 OPTION
IS
ED
SELECT
]
1.30
6
mm
[33.18
]
"
ON
© 2007–2012 Schneider Electric All Rights Reserved
27
C
G
C
G
10.9
1
6
[277.28
mm]
1
3.
1
8
1
[334.81 mm
]
71.50
6
[1816.
2
5
mm
]
16.449
[
41
7
.81 mm]
45.81
2
[
1163.62
mm]
6
4.597
[1640.76 mm]
KEYPAD LOCATI
ON
W
H
E
N D07 OPTION
IS NOT
S
E
LEC
TED
KEYPAD LOCATION
WHE
N D07 OPTI
ON
IS
SELECTED
3.15
0
[80.01 mm
]
2.550
[64.7
6
mm
]
3.62
5
[92.08 mm]
2.525
[64.14 mm
]
4
.1
50
[105.41 mm
]
12.5
32
[318.31 mm]
1.3
06
[3
3
.
18 mm]
1.370
[3
4.8
0 mm]
F
OR 1/2", 3/4", 1"
CONDUIT
FOR 1
-1/2", 2", 2-1/2"
CONDUIT
7.162
[181.91 m
m]
3.9
38
[100.03 mm]
8.00
0
[
203.20 mm]
39.643
[1006.9
3
mm]
73.04
0
[
1855.22 mm
]
8.
00
0
[203.
20
mm
]
1
0
.8
89
[
276.
58 mm]
73.68
6
[
1871
.
6
2 mm
]
Left Side View
Front View
NOTE: Standard Bypass control
package as shown.
Bottom View
Dimensions:
Inches
[mm]
S-Flex™ Adjustable Speed Enclosed Drive 30072-451-83
Section 3—Installation and Start-up Rev. 02, 12/2012
Figure 9: Frame Size C: 30 hp 208/230 Vac and 30–60 hp 460 Vac, with Line Reactor
© 2007–2012 Schneider Electric All Rights Reserved28
G
C
G
C
11.91
5
[302.65 mm
]
14
.21
7
[361.12 mm
]
63.50
6
[16
13.05 mm]
9.00
0
[228.60 mm]
13.600
[345.4
4 mm]
56.387
[1432.23 mm]
65.555
[166
5.10
mm]
64.90
9
[1648.69 mm]
9.000
[228.60 mm]
15.243
[387.
17 mm]
4X
Ø
.
375 [9.5 mm]
FOR 1/2
",
3/4
",
1"
CONDUI
T
F
OR 1-1/
2",
2", 2
-1/
2"
CONDUIT
14.605
[370.98 mm]
35.
852
[910.
64 m
m]
KEYPAD
LOCATION WHEN
D07 OPTION IS
NOT SELECTED
KEYPAD
LOCATION
WHEN D07
OPTION IS
SELECTED
5.73
9
[14
5
.77 mm]
37.697
[957.50 mm]
4
.49
3
[114.12 mm
]
5.252
[133
.40 mm
]
9
.00
0
[228.
60 mm]
3.150
[80.01 mm
]
2.12
5
[53.9
8 m
m]
6
.1
1
4
[1
5
5
.30 mm]
2.640
[
67.06 mm
]
75-100 hp, 460 V
Left Side View
Front View
NOTE: Standard Bypass control
package as shown.
Bottom View
Dimensions:
Inches
[mm]
30072-451-83 S-Flex™ Adjustable Speed Enclosed Drive
Rev. 02, 12/2012 Section 3—Installation and Start-up
Figure 10: Frame Size D: 40 hp, 208/230 Vac; 75–100 hp, 460 Vac
© 2007–2012 Schneider Electric All Rights Reserved
29
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