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SPX POWER TEAM 3S-6224, 65804, PA550, X1A1, 8S-8033 Operating Instructions Manual

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SPX Hydraulic Technologies 5885 11th Street Rockford, IL 61109-3699 USA
powerteam.com
Tech Services: +1 800 477 8326 Fax: +1 800 765 8326 Order Entry: +1 800 541 1418 Fax: +1 800 288 7031
AIR, ELECTRIC, OR GAS-POWERED
TWO-STAGE HYDRAULIC PUMP
5,000 OR 10,000 PSI
Operating Instructions for:
© 2014 SPX CORPORATION
1
Form No. 102463
Rev. 9 February, 2015
CONTENTS
SAFETY DEFINITIONS 3
SAFETY PRECAUTIONS 3
HYDRAULIC PUMP SET-UP PROCEDURE 7
1. Motor Hook-up and Operation 7
2. Electric line connection (for electric motor units only) 7
SET-UP AND OPERATION 9
1. Filling The Reservoir 9
2. Hydraulic Connections 10
3. Valve Options 10
4. Hydraulic Gauge (Optional) 10
5. Adjusting The Hydraulic Gauge 12
6. Reservoir Vent Air Filter (Optional) 12
7. Priming The Pump 12
8. Adjusting The Pressure Regulating Controls 13
9. Adjusting The Pressure Regulating Valve 13
10. Adjusting The Pressure Switch 14
PREVENTIVE MAINTENANCE 15
1. Bleeding Air From The System 15
2. Hydraulic Fluid Level 15
3. Lubrication (Air Driven Motor Only) 15
4. Maintenance Cleaning 15
5. Draining And Flushing The Reservoir 16
6. Adding Oil To The Reservoir 16
7. Sound Reduction 17
8. Checking Brushes On Universal Motors 17
REASSEMBLY SPECIFICATIONS 17
NEEDLE BEARING INSTALLATION SPECIFICATIONS 18
TROUBLESHOOTING GUIDE 18
POWER TEAM FACILITIES 23
DECLARATION OF INCORPORATION 24
© 2014 SPX CORPORATION
2
Form No. 102463
Rev. 9 February, 2015
SAFETY DEFINITIONS
Safety symbols are used to identify any action or lack of action that can cause personal injury. Your reading and understanding of these safety symbols is very important.
DANGER
Danger is used only when your action or lack of action will cause serious human injury or death.
WARNING
Warning is used to describe any action or lack of action where a serious injury can occur.
DANGEROUS VOLTAGE
Dangerous Voltage is used to describe any action or lack of action that could cause seri­ous personal injury or death from high voltage electricity.
CAUTION
Caution is used when action or lack of action can cause equipment failure, either immedi­ate or over a long period of time.
SAFETY PRECAUTIONS
To help prevent personal injury,
HYDRAULIC HOSE
• Before operating the pump, all hose connections must be tightened with the proper tools. Do not overtighten. Connections should only be tightened securely and leak-free. Overtightening can cause premature thread failure or
high pressure ttings to split at pressures lower than their rated capacities.
• Always shut off the electric motor before breaking any connections in the system.
• Should a hydraulic hose ever rupture, burst, or need to be disconnected, immediately shut off the pump. Never attempt to grasp a leaking pressurized
hose with your hands. The force of escaping hydraulic uid could cause
serious injury.
• Do not subject the hose to potential hazard such as re, sharp surfaces, extreme heat or cold, or heavy impact. Do not let the hose kink, twist, curl or bend so tightly that oil ow within the hose is blocked or reduced. Periodi­cally inspect the hose for wear, because any of these conditions can dam­age the hose.
WARNING
• Do not use the hose to move attached equipment. Stress can damage the hose, causing personal injury.
© 2014 SPX CORPORATION
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Form No. 102463
Rev. 9 February, 2015
• Hose material and coupler seals must be compatible with the hydraulic uid used. Hoses also must not come in contact with corrosive materials such as creosote-impregnated objects and some paints. Consult the manufacturer before painting a hose. Never paint the couplers. Hose deterioration due to corrosive materials can result in personal injury.
PUMP
• Do not exceed the PSI hydraulic pressure rating noted on the pump nameplate or tamper with the internal high pressure relief valve. Creating pressure be­yond rated capacities can result in personal injury.
• Before replenishing the oil level, retract the system to prevent overlling the
pump reservoir. An overll can cause personal injury due to excess reservoir
pressure created when the cylinders are retracted.
CYLINDER
• Do not exceed the rated capacities of the cylinders. Excess pressure can result in personal injury.
• Do not set poorly balanced or off-center loads on a cylinder. The load can tip and cause personal injury.
POWER SUPPLY (Electric)
• Never use an ungrounded power supply with this unit.
• The pump must be compatible with existing line voltage.
• Disconnect the pump from the power supply when performing maintenance or repair on the unit.
• If the unit’s power supply is damaged or the inner wiring is exposed in any way, replace immediately.
• Any electrical work must be done by a qualied electrician.
• If the power cord is damaged or wiring is exposed, replace or repair immedi­ately.
• Changing the voltage on the jet motor (single, or three phase) is a complicated and, if not done correctly, dangerous procedure. Consult the pump manufac­turer’s Technical Services Department for specic information before attempt­ing any rewiring. Rewiring voids CSA approval.
• All voltages must be wired for CW rotation when viewed from the lead end (top) of the motor.
• Check the total amperage draw for the electrical circuit you will be using. (For example: Do not plug a motor or motors that may draw 25 amps into a 20 amp fused electrical circuit.)
• Do not attempt to increase the powerline capacity by replacing a fuse with another fuse of higher value. Overheating of the powerline and the possibility
of a re will result.
• To rewire a motor from one voltage to another or when a ow control valve is changed between manual and solenoid, consult the electrical schematic in the pump’s parts list.
© 2014 SPX CORPORATION
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Form No. 102463
Rev. 9 February, 2015
• Circuit Breakers: If motor stops due to an overload or power outage, Universal Motor: Move motor switch to OFF and control valve to neutral. Let motor cool or wait until power is restored. Reset circuit breaker switch in power panel. (The pump motor doesn’t have a circuit breaker.) Single-phase Motor: Thermal overload switch will break circuit to the motor. Move motor switch to OFF and control valve to neutral. Allow motor to cool before switching on again, or wait until power is restored. Three-phase Motor: A magnetic starter switch breaks circuit to the motor. Move the motor switch to OFF and control valve to neutral. Remove the cover on motor control box. Let the motor cool or wail until power is restored. One of three reset buttons must be pushed in to reset motor. Re­place cover.
Power Supply (Gasoline Engine)
• Read the instruction manual for the gasoline engine before using.
• Do not allow fuel to splash on the engine when refueling.
• Do not add fuel when the engine is running or very hot.
Power Supply (Air Driven Motor)
• Disconnect air supply when pump is not in use or when breaking any connec­tion in the hydraulic system.
• A shut-off valve or quick disconnect should be installed in the air line to the pump unit. Close the shut-off valve before connecting the air line to the pump.
© 2014 SPX CORPORATION
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Form No. 102463
Rev. 9 February, 2015
NOTE
• Carefully inspect the pump upon arrival. The carrier, not the manufacturer, is respon­sible for any damage resulting from shipment.
• Read and carefully follow these instructions. Most problems with new equipment are caused by improper operation or installation.
• The hydraulic power unit can be ordered with “building block” exibility. The customer can choose from a variety of motors, controls, reservoirs, and other options. Because of the many options available, these instructions will include directions for options that your particular pump may not have.
• Do not change motors without consulting the pump manufacturer’s Technical Services Department.
© 2014 SPX CORPORATION
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Form No. 102463
Rev. 9 February, 2015
HYDRAULIC PUMP SET-UP PROCEDURE
1. Motor Hook-up and Operation
A. Universal Motor
The universal motor is wired for 115 or 230 volts, 50/60 cycles according to the customer’s request. This motor cannot be rewired.
B. Jet Motor, Single-phase
The single-phase jet motor is wired for 115 or 230 volts, 50/60 cycles according to the customer’s request.
C. Jet Motor, Three-phase
The three-phase jet motor is wired for 230 or 460 volts, 50/60 cycles according to the customer’s request.
D. Gasoline-Powered
Consult the instruction manual for the gasoline engine.
E. Air Motor
Remove the thread protectors from the air inlet, and install the air supply ttings (not sup­plied) as shown in Figure 1. Air supply must be minimum 50 CFM and 80 PSI, with 100 PSI maximum.
2. Electric Line Connections (for electric motor units only)
DANGER
Your pump comes equipped with a standard plug and cord and is appropriate for the
specied voltage of this pump (as identied on the product and package labeling). Before each use of the pump, the user must consult with the gure below in order to determine the applicable current draw for each specic application and then must ensure that the
infrastructure of the facility in which the pump is to be used is suitable for safe operation of this pump based upon the following guidelines:
A. Line circuit protection and disconnect are to be provided by the customer.
B. Line circuit protection is to be at least 115% of the full load current at the peak pressure
attained when the pump is in use (see gure below). Per the specic application.
C. Refer to the pump nameplate for additional information about the pump’s power rating.
D. Refer to the SAFETY PRECAUTIONS at the beginning of this manual before operation and
before making any modications.
MODIFICATIONS TO THE CORD AND/OR PLUG SHOULD ONLY BE DONE BY A QUALIFIED ELECTRICIAN. IT IS THEIR RESPONSIBILITY TO ADHERE TO ALL LOCAL, STATE AND FEDERAL CODES.
Alternative cord sets are available based upon your specic application requirements (see gure below). Contact your local service center or distributor or www.PowerTeam.com for
details.
© 2014 SPX CORPORATION
7
Form No. 102463
Rev. 9 February, 2015
© 2014 SPX CORPORATION
8
Form No. 102463
Rev. 9 February, 2015
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