SPX FLOW W61, W62, W61Y, W81, W82 Instruction Manual

...

Download

W60 and W80 Series Valves

INSTRUCTION MANUAL

FORM NO.: 95-03022 REVISION: 08/2018

READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR SERVICING THIS PRODUCT.

SPX FLOW, Inc.

611 Sugar Creek Road

Delavan, WI 53115 USA

Tel: (800) 252-5200 or (262) 728-1900

Fax: (800) 252-5012 or (262) 728-4904

E-mail: wcb@spxflow.com

Web site: www.spxflow.com

Information contained in this manual is subject to change without notice and does not represent a commitment on the part of SPX FLOW, Inc. No part of this manual may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, for any purpose, without the express written permission of SPX FLOW, Inc.

Dow Corning is a registered trademark of Dow Corning Corporation.

Loctite is a registered trademark of Henkel Loctite Corporation, U.S.A.

Never-Seez is a registered trademark of Bostik Findley.

Tef-Flow is a trademark of SPX FLOW, Inc.

Revision Date: 08/2018

Publication: 95-03022

Table of Contents Waukesha Cherry-Burrell Brand W60/W80 Valves

Warranty .........................................................................................................6

Shipping Damage or Loss .................................................................................................6

Warranty Claim ..................................................................................................................6

Safety ..............................................................................................................7

Care of Component Materials .......................................................................8

Stainless Steel Corrosion ..................................................................................................8

Elastomer Seal Replacement Following Passivation ........................................................8

Introduction ....................................................................................................9

General Information ...........................................................................................................9

Factory Inspection .............................................................................................................9

Models and Specifications .................................................................................................9

Materials ......................................................................................................................9

Equipment Serial Number .................................................................................................9

Operating Parameters .....................................................................................................10

Seal Compatibility .....................................................................................................10

Seat Options ....................................................................................................................11

Pressure Ratings .............................................................................................................11

Installation ....................................................................................................12

Welding Instructions ........................................................................................................12

Air Supply ........................................................................................................................12

Pipeline Support ..............................................................................................................12

Flow Direction ..................................................................................................................13

W80 Stem Flush Adapter ................................................................................................13

Operation ......................................................................................................14

Air Connections ...............................................................................................................14

Maintainable Actuators ..............................................................................................14

4", 5", and 6" Air-to-Raise .........................................................................................14

4", 5", and 6" Air-to-Lower .........................................................................................14

4" Air-to-Raise, 3-Position .........................................................................................14

4" Air-to-Lower, 3-Position ........................................................................................15

Adjustable-Spring Actuators ......................................................................................15

4", 5", and 6" Air-to-Raise, Adjustable-Spring ...........................................................15

4", 5", and 6" Air-to-Lower, Adjustable-Spring ..........................................................15

Maintenance-Free Actuators .....................................................................................16

A, B, and C Size Air-to-Raise, Maintenance-Free .....................................................16

A, B, and C Size Air-to-Lower, Maintenance-Free ....................................................16

Pressure Setting ..............................................................................................................17

Air-To-Raise, Adjustable-Spring Actuator .................................................................17

Air-to-Lower, Adjustable-Spring Actuator ..................................................................17

Maintenance .................................................................................................18

Maintenance Intervals .....................................................................................................18

Inspection ........................................................................................................................18

Lubrication .......................................................................................................................18

Cleaning ..........................................................................................................................18

Valve Removal ................................................................................................................19

W61/W81 Valve Disassembly .........................................................................................20

W61/W81 Valve Assembly ..............................................................................................21

W61Y Valve Disassembly ...............................................................................................22

W61Y Valve Assembly ....................................................................................................23

W62/W82 Valve Disassembly .........................................................................................24

W62/W82 Valve Assembly ..............................................................................................25

W63/W83 Valve Disassembly .........................................................................................26

W63/W83 Valve Assembly ..............................................................................................27

W64/W84 Valve Disassembly .........................................................................................28

W64/W84 Valve Assembly ..............................................................................................29

W64R/W84R Valve Disassembly ....................................................................................30

Page 4 95-03022 08/2018

Waukesha Cherry-Burrell Brand W60/W80 Valves Table of Contents

W64R/W84R Valve Assembly ......................................................................................... 31

W64ET/W84ET Valve Disassembly ................................................................................ 32

W64ET/W84ET Valve Assembly ..................................................................................... 33

W65/W85 Valve Disassembly ......................................................................................... 34

W65/W85 Valve Assembly .............................................................................................. 36

Seat Replacement ........................................................................................................... 37

Standard Tef-Flow™ Seat ........................................................................................ 37

Tef-Flow™ P Seat .................................................................................................... 37

Standard Tri Ring Seat ............................................................................................. 38

Servicing Actuators: U-cups, O-rings and Bearings ........................................................ 39

Valves with Control Module ...................................................................................... 39

O-ring and Bearing Replacement: 4”, 5”, and 6" Actuator ........................................ 39

U-cup Replacement: 4" and 5" Actuator ................................................................... 40

O-ring and Bearing Replacement: 6” Actuator .......................................................... 40

U-cup, O-ring and Bearing Replacement:

4” Air-to-Raise 3-Position Actuator .................................... 41

U-cup, O-ring and Bearing Replacement:

4” Air-to-Lower 3-Position Actuator .................................... 42

O-ring and Bearing Replacement: Maintenance-Free Actuator ................................ 43

O-ring and Bearing Replacement:

4”, 5”, and 6" Adjustable-Spring Actuator .......................... 44

Reversing the Spring Action on the Maintenance-Free Actuator .................................... 46

Reversing the Spring Action on the Maintainable Actuator ............................................. 47

........................................................................................................................................ 47

Parts Lists ....................................................................................................48

W61/W81 Shutoff Valve .................................................................................................. 48

W61Y Shutoff Valve ........................................................................................................ 50

W62/W82 Divert Valve .................................................................................................... 52

W63/W83 Reverse Shutoff Valve .................................................................................... 54

W64/W84 Tank Outlet Valve ........................................................................................... 56

W64R/W84R Tank Outlet Valve ...................................................................................... 58

W64ET Tank Outlet Valve ............................................................................................... 60

W65/W85 Non-Slam Divert Valve ................................................................................... 62

W60/W80 Series Single Seat Valve Bodies - inch O.D. Tube sizes ............................... 65

4" and 5" Air-to-Spring or Air-to-Air Actuators ................................................................ 66

6" Air-to-Spring or Air-to-Air Actuators ............................................................................ 68

4" and 6" Air-to-Spring Long Stroke Actuator .................................................................. 70

6" Air-to-Air Long Stroke Actuator ................................................................................... 72

4" Air-to-Raise 3-Position Actuator .................................................................................. 74

4" Air-to-Lower 3-Position Actuator ................................................................................. 76

4", 5", and 6" Air-to-Raise Adjustable-Spring Actuator .................................................... 78

4", 5", and 6" Air-to-Lower Adjustable-Spring Actuator ................................................... 79

Maintenance Free Actuator ............................................................................................. 80

Maintenance Free Actuator Cap ..................................................................................... 81

Maintenance Free Actuator Yoke .................................................................................... 81

Hand Lock Manual Handle .............................................................................................. 82

Hand Lock Long Stroke Manual Handle ......................................................................... 83

Micrometer Handle .......................................................................................................... 84

Installation Tools .........................................................................................85

Tef-Flow™ P Tools ................................................................................................... 85

Tri-Ring Tool ............................................................................................................. 86

Troubleshooting ..........................................................................................87

08/2018 95-03022 Page 5

Warranty Waukesha Cherry-Burrell Brand W60/W80 Valves

Warranty

LIMITED WARRANTY: Unless otherwise negotiated at the time

of sale, SPX FLOW US, LLC (SPX FLOW) goods, auxiliaries and

parts thereof are warranted to the original purchaser against

defective workmanship and material for a period of twelve (12)

months from date of installation or eighteen (18) months from

date of shipment from factory, whichever expires first. If the

goods or services do not conform to the warranty stated above,

then as Buyer's sole remedy, SPX FLOW shall, at SPX FLOW's

option, either repair or replace the defective goods or re-perform

defective services. Third party goods furnished by SPX FLOW

will be repaired or replaced as Buyer's sole remedy, but only to

the extent provided in and honored by the original manufacturer's

warranty. Unless otherwise agreed to in writing, SPX FLOW shall

not be liable for breach of warranty or otherwise in any manner

whatsoever for: (i) normal wear and tear; (ii) corrosion, abrasion

or erosion; (iii) any good or services which, following delivery or

performance by SPX FLOW, has been subjected to accident,

abuse, misapplication, improper repair, alteration, improper

installation or maintenance, neglect, or excessive operating con-

ditions; (iv) defects resulting from Buyer's specifications or

designs or those of Buyer's contractors or subcontractors other

than SPX FLOW; or (v) defects resulting from the manufacture,

distribution, promotion or sale of Buyer's products.

THE WARRANTIES CONTAINED HEREIN ARE THE SOLE

AND EXCLUSIVE WARRANTIES AVAILABLE TO BUYER AND

SPX FLOW HEREBY DISCLAIMS ANY OTHER WARRANTIES,

EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION

THE IMPLIED WARRANTIES OF MERCHANTABILITY AND

FITNESS FOR A PARTICULAR PURPOSE. THE FOREGOING

REPAIR, REPLACEMENT AND RE-PERFORMANCE OBLIGA-

TIONS STATE SPX FLOW'S ENTIRE AND EXCLUSIVE LIABIL-

ITY AND BUYER'S EXCLUSIVE REMEDY FOR ANY CLAIM IN

CONNECTION WITH THE SALE AND FURNISHING OF SER-

VICES, GOODS OR PARTS, THEIR DESIGN, SUITABILITY

FOR USE, INSTALLATION OR OPERATIONS.

Shipping Damage or Loss If equipment is damaged or lost in transit, file a claim at once with

the delivering carrier. The carrier has a signed Bill of Lading

acknowledging that the shipment has been received from SPX

FLOW in good condition. SPX FLOW is not responsible for the

collection of claims or replacement of materials due to transit

shortage or damages.

Warranty Claim Warranty claims must have a Returned Material Authorization

(RMA) from the Seller or returns will not be accepted. Contact

800-252-5200 or 262-728-1900.

Page 6 95-03022 08/2018

Claims for shortages or other errors must be made in writing to

Seller within ten (10) days after delivery. This does not include

transit shortage or damages. Failure to give such notice shall

constitute acceptance and waiver of all such claims by Buyer.

Waukesha Cherry-Burrell Brand W60/W80 Valves Safety

Safety

READ AND UNDERSTAND THIS MANUAL PRIOR TO INSTALLING, OPERATING, OR SERVICING THIS EQUIPMENT

SPX FLOW recommends users of our equipment and designs follow the latest Industrial Safety Standards. At a minimum, these should include the industrial safety requirements established by:

1. Occupational Safety and Health Administration (OSHA)

2. National Fire Protection Association (NFPA)

3. National Electrical Code (NEC)

4. American National Standards Institute (ANSI)

Severe injury or death can result from electrical shock, burn, or unintended actuation of equipment. Recommended practice is to disconnect and lockout industrial equipment from power sources, and release stored energy, if present. Refer to the National Fire Protection Association Standard No. NFPA70E, Part II and (as applicable) OSHA rules for Control of Hazardous Energy Sources (Lockout-Tagout) and OSHA Electrical Safety Related Work Practices, including procedural requirements for:

• Lockout-tagout

• Personnel qualifications and training requirements

• When it is not feasible to de-energize and lockout-tagout electrical circuits and equipment before working on or near exposed circuit parts

Before putting SPXFLOW equipment into operation, the operator shall analyze the application for all foreseeable risks, their likelihood to occur and the potential consequences of the identified risks as per ISO 31000 and ISO/IEC 31010 in their actual current version.

Locking and Interlocking Devices: These devices should be checked for proper working condition and capability of performing their intended functions. Make replacements only with the original equipment manufacturer’s OEM renewal parts or kits. Adjust or repair in accordance with the manufacturer’s instructions.

Periodic Inspection: Equipment should be inspected periodically. Inspection intervals should be based on environmental and operating conditions and adjusted as indicated by experience. At a minimum, an initial inspection within 3 to 4 months after installation is recommended. Inspection of the electrical control systems should meet the recommendations as specified in the National Electrical Manufacturers Association (NEMA) Standard No. ICS 1.3, Preventative Maintenance of Industrial Control and Systems Equipment, for the general guidelines for setting-up a periodic maintenance program.

Replacement Equipment: Use only replacement parts and devices recommended by the manufacturer to maintain the integrity of the equipment. Make sure the parts are properly matched to the equipment series, model, serial number, and revision level of the equipment.

Warnings and cautions are provided in this manual to help avoid serious injury and/or possible damage to equipment:

Immediate hazards which WILL result in severe personal injury or death.

Hazards or unsafe practices which COULD result in severe personal injury or death.

Hazards or unsafe practices which COULD result in minor personal injury or product or property damage.

08/2018 95-03022 Page 7

Care of Stainless Steel Waukesha Cherry-Burrell Brand W60/W80 Valves

Care of Component Materials

NOTE: SPX FLOW recommends the use of an FDA-approved anti-seize compound on all threaded connections.

Failure to comply with the Care of Component Materials could lead to bodily injury.

Stainless Steel Corrosion

Corrosion resistance is greatest when a layer of oxide film is formed on the surface of stainless steel. If film is disturbed or destroyed, stainless steel becomes much less resistant to corrosion and may rust, pit or crack.

Corrosion pitting, rusting and stress cracks may occur due to chemical attack. Use only cleaning chemicals specified by a reputable chemical manufacturer for use with stainless steel. Do not use excessive concentrations, temperatures or exposure times. Avoid contact with highly corrosive acids such as hydrofluoric, hydrochloric or sulfuric. Also avoid prolonged contact with chloride-containing chemicals, especially in presence of acid. If chlorine-based sanitizers are used, such as sodium hypochlorite (bleach), do not exceed concentrations of 150 ppm available chlorine, do not exceed contact time of 20 minutes, and do not exceed temperatures of 104°F (40°C).

Corrosion discoloration, deposits or pitting may occur under product deposits or under gaskets. Keep surfaces clean, including those under gaskets or in grooves or tight corners. Clean immediately after use. Do not allow equipment to set idle, exposed to air with accumulated foreign material on the surface.

Corrosion pitting may occur when stray electrical currents come in contact with moist stainless steel. Ensure all electrical devices connected to the equipment are correctly grounded.

Elastomer Seal Replacement Following Passivation

Page 8 95-03022 08/2018

Passivation chemicals can damage product contact areas of this equipment. Elastomers (rubber components) are most likely to be affected. Always inspect all elastomer seals after passivation is completed. Replace any seals showing signs of chemical attack. Indications may include swelling, cracks, loss of elasticity or any other noticeable changes when compared with new components.

Waukesha Cherry-Burrell Brand W60/W80 Valves Introduction

Introduction

For control top information, please refer to publication 95-03083. For additional product information, please see our website at www.spxflow.com/en/waukesha-cherry-burrell/resources/ product-literature.

General Information Information in this manual should be read by all personnel

involved in installation, setup, operation and maintenance of W60/W80 valves.

Always use installation tools and lubricants recommended by SPX FLOW. Waukesha Cherry-Burrell brand products are subject to intensive intermediate and final leakage and functional tests.

W60/W80 Series valves meet 3-A and EHEDG standards for sanitation, design and style.

Factory Inspection Each Waukesha Cherry-Burrell brand valve is shipped

completely assembled, lubricated and ready for use.

Models and Specifications Materials

Product Wetted: ASTM 316L

(UNS-S31603); (DIN-1.4404)

Non-Product: ASTM 304

(UNS-S30400); (DIN-1.4301)

Seat Material: Tef-Flow™ (standard)

Tef-Flow™ P (optional) Tri Ring (optional) Metal (optional) Bonded (optional)

Elastomers: FKM (standard)

EPDM (optional)

Equipment Serial Number Waukesha Cherry-Burrell brand valves are identified by a serial

number found on the label on the actuator cylinder.

08/2018 95-03022 Page 9

Introduction Waukesha Cherry-Burrell Brand W60/W80 Valves

Operating Parameters Temperature Range

The recommended operating temperature is determined by the material used for the seals.

No special precautions are required for applications within a temperature range of 32°F to 180°F (0°C to 82°C).

For applications above 190°F (88°C), clearances can be affected by excessive thermal expansion when the valve is installed in compact fabrications or manifolds. Valve bodies have thicker cross-sections than tubing, but thermal expansion can affect clearances in interconnecting piping sections.

If operating below 32°F (0°C):

• Control air must have an appropriately low dew point.

• Valve stems must be protected from icing to ensure long working life for valve stem seals.

Solenoid valves may not be used in the control module in room environments below 32°F (0°C) and over 140°F (60°C), as function cannot be guaranteed.

Seal Compatibility

Table 1: Seal Compatibility for FKM/EPDM Seals

Thermal Range of Application

Chemical Resistance

Fluorelastomer

(FKM) Seals

32°F to 375°F (0°C to 190°C)

Silicone oil and grease Silicone oil and grease Ozone, aging and

weather resistant Oils and fats Hot water and steam

Aliphatic, chlorinated and aromatic hydrocarbons

EPDM Seals

0°F to 275°F (-18°C to 135°C)

Ozone, aging and weather resistant

up to 275°F (135°C) Many organic and

inorganic acids Cleaning agents, soda

and potassium alkalis Many polar solvents

(alcohols, ketones, esters)

Page 10 95-03022 08/2018

Not compatible with

Superheated steam Mineral oil products Formic and acetic

acids

(oils, greases and fuels)

Contact SPX FLOW Application Engineering for other fluid compatibility.

FKM and EPDM seals comply with FDA regulations.

Waukesha Cherry-Burrell Brand W60/W80 Valves Introduction

Seat Options

Seat Type Maximum Temperature Application

Standard

Optional

Optional Metal (M) 375°F (190°C)

Optional

For higher temperature applications than those listed, please consult factory. *Operating conditions such as flow rate and pressure must be considered when operating near maximum temperature rating.

Tef-Flow™ (TF) White in color

Tri Ring (TR) EPDM, FKM

Tef-Flow™ P (TFP) Gray in color

Bonded (B) EPDM, FKM

180°F (82°C)*

Operation 280°F (137°C) EPDM Sterile 275°F (135°C) EPDM Operation 350°F (176°C) FKM Sterile (Consult Factory) FKM

280°F (137°C)

230°F (110°C) Particulate

Standard seat of choice. General Purpose >90% of applications

High Pressure Particulate EHEDG

High Temperature High Pressure Over Pressure Valves

High Pressure High Flow Particulate

Pressure Ratings

Standard Valve Size with

pressure at:

70°F (20°C)

160 /180°F (71/82°C)

250°F (121°C)

Optional High Pressure Adapter and Clamps Valve Size with

pressure at:

70°F (20°C)

160 /180°F (71/82°C)

1.0/1-1/2” 2.0” 2-1/2” 3.0” 4.0” 6.0”*

500 psi

(34.5 bar)

375 psi

(26 bar)

250 psi

(17 bar)

1.0/1-1/2” 2.0” 2-1/2” 3.0” 4.0” 6.0”*

1220 psi

(84 bar)

1160 psi

(80 bar)

450 psi

(31 bar)

350 psi

(24 bar)

250 psi

(17 bar)

900 psi

(62 bar)

855 psi

(60 bar)

400 psi

(28 bar)

300 psi

(17 bar)

200 psi

(14 bar)

720 psi

(49 bar)

690 psi

(47 bar)

350 psi

(24 bar)

250 psi

(17 bar)

150 psi

(10 bar)

-- -- --

200 psi

(14 bar)

150 psi

(10 bar)

125 psi

(8.6 bar)

150 psi

(10 bar)

100 psi

(6 bar)

75 psi

(5 bar)

250°F (121°C)

* High pressure clamp is not available for 3", 4", 6".

08/2018 95-03022 Page 11

1100 psi

(75 bar)

830 psi

(57 bar)

660 psi

(45 bar)

-- -- --

Installation Waukesha Cherry-Burrell Brand W60/W80 Valves

CGD

VA100-048

Installation

To avoid electrocution, ALL electrical work should be done by a registered electrician, following industrial safety standards and local codes. All power must be OFF and Locked Out during installation.

When installing valves, ensure that no foreign materials (e.g. tools, screws, welding wire, lubricants, cloths, etc.) are enclosed in the system.

Welding Instructions

Inspect each valve prior to installation. When using buttweld connections on two- and three-piece body valves, clamp connections MUST be used on one or more bodies to allow service to the body o-ring(s) after installation.

W60/W80 valves with welded connections require the following before welding:

1. Remove the stem and actuator assembly. See “Valve Removal” on page 19.

2. Remove all seals from the body.

3. Weld the body into position, ensuring that the connection is free of tension and distortion.

4. Dissipate heat away from the valve body to prevent warping.

Air Supply Install the valves using dry, filtered air. Lubrication is not required.

If using lubricated air, refer to the solenoid manufacturer’s specifications.

Pipeline Support

Figure 1: Pipeline Support

Install adequate supports to prevent strain on the fittings, valves, and equipment connections.

1. Install supports at least every 10 feet (3 meters) on straight runs of piping (Figure 1, item C).

2. Install supports on both sides of the valves as close as possible to the connections (Figure 1, item D).

3. Install supports at each change of pipeline direction (Figure 1, item E and F).

4. For pipelines passing through walls, floors or ceilings, provide at least 1 inch (25 mm) of clearance around the pipe to allow for expansion and contraction (Figure 1, item G).

Page 12 95-03022 08/2018

Waukesha Cherry-Burrell Brand W60/W80 Valves Installation

VA100-241c

Flow

Flow Direction

Install the valves to close against the flow to prevent hammering.

Figure 2: Flow Direction

W80 Stem Flush Adapter W80 Series valves utilize a stem flush adapter to provide a liquid

or steam barrier around the valve stem. W80 valves are designed for 14.5 psi (1 bar) maximum flush pressure with 1/4" (6.35 mm) tube O.D. connections.

08/2018 95-03022 Page 13

Operation Waukesha Cherry-Burrell Brand W60/W80 Valves

VA100-410a

VA100-410b

VA100-375a

Operation

Air Connections NOTE: Actual air pressure values may vary depending on the

valve size, actuator size, holding pressure requirements and spring selection.

Maintainable Actuators

4", 5", and 6" Air-to-Raise

• Air Pressure Range = minimum 50 psi to maximum 90 psi (min. 3.4 bar to max. 6.2 bar)

• 1/8"-27 NPT Thread

A. Vent B. Air In

Figure 3: 4", 5", and 6" Air-to-Raise

A. Vent B. Air In

Figure 4: 4", 5", and 6" Air-to-Lower

A. Vent B. Full Air In

C. 3-Position Air

4", 5", and 6" Air-to-Lower

• Air Pressure Range = minimum 50 psi to maximum 90 psi (min. 3.4 bar to max. 6.2 bar)

• 1/8"-27 NPT Thread

4" Air-to-Raise, 3-Position

• Air Pressure Range = minimum 50 psi to maximum 90 psi (3.4 bar to 6.2 bar)

• 1/8"-27 NPT Thread

Figure 5: 4" Air-to-Raise, 3-Position

Page 14 95-03022 08/2018

Waukesha Cherry-Burrell Brand W60/W80 Valves Operation

VA100-179a

ABC

VA100-659

VA100-658

4" Air-to-Lower, 3-Position

• Air Pressure Range = minimum 50 psi to maximum 90 psi

(3.4 bar to 6.2 bar)

• 1/8"-27 NPT Thread

A. Vent B. Full Air In C. 3-Position Air In

Figure 6: 4" Air-to-Lower, 3-Position

Adjustable-Spring Actuators

A. Vent B. Air In C. Locknut Cover D. Adjustment

Screw

E. Stop

Figure 7: 4", 5", and 6" Air-to-Raise,

Adjustable-Spring

A. Vent B. Air In C. Locknut Cover D. Adjustment

Screw

E. Stop

4", 5", and 6" Air-to-Raise, Adjustable-Spring

• Air Pressure Range = minimum 75 psi to maximum 90 psi

(5.2 bar to 6.2 bar)

• 1/8"-27 NPT Thread

4", 5", and 6" Air-to-Lower, Adjustable-Spring

• Air Pressure Range = minimum 75 psi to maximum 90 psi

(5.2 bar to 6.2 bar)

• 1/8"-27 NPT Thread

Figure 8: 4", 5", and 6" Air-to-Lower,

Adjustable-Spring

08/2018 95-03022 Page 15

Operation Waukesha Cherry-Burrell Brand W60/W80 Valves

Maintenance-Free Actuators

A, B, and C Size Air-to-Raise, Maintenance-Free

• A, B and C Size Air Pressure Range = 87-120 psi (6-8 bar)

• 1/8" BSPP x 1/4" OD Thread

A, B, and C Size Air-to-Lower, Maintenance-Free

A. Vent B. Air In

Figure 9: A, B and C Size Air-to-Raise,

Maintenance-Free

• A, B and C Size Air Pressure Range = 87-120 psi (6-8 bar)

• 1/8" BSPP x 1/4" OD Thread

NOTE: The actuator shown in Figure 9 is in air-to-raise configuration; if it is configured for air-to-lower, port A becomes Air In and port B becomes Vent.

Page 16 95-03022 08/2018

Waukesha Cherry-Burrell Brand W60/W80 Valves Operation

Pressure Setting Air-To-Raise, Adjustable-Spring Actuator

Do not use vice-grips, channel locks, or pipe wrenches, as damage to the adjustment screw can result.

Table 2: Spring Setting for Air-to-

Raise, Adjustable-Spring Actuator

Remove locknut cover (Figure 7). Using a 1” hex wrench or 1/4” spanner, turn down the adjustment screw fully, until the stop contacts the actuator can (approx. 8-9 turns).

Pressure change per turn of

adjusting screw

Plug

Size

1.5"

40 mm

2.0"

50 mm

2.5"

65 mm

3.0"

80 mm

4.0"

100 mm

4RHAR 5RHAR 6RHAR

24 40 82

13 23 46

Actuator

9 15 29

6 10 20

3 6 12

Table 3: Spring Setting for Air-to-

Lower, Adjustable-Spring Actuator

Pressure change per turn of

adjusting screw

Plug

Size

2.0"

50 mm

2.5"

65 mm

3.0"

80 mm

4.0"

100 mm

4RHAL 5RHAL 6RHAL

16 26 44

Actuator

9 16 27

6 11 18

3 6 9

This is the maximum holding pressure setting. Refer to publication DS-1201, W60 Series Shut-Off & Divert Valves, for pressure holding charts for the actuator size and valve seat size: W61, W62, W65 Air-to-Raise.

NOTE: In some cases, the valve seat size may be less than the body size (reduced-seat options). Be sure to check holding pressures using the correct seat size and actuator diameter size.

To reduce the pressure setting below the maximum, unscrew the adjustment screw as per Table 2. Check and confirm specific settings with a master gauge under pressure; adjust as required. Once the setting is achieved, apply a scribe line to the indicator stem to mark the position.

Actual pressure change per turn of the adjusting screw may be different due to spring variations.

Air-to-Lower, Adjustable-Spring Actuator

Do not use vice-grips, channel locks, or pipe wrenches, as damage to the adjustment screw can result.

Unscrew the locknut cover (Figure 8 on page 15). The cover will stay in the yoke area. Using a 1" hex wrench or 1/4" spanner, turn the adjustment screw in fully, until the stop contacts the actuator can (approx. 8-9 turns).

NOTE: In some cases, the valve seat size may be less than the body size (reduced-seat options). Be sure to check holding pressures using the correct seat size and actuator diameter size.

To reduce the pressure setting below the maximum, unscrew the adjustment screw as per Table 3. Check and confirm specific settings with a master gauge under pressure; adjust as required. Once the setting is achieved, apply a scribe line to the indicator stem to mark the position.

08/2018 95-03022 Page 17

Actual pressure change per turn of the adjusting screw may be different due to spring variations.

Maintenance Waukesha Cherry-Burrell Brand W60/W80 Valves

VA100-359a

Maintenance

Maintenance Intervals

Inspection

Do not put a hand into the yoke or body of a pneumatically actuated valve.

Maintain adequate stock of replacement parts. See the items in bold beginning on page 48 for recommended spare parts.

Maintenance intervals should be determined by the user and specific application, based on the following conditions:

• Daily operation period

• Switching frequency

• Application parameters such as temperature, pressure, and flow

• Product type

Inspect the following on a regular basis:

• Actuator connections for air leaks

• Valve body and stem o-rings

• Valve seats (If leakage occurs, see “Troubleshooting” on page 87)

• Pneumatic connections:

- Air pressure at supply connection

- Air lines for kinks and leaks

Lubrication

Cleaning

NOTE: Actuate each valve a minimum of twice each cycle to ensure effective cleaning and sanitizing.

- Threaded connections for tight fit

- Threaded stress relief for tight fit

• Electrical connections secure on the control module:

- Wire connections tight on the terminal strip

- Clean air filter at regular intervals.

No lubrication is required other than as noted in the disassembly and assembly procedures. (Use food grade non-petroleum (silicone) grease on seals and o-rings.)

Apply Bostik Never-Seez® White Food Grade with PTFE or equivalent to all bolts and threaded stem parts.

Avoid splashing any liquid into the air vent of the actuator during clean up.

Cleaning-In-Place (CIP)

CIP methods can be used to clean installed automatic valves without disassembly. Select methods based on the specific requirements of sanitarians and each application. Check with local chemical suppliers for the most effective cleaning agents and procedures.

Page 18 95-03022 08/2018

Waukesha Cherry-Burrell Brand W60/W80 Valves Maintenance

Valve Removal

Before detaching the port connections on the valve body, perform the following:

1. Clean, rinse and drain the pipe system elements attached to

the valve.

2. Remove or block the fluid and gas lines to prevent material

from entering the pipe system elements attached to the valve.

3. Shut off the delivery of the control air unless it is required for

the removal of the valve stem/actuator assembly from the body.

4. Disconnect the electrical supply and lockout all power.

5. If the valve has a control module with solenoid, the air and

electric supply must remain ON until the valve is properly disassembled.

08/2018 95-03022 Page 19

Maintenance Waukesha Cherry-Burrell Brand W60/W80 Valves

456

783,3a,3b,

VA100-241b

W61/W81 Valve Disassembly

3c,3d

Air-to-Raise Actuator

1. Apply air to Port A to raise the stem.

2. Remove the body clamp (Figure 10, item 5).

3. Release the air pressure.

4. Remove the body from the adapter (item 3). For two-piece bodies, un-clamp and remove the lower body first.

5. Shut off the air and disconnect the air line to the actuator.

6. For valves with control modules, disconnect/lockout the electrical power to the valve.

7. Using 5/8-inch wrench flats on the stem, unscrew and remove the valve stem (item 7).

8. Replace the seat ring (item 8) as needed. See “Seat Replacement” on page 37.

9. Unscrew the adapter (item 3) from the yoke.

10. Remove the body o-ring (item 6) and stem o-ring (item 4); replace them as needed.

11. Inspect and replace the PTFE bearing (item 2) as needed.

Air-to-Lower Actuator

Figure 10: W61/W81 Shut Off Valve

(Air-to-Raise Shown)

1. Shut off the air and disconnect the air line to the actuator at Port B.

2. For valves with control modules, disconnect/lockout the electrical power to the valve.

3. Remove the body clamp (item 5) and body from the adapter (item 3). For two-piece bodies, un-clamp and remove the lower body first.

4. Using 5/8-inch wrench flats on the stem, unscrew and remove the valve stem (item7).

5. Replace the seat ring (item 8) as needed. See “Seat Replacement” on page 37.

6. Unscrew the adapter (item 3) from the yoke.

7. Remove the body o-ring (item 6) and stem o-ring (item 4); replace them as needed.

8. Inspect and replace the PTFE bearing (item 2) as needed.

Page 20 95-03022 08/2018

Waukesha Cherry-Burrell Brand W60/W80 Valves Maintenance

783,3a,3b,

VA100-241b

W61/W81 Valve Assembly

3c,3d

Air-to-Raise Actuator

1. Screw the adapter (Figure 11, item 3) onto the yoke.

2. Install the body o-ring (item 6), stem o-ring (item 4), and

PTFE bearing (item 2).

3. Using 5/8-inch torque wrench flats on the stem, install the

valve stem (item 7). Torque to 380 in/lbs.

4. Apply air to Port A to raise the stem.

5. Assemble the body to the adapter; secure it with the body

clamp (item 5).

6. Release the air pressure.

Air-to-Lower Actuator

1. Screw the adapter (item 3) onto the yoke.

2. Install the body o-ring (item 6), stem o-ring (item 4), and

PTFE bearing (item 2).

3. Using 5/8-inch torque wrench flats on the stem, install the

valve stem (item 7). Torque to 380 in/lbs.

4. Assemble the body to the adapter; secure it with the body

clamp (item 5).

Figure 11: W61/W81 Shut Off Valve

(Air-to-Raise Shown)

08/2018 95-03022 Page 21

Maintenance Waukesha Cherry-Burrell Brand W60/W80 Valves

124

678

VA100-501a

W61Y Valve Disassembly

Air-to-Raise Actuator

1. Apply air to Port A to raise the stem.

2. Remove the body clamp (Figure 10, item 5).

3. Release the air pressure.

4. Remove the body from the adapter (item 3). For two-piece bodies, un-clamp and remove the lower body first.

5. Shut off the air and disconnect the air line to the actuator.

6. For valves with control modules, disconnect/lockout the electrical power to the valve.

7. Using 5/8-inch wrench flats on the stem, unscrew and remove the valve stem (item 7).

8. Replace the seat ring (item 8) as needed. See “Seat Replacement” on page 37.

9. Unscrew the adapter (item 3) from the yoke.

10. Remove the body o-ring (item 6) and stem o-ring (item 4); replace them as needed.

11. Inspect and replace the PTFE bearing (item 2) as needed.

Air-to-Lower Actuator

1. Shut off the air and disconnect the air line to the actuator at Port B.

Figure 12: W61Y Shut Off Valve

2. For valves with control modules, disconnect/lockout the electrical power to the valve.

3. Remove the body clamp (item 5) and body from the adapter (item 3). For two-piece bodies, un-clamp and remove the lower body first.

4. Using 5/8-inch wrench flats on the stem, unscrew and remove the valve stem (item7).

5. Replace the seat ring (item 8) as needed. See “Seat Replacement” on page 37.

6. Unscrew the adapter (item 3) from the yoke.

7. Remove the body o-ring (item 6) and stem o-ring (item 4); replace them as needed.

8. Inspect and replace the PTFE bearing (item 2) as needed.

Page 22 95-03022 08/2018

Waukesha Cherry-Burrell Brand W60/W80 Valves Maintenance

12456

VA100-501a

W61Y Valve Assembly

Air-to-Raise Actuator

1. Screw the adapter (Figure 11, item 3) onto the yoke.

2. Install the body o-ring (item 6), stem o-ring (item 4), and

PTFE bearing (item 2).

3. Using 5/8-inch torque wrench flats on the stem, install the

valve stem (item 7). Torque to 380 in/lbs.

4. Apply air to Port A to raise the stem.

5. Assemble the body to the adapter; secure it with the body

clamp (item 5).

6. Release the air pressure.

Air-to-Lower Actuator

1. Screw the adapter (item 3) onto the yoke.

2. Install the body o-ring (item 6), stem o-ring (item 4), and

PTFE bearing (item 2).

3. Using 5/8-inch torque wrench flats on the stem, install the

valve stem (item 7). Torque to 380 in/lbs.

4. Assemble the body to the adapter; secure it with the body

clamp (item 5).

Figure 13: W61Y Shut Off Valve

08/2018 95-03022 Page 23

Maintenance Waukesha Cherry-Burrell Brand W60/W80 Valves

123,3a,

3b,3d

564

VA100-242b

W62/W82 Valve Disassembly

5 6

Air-to-Raise Actuator

1. Apply air to Port A to raise the stem.

2. Remove the lower body clamp (Figure 14, item 5) and lower body.

3. Shut off the air and disconnect the air line to the actuator.

4. For valves with control modules, disconnect/lockout the electrical power to the valve.

5. Using 5/8-inch wrench flats on the stem, unscrew and remove the valve stem (item 7).

6. Remove the upper body clamp (item 5) and upper body.

7. Replace the seat ring (item 8) as needed. See “Seat Replacement” on page 37.

8. Unscrew the adapter (item 3) from the yoke.

9. Remove the body o-ring (item 6) and stem o-ring (item 4); replace them as needed.

10. Inspect and replace the PTFE bearing (item 2) as needed.

Air-to-Lower Actuator

1. Remove the lower body clamp (Figure 14, item 5) and lower body (item 9).

Figure 14: W62/W82 Divert Valve

(Air-to-Raise Shown)

2. Apply air to Port B to lower the stem.

3. Using 5/8-inch wrench flats on the stem, unscrew and remove the valve stem (item 7).

4. Shut off the air and disconnect the air line to the actuator.

5. Remove the upper body clamp (item 5) and upper body.

6. Replace the seat ring (item 8) as needed. See “Seat Replacement” on page 37.

7. Unscrew the adapter (item 3) from the yoke.

8. Remove the body o-ring (item 6) and stem o-ring (item 4); replace them as needed.

9. Inspect and replace the PTFE bearing (item 2) as needed.

Page 24 95-03022 08/2018

Waukesha Cherry-Burrell Brand W60/W80 Valves Maintenance

123,3a,

3b,3d

564

789

VA100-242b

W62/W82 Valve Assembly

5 6

Air-to-Raise Actuator

1. Screw the adapter (Figure 15, item 3) onto the yoke.

2. Install the body o-ring (item 6), stem o-ring (item 4), and

PTFE bearing (item 2).

3. Assemble the upper body to the adapter; secure it with the

upper body clamp (item 5).

4. Using 5/8-inch torque wrench flats on the stem, install the

valve stem (item 7). Torque to 380 in/lbs.

5. Apply air to Port A to raise the stem.

6. Install the lower body o-ring (item 6).

7. Assemble the lower body; secure it with the lower body clamp

(item 5).

8. Release the air pressure.

Air-to-Lower Actuator

1. Screw the adapter (item 3) onto the yoke.

2. Install the body o-ring (item 6), stem o-ring (item 4), and

PTFE bearing (item 2).

3. Assemble the upper body to the adapter; secure it with the

upper body clamp (item 5).

Figure 15: W62/W82 Divert Valve

(Air-to-Raise Shown)

4. Apply air to Port B to lower the stem.

5. Using 5/8-inch torque wrench flats on the stem, install the

valve stem (item 7). Torque to 380 in/lbs.

6. Release the air pressure.

7. Install the lower body o-ring (item 6).

8. Assemble the lower body; secure it with the lower body clamp

(item 5).

08/2018 95-03022 Page 25

Maintenance Waukesha Cherry-Burrell Brand W60/W80 Valves

213,3a,

3b,3d

457

VA100-243b

W63/W83 Valve Disassembly

Air-to-Raise Actuator

1. Remove the lower body clamp Figure 16, item 5) and the lower body (item 9).

2. Remove the body o-ring (item 6); replace as needed.

3. Shut off the air and disconnect the air line to the actuator.

4. For valves with control modules, disconnect/lockout the electrical power to the valve.

5. Using 5/8-inch wrench flats on the stem, unscrew and remove the valve stem (item 7).

6. Replace the seat ring (item 8) as needed. See “Seat Replacement” on page 37.

7. Remove the upper body clamp (item 5) and the upper body from the adapter (item 3).

8. Unscrew the adapter (item 3) from the yoke.

9. Remove the body o-ring (item 6) and stem o-ring (item 4); replace as needed.

10. Inspect and replace the PTFE bearing (item 2) as needed.

Air-to-Lower Actuator

5 6

Figure 16: W63/W83 Shut Off Valve

(Air-to-Raise Shown)

1. Remove the lower body clamp (Figure 16, item 5) and the lower body (item 9).

2. Apply air to Port B to lower the stem.

3. Using 5/8-inch wrench flats on the stem, unscrew and remove the valve stem (item 7).

4. Release the air pressure.

5. Remove the upper body clamp (item 5) and the upper body from the adapter (item 3).

6. Unscrew the adapter (item 3) from the yoke.

7. Remove the body o-ring (item 6) and stem o-ring (item 4); replace as needed.

Page 26 95-03022 08/2018

Waukesha Cherry-Burrell Brand W60/W80 Valves Maintenance

213,3a,

3b,3d

VA100-243b

W63/W83 Valve Assembly

5 6

Air-to-Raise Actuator

1. Screw the adapter (Figure 17, item 3) onto the yoke.

2. Install the body o-ring (item 6), stem o-ring (item 4) and PTFE

bearing (item 2).

3. Assemble the upper body to the adapter; secure it with the

upper body clamp (item 5).

4. Using 5/8-inch torque wrench flats on the stem, install the

valve stem (item 7). Torque to 380 in/lbs.

5. Install the lower body o-ring (item 6).

6. Assemble the lower body; secure it with the lower body clamp

(item 5).

Air-to-Lower Actuator

1. Screw the adapter (item 3) onto the yoke.

2. Install the body o-ring (item 6), stem o-ring (item 4) and PTFE

bearing (item 2).

3. Assemble the upper body to the adapter; secure it with the

upper body clamp (item 5).

4. Apply air to Port B to lower the stem.

5. Using 5/8-inch torque wrench flats on the stem, install the

valve stem (item 7). Torque to 380 in/lbs.

Figure 17: W63/W83 Shut Off Valve

(Air-to-Raise Shown)

6. Release the air pressure.

7. Install the lower body o-ring (item 6).

8. Assemble the lower body; secure it with the lower body clamp

(item 5).

08/2018 95-03022 Page 27

Maintenance Waukesha Cherry-Burrell Brand W60/W80 Valves

687

3,3a,

3b,3d

421

VA100-244b

W64/W84 Valve Disassembly

6 5

Air-to-Raise Actuator

1. Shut off the air and disconnect the air line to the actuator.

2. For valves with control modules, disconnect/lockout the electrical power to the valve.

3. Remove the body/tank flange clamp (Figure 18, item 5) and remove the valve from the tank flange.

4. Using 5/8-inch wrench flats on the stem, unscrew and remove the valve stem (item 7).

5. Replace the seat ring (item 8) as needed. See “Seat Replacement” on page 37.

6. Remove the lower body o-ring (item 6); replace as needed.

7. Remove the upper body clamp (item 5) and upper body from the adapter (item 3).

8. Unscrew the adapter (item 3) from the yoke.

9. Remove the upper body o-ring (item 6) and stem o-ring (item

4); replace as needed.

10. Inspect and replace the PTFE bearing (item 2) as needed.

Air-to-Lower Actuator

1. Shut off the air and disconnect the air line to the actuator.

Figure 18: W64/W84 Tank Outlet Valve

2. For valves with control modules, disconnect/lockout the electrical power to the valve.

3. Remove the body/tank flange clamp (Figure 18, item 5) and remove the valve from the tank flange.

4. Reapply the air to the actuator.

5. Using 5/8-inch wrench flats on the stem, unscrew and remove the valve stem (item 7).

6. Shut off the air and disconnect the air line to the actuator.

7. Remove the upper body clamp (item 5) and upper body from the adapter (item 3).

8. Unscrew the adapter (item 3) from the yoke.

9. Remove the upper body o-ring (item 6) and stem o-ring (item

4); replace as needed.

Page 28 95-03022 08/2018

Waukesha Cherry-Burrell Brand W60/W80 Valves Maintenance

3,3a,

3b,3d

VA100-244b

W64/W84 Valve Assembly

6 5

Figure 19: W64/W84 Tank Outlet Valve

Air-to-Raise Actuator

1. Screw the adapter (Figure 19, item 3) onto the yoke.

2. Install the body o-ring (item 6), stem o-ring (item 4), and

PTFE bearing (item 2).

3. Assemble the upper body to the adapter; secure it with the

upper body clamp (item 5).

4. Using 5/8-inch torque wrench flats on the stem, install the

valve stem (item 7). Torque to 380 in/lbs.

5. Install the lower body o-ring (item 6) onto the body.

6. Insert the valve into the tank flange and tighten the body

clamp (item 5).

Air-to-Lower Actuator

1. Screw the adapter (Figure 19, item 3) onto the yoke.

2. Install the body o-ring (item 6), stem o-ring (item 4), and

PTFE bearing (item 2).

3. Assemble the upper body to the adapter; secure it with the

upper body clamp (item 5).

4. Apply air to Port B to lower the stem.

5. Using 5/8-inch torque wrench flats on the stem, install the

valve stem (item 7). Torque to 380 in/lbs.

6. Release the air pressure.

7. Install the lower body o-ring (item 6) onto the body.

8. Insert the valve into the tank flange and tighten the body

clamp (item 5).

08/2018 95-03022 Page 29

Maintenance Waukesha Cherry-Burrell Brand W60/W80 Valves

VA100-244Ra

587

213,3a,

3b,3d

W64R/W84R Valve Disassembly

Air-to-Raise Actuator

1. Remove the body/tank flange clamp (item 5) and remove the valve from the tank flange.

2. Apply air to Port A to raise the stem.

3. Remove the body clamp (item 5).

4. Release the air pressure.

5. Remove the body from the adapter (item 3).

6. Shut off the air and disconnect the air line to the actuator.

7. For valves with control modules, disconnect/lockout the

electrical power to the valve.

8. Using 5/8-inch wrench flats on the stem, unscrew and remove the valve stem (item 7).

9. Replace the seat ring (item 8) as needed. See “Seat Replacement” on page 37.

10. Unscrew the adapter (item 3) from the yoke.

11. Remove the body o-ring (item 6) and stem o-ring (item 4); replace as needed.

12. Inspect and replace the PTFE bearing (item 2) as needed.

Figure 20: W64R/W84R Tank Outlet Valve

Air-to-Lower Actuator

1. Remove the body/tank flange clamp (Figure 20, item 5) and remove the valve from the tank flange.

2. Shut off and disconnect the air line to the actuator.

3. For valves with control modules, disconnect/lockout the electrical power to the valve.

4. Remove the body clamp (item 5) and body from the adapter (item 3).

5. Using 5/8-inch wrench flats on the stem, unscrew and remove the valve stem (item 7).

6. Replace the seat ring (item 8) as needed. See “Seat Replacement” on page 37.

7. Unscrew the adapter (item 3) from the yoke.

8. Remove the body o-ring (item 6) and stem o-ring (item 4); replace as needed.

9. Inspect and replace the PTFE bearing (item 2) as needed.

Page 30 95-03022 08/2018

Waukesha Cherry-Burrell Brand W60/W80 Valves Maintenance

VA100-244Ra

3,3a,

3b,3d

W64R/W84R Valve Assembly

Air-to-Raise Actuator

1. Screw the adapter (Figure 21, item 3) onto the yoke.

2. Install the body o-ring (item 6), stem o-ring (item 4), and the

PTFE bearing (item 2).

3. Using 5/8-inch torque wrench flats on the stem, install the

valve stem (item 7). Torque to 380 in/lbs.

4. Apply the air to Port A to raise the stem.

5. Assemble the body to the adapter (item 3); secure it with the

body clamp (item 5).

6. Release the air pressure.

7. Insert the valve into the tank flange and tighten the body

clamp (item 5).

Air-to-Lower Actuator

1. Screw the adapter (item 3) onto the yoke.

2. Install the body o-ring (item 6), stem o-ring (item 4), and the

PTFE bearing (item 2).

3. Using 5/8-inch torque wrench flats on the stem, install the

valve stem (item 7). Torque to 380 in/lbs.

Figure 21: W64R/W84R Tank Outlet Valve

4. Assemble the body to the adapter (item 3); secure it with the

body clamp (item 5).

5. Insert the valve into the tank flange and tighten the body

clamp (item 5).

08/2018 95-03022 Page 31

Maintenance Waukesha Cherry-Burrell Brand W60/W80 Valves

W64ET/W84ET Valve Disassembly

Air-to-Raise Actuator

1. Shut off the air and disconnect the air line to the actuator.

2. For valves with control modules, disconnect/lockout the electrical power to the valve.

3. Remove the body/tank flange clamp (Figure 22, item 5) and remove the valve from the tank flange.

4. Using 5/8-inch wrench flats on the stem, unscrew and remove the valve stem (item 7).

5. Replace the seat ring (item 8) as needed. See “Seat Replacement” on page 37.

6. Remove the lower body o-ring (item 6); replace as needed.

7. Unscrew the body from the yoke.

8. Remove the stem o-ring (item 4); replace as needed.

9. Inspect and replace the PTFE bearing (item 2) as needed.

Air-to-Lower Actuator

1. Shut off the air and disconnect the air line to the actuator.

2. For valves with control modules, disconnect/lockout the electrical power to the valve.

Figure 22: W64ET Tank Outlet Valve

3. Remove the body/tank flange clamp (Figure 22, item 5) and remove the valve from the tank flange.

4. Reapply the air to the actuator.

5. Using 5/8-inch wrench flats on the stem, unscrew and remove the valve stem (item 7).

6. Shut off the air and disconnect the air line to the actuator.

7. Unscrew the body from the yoke.

8. Remove the stem o-ring (item 4); replace as needed.

9. Inspect and replace the PTFE bearing (item 2) as needed.

Page 32 95-03022 08/2018

Waukesha Cherry-Burrell Brand W60/W80 Valves Maintenance

W64ET/W84ET Valve Assembly

Air-to-Raise Actuator

1. Screw the body onto the yoke.

2. Install the stem o-ring (Figure 23, item 4) and PTFE bearing

(item 2).

3. Using 5/8-inch torque wrench flats on the stem, install the

valve stem (item 7). Torque to 380 in/lbs.

4. Install the lower body o-ring (item 6) onto the body.

5. Insert the valve into the tank flange and tighten the body

clamp (item 5).

Air-to-Lower Actuator

1. Screw the body onto the yoke.

2. Install the stem o-ring (item 4) and PTFE bearing (item 2).

3. Apply air to Port B to lower the stem.

4. Using 5/8-inch torque wrench flats on the stem, install the

valve stem (item 7). Torque to 380 in/lbs.

5. Release the air pressure.

6. Install the lower body o-ring (item 6) onto the body.

Figure 23: W64ET Tank Outlet Valve

7. Insert the valve into the tank flange and tighten the body

clamp (item 5).

08/2018 95-03022 Page 33

Maintenance Waukesha Cherry-Burrell Brand W60/W80 Valves

VA100-396b

11,11a,11b,11d

W65/W85 Valve Disassembly

Figure 24 - Remove Counter bore O-ring

3,3a, 3b,3d

Air-to-Raise Actuator

1. Remove the lower body clamp (Figure 25, item 5) and the lower body.

2. Remove the body o-ring (item 6); replace as needed.

3. If necessary, remove the lower bearing carrier (item 11) from the lower body.

4. Remove the body o-ring (item 6) and stem o-ring (item 4) from the bearing carrier; replace as needed.

5. Inspect and replace the PTFE bearing (item 2) as needed.

6. Using 5/8-inch wrench flats on the stem, unscrew and remove the lower valve stem (Figure 25, item 7b).

7. Replace the o-ring (Figure 24, item 9) in the counter bore of the lower stem as needed.

8. Replace the lower seat ring (Figure 25, item 8) as needed. See “Seat Replacement” on page 37.

9. Remove the middle body clamp (item 5) and the middle body.

10. Remove the middle body o-ring (item 6); replace as needed.

11. Apply air to Port A to raise the stem.

12. Remove the upper body clamp (item 5) and the upper body from the adapter (item 3).

5 6

8 6

Figure 25: W65/W85 Divert Valve

13. Using 5/8-inch wrench flats on the stem, unscrew and remove the upper valve stem (item 7a).

14. Replace the seat ring (item 8) as needed. See “Seat Replacement” on page 37.

15. Unscrew the adapter (item 3) from the yoke.

16. Remove the body o-ring (item 6) and stem o-ring (item 4) from the adapter; replace as needed.

17. Inspect and replace the PTFE bearing (item 2) as needed.

VA100-245b

Page 34 95-03022 08/2018

Waukesha Cherry-Burrell Brand W60/W80 Valves Maintenance

125

11,11a,11b,11d

87bB

Air-to-Lower Actuator

1. Remove the lower body clamp (Figure 25, item 5) and the

lower body.

2. Remove the body o-ring (item 6); replace as needed.

3. If necessary, remove the lower bearing carrier (item 11) from

the lower body.

4. Remove the body o-ring (item 6) and stem o-ring (item 4)

from the bearing carrier; replace as needed.

5. Inspect and replace the PTFE bearing (item 2) as needed.

6. Apply air to Port B to lower the stem.

5 6

8 6

Figure 26: W65/W85 Divert Valve

3,3a, 3b,3d

VA100-245b

7. Using 5/8-inch wrench flats on the stem, unscrew and

remove the lower valve stem (Figure 25, item 7b).

8. Replace the o-ring (Figure 25, item 9) in the counter bore of

the lower stem as needed.

9. Replace the lower seat ring (Figure 25, item 8) as needed.

See “Seat Replacement” on page 37.

10. Release the air pressure.

11. Shut off the air and disconnect the air line to the actuator.

12. For valves with control modules, disconnect/lockout the

electrical power to the valve.

13. Remove the middle body clamp (item 5) and the middle body.

14. Remove the middle body o-ring (item 6); replace as needed.

15. Remove the upper body clamp (item 5) and the upper body

from the adapter (item 3).

16. Using 5/8-inch wrench flats on the stem, unscrew and

remove the upper valve stem (item 7a).

17. Replace the seat ring (item 8) as needed. See “Seat

Replacement” on page 37.

18. Unscrew the adapter (item 3) from the yoke.

08/2018 95-03022 Page 35

19. Remove the body o-ring (item 6) and stem o-ring (item 4)

from the adapter; replace as needed.

20. Inspect and replace the PTFE bearing (item 2) as needed.

Maintenance Waukesha Cherry-Burrell Brand W60/W80 Valves

256

11,11a,11b,11d

87bB

W65/W85 Valve Assembly

3,3a, 3b,3d

5 6

Air-to-Raise Actuator

1. Screw the adapter (Figure 25, item 3) onto the yoke.

2. Install the upper body o-ring (item 6) onto the adapter.

3. Using 5/8-inch torque wrench flats on the stem, install the upper valve stem (item 7a). Torque to 380 in/lbs.

4. Apply air to Port A to raise the stem.

5. Assemble the upper body to the adapter; secure it with the upper body clamp (item 5).

6. Install the middle body o-ring (item 6) onto the upper body.

7. Assemble the middle body; secure it with the middle body clamp (item 5).

8. Release the air pressure.

9. Using 5/8-inch torque wrench flats on the stem in the yoke area, install the lower valve stem (item 7b) onto the upper stem (item 7a). Torque to 380 in/lbs.

10. Install the lower body o-ring (item 6) on the middle body.

11. Assemble the lower body; secure it with the lower body clamp (item 5).

12. Install the body o-ring (item 6) onto the bearing carrier and insert it into the lower body.

Figure 27: W65/W85 Divert Valve

VA100-245b

13. Install the bearing carrier clamp (item 5).

Air-to-Lower Actuator

1. Screw the adapter (Figure 25, item 3) onto the yoke.

2. Install the upper body o-ring (item 6) onto the adapter.

3. Using 5/8-inch torque wrench flats on the stem, install the upper valve stem (item 7a). Torque to 380 in/lbs.

4. Assemble the upper body to the adapter; secure it with the upper body clamp (item 5).

5. Install the middle body o-ring (item 6) onto the upper body.

6. Assemble the middle body; secure it with the middle body clamp (item 5).

7. Apply air to Port B to lower the stem.

8. Install the o-ring (item 9) in the counter bore of the lower stem (item 7b).

9. Using 5/8-inch torque wrench flats on the stem in the yoke area, install the lower valve stem (item 7b). Torque to 380 in/ lbs.

10. Install the lower body o-ring (item 6) on the middle body.

Page 36 95-03022 08/2018

11. Assemble the lower body; secure it with the lower body clamp (item 5).

12. Release the air pressure.

13. Install the body o-ring (item 6) onto the bearing carrier (item

11) and insert it into the lower body.

14. Install the bearing carrier clamp (item 5).

Waukesha Cherry-Burrell Brand W60/W80 Valves Maintenance

VA100-381

Seat Replacement

A. Stem B. Stem Groove C. Seat Angle

Figure 28: Tef-Flow™ Seat

D. "S" Clamp

Ferrule

E. Seat Ring

Standard Tef-Flow™ Seat

Standard Tef-Flow™ seats are white and can be cut for removal.

1. Place a piece of shim stock or a feeler gauge behind the seat

ring (Figure 28, item C) to prevent scratching the stem surface.

2. Carefully cut through the seat ring with a utility knife.

3. Remove the seat ring (item C) from the stem (item A).

4. To install a new seat, place the seat ring on a standard S-

Line ferrule (item D) equal in size to the valve, or on the seat ring tool as shown in Figure 28, item E.

5. Align the stem on the seat ring and apply pressure to snap

the seat into place.

6. The valve seat will spin freely when properly installed.

Figure 29: Tef-Flow™ P Seat

Tef-Flow™ P Seat

Tef-Flow™ P seats are gray and must be melted through for proper removal.

1. Melt through the seat ring using a clean plastic cutting tip on

a heavy-duty soldering iron capable of maintaining a 700°F (371°C) tip temperature.

Do not use a knife to cut the seat ring from the stem to avoid personal injury and/or damage to the stem.

2. To install a new seat, place the installation tool base onto a

table or bench with a 1.0" (25 mm) hole (Figure 29, item B). For tool part numbers, see “Installation Tools” on page 85.

3. Place the stem through the hole in the base.

4. Place a new seat ring (item C) onto the stem with the seat

angle (item D) and flat side facing away from the base as shown in Figure 29.

5. Place the seat ring tool (Figure 29, item A) over the seat ring.

For tool part numbers, see “Installation Tools” on page 85.

6. Using an arbor press, apply a constant steady pressure to the

seat ring tool, snapping the seat ring into place.

08/2018 95-03022 Page 37

DO NOT use a hammer to install.

7. The valve seat will spin freely when properly installed.

Maintenance Waukesha Cherry-Burrell Brand W60/W80 Valves

VA100-082a

VA100-208a

Standard Tri Ring Seat

1. Remove the Tri Ring seat by carefully cutting or using an oring tool or pick to pull the seat out of the groove. Do not scratch or nick the metal seating surface.

2. Clean the Tri Ring groove after removing the seat.

3. Lubricate the new Tri Ring (Figure 30, item A) with acceptable cleansing solution or lubricant.

4. Place the stem through a 1-1/8 inch (30 mm) hole bored through a board, or secure it with a vise with copper or aluminum jaws.

5. Start the Tri Ring as shown in Figure 30.

6. Using the installation tool, part number 102797+ (Figure 30, item B), press the Tri Ring into the plug at locations A, B, C, and D (Figure 31). If this tool is not available, a dull, flat tool can be used. DO NOT use a knife or any other sharp item that will tear or cut the Tri Ring.

7. To finish installation, press small sections of the seal, alternating from side to side (A-B-C-D), avoiding large loops of seal.

8. When properly installed, the Tri Ring seat lip will protrude slightly from the seat edge as shown in Figure 30.

Figure 30: Installing New Tri Ring Seat

Figure 31: Pressing Tri Ring Into Plug

Bonded Seat Stems

Page 38 95-03022 08/2018

Bonded seat stems do not require maintenance. If the seating surface becomes damaged, purchase a new seat stem.

Metal Seat Stems

Metal seat stems do not require maintenance. If the seating surface becomes damaged, purchase a new seat stem. Do not attempt to re-lap or machine the seating surfaces.

Waukesha Cherry-Burrell Brand W60/W80 Valves Maintenance

VA100-385a

VA100-387a

VA100-386

Servicing Actuators: U-cups, O-rings and Bearings

Although WCB fully-maintainable actuators are designed with a contained spring for safety, always use caution when handling any piston/spring assembly as any compressed coil spring can be extremely dangerous.

Figure 32: Remove Yoke

Shut off the air and disconnect the air supply line to the actuator. Disconnect/lockout the electrical power to the valve.

Valves with Control Module

For control top information, please refer to publication 95-03083. For additional product information, please see our website at spxflow.com/en/waukesha-cherry-burrell/resources/productliterature/.

O-ring and Bearing Replacement: 4”, 5”, and 6" Actuator

1. Remove the cap screws (Figure 32, item 9) and pull the yoke

(item 12) from the actuator cylinder (item 4).

2. Remove the yoke (Figure 33, item 4). Inspect the lower stem

o-ring (item 6) and cylinder o-ring seals (item 7).

3. Remove the worn o-ring seals. Coat the new o-ring seals with

Dow Corning® #7 Silicone Lubricant or equivalent, and replace them.

Figure 33: Remove Yoke O-ring and Guide

Bearing

VA100-390a

Figure 34: Pull Lower Stem

4. Remove the PTFE guide bearing (Figure 33, item 5) by

placing a screwdriver behind the bearing to pry it away from the wall of the yoke. Use needle-nose pliers to grip and remove the bearing.

5. Pull the lower stem (Figure 34, item 3) to remove the caged

spring assembly from the actuator cylinder.

Do not use air to remove the caged spring assembly.

6. Remove and inspect the upper stem o-ring (Figure 35, item

6) in the top of the actuator cylinder.

7. Remove the worn o-ring seals. Coat the new o-ring seals with

Dow Corning® #7 Silicone Lubricant or equivalent, and replace them.

8. Inspect and replace the PTFE guide bearing (Figure 35, item

5) in the actuator cylinder as needed.

Figure 35: Remove O-ring and Bearing

08/2018 95-03022 Page 39

Maintenance Waukesha Cherry-Burrell Brand W60/W80 Valves

VA100-410

1,1a513

8912

VA100-407

4101489

12311

U-cup Replacement: 4" and 5" Actuator

1. Inspect the piston U-cup seal (Figure 36, item 8).

2. Remove the worn U-cup seal. Do not score or nick grooves in the piston (item 10).

3. Coat the new U-cup seal with Dow Corning® #7 Silicone Lubricant or equivalent.

4. Slightly stretch the lubricated seal to fit over the piston. Install the lower seal first with the "U" pointing down. Install the upper seal with the "U" pointing up. U-cup seals flare slightly at the outer edges when they are properly installed.

5. Place the piston and spring assembly in the cylinder.

Figure 36: 4" and 5" Actuator

1,1a

6. Place the cylinder over the yoke, and install cap screws (item

9) to secure it.

NOTE: If the stems were disassembled during this maintenance procedure, clean, prime, and apply Loctite® 2440 Thread Locker, according to manufacturer’s specifications, to the upper (items 1, 1a) and lower (item 3) stems. Torque the stems to 200 in/lbs.

O-ring and Bearing Replacement: 6” Actuator

1. Inspect the piston o-ring seal (Figure 37, item 8).

2. Remove the worn o-ring seal. Do not score or nick grooves in the piston (item 10).

3. Coat the new o-ring seal with Dow Corning® #7 Silicone Lubricant or equivalent.

4. Slightly stretch the lubricated seal to fit over the piston.

5. Inspect and replace the PTFE guide bearing (item 14) on the piston as needed.

6. Place the piston and spring assembly in the cylinder.

7. Place the cylinder over the yoke, and install cap screws (item

9) to secure it.

Figure 37: 6" Actuator

Page 40 95-03022 08/2018

Waukesha Cherry-Burrell Brand W60/W80 Valves Maintenance

13410

1121,1a1511

U-cup, O-ring and Bearing Replacement: 4” Air-to-Raise 3-Position Actuator

VA100-375

Figure 38: 4" Air-to-Raise 3-Position

Actuator

1. Inspect the upper piston U-cup seal (Figure 38, item 8).

2. Remove the worn U-cup seal. Do not score or nick grooves in

the piston (item 10).

3. Coat the new U-cup seal with Dow Corning® #7 Silicone

Lubricant or equivalent.

4. Slightly stretch the lubricated seal to fit over the upper piston.

Install the lower seal first with the "U" pointing down. Install the upper seal with the "U" pointing up. U-cup seals flare slightly at the outer edges when properly installed.

5. Inspect the lower piston o-ring (item 20), stem o-ring (items 6

and 11) and yoke o-ring seals (item 7).

6. Remove the worn o-ring seals. Do not score or nick grooves

in the piston (item 15).

7. Coat the new o-ring seals with Dow Corning® #7 Silicone

Lubricant or equivalent.

8. Slightly stretch the lubricated piston seal to fit over the lower

piston.

9. Inspect and replace the PTFE guide bearings (items 14 and

5) as needed.

10. Place the outer stem (item 21) in the lower piston.

11. Screw the outer stem into the yoke (item 12).

17 turns = full stroke adjustment 1 turn = 0.063 stroke Using a spanner wrench, turn the stem counter-clockwise for

more stroke and clockwise for less stroke.

12. Place the piston and spring assembly in the cylinder.

13. Place the cylinder over the yoke, and install cap screws (item

9) to secure it.

08/2018 95-03022 Page 41

Maintenance Waukesha Cherry-Burrell Brand W60/W80 Valves

VA100-179

U-cup, O-ring and Bearing Replacement: 4” Air-to-Lower 3-Position Actuator

1. Inspect the lower piston U-cup seal (Figure 39, item 8).

2. Remove the worn U-cup seal. Do not score or nick grooves in

9 5

the piston (item 10).

3. Coat the new U-cup seal with Dow Corning® #7 Silicone Lubricant or equivalent.

4. Slightly stretch the lubricated seal to fit over the lower piston. Install the lower seal first with "U" pointing down. Install the upper seal with the "U" pointing up. U-cup seals flare slightly at the outer edges when properly installed.

5. Inspect the stem o-ring seal (item 6).

6. Remove the worn o-ring seal. Do not score or nick grooves in the piston.

7. Coat the new o-ring seal with Dow Corning® #7 Silicone Lubricant or equivalent.

8. Slightly stretch the lubricated seal to fit over the lower piston.

9. Inspect and replace the PTFE guide bearing (item 5) on the piston as needed.

10. Connect the piston and spring assembly to the stem (item 3) with the bolt (item 16).

Figure 39: 4" Air-to-Lower 3-Position

Actuator

11. Assemble the piston and spring assembly to the yoke (item

12).

12. Inspect the upper piston U-cup seal (item 17).

13. Remove the worn U-cup seal. Do not score or nick grooves in the piston (item 15).

14. Coat the new U-cup seal with Dow Corning® #7 Silicone Lubricant or equivalent.

15. Slightly stretch the lubricated seal to fit over the upper piston. Install the lower seal first with the "U" pointing down. Install the upper seal with the "U" pointing up. U-cup seals flare slightly at the outer edges when properly installed.

16. Inspect the upper stem o-ring seal (item 11).

17. Remove the worn o-ring seal. Do not score or nick grooves in the cylinder top and upper piston.

18. Coat the new o-ring seal with Dow Corning® #7 Silicone Lubricant or equivalent.

19. Install the lubricated seal in the upper piston and cylinder top.

20. Assemble the upper piston and stem (item 1) to the cylinder. Secure them with a hex nut (item 21). Place the cylinder over the yoke, and install cap screws (item 9) to secure it.

Page 42 95-03022 08/2018

21. Adjust the mid-position by loosening the hex nut (item 21) and turning the stem (item 1).

NOTE: If the stems were disassembled during this maintenance procedure, clean, prime, and apply Loctite® 2440 Thread Locker, according to manufacturer’s specifications, to the upper (item 1) and lower (item 3) stems. Torque the stems to 200 in/lbs.

Waukesha Cherry-Burrell Brand W60/W80 Valves Maintenance

O-ring and Bearing Replacement: Maintenance-Free Actuator

1. Remove the actuator from the valve assembly:

a. Remove the control top. b. Remove the retaining nut and spacer located on top of

the actuator. c. Unclamp the valve body and remove the body and stem. d. Un-bolt the yoke from the bottom of the actuator

assembly.

2. Remove the o-ring guide nut assembly (Figure 40, item 1) from both ends of the actuator.

3. Replace the bearing (item 1c) and o-ring (1b).

NOTE: Apply a thick layer of silicone lubricant on the o-ring prior to installation.

4. Re-install the o-ring guide nut assembly (Figure 40, item 1) and tighten the guide nut (item 1a) until it is snug.

NOTE: Do not over-tighten the nut ("snug" is all that is required).

Figure 40: Maintenance-Free Actuator

5. Reassemble the valve in reverse order of the items in step 1 above.

08/2018 95-03022 Page 43

Maintenance Waukesha Cherry-Burrell Brand W60/W80 Valves

O-ring and Bearing Replacement: 4”, 5”, and 6" Adjustable-Spring Actuator

Adjustable-Spring actuators cannot be disassembled. Do not attempt to cut the actuator or otherwise disassemble it, as the compressed spring will present a projectile hazard.

18 13

Adjustable-spring actuators are fully welded and cannot be disassembled or reversed. Only compressed air side seals and bearings require maintenance.

Air-to-Raise, Adjustable-Spring Actuator

1. Remove the valve from the body.

2. Shut off the air and disconnect the air supply line to the actuator.

3. Disconnect/lockout the electrical power to the valve.

For Adjustable-Spring actuators, unload the spring adjustment completely before attempting to service the actuator.

4. Unscrew and remove the locknut cover (Figure 41, item 17). Unscrew and remove the adjustment screw (item 20). Check for free movement of the stem to ensure that no compression remains.

5. nspect the o-ring (item 6) in the adjustment screw (item 20). Remove the worn o-ring seals. Coat the new o-ring seals with Dow Corning® #7 Silicone Lubricant or equivalent, and replace them.

VA100-660

Figure 41: 4", 5", and 6" Air-to-Raise,

Adjustable-Spring Actuator

NOTE: On the 6" design, the location of

items 11 and 15 is reversed (see inset).

6. Remove the PTFE guide bearing (item 5) in the adjustment screw by placing a screwdriver behind the bearing to pry it away from the wall of the yoke (item 12). Use needle-nose pliers to grip and remove the bearing.

7. Using wrenches on the upper and lower wrench flats, unscrew and remove the lower stem (item 3). Do not remove

the upper stem (item 1), as it locates an internal support washer.

8. Remove and inspect the yoke area stem o-ring (item 11). Remove the worn o-ring seal. Coat the new o-ring seals with Dow Corning® #7 Silicone Lubricant or equivalent, and replace them.

9. Inspect and replace the PTFE guide bearing (item 15) in the yoke as needed.

10. Reassemble the actuator in reverse order.

11. Once secure, screw in the adjustment screw (item 20) until it is held by threads (not in its final position). Refer to Adjustable-Spring Actuators: Pressure Setting (Table 2 on page 17) for setting it to the desired loading pressure.

Page 44 95-03022 08/2018

Waukesha Cherry-Burrell Brand W60/W80 Valves Maintenance

171318

Air-to-Lower, Adjustable-Spring Actuator

1. Remove the valve from the body.

2. Shut off the air and disconnect the air supply line to the

actuator.

3. Disconnect/lockout the electrical power to the valve.

For Adjustable-Spring actuators, unload the spring adjustment completely before attempting to service the actuator.

4. Using wrenches on the upper and lower wrench flats,

unscrew and remove the upper stem (Figure 42, item 1). Do

not remove the lower stem (item 3) as it locates an internal support washer.

5. Remove and inspect the indicator area stem o-ring (item 6).

Remove the worn o-ring seal. Coat the new o-ring seals with Dow Corning® #7 Silicone Lubricant or equivalent, and replace them.

6. Inspect and replace the PTFE guide bearing (item 5) in the

indicator area as needed.

VA100-661

Figure 42: 4", 5", and 6" Air-to-Lower,

Adjustable-Spring Actuator

7. Reassemble the actuator in reverse order.

8. Once secure, screw in the adjustment screw (item 20) until it

is held by threads (not in its final position). Refer to Adjustable-Spring Actuators: Pressure Setting (Table 3 on page 17) for setting it to the desired loading pressure.

08/2018 95-03022 Page 45

Maintenance Waukesha Cherry-Burrell Brand W60/W80 Valves

Reversing the Spring Action on the Maintenance-Free Actuator

1. Remove the control top (if applicable).

2. Loosen and remove the retaining nut and spacer from the stem on the top of the actuator.

3. Loosen and remove the bolts on the yoke that are threaded into the bottom of the actuator.

4. Lift the actuator cylinder from the yoke/stem.

5. Flip the actuator cylinder over and re-insert the stem into the actuator.

6. Re-install the yoke bolts on the bottom of the actuator.

7. Install the spacer and retaining nut on top of the actuator.

8. Install the control top (if applicable).

Figure 43: Maintenance-Free Actuator -

reversing spring action

Page 46 95-03022 08/2018

Waukesha Cherry-Burrell Brand W60/W80 Valves Maintenance

VA100-392a

VA-100-391b

Reversing the Spring Action on the Maintainable Actuator

Figure 44:

Remove Yoke

Figure 45: Pull

Lower Stem

1. Remove the cap screws (Figure 44, item 9) and pull the yoke

(item 12) from the actuator cylinder (item 4).

2. Pull the lower stem (Figure 45, item 3) to remove the caged

spring assembly from the actuator cylinder.

3. Using a 5/8-inch wrench on the lower stem (Figure 46, item

3) and a 3/8-inch wrench on the upper stem (item 2), unscrew and remove the two actuator stem halves.

4. Turn the piston/spring assembly (item 10) over.

5. Install the actuator stem halves in the piston/spring assembly.

See Figure 46 for Air-to-Raise configuration; Figure 47 for Air-to-Lower configuration.

Clean, prime and apply Loctite® 2440 Thread Locker, according to manufacturer’s specifications, to the upper (items 1, 1a) and lower (item 3) stems (See Figure 36 and Figure 37 on page 40). Torque the stems to 200 in/lbs for 4" and 5" actuators; 400 in/lbs for 6" actuators.

Air-to-Raise Air-to-Lower

Figure 46:

Remove Actuator

Stem Halves

Figure 48: Cap Screws and Vent Plug

Figure 47:

Actuator Piston/

Spring

Configuration

6. Coat the U-cup and o-ring seals with Dow Corning® #7

Silicone Lubricant or equivalent.

7. Install the piston/spring assembly in the actuator cylinder and

assemble them with cap screws (Figure 48, item 9).

8. Reverse the vent plug (Figure 48, item 13) as follows:

Air-to-Raise Actuator: The vent plug must be located on TOP of the actuator in Port B (Figure 48, item B).

Air-to-Lower Actuator: The vent plug must be located on the SIDE of the yoke in Port A (Figure 48, item A).

08/2018 95-03022 Page 47

Parts Lists Waukesha Cherry-Burrell Brand W60/W80 Valves

45678

3,3a,3b,3c,3d

VA100-241

424

(3b)

(3a)

(3c)

(3d)

Parts Lists

W61/W81 Shutoff Valve

Page 48 95-03022 08/2018

Waukesha Cherry-Burrell Brand W60/W80 Valves Parts Lists

Item # 1" & 1-1/2" 2" 2-1/2" 3" 4" 6" Notes

Control Top

1 Actuator

* 2 Bearing 106047+

3 Adapter, W60 (Std.) 102407+ 102408+ 102409+ 102410+ 113822+

3a W60 109294+ 109295+

W80 116926+ 116927+

3b Adapter, W80 106292+ 106293+ 106294+ 106295+ 114306+ 2

3c Adapter, W81A 117786+ 117787+ 117788+ 117789+ POA 3

117880+ 117881+ 117882+ 117883+ POA 1

* 4 O-ring EPDM E70214

FKM V70214

* 4a EPDM POA

FKM POA

5 Clamp Standard 119-33 119-34 119-51 119-87 113827+

High Pressure 119-272 119-273 4

* 6 EPDM E70228 E70232 E70236 E70244 E70258

FKM V70228 V70232 V70236 V70244 V70258

Tef-Flow

102413+ 102414+ 102415+ 102416+ N/A

Tri Ring

108132+ 107045+ 108134+ 108135+ 113823+

Metal

106388+ 106389+ 106390+ 106391+ P.O.A

* 8 Seat Ring

Tef-Flow

20-241 20-242 20-243 20-244 POA

Tef-Flow

115348+ 115349+ 115350+ 115351+ POA

Tri Ring, EPDM 107695+ 107048+ 102488+ 107698+ 102738+

Tri Ring, FKM 107986+ 107982+ 107974+ 107989+ 108020+

PL5027-CH1

108131+ 106387+

Adapter, Wiping Stem Seal

O-ring, Body

High Pressure Backup Ring

POA

Stem (less seat ring)

20-240 115347+ 107692+ 107983+

BURT210

115626+

119-30

119-271 POA

E70223

109293+ POA

V70223

102412+

106291+ 117785+

117879+

E70210 V70210

116925+ POA

Wiping Stem Seal

116183+

Part Description

Contact Factory

See actuator parts list

102757+

102406+

Adapter, High Press.

W61/W81 Shutoff Valve

Notes: * Recommended Spare Parts

1. Wiping Stem Seal Adapter and Wiping Stem Seal

2. W80 Adapter allows for liquid or steam flush of stem o-ring only.

3. W81A Adapter allows for liquid or steam flush of stem o configurations.

4. High Pressure Body Clamp only required for valves equipped with High Pressure Adapter (item 3a).

5. W81A Adapter requires two body o-rings.

POA: Contact Factory

options available for W60 Series valves only.

-ring and body o-ring. Only available on one-piece body

08/2018 95-03022 Page 49

Parts Lists Waukesha Cherry-Burrell Brand W60/W80 Valves

(3d)

VA1 00-5 01

W61Y Shutoff Valve

Page 50 95-03022 08/2018

Waukesha Cherry-Burrell Brand W60/W80 Valves Parts Lists

Item # 2-1/2" 3" 4"

Notes

1 Actuator

* 2 Bearing

3 Adapter, W60 (Std.) 119617+ 119618+ 119619+

3d Adapter, Wiping Stem Seal 122002+ 122003+ 122004+

* 4 O-ring EPDM

FKM

* 4a Wiping Stem Seal EPDM

FKM

5 Clamp Standard 119-87 119-87 113827+

* 6 O-ring, Body EPDM

E70241 E70244 E70257

FKM

V70241 V70244 V70257 Stem (for use with TFP seat ring) 118479+ 118480+ 118481+ Stem (for use with O-Ring seat) 127012+ 127011+ 127013+

Seat Ring

Tef-Flow

118476+ 118477+ 118478+

O-Rin

EPDM

E80336 E80344 E80356

FKM

V80336 V80344 V80356

PL5027-CH2

116185+

Part Description

See actuator parts list

106047+

E70214 V70214

116184+

W61Y Shutoff Valve

Notes: * Recommended Spare Parts

1. Tef-Flow™ P seat is not recommended for manual actuation configu manual actuation.

08/2018 95-03022 Page 51

ration; Standard O-ring seats should be used with

Parts Lists Waukesha Cherry-Burrell Brand W60/W80 Valves

3,3a,3b,3d

56478

VA100-242

(3b)

(3a)

(3d)

W62/W82 Divert Valve

Page 52 95-03022 08/2018

Waukesha Cherry-Burrell Brand W60/W80 Valves Parts Lists

Item # 1" 1-1/2" 2" 2-1/2" 3" 4" Notes

Control Top

1 Actuator

* 2 Bearing

3 Adapter, W60 (Std.) 102407+ 102408+ 102409+ 102410+

3a W60 109294+ 109295+

W80 116926+ 116927+ 3b Adapter, W80 106292+ 106293+ 106294+ 106295+ 2 3d Adapter, Wiping Stem Seal 117880+ 117881+ 117882+ 117883+ 1

* 4 O-ring EPDM

FKM

* 4a EPDM 1

FKM

5 Clamp Standard 119-33 119-34 119-51 119-87

High Pressure 119-272 119-273 3

* 6 O-ring, Body EPDM E70228 E70232 E70236 E70244

FKM V70228 V70232 V70236 V70244

Tef-Flow

102423+ 102424+ 102425+ 102426+ 102427+ 102428+

Tef-Flow

Long Stroke

N/A N/A N/A 139084+ 110935+ 110937+

Tri Ring 108154+ 108155+ 108156+ 108157+ 108158+ 108159+

Tri Ring, Long Stroke

N/A N/A N/A 110983+ 110984+ 110985+

Metal

106392+ 106393+ 106394+ 106395+ 106396+ 106397+

Metal, Long Stroke

N/A N/A N/A 110998+ 110999+ 111000+

* 8 Seat Ring

Tef-Flow

20-241 20-242 20-243 20-244

Tef-Flow

115348+ 115349+ 115350+ 115351+

Tri Ring, EPDM 107695+ 107048+ 102488+ 107698+

Tri Ring, FKM 107986+ 107982+ 107974+ 107989+

10 High Pressure Backup Ring

PL5027-CH3

Wiping Stem Seal

Stem (less seat ring)

N/A119-271

116925+ 106291+

Adapter, High Pressure

117879+

119-30

BURT210 N/A

N/A N/A

E70210

Contact Factory

See actuator parts list

V70223

20-240

115347+

E70223

107983+

Part Description

102757+ 102406+ 109293+

107692+

V70210 116183+ 115626+

W62/W82 Divert Valve

* Recommended Spare Parts

1. Wiping Stem Seal Adapter and Wiping Stem Seal options available for W60 Series valves only.

2. W80 Adapter allows for liquid or steam flush of stem o-ring only.

3. High Pressure Body Clamp only required for valves eq

uipped with High Pressure Adapter (item 3a).

08/2018 95-03022 Page 53

VA100-243

3,3a,3b,3d

645

(3b)

(3a)

(3d)

Parts Lists Waukesha Cherry-Burrell Brand W60/W80 Valves

W63/W83 Reverse Shutoff Valve

Page 54 95-03022 08/2018

Waukesha Cherry-Burrell Brand W60/W80 Valves Parts Lists

Item # 1" & 1-1/2" 2" 2-1/2" 3" 4" 6" Notes

Control Top

1 Actuator

* 2 Bearing 106047+

3 Adapter, W60 (Std.) 102407+ 102408+ 102409+ 102410+ 113822+

3a W60 109294+ 109295+

W80 116926+ 116927+

3b Adapter, W80 106292+ 106293+ 106294+ 106295+ 114306+ 2

117880+ 117881+ 117882+ 117883+ P.O.A. 1

* 4 O-ring EPDM E70214

FKM V70214

* 4a EPDM 116183+ 116183+ 116183+ 116183+ P.O.A.

FKM P.O.A.

5 Clamp Standard 119-33 119-34 119-51 119-87 113827+

High Pressure 119-272 119-273 3

* 6 O-ring, Bod

EPDM E70228 E70232 E70236 E70244 E70258

FKM V70228 V70232 V70236 V70244 V70258

Tef-Flow

102419+ 102420+ 102421+ 102422+ N/A

Tef-Flow

Long Stroke

N/A 110967+ 110968+ 110969+

N/A

Tri Ring

108144+ 108145+ 108146+ 108147+ 114304+

Tri Ring, Long Stroke

N/A 110986+ 110987+ 110988+

P.O.A.

Metal

106400+ 106401+ 106402+ 106403+ P.O.A.

Metal, Long Stroke

N/A 111001+ 111002+ 111003+ P.O.A.

* 8 Seat Ring

Tef-Flow

20-241 20-242 20-243 20-244 N/A

Tef-Flow

115348+ 115349+ 115350+ 115351+ N/A

Tri Ring, EPDM 107695+ 107048+ 102488+ 107698+ 102738+

Tri Ring, FKM 107986+ 107982+ 107974+ 107989+ 108020+

PL5027-CH4

Stem (less seat ring):

Adapter, Wiping Stem Seal

Wiping Stem Seal

High Pressure Backup Ring

Adapter, High

116925+ 106291+

117879+

N/A

Contact Factory

See actuator parts list

Part Description

BURT210

20-240

102757+

109293+

N/A

E70223 V70223

107692+

E70210 V70210

116183+

119-30

119-271

115347+

N/A

102406+

107983+

115626+

N/A

102418+

N/A

108143+

N/A

106399+

W63/W83 Reverse Shutoff Valve

Notes: * Recommended Spare Parts

1. Wiping Stem Seal Adapter and Wiping Stem Seal

2. W80 Adapter allows for liquid or steam flush of stem o-ring only.

3. High Pressure Body Clamp only required for valves equipped with High Pressure Adapter (item 3a).

options available for W60 Series valves only.

08/2018 95-03022 Page 55

Parts Lists Waukesha Cherry-Burrell Brand W60/W80 Valves

VA100-244

3,3a,3b,3d

(3b)(3a) (3d)

W64/W84 Tank Outlet Valve

Page 56 95-03022 08/2018

Waukesha Cherry-Burrell Brand W60/W80 Valves Parts Lists

Item # 1" & 1-1/2" 2" 2-1/2" 3" 4" Notes

Control Top

1 Actuator

3 Adapter, W60 (Std.) 102407+ 102408+ 102409+ 102410+

3a W60 109294+ 109295+

W80 116926+ 116927+ 3b Adapter, W80 106292+ 106293+ 106294+ 106295+ 2 3d Adapter, Wiping Stem Seal 117880+ 117881+ 117882+ 117883+ 1

FKM

5 Clamp Standard 119-33 119-34 119-51 119-87

High Pressure 119-272 119-273 3

FKM V70228 V70232 V70236 V70244

7 Stem (less seat ring)

Tef-Flow

102419+ 102420+ 102421+ 102422+

Tef-Flow

Long Stroke

N/A 110967+ 110968+ 110969+

Tri Ring

108144+ 108145+ 108146+ 108147+

Tri Ring, Long Stroke

N/A 110986+ 110987+ 110988+

Metal

106400+ 106401+ 106402+ 106403+

Metal, Long Stroke

N/A 111001+ 111002+ 111003+

Tef-Flow

20-241 20-242 20-243 20-244

Tef-Flow

115348+ 115349+ 115350+ 115351+

Tri Ring, EPDM 107695+ 107048+ 102488+ 107698+

Tri Ring, FKM 107986+ 107982+ 107974+ 107989+

10 High Pressure Backup Ring 12 Tank Flange 1/8" Thick 114825+ 114826+ 114827+ 114828+

1/4" Thick 114830+ 114831+ 114832+ 114833+

PL5027-CH5

114824+ 114829+

BURT210

N/A N/A

N/A

E70210

119-271

107692+ 107983+

116925+ 106291+

E70223 V70223

20-240

115347+

115626+

Adapter, High Pressure

Contact Factory

See actuator parts list

108143+

N/A

106399+

N/A

Part Description

102757+ 102406+ 109293+

102418+

N/A

117879+

119-30

V70210

116183+

W64/W84 Tank Outlet Valve

Notes: * Recommended Spare Parts

1. Wiping Stem Seal Adapter and Wiping Stem Seal options available for W60 Series valves only.

2. W80 Adapter allows for liquid or steam flu

3. High Pressure Body Clamp only required for valves equipped with High Pressure Adapter (item 3a).

08/2018 95-03022 Page 57

sh of stem o-ring only.

Parts Lists Waukesha Cherry-Burrell Brand W60/W80 Valves

VA100-244R

3,3a,3b,3d

(3b)(3a) (3d)

W64R/W84R Tank Outlet Valve

Page 58 95-03022 08/2018

Waukesha Cherry-Burrell Brand W60/W80 Valves Parts Lists

Item # 1" & 1-1/2" 2" 2-1/2" 3" 4" Notes

Control Top

1 Actuator

* 2 Bearing

3 Adapter, W60 (Std.) 102407+ 102408+ 102409+ 102410+

3a W60 109294+ 109295+

W80 116926+ 116927+ 3b Adapter, W80 106292+ 106293+ 106294+ 106295+ 2 3d Adapter, Wiping Stem Seal 117880+ 117881+ 117882+ 117883+ 1

* 4 O-ring EPDM E70210 E70210 E70210 E70210

FKM V70210 V70210 V70210 V70210

* 4a EPDM 116183+ 116183+ 116183+ 116183+

FKM 115626+ 115626+ 115626+ 115626+

5 Clamp Standard 119-33 119-34 119-51 119-87

High Pressure 119-272 119-273 3

* 6 O-ring, Body EPDM E70228 E70232 E70236 E70244

FKM V70228 V70232 V70236 V70244

Tef-Flow

102413+ 102414+ 102415+ 102416+

Tri Ring

108132+ 107045+ 108134+ 108135+

Metal 106388+ 106389+ 106390+ 106391+

* 8 Seat Ring

Tef-Flow

20-241 20-242 20-243 20-244

Tef-Flow

115348+ 115349+ 115350+ 115351+

Tri Ring, EPDM 107695+ 107048+ 102488+ 107698+

Tri Ring, FKM 107986+ 107982+ 107974+ 107989+

10 High Pressure Backup Ring 12 Tank Flange 1/8" Thick 114825+ 114826+ 114827+ 114828+

1/4" Thick 114830+ 114831+ 114832+ 114833+

PL5027-CH6

107983+

114824+ 114829+

BURT210

119-271

E70223 V70223

20-240 115347+ 107692+

N/A

102406+ 109293+ 116925+ 106291+ 117879+

E70210

V70210 116183+ 115626+

Part Description

102757+

N/A N/A

N/A

119-30

Stem (less seat ring)

Adapter, High Pressure

Wiping Stem Seal

Contact Factory

See actuator parts list

102412+ 108131+

106387+

W64R/W84R Tank Outlet Valve

* Recommended Spare Parts

1. Wiping Stem Seal Adapter and Wiping Stem Seal options available for W60 Series valves only.

2. W80 Adapter allows for liquid or steam flu

3. High Pressure Body Clamp only required for valves equipped with High Pressure Adapter (item 3a).

sh of stem o-ring only.

08/2018 95-03022 Page 59

Parts Lists Waukesha Cherry-Burrell Brand W60/W80 Valves

W64ET Tank Outlet Valve

Page 60 95-03022 08/2018

Waukesha Cherry-Burrell Brand W60/W80 Valves Parts Lists

Item # 2" 2-1/2" 3"

Control Top

1 Actuator

* 2 Bearing * 4 O-ring EPDM

FKM

5 Clamp Standard 119-33 119-34 119-51

* 6 O-ring, Body EPDM E70228 E70232 E70236

FKM V70228 V70232 V70236

7 Stem (less seat ring)

Tef-Flow

117915+ 117916+ 117917+

Tri Ring

117919+ 117920+ 117921+

* 8 Seat Ring

Tef-Flow

20-241 20-242 20-243

Tef-Flow

115348+ 115349+ 115350+

Tri Ring, EPDM

107695+ 107048+ 102488+

Tri Ring, FKM

107986+ 107982+ 107974+

12 Tank Flange 1/8" Thick 114825+ 114826+ 114827+

1/4" Thick 114830+ 114831+ 114832+

PL5027-CH7

Part Description

Contact Factory

See actuator parts list

102757+

E70210 V70210

W64ET Tank Outlet Valve

Notes: * Recommended Spare Parts

08/2018 95-03022 Page 61

Parts Lists Waukesha Cherry-Burrell Brand W60/W80 Valves

3,3a,3b,3d

11,11a,11b,11d

(11b) (11a)

(11d)

(3b)

(3a)

(3d)

VA100-245

W65/W85 Non-Slam Divert Valve

Page 62 95-03022 08/2018

Waukesha Cherry-Burrell Brand W60/W80 Valves Parts Lists

Item # 1" 1-1/2" 2" 2-1/2" 3" 4" Notes

Control Top

1 Actuator

* 2 Bearing

3 Adapter, Upper - W60 (Std.) 102407+ 102408+ 102409+ 102410+

3a W60 109294+ 109295+

W80 116926+ 116927+

3b Adapter, Upper - W80 106292+ 106293+ 106294+ 106295+ 2

3d 117880+ 117881+ 117882+ 117883+ 1

* 4 O-ring EPDM

FKM

* 4a EPDM

FKM

5 Clamp Standard 119-33 119-34 119-51 119-87

High Pressure 119-272 119-273 3

* 6 O-ring, Body EPDM E70228 E70232 E70236 E70244

FKM V70228 V70232 V70236 V70244

Tef-Flow

121963+ 121963+ 121964+ 121965+ 121966+ 121967+

Tri Ring

POA 128178+ 127799+ 124016+ 128347+ 128358+

Metal POA POA 131663+ 129233+ 130984+ POA

Tef-Flow

121974+ 121975+ 121976+ 121977+ 121978+ 121979+

Tef-Flow

Long Stroke

N/A N/A N/A 125952+ 125954+ 125958+

Tri Ring

POA 128179+ 127800+ 124018+ 128349+ 128360+

Tri Ring, Long Stroke N/A N/A N/A POA POA POA

Metal

106286+ 106286+ 131712+ 129232+ 130983+ POA

Metal, Long Stroke N/A N/A N/A POA POA POA

* 8 Seat Ring

Tef-Flow

20-241 20-242 20-243 20-244

Tef-Flow

115348+ 115349+ 115350+ 115351+

Tri Ring, EPDM 107695+ 107048+ 102488+ 107698+

Tri Ring, FKM 107986+ 107982+ 107974+ 107989+

* 9 EPDM E70215 E70215 E70215 E70215

FKM V70215 V70215 V70215 V70215

10 High Pressure Backup Ring 11 Adapter, Lower - W60 (Std.) 106240+ 106241+ 106242+ 106243+

11a W60 103634+ 103635+

W80 116932+ 116933+ 11b Adapter, Lower - W80 106297+ 106298+ 106299+ 106300+ 2 11d

117981+ 117982+ 117983+ 117984+ 1

PL5027-CH8

Wiping Stem Seal

Adapter, Lower High Pressure

Adapter, Upper High Pressure

Adapter, Lower-Wiping Stem Seal

106291+

117879+

E70210 V70210

O-ring, Lower Stem

Part Description

102757+ 102406+ 109293+ 116925+

Contact Factory

See actuator parts list

N/A N/A

119-30

119-271

E70223 V70223

20-240

115347+

106328+

117979+

N/A

116183+

115626+

107692+ 107983+

N/A

BURT210 N/A

Stem, Upper (less seat ring)

Stem, Lower (less seat ring):

dapter, Upper-Wiping Stem

Seal

N/A

103632+ 116930+

E70206 V70206

106329+

W65/W85 Non-Slam Divert Valve

Notes: * Recommended Spare Parts

1. Wiping Stem Seal Adapter and Wiping Stem Seal option

2. W80 Adapter allows for liquid or steam flush of the stem o-ring only.

3. High Pressure Body Clamp is only required for valves equipped with High Pressure Adapters (items 3a and 11a).

08/2018 95-03022 Page 63

s are available for the W60 Series valves only.

Parts Lists Waukesha Cherry-Burrell Brand W60/W80 Valves

W62/W82/W682/W882

W63/W83/W68R/W88R

W65/W85

W64/W84

W61/W81 Offset Port Bodies

W61/W81/ W68/W88

TTC

CCC

TCT

CCT

CTTCTC

TTT

TCC

TBTD

CCS

CTS

TCS

TTSCCD

CTD

CPS

TPS

CMTM

TCD

TTD

CTTC

CSTD TS

1016151412

10610

VA100-363

6 6 88

123ET19

W60/W80 Series Single Seat Valve Bodies

Page 64 95-03022 08/2018

Waukesha Cherry-Burrell Brand W60/W80 Valves Parts Lists

Item 1" 1-1/2" 2" 2-1/2" 3" 4"

Buttweld 108321+ 108322+ 108323+ 108324+ 108325+ 108326+ 116739+

S-Line 108433+ 108438+ 108443+ 108448+ 108453+ 108458+ POA

Buttweld 108327+ 108328+ 108329+ 108330+ 108331+ 108332+ 116735+

S-Line 108463+ 108468+ 108473+ 108478+ 108483+ 108488+ 118920+

Buttweld 108333+ 108334+ 108335+ 108336+ 108337+ 108338+ POA

S-Line 108493+ 108498+ 108503+ 108508+ 108513+ 108518+ POA

Buttweld 102400+ 102401+ 102402+ 102403+ 102404+ 102405+ 114296+

S-Line 104143+ 104147+ 104151+ 104155+ 104159+ 104163+ 117205+

Buttweld 102449+ 102450+ 102451+ 102452+ 102453+ 102454+ 114297+

S-Line 104191+ 104195+ 104199+ 104203+ 104207+ 104211+ POA

Buttweld 102144+ 102145+ 102146+ 102147+ 102148+ 102149+ 119245+

S-Line 104167+ 104171+ 104175+ 104179+ 104183+ 104187+ 119247+

Buttweld 102785+ 102786+ 102787+ 102788+ 102789+ 102790+ POA

S-Line 104263+ 104267+ 104271+ 104275+ 104279+ 104283+ POA

Buttweld 102455+ 102456+ 102457+ 102458+ 102459+ 102460+ 119246+

S-Line 104215+ 104219+ 104223+ 104227+ 104231+ 104235+ POA

Buttweld 102779+ 102780+ 102781+ 102782+ 102783+ 102784+ POA

S-Line 104287+ 104291+ 104295+ 104299+ 104923+ 104927+ POA

Buttweld 102773+ 102774+ 102775+ 102776+ 102777+ 102778+ POA

S-Line 104239+ 104243+ 104247+ 104251+ 104255+ 104259+ POA

Tee, Port Short (TPS)

S-Line 111709+ 111710+ 111711+ 111712+ 109955+ 111713+ POA

Cross, Port Short (CPS)

S-Line 112408+ 112409+ 112410+ 112411+ 112412+ 112413+ POA

Cross, Manifold (CM)

Buttweld 105586+ 105587+ 105588+ 105589+ 105590+ 105591+ POA

Tee, Manifold (TM)

Buttweld 105580+ 105581+ 105582+ 105583+ 105584+ 105585+ POA

Buttweld 107685+ 107686+ 107687+ 107688+ 107689+ 107690+ POA

S-Line 107702+ 107706+ 107710+ 107714+ 107718+ 107722+ POA

Buttweld 106269+ 106061+ 106062+ 106063+ 106064+ 106065+ 124955+

S-Line 106341+ 106345+ 106349+ 106353+ 106357+ 106361+ POA

Buttweld 106270+ 106262+ 106263+ 106264+ 106265+ 106266+ 124956+

S-Line 106365+ 106369+ 106373+ 106377+ 106381+ 106385+ POA

Buttweld POA POA POA 121663+ 121769+ 121770+ POA

S-Line POA POA POA 119556+ 119555+ 119554+ POA

PL5027-CH20

Lower Cross (C)

Y Body (Y)

Cross (C)

Upper Tee (T)

Double Side Port (D)

Upper Cross (C)

In-line Body (L)

Lower Tee (T)

Lower Bottom Port (B)

Single Side Port (S)

Tee (T)

Part Description

Tee, Offset Port Right (TOPR)

Tee, Offset Port Left (TOPL)

Cross, Offset Port (COP)

W60/W80 Series Single Seat Valve Bodies - inch O.D. Tube sizes

Notes:

1. Bodies and 6" sizes are not currently avai POA: Contact Customer Service

08/2018 95-03022 Page 65

lable for W68, W88 or W90 series.

Parts Lists Waukesha Cherry-Burrell Brand W60/W80 Valves

VA100-410

1,1a,1b,1c,1d

4" and 5" Air-to-Spring or Air-to-Air Actuators

Page 66 95-03022 08/2018

Item #

4" Diamete

5" Diamete

Notes

1 121007+ 118937+ 1a 118938+ 118939+ 1b Indicator Stem - Bürkert 8681 Control Top 2 1c Indicator Stem - CU4 control Top 2 1d Indicator Stem - Set and forget 3

3 Stem, Lower 102141+ 102134+

4 Cylinder 102136+ 102130+

* 5 Bearing, Cylinder 102757+ 102757+ * 6 O-ring Nitrile N70210 N70210 * 7 O-ring, Cylinder Nitrile N70240 N70248 * 8 Seal, U-cup 57-15 120026+

9 Cap Screw, 1/4-20 x .375" lg. 30-68 30-68 10 Piston & Spring Standard Spring 118144+ 118145+

Assembly Heavy Duty Spring 118146+ 118147+

Air-to-Air (no spring) 118148+ 118149+ 12 Yoke 102137+ 102131+ 13 Vent Plug 3023957+ 3023957+

Actuator Seal Kit (contains recomm. spares)

106324+ 106325+

Sprin

4" Diamete

5" Diamete

Notes

Air-to-Raise Visual Indicator Stem Standard ACT00205 ACT00206

Heavy Duty ACT00207 ACT00208

Control Top Indicator Stem Standard ACT00215 ACT00216

Heavy Duty ACT00217 ACT00218

Air-to-Lower Visual Indicator Stem Standard ACT00209 ACT00210

Heavy Duty ACT00211 ACT00212

Control Top Indicator Stem Standard ACT00219 ACT00220

Heavy Duty ACT00221 ACT00222

Air-to-Air Visual Indicator Stem ACT00213 ACT00214 2

Control Top Indicator Stem ACT00223 ACT00224 3

PL5027-CH21

Part Description

Indicator Stem - Visual Indicator Stem - WCB 2-piece Control Top

Part Description

Complete Actuator Assemblies

131069+ 130390+ 119677+

Waukesha Cherry-Burrell Brand W60/W80 Valves Parts Lists

4" and 5" Air-to-Spring or Air-to-Air Actuators

Notes * Recommended Spare Parts

1. Air-to-Air is the same as Air-to-Raise without use of a spring. (part # 5900032+ on 4-inch (101 mm) actuator, part # 5900035+ on 5-inch (127 mm) actuator)

2. Stem only - does not include target

3. Stem for use with WCB 2-piece control top

5. SPX FLOW does not recommend any attempt at disassembly or repla please replace the entire caged piston & spring assembly when necessary.

cement of the spring in the piston assembly –

08/2018 95-03022 Page 67

Parts Lists Waukesha Cherry-Burrell Brand W60/W80 Valves

VA100-407

5 1,1a,1b,1c,1d

14 8

6" Air-to-Spring or Air-to-Air Actuators

Page 68 95-03022 08/2018

Item #

6" Diamete

Notes

1 108834+ 1a Indicator Stem - WCB 2-piece Control Top 108830+ 1b Indicator Stem - Bürkert 8681 Control Top 131506+ 2 1c Indicator Stem - CU4 control Top 131216+ 2 1d Indicator Stem - Set and forget 119681+ 3

3 108825+

4 106007+

*5 102757+ * 6 Nitrile N70210 * 7 Nitrile N70255 * 8 Nitrile N70433

9 30-68 10 Standard Spring 110288+

Assembly Heavy Spring 108832+

Air-to-Air (no spring) 118200+

* 11 Nitrile N70214

12 108827+ 13 3023957+

*14 102052+ *15 106047+

Actuator Seal Kit (contains recomm. spares)

129867+

Sprin

6" Diamete

Notes

Air-to-Raise Visual Indicator Stem Standard ACT00225

Heavy ACT00226

Control Top Indicator Stem Standard ACT00227

Heavy ACT00228

Air-to-Lower Visual Indicator Stem Standard

ACT00229

Heavy

ACT00230

Control Top Indicator Stem Standard

ACT00231

Heavy

ACT00232

Air-to-Air Visual Indicator Stem

ACT00233 2

Control Top Indicator Stem

ACT00234 3

PL5027-CH23

Yoke Vent Plug

Stem, Lower Cylinder

Bearing, Cylinder O-ring O-ring, Cylinder

Part Description

O-Ring, Piston

Cap Screw, 1/4-20 x .375" lg.

Part Description

Complete Actuator Assemblies

Piston & Spring

O-ring

Bearing, Piston Bearing, Yoke

Indicator Stem - Visual

Waukesha Cherry-Burrell Brand W60/W80 Valves Parts Lists

6" Air-to-Spring or Air-to-Air Actuators

Notes * Recommended Spare Parts

1. Air-to-Air is the same as Air-to-Raise without use of a spring.

2. Stem only - does not include target

3. Stem for use with WCB 2-piece control top

4. This actuator is for W60/W80/W90 series valves.

5. SPX FLOW does not recommend any attempt at disassembly or repla please replace the entire caged piston & spring assembly when necessary.

08/2018 95-03022 Page 69

cement of the spring in the piston assembly –

Parts Lists Waukesha Cherry-Burrell Brand W60/W80 Valves

1,1a,1b,1c,1d

4" and 6" Air-to-Spring Long Stroke Actuator

Page 70 95-03022 08/2018

VA100-4

Waukesha Cherry-Burrell Brand W60/W80 Valves Parts Lists

Item

4" Diameter 6" Diameter 6" Dia. XL

1 Indicator Stem - Visual 119601+ 1a Indicator Stem - WCB 2-piece Control Top N/A 1b Indicator Stem - Bürkert 8681 Control Top N/A 2 1c Indicator Stem - CU4 control Top 2 1d Indicator Stem - Set and forget N/A 3

Air-to-Raise, 2-1/2" valve 114195+ 110299+ 118527+

Air-to-Raise, 3" valve 114195+ 110299+ 118527+ Air-to-Raise, 4" valve 114195+ 110299+ 118527+

Air-to-Lower, 2-1/2" valve 114603+ 108869+ 118527+

Air-to-Lower, 3" or valve 110299+ 110870+ 118527+ Air-to-Lower, 4" or valve 114195+ 110299+ 118527+

4 Cylinder 114191+ 110297+ 119572+

* 5 Bearing, Cylinde

* 6 O-ring Nitrile * 7 O-ring, Cylinder Nitrile * 8 O-ring, Piston Nitrile

9 Cap Screw, 1/4-20 x .375" lg. 10 Piston & Spring Assembly 114197+ 110293+ 119573+ 5

* 11 O-ring

12 Yoke 114192+ 110298+ 119571+ 13 Vent Plug

* 14 Bearing, Piston 101995+ 102052+ 102052+ * 15 Bearing, Yoke

2-1/2" valve

N/A

3" valve

N/A

4" valve

Actuator Seal Kit (contains recomm. spares) 134420+

Part Description

alve

4" Diamete

6" Diameter6" Dia. XL

Notes

Visual Indicator Stem 2-1/2 ACT00131 ACT00239 POA 2

3 ACT00123 ACT00110 POA 2 4 ACT00235 ACT00115 POA 2

2-1/2 ACT00134 ACT00248 POA 3

3 ACT00243 ACT00249 POA 3 4 ACT0244 ACT00250 POA 3

Visual Indicator Stem 2-1/2

ACT00236 ACT00240 POA

ACT00237 ACT00241 POA

ACT00238 ACT00242 POA

2-1/2

ACT00245 ACT00251 POA

ACT00246 ACT00252 POA

ACT00247 ACT00253 POA

PL5027-CH25

Description

ir-to-Lower

Control Top Indicator Stem

Nitrile

Control Top Indicator Stem

3023957+

106047+

Complete Actuator Assemblies (see note 4)

129687+

ir-to-Raise

102757+

N70210 N70240 N70342

30-68

N70214

N/A

16 Spacer

110868+ 110871+

N/A

134716+

119679+

Stem, Lower

110296+ 110800+

4" and 6" Air-to-Spring Long Stroke Actuator

Notes * Recommended Spare Parts

1. Long stroke actuators are not available for the W9

2. Stem only - does not include target

3. Stem for use with WCB 2-piece control top

4. Assemblies are different for each valve size.

5. SPX FLOW does not recommend any attempt at disassembly or repla please replace the entire caged piston & spring assembly when necessary.

08/2018 95-03022 Page 71

0 series diaphragm stem valves.

cement of the spring in the piston assembly –

Parts Lists Waukesha Cherry-Burrell Brand W60/W80 Valves

VA100-408

1,1a,1b,1c,1d

6" Air-to-Air Long Stroke Actuator

Page 72 95-03022 08/2018

Item #

6" Diameter Notes

1 Indicator Stem - Visual 110296+ 1a Indicator Stem - WCB 2-piece Control Top 110800+ 1b Indicator Stem - Bürkert 8681 Control Top 134716+ 2 1c Indicator Stem - CU4 control Top N/A 2 1d Indicator Stem - Set and forget 119679+ 3

3 Stem, Lower 2-1/2" valve 110299+

3" valve 110299+ 4" valve 110299+

4 Cylinder 106007+

* 5 Bearing, Cylinder 102757+ * 6 O-ring Nitrile N70210 * 7 O-ring, Cylinder Nitrile N70255 * 8 O-ring, Piston Nitrile N70433

9 Cap Screw, 1/4-20 x .375" lg. 30-68 10 Piston Assembly 118239+

* 11 O-ring Nitrile N70214

12 Yoke 110298+

* 14 Bearing, Piston 102052+ * 15 Bearing, Yoke 106047+

16 Spacer 2-1/2" valve

110868+

3" or 80 valve

110871+

4" or 100 valve

N/A

Actuator Seal Kit (contains recomm. spares)

129867+

Valve 6" Diameter Notes

ir-to-Air 2-1/2 ACT00258 2

3 ACT00259 2 4 ACT00260 2

2-1/2 ACT00261 3

3 ACT00262 3 4 ACT00263 3

PL5027-CH27

Visual Indicator Stem

Control Top Indicator Stem

Part Description

Complete Actuator Assemblies (see note 4)

Waukesha Cherry-Burrell Brand W60/W80 Valves Parts Lists

6" Air-to-Air Long Stroke Actuator

Notes * Recommended Spare Parts

1. Long stroke actuators are not available for the W9

2. Stem only - does not include target

3. Stem for use with WCB 2-piece control top

4. Assemblies are different for each valve size.

0 series diaphragm stem valves.

08/2018 95-03022 Page 73

Parts Lists Waukesha Cherry-Burrell Brand W60/W80 Valves

VA100-375

1,1a,1b, 1c,1d

4" Air-to-Raise 3-Position Actuator

Page 74 95-03022 08/2018

Item #

4" Diamete

Notes

1 Indicator Stem - Visual 102143+ 1a Indicator Stem - WCB 2-piece Control Top 118938+ 1b Indicator Stem - Bürkert 8681 Control Top 131069+ 2 1c Indicator Stem - CU4 control Top 130390+ 2 1d Indicator Stem - Set and forget 119677+ 3

2 Stem, Upper 102142+

3 Stem, Lower 114394+

4 Cylinder 114388+

* 5 Bearing 102757+ * 6 O-ring Nitrile N70219 * 7 O-ring, Cylinder Nitrile N70240 * 8 Seal, U-cup 57-15

9 Cap Screw, 1/4-20 x .375" lg. 30-68 10 Piston & Spring Assembly 118144+ 5

* 11 O-ring Nitrile N70210

12 Yoke 114387+ 13 Vent Plug 3023957+

* 14 Bearing, Piston 101995+

15 Piston, Lower 114391+

* 20 O-ring, Lower Piston Nitrile N70342

21 Stem, Outer 114393+

Actuator Seal Kit (contains recomm. spares)

134421+

4" Diamete

Notes

Air-to-Raise Visual Indicator Stem ACT00127 2

Control Top Indicator Stem ACT00254 3

PL5027-CH29

Part Description

Complete Actuator Assemblies

Waukesha Cherry-Burrell Brand W60/W80 Valves Parts Lists

4" Air-to-Raise 3-Position Actuator

Notes * Recommended Spare Parts

2. Stem only - does not include target

3. Stem for use with WCB 2-piece control top

5. SPX FLOW does not recommend any attempt at disassembly or repla please replace the entire caged piston & spring assembly when necessary.

cement of the spring in the piston assembly –

08/2018 95-03022 Page 75

Parts Lists Waukesha Cherry-Burrell Brand W60/W80 Valves

VA100-179

4" Air-to-Lower 3-Position Actuator

Page 76 95-03022 08/2018

Item #

4" Diamete

Notes

1 Stop, Adjustable (Upper) 45417+ 3 Stem, Lower 105793+ 4 Cylinder 105794+

* 5 Bearing, Yoke 102757+ * 6 O-ring Nitrile N70210 * 7 O-ring, Cylinder Nitrile N70240 * 8 Seal, U-cup - Main Piston 57-15

9 Cap Screw, 1/4-20 x .375" lg. 30-68

10 Piston & Spring Assembly 118144+

* 11 O-ring Nitrile N70115

12 Yoke 102137+ 13 Vent Plug 3023957+ 15 Piston, Upper 70162+ 5 16 Cap Screw, 7/16-14 x 1.5" 30-332

* 17 Seal, U-cup - Upper Piston 57-11

18 Washer 3023961+ 19 Lock Washer 9570210+ 21 Hex Jam Nut 36-79

Actuator Seal Kit (contains recomm. spares)

134422+

105792+

PL5027-CH31

Part Description

Air-to-Lower

Complete Actuator Assemblies

Waukesha Cherry-Burrell Brand W60/W80 Valves Parts Lists

4" Air-to-Lower 3-Position Actuator

Notes * Recommended Spare Parts

5. SPX FLOW does not recommend any attempt at disassembly or repla please replace the entire caged piston & spring assembly when necessary.

cement of the spring in the piston assembly –

08/2018 95-03022 Page 77

Parts Lists Waukesha Cherry-Burrell Brand W60/W80 Valves

VA100-660

Item #

4" Diamete

5" Diameter6" Diamete

* 6 O-ring Nitrile

13 Vent Plug 3023957+ 17 Locknut, Cover 124058+

* 18 O-ring Nitrile

20 Screw, Adjusting

PL5027-CH79

N70032

124057+

Part Description

N70210

3023957+

124058+

4", 5", and 6" Air-to-Raise Adjustable-Spring Actuator

* Recommended Spare Parts

Page 78 95-03022 08/2018

Waukesha Cherry-Burrell Brand W60/W80 Valves Parts Lists

VA100-661

Item #

4" Diamete

5" Diameter6" Diamete

* 6 O-ring Nitrile N70210 N70210 N70210

13 Vent Plug 3023957+ 3023957+ 3023957+ 17 Locknut, Cover 124058+ 124058+ 124058+

* 18 O-ring Nitrile N70032 N70032 N70032

20 Screw, Adjusting 124057+ 124057+ 124057+

PL5027-CH78

Part Description

4", 5", and 6" Air-to-Lower Adjustable-Spring Actuator

* Recommended Spare Parts

08/2018 95-03022 Page 79

Parts Lists Waukesha Cherry-Burrell Brand W60/W80 Valves

VA100-772

Item # Part Description

A Size

(74 mm)

B Size

(110 mm)

C Size

(165 mm)

- Complete Actuator Assembly - Air to Spring * M18HP816307 M18HP816308 M18HP816309

- Complete Actuator Assembly - Air to Air ** M18AP818163 M18AP818164 M18AP818165 1 Seal Bearing (includes 1a, 1b, and 1c below) H204256 H204256 H204256

1a Seal Screw H170200 H170200 H170200 1b V-Seal H171060 H171060 H171060 1c O-Ring H171059 H171059 H171059

2 Air Fitting M568SS066A M568SS066A M568SS066A 3 Vent Plug H16218 H16218 H16218

PL5027-CH186

Maintenance Free Actuator

Notes * Air to Spring actuator requires (2) Seal Bearings, (1) Air Fitting and (1) Vent Plug ** Air to Air actuator requires (2) Seal Bearings and (2) Air Fittings

Page 80 95-03022 08/2018

Waukesha Cherry-Burrell Brand W60/W80 Valves Parts Lists

VA100-771

Item # Part Description

A Size

(74 mm)

B Size

(110 mm)

C Size

(165 mm)

- Cap Assembly Complete * 18MB816568 18MB816503 18MB816503

1 Cover Plate 18HP816649 18HP816333 18HP816333

2 Cap 589P800276 589P800276 589P800276

3 Jam Nut H79298 H79298 H79298

4 Screw 521SR238FB 521SR238FB 521SR238FB

PL5027-CH187

Part Description Qty Part No.

Yoke, Maintenance Free Actuator 1 131625+ Bolt (not shown) 4 M521SR203FB

PL5027-CH204

Maintenance Free Actuator Cap

Notes * Cap Assembly Complete includes (1) Cover

08/2018 95-03022 Page 81

Plate, (1) Jam Nut & (4) Screws

Maintenance Free Actuator Yoke

Parts Lists Waukesha Cherry-Burrell Brand W60/W80 Valves

Item # Part Description Part No.

Note

Actuator Assembly 105167+

1 Hex Nut 36-54

1 2 Plane Washer 43-31 3 Retaining Ring 2104600+ 4 Nut-Adjusting 2098700+ 5 Locknut with Handle 36-50 6 Plain Washer 43-55 7 Stem - Manual Actuator 105168+ 8 Adjusting Screw Assembly 105170+

PL5027-CH39

Hand Lock Manual Handle

Notes

1. The hex nut is only used for shipping. The hex nut is not used when the actuator is installed on a valve.

Page 82 95-03022 08/2018

Waukesha Cherry-Burrell Brand W60/W80 Valves Parts Lists

Actuator Assembly 112100+ 121914+

1 Hex Nut 36-54 36-54

1 2 Plane Washer 43-31 43-31 3 Retaining Ring 2104600+ 2104600+ 4 Nut-Adjusting 112101+ 121916+ 5 Locknut with Handle 36-50 36-50 6 Plain Washer 43-55 43-55 7 Stem - Manual Actuator 110299+ 121915+ 8 Adjusting Screw Assembly 112098+ 121917+

PL5027-CH40

Item # Part Description

Long Stroke

Part No.

Extra Long Stroke

Part No.

Note

Hand Lock Long Stroke Manual Handle

Notes

1. The hex nut is only used for shipping. The hex nut is not used when the actuator is installed on a valve.

08/2018 95-03022 Page 83

Parts Lists Waukesha Cherry-Burrell Brand W60/W80 Valves

Item # Part Description Part No.

Actuator Assembly 112884+ 1 Yoke 112881+ 2 Handle 112882+ 3 Stem 112883+ 4 Bearing 102757+ 5 Retaining Ring 113163+ 6 Clip 65-1 7 O-Ring, PTFE Coated 9-40

PL5027-CH41

Micrometer Handle

Notes

1. When the micrometer handle assembly is ordered as a loose component, a vernier scale is not acid-etched on the handle and body.

Page 84 95-03022 08/2018

Waukesha Cherry-Burrell Brand W60/W80 Valves Installation Tools

Installation Tools

Tef-Flow™ P Tools

Tef-Flow™ P Installation tools Tef-Flow™ P Removal tools

Tef-Flow™ P Tool Kits

Installation Tool Kit Removal Tool Kit

Tef-Flow™ P Tools Installation:

A Seat Installation Tool 115655+ 115656+ 115657+ 115658+ 117955+ B Install Base Tool

Removal:

1 Seat Removal Tool 133477+ 133478+ 133479+ 133480+ N/A 2 Puck

Install Base Tool,

Upper Stem Insert

Tef-Flow™ P Tools Installation:

Seat Installation Tool

A 118903+ 118904+ 118905+

Install Base Tool

Removal:

Seat Removal Tool

1 POA POA POA

Puck

2 POA POA POA 3 POA POA POA

Install Base Tool, Upper Stem Insert

Part No.

135036+ 133470+

1" 1-1/2" 2" 2-1/2" 3" 4" 6"

115654+

133476+

Notes: Does not apply to W61Y

Includes all items listed under "Installation" Includes all items listed under "Removal"

Valve Size (Except for W61Y)

115653+

132900+ 131301+

W61Y

2-1/2" 3" 4"

118902+

PL5027-CH66

08/2018 95-03022 Page 85

Installation Tools Waukesha Cherry-Burrell Brand W60/W80 Valves

Tri-Ring Tool

Tri Ring Tool 102797+

PL5027-CH85

Page 86 95-03022 08/2018

Waukesha Cherry-Burrell Brand W60/W80 Valves Troubleshooting

Troubleshooting

PROBLEM POSSIBLE CAUSE SUGGESTED ACTION

Leakage

Leakage from inside port with valve closed

Leakage around yoke Internal stem adapter o-ring failure Replace o-ring.

Seat ring failure Replace seat rings.

Debris trapped in valve seats Remove valve from service.

Inspect and replace seat as needed. Seat ring not on valve body seat Check actuator for function. Stem loose Tighten actuator stems. Tighten valve

stem to actuator stem in yoke. Actuator loose at adapter Turn actuator to tighten when valve is

open (W61,W63) or partly open (W62,

W65).

External body adapter o-ring failure

Replace o-ring.

Operation

Valve fails to open Air pressure too low For 4” (101 mm), 5” (127 mm) and 6”

(152 mm) light spring actuators, set air

pressure to 60 psi (4 bar).

For 6” (152 mm) standard spring

actuators,

set air pressure to 80 psi (6 bar). Control failure Check control sequence.

Check control wiring and power source.

Valve fails to close Control failure Check control sequence.

Check air supply.

Check for loose stems.

Check control wiring and power source. Debris trapped in valve seat Remove valve from service.

Inspect and replace seat as needed.

Actuator moves when valve opens

Slow valve operation Air not exhausting fast enough Install quick exhaust.

Clamp loose Tighten clamp with valve open.

Yoke loose Tighten yoke to adapter by turning

actuator.

Move solenoid closer to valve or install

in control top. Valve not opening fast enough Use a bigger diameter air line.

Electrical

For control top information, please refer to publication 95-03083. For additional product information, please see our web site at www.spxflow.com/en/waukesha-cherry-burrell/resources/product-literature.

08/2018 95-03022 Page 87

Troubleshooting Waukesha Cherry-Burrell Brand W60/W80 Valves

Notes

Page 88 95-03022 08/2018

W60 and W80 Series Valves

SPX FLOW, Inc.

611 Sugar Creek Road Delavan, WI 53115 P: (262) 728-1900 or (800) 252-5200 F: (262) 728-4904 or (800) 252-5012 E: wcb@spxflow.com

SPX FLOW, Inc. reserves the right to incorporate our latest design and material changes without notice or obligation.

Design features, materials of construction and dimensional data, as described in this bulletin, are provided for your information only and should not be relied upon unless confirmed in writing. Please contact your local sales representative for product availability in your region. For more information visit www.spxflow.com.

The green “>” is a trademark of SPX FLOW, Inc.

SPX FLOW W61, W62, W61Y, W81, W82 Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual