SPX FLOW Universal TS Series Instruction Manual

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Universal TS Series

ROTARY POSITIVE DISPLACEMENT TWIN SCREW PUMP

INSTRUCTION MANUAL

FORM NO.: 95-03141 REVISION: 06/2017

READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR SERVICING THIS PRODUCT.

ADDING A POWERFUL NEW TOOL

TO YOUR MAINTENANCE PROGRAM

SPX FLOW has recently launched its SPX Connect App allowing users the ability to access

product support information 24/7 using a smart device with internet access.

A quick scan of the product’s QR code will provide you with immediate access to:

• Product Descriptions and General Operating Speciﬁ cations

• Maintenance Manuals and Documentation

• Maintenance Videos and Product Animations

• Distributor Look Up Feature

• Submit Quote Requests

SPX FLOW is committed to providing you with innovative products and technologies to help keep your

process ﬂ owing. Plan your next scan and download the Free SPX Connect App today.

To learn more about SPX Connect, contact SPX FLOW at 800.252.5200 or wcb@spxﬂ ow.com.

SPX FLOW, Inc.

611 Sugar Creek Road

Delavan, WI 53115 USA

Tel: (800) 252-5200 or (262) 728-1900

Fax: (800) 252-5012 or (262) 728-4904

E-mail: wcb@spxflow.com

Web site: www.spxflow.com

Information contained in this manual is subject to change without notice and does not represent a commitment on the part of SPX FLOW, Inc.. No part of this manual may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, for any purpose, without the express written permission of SPX FLOW, Inc..

Loctite® is a registered trademark of Henkel Corporation

Revision Date: 06/2017

Publication: 95-03141

Table of Contents Waukesha Cherry-Burrell Brand Universal TS Series

Warranty ................................................................................................................... 6

Shipping Damage or Loss ........................................................................................................6

Warranty Claim ...................................................................................................................

.....6

Safety ........................................................................................................................ 7

Warnings ..................................................................................................................................8

Replacement Labels ................................................................................................ 9

Care of Component Materials ............................................................................... 10

Stainless Steel Corrosion ....................................................................................................... 10

Alloy 88 ........................................................................................................................

Aluminum .........................................................................................................................

Elastomer Seal Replacement Following Passivation .............................................................10

..........10

......10

Introduction ............................................................................................................ 11

Pump Receiving ..................................................................................................................... 11

Intended Use ....................................................................................................................

Equipment Serial Number ............

Certifications ....................................................................................................................

Operating Parameters ............................................................................................................

Qualification Guidelines for

Operating Staff ........................................................................... 12

..........................................................................................11

......11

Installation .............................................................................................................. 14

Important Safety Information ..................................................................................................14

Lifting .........................................................................................................................

Install Pump and Drive Unit .............................

Direction of flow ................................................................................................................

Install Connections and Piping ............................................................................................... 17

Install Check Valves ............................................................................................................

Install Isolation Valves .........................................................................................................

Install Relief Valves ..........................................................................................................

Inlet Side Strainers and Traps .........................

Install Pressure Gauges ............

Seal Flush Connections .........................................................................................................2

CIP (Clean-In-Place) Features ............................................................................................... 21

Check Coupling Alignment ..................................................................................................... 21

Check Angular Alignment ...................................

Check Parallel Alignment Check Belt and Chain Drive Alignment

.......................................................................................................22

.............................................................................................20

..................................................................................22

.......................................................................16

....................................................................... 20

.................................................................... 22

............. 14

......17

...18 ...19

......19

Operation ................................................................................................................ 23

Important Safety Information ..................................................................................................23

Pre-Startup Checklist ..........................................................................................................

Starting the Pump ...............................................................................................................

Stopping the Pump ..............................................................................................................

...23 ...24 ...24

Maintenance ........................................................................................................... 25

Important Safety Information ..................................................................................................25

Lubrication ....................................................................................................................

Oil Specification ........................................................................................................26

Maintenance Inspections ...................................

Annual Maintenance ....

Cleaning .......................................................................................................................

Fluid Head Disassembly ........................................................................................................29

Remove cover ........................................................................................................... 29

.......................................................................................................... 26

.................................................................... 26

..........26

..........27

Page 4 95-03141 06/2017

Waukesha Cherry-Burrell Brand Universal TS Series Table of Contents

Remove screws ........................................................................................................ 30

Remove seal cap and seal ....................................................................................... 32

Removing seal without removing body ..................................................................... 33

Remove pump body .................................................................................................. 34

Double seal - remove s Single and double seal - remove seal carrier .. Removing seal after body is removed ...

Fluid Head Assembly .............................................................................................................

Seal assembly .......................................................................................................... 38

Installing seals before installing

Install body ................................................................................................................ 43

Installing seals after the body is installed .

Seal cap assembly .................................................................................................... 47

Install screws ............................................................................................................ 49

Screw nut assembly .................................................................................................. 51

Install cover ............................................................................................................... 53

Gear Case Disassembly ........................................................................................................ 55

Remove oil drain plugs and cover ............................................................................ 55

Remove gear from short shaft .....................

Remove gear from drive shaft ..

Remove shaft ............................................................................................................ 58

Shaft disassembly ..................................................................................................... 59

Gear Case Assembly .............................................................................................................6

Shaft assembly ......................................................................................................... 60

Install shafts in gear case .........................

Install Bearing Retainers ........................................................................................... 72

Install Gears and Time Screws .............................................................................................. 75

Install gear on drive shaft .......................................................................................... 75

Install plugs, sight glass, eye bolts ........................................................................... 77

Install gear on short shaft ......................................................................................... 78

Timing ....................................................................................................................... 80

Assemble and install gear case cover ...................................................................... 84

eals ...................................................................................... 35

......................................................... 36

................................................................... 36

body ....................................................................... 39

................................................................ 46

............................................................. 56

................................................................................ 57

................................................................ 70

Troubleshooting .....................................................................................................89

Long Term Storage ................................................................................................93

Pump Dimensions ..................................................................................................94

Pump Shaft Guards ............................................................................................................... 95

Parts List .................................................................................................................96

015-UTS Parts ....................................................................................................................... 96

030-UTS Parts ....................................................................................................................

130-UTS Parts ....................................................................................................................

220-UTS Parts ....................................................................................................................

Universal Twin Screw Seal Parts

Special Tools ...................................................................................................................

Non-Marring Socket Tool for Screw Nuts ....

UTS Shaft Locking Tool .......................................................................................... 114

O-ring Removal Tool ............................................................................................... 114

Screw Blocking Tool ............................................................................................... 114

Gear Tools .............................................................................................................. 114

......................................................................................... 113

........................................................... 114

. 100 . 104 . 105 . 108

.... 114

Universal Twin Screw Maintenance Summary Reference Sheet .....................116

Universal Twin Screw Maintenance Summary Reference Sheet -

Copy for optional removal ..................................................................117

06/2017 95-03141 Page 5

Warranty Waukesha Cherry-Burrell Brand Universal TS Series

Warranty

LIMITED WARRANTY: Unless otherwise negotiated at the time of sale, SPX FLOW US, LLC (SPX FLOW) goods, auxiliaries and parts thereof are warranted to the original purchaser against defective workmanship and material for a period of twelve (12) months from date of installation or eighteen (18) months from date of shipment from factory, whichever expires first. If the goods or services do not conform to the warranty stated above, then as Buyer's sole remedy, SPX FLOW shall, at SPX FLOW's option, either repair or replace the defective goods or re-perform defective services. Third party goods furnished by SPX FLOW will be repaired or replaced as Buyer's sole remedy, but only to the extent provided in and honored by the original manufacturer's warranty. Unless otherwise agreed to in writing, SPX FLOW shall not be liable for breach of warranty or otherwise in any manner whatsoever for: (i) normal wear and tear; (ii) corrosion, abrasion or erosion; (iii) any good or services which, following delivery or performance by SPX FLOW, has been subjected to accident, abuse, misapplication, improper repair, alteration, improper installation or maintenance, neglect, or exce (iv) defects resulting from Buyer's specifications or designs or those of Buyer's contractors or subcontractors other than SPX FLOW; or (v) defects resulting from the manufacture, distribution, promotion or sale of Buyer's products.

ssive operating conditions;

THE WARRANTIES CONTAINED HEREIN ARE THE SOLE AND EXCLUSIVE W FLOW HEREBY DISCLAIMS ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. THE REPAIR, REPLACEMENT AND RE-PERFORMANCE OBLIGATIONS STATE SPX FLOW'S ENTIRE AND EXCLUSIVE LIABILITY AND BUYER'S EXCLUSIVE REMEDY FOR ANY CLAIM IN CONNEC VICES, GOODS OR PARTS, THEIR DESIGN, SUIT FOR USE, INSTALLATION OR OPERATIONS.

ARRANTIES AVAILABLE TO BUYER AND SPX

FOREGOING

TION WITH THE SALE AND FURNISHING OF SER-

ABILITY

Shipping Damage or Loss If equipment is damaged or lost in transit, file a claim at once with

the delivering carrier. The carrier has a signed Bill of Lading acknowledging that the shipment has been received from SPX FLOW in good condition. SPX FLOW is not responsible for the collection of claims or replacement of materials due to transit shortage or damages.

Warranty Claim Warranty claims must have a Returned Material Authorization

(RMA) from the Seller or returns will not be accepted. Contact

800-252-5200 or 262-728-1900. Claims for shortages or other errors mu Seller within ten (10) days after delivery. This does not include transit shortage or damages. Failure to give such notice shall constitute acceptance and waiver of all such claims by Buyer.

st be made in writing to

Page 6 95-03141 06/2017

Waukesha Cherry-Burrell Brand Universal TS Series Safety

WARNING

DANGER

WARNING

CAUTION

Safety

READ AND UNDERSTAND THIS MANUAL PRIOR TO INSTALLING, OPERATING, OR SERVICING THIS EQUIPMENT

SPX FLOW recommends users of our equipment and designs follow the latest Industrial Safety Standards. At a minimum, these should include the industrial safety requirements established by:

1. Occupational Safety and Health Administration (OSHA)

2. National Fire Protection Association (NFPA)

3. National Electrical Code (NEC)

4. American National Standards Institute (ANSI)

Severe injury or death can result from electrical shock, burn, or unintended actuation of equipment. Recommended practice is to disconnect and lockout industrial equipment from power sources, and release stored energy, if present. Refer to the National Fire Protection Association Standard No. NFPA70E, Part II and (as applicable) OSHA rules for Control of Hazardous Energy Sources (Lockout-Tagout) and OSHA Electrical Safety Related Work Practices, including procedural requirements for:

• Lockout-tagout

• Personnel qualifications an

• When it is not feasible to de-energize and lockout-tag

d training requirements

out electrical circuits and equipment before working

on or near exposed circuit parts

Before putting SPX FLOW equipment into operation,

the operator shall analyze the application for all foreseeable risks, their likelihood to occur and the potential consequences of the identified risks as per ISO 31000 and ISO/IEC 31010 in their actual current version.

Locking and Interlocking Devices: The

se devices should be checked for proper working condition and capability of performing their intended functions. Make replacements only with the original equipment manufacturer’s OEM renewal parts or kits. Adjust or repair in accordance with the manufacturer’s instructions.

Periodic Inspection: Eq

uipment should be inspected periodically. Inspection intervals should be based on environmental and operating conditions and adjusted as indicated by experience. At a minimum, an initial inspection within 3 to 4 months after installation is recommended. Inspection of the electrical control systems should meet the recommendations as specified in the National Electrical Manufacturers Association (NEMA) Standard No. ICS 1.3, Preventative Maintenance of Industrial Control and Systems Equipment, for the general guidelines for setting-up a periodic maintenance program.

Replacement Equipment: Use

only replacement parts and devices recommended by the manufacturer to maintain the integrity of the equipment. Make sure the parts are properly matched to the equipment series, model, serial number, and revision level of the equipment.

Warnings and cautions are provided in this manual to help avoid serious injury and/or possible damage to

quipment:

Immediate hazards which WILL result in severe personal injury or death.

Hazards or unsafe practices which COULD result in severe personal injury or death.

Hazards or unsafe practices which COULD result in minor personal injury or product or property damage.

06/2017 95-03141 Page 7

Safety Waukesha Cherry-Burrell Brand Universal TS Series

Warnings

1. Read the instructions before installing the pump and starting it up. Always follow the guidelines for assembly in order to achieve optimum operational

2. Always check that the specifications of the motor and the ating environments where there may be a risk of explosion.

3. Pumps should only be installed, disassembled, repaire pumps.

4. Always ensure that all electrical installa

5. Never hose down or clean the electric motor directly with water or cleaning fluid. If the motor w a washdown environment a washdown designed motor must be used.

6. Never dismantle the pump before the motor has been disconnected from the power supply. Remove the fuses an

7. Never dismantle the pump until the isolating valves on and the immediate pipe system has been drained. If the pump is used for hot and/or hazardous fluids, special precautions must be taken. In such with these products.

8. Always ensure that all pipe connections have been fitted a started. If the pump is used for hot and/or hazardous liquids, take special care: follow the local regulations for personal safety when working with these products.

9. Always wear personal protective equipment according to NEC (See page 7).

10. Always remove all assembly and auxiliary tools

11. Make sure product lines and power cables are laid in suitable guides/trays.

12. Always ensure that no debris of any kind is present in the pump.

13. Always ensure that the pump and the motor shafts are properly aligned.

14. Always ensure that the suction and discharge valves isola pump.

15. Never close or obstruct the outlet of fied maximum pressure of the pump and cause damage to the pump.

16. There are rotating parts in the pump. Never put hands

17. The pump components and piping may contain sharp may be sharp. Wear gloves while installing and servicing the pump to help avoid injuries from these hazards.

18. Never touch the gear case during operation. The sur 160°F (71°C) when running at 1000-3500 RPM. The pump cover and body may be cold or hot depending on the product (CIP at 190°F (88°C) or 300°F (149°C) product, for example).

19. Never touch the motor or motor shroud (if supplied)

20. When moving the pump, use appropriate lifting devices. Atta case; the gear case has holes for attaching lifting eye bolts. The 130 and 220 UTS pumps have a third lifting point on the body (130) and cover (220). Always use s crane or similar lifting gear. See “Lifting” on page 14.

21. Never drop parts on the floor.

22. Never exceed the maximum tem

23. Never exceed 375 psi / 25.8 bar maximum operating pressure.

24. Guards should be used when applicable. See page 16 and page 23.

25. Make sure to keep the work area clear of machine parts, tools, product lines, foreign materials, and power cab

d disconnect the cable from the motor terminal box.

les to avoid potential hazards.

the pump as the pressure in the system will increase above the speci-

perature specified under “Operating Parameters” on page 12.

reliability.

motor control unit are correct, particularly in oper-

d and assembled by personnel trained in servicing

tion is carried out by qualified staff.

ill be used in

the suction and discharge side have been closed

cases follow the local regulations for personal safety when working

nd tightened properly before the pump is

the requirements established by OSHA, NFPA,

from the pump before starting it up.

ting the pump are fully open before starting the

or fingers into a pump while it is in operation.

edges. Handle the screws carefully because edges

face temperature of the gear case can get above

during operation, as it can become very hot.

ch lifting devices to the eye bolts on the gear

ecurely fitted lifting straps when lifting with a

Page 8 95-03141 06/2017

Waukesha Cherry-Burrell Brand Universal TS Series Replacement Labels

WARNING

Label locations-UTS

KEEP FINGERS

WARNING

OUT OF PORTS

KEEP FINGERS

WARNING

OUT OF PORTS

The labels above are affixed to the pumps as shown. (130-UTS pump is shown. Label placement is similar on other sizes.) If the pump is mounted on a bracket, the “Read and understand operation manual” label is placed on the arm of the bracket.

Part no: 121694+

Part no: 33-63

Part no: 33-95

This label is supplied on base packages, on the side of the gear case.

Part no: 112446+

This label is supplied with pumps with double mechanical seals. It is attached to the eye bolt.

Replacement Labels

The following labels are installed on your equipment. If these labels are removed or become unreadable, contact SPX FLOW customer service at 800-252-5200 or 262-728-1900, and refer to the part numbers below.

Application Instructions

Apply to a clean, dry surface. Remove the backing from the label, place it in proper position, protect it with a cover sheet and burnish it. (A soft rubber roller also may be used to press the label into place.) Apply all labels to be readable from the front of the pump.

06/2017 95-03141 Page 9

Care of Component Materials Waukesha Cherry-Burrell Brand Universal TS Series

WARNING

Care of Component Materials

NOTE: SPX FLOW recommends the use of an FDA-approved anti-seize compound on all threaded connections.

Failure to comply with the Care of Component Materials could lead to bodily injury.

Stainless Steel Corrosion

Corrosion resistance is greatest when a layer of oxide film is formed on the surface of stainless steel. If film is disturbed or destroyed, stainless steel becomes much less resistant to corrosion and may rust, pit or crack.

Corrosion pitting, rusting and stress cracks may occur d specified by a reputable chemical manufacturer for use with 300 series stainless steel. Do not use excessive concentrations, temperatures or exposure times. Avoid contact with highly corrosive acids such as hydrofluoric, hydrochloric or sulfuric. Also avoid prolonged contact with chloride-containing chemicals, especially in presence of acid. If chlorine-based sanitizers are used, such as sodium hypochlorite (bleach), do not exceed concentrations of 150 ppm available chlorine, do not exceed contact time of 20 minutes, and do not exceed temperatures of 104°F (40°C).

Corrosion discoloration, deposits or pitting may occur unde clean, including those under gaskets or in grooves or tight corners. Clean immediately after use. Do not allow equipment to set idle, exposed to air with accumulated foreign material on the surface. Corrosion pitting may occur when stray electrical currents come in contact with moist stainless steel. Ensure all electrical devices connected to the equipment are correctly grounded.

ue to chemical attack. Use only cleaning chemicals

r product deposits or under gaskets. Keep surfaces

Alloy 88

Waukesha Alloy 88 is the standard rotor material for Universal I, Universal II, Universal TS, Universal Lobe, Universal 420/520 and 5000 Series Rotary PD pumps. This alloy was developed specifically for corrosion resistance and close operating clearance requirements of high performance rotary positive displacement pumps. Alloy 88 is a nickel based, corrosion-resistant, non-galling or seizing material. The ASTM designation is A494 Grade CY5SnBiM (UNS N26055), and the material is listed in the 3-A Sanitary Standards as acceptable for product contact surfaces.

The corrosion resistance of Alloy 88 is app 88 has limited resistance to certain aggressive chemicals that may be commonly used in contact with AISI 300 Series Stainless Steel.

Do not use Alloy 88 in contact with nitric stainless steel equipment. Do not allow nitric acid based passivation chemicals to contact Alloy 88 rotors. Remove the rotors during passivation and use a separate pump to circulate the passivation chemicals. Also, if nitric acid-based CIP cleaning chemicals are used, remove the rotors prior to CIP cleaning and clean them separately by hand in a mild detergent. If you have questions regarding other aggressive chemicals, please contact SPX FLOW Application Engineering for assistance.

roximately equal to AISI 300 Series Stainless Steel. However, Alloy

acid. Nitric acid is commonly used to passivate new installations of

Aluminum

Aluminum is a "soft" metal; hard sharp objects will damage the surface. The Hard Coat Anodized Sealed surface provides corrosion and wear protection. Use caution when installing and removing the cover while servicing the pump. If the surface of the aluminum cover is damaged, replace with a new cover. The gear shrouds are not anodized, but are located inside the oil sump. Should they become damaged during servicing, replace with new parts.

Elastomer Seal Replacement Following Passivation

Passivation chemicals can damage product contact areas of this equipment. Elastomers (rubber components) are most likely to be affected. Always inspect all elastomer seals after passivation is completed. Replace any seals showing signs of chemical attack. Indications may include swelling, cracks, loss of elasticity or any other noticeable changes when compared with new components.

Page 10 95-03141 06/2017

Waukesha Cherry-Burrell Brand Universal TS Series Introduction

DANGER

WARNING

Introduction

Pump Receiving

The pump contains internal moving parts. DO NOT put hands or fingers into the pump body ports or drive area at any time during operation. To avoid serious injury, DO NOT install, clean, service, or repair the pump unless all power is off and locked out and the pump is depressurized.

All ports are covered at the factory to keep out foreign objects during transit. If covers are missing or damaged, remove the pump cover (if damaged) and thoroughly inspect the fluid head. Be sure that the pumping head is clean and free of foreign material before rotating the shaft.

The Waukesha Cherry-Burrell brand uses a screw style rotor. The terms “Screw” and “Rotor” can be used interchangeably when referring to the screw style rotors.

Each standard Waukesha Cherry-Burrell brand pump is shipped

letely assembled and lubricated. Review “Operation” on

comp page 23 before operating the pump.

Universal Twin Screw pump

Intended Use The Waukesha Cherry-Burrell brand Universal Twin Screw pump

is exclusively intended for pumping liquids, especially in food and beverage installations.

Refrain from using the pump in a manner which exceeds the

ope and specifications stated below.

Any use exceeding the margins and specifications set forth is con

sidered to be not intended.

SPX FLOW is not liable for any damage resulting from activities. The user bears the full risk.

such

Improper use of the pump leads to:

- damage

- leakage

- destruction

- potential failures in the production process

Equipment Serial Number All Waukesha Cherry-Burrell brand pumps are identified by a

serial number on the gear case nameplate, which is stamped on the pump body and cover.

Certifications 3-A

See the 3-A website for current certificates: www.3-a.org/3-ASymbol/Search-Database-of-Current-Certificates.

Certificate Number 29 covers all SPX FLOW Centrifugal Rotary Pumps. You can search using: Certificate Number 29, Company Name "SPX Flow US, LLC," or Standard Number 02-__. The 3-A Standard for fittings is 63-__. ("__" indicates the current revision.)

Only designs meeting 3-A Standards are 3-A certified.

and

06/2017 95-03141 Page 11

Introduction Waukesha Cherry-Burrell Brand Universal TS Series

DANGER

Operating Parameters

UTS

Model

015

030

130

220

Screw Pitch (mm)

Displacement

revolution)

(gal./

16.5 33 44

0.016 0.031 0.041

16.8 28 42

0.030 0.050 0.076

36.7 55 73.4

0.119 0.178 0.239

45 60 90

0.301 0.44 0.605

Maximum

Nomina

Capacity (gpm)

0.10 – 70 2" 1.5"

0.40 – 130 2.5" 2" 3100

4.00 – 350 4" 2.5" 2500

40.0 – 880 4" or 6" 4" or 6" 2000

Horizontal

Port

(Cover)

Vertical

Port

(Body)

Max.

Pressure

Range

375 psi /

25.8 bar

Max. RPM

3500

Temp.*

Max. Gearcase

temp: 180°F /

82°C

Max. product

temp: 300

°F /

149°C

* Max Oil temperature of 180°F (82°C) requires the pump to be shut down, and allowed to cool off. The surface temperature of the gear case may exceed 160°F (71°C). Contact SPX FLOW Application Engineering for higher pressure or higher temperature applications.

Operating the pump outside the stated operating parameters may result in severe personal injury or death.

Qualification Guidelines for Operating Staff

Definitions

Operator

A person who is capable of handling the installation, interior, oper

ation, warnings, cleaning, repair or transportation of the

machine.

Trained person

A person who is instructed in the tasks given and the possible dang

erous situation that may occur. The person is also aware of

the protection installations and measures.

Skilled worker

A person who based upon his or her background and due to his or he

r knowledge, is able to perform the tasks, and has an appro-

priate knowledge of the provisions given.

Page 12 95-03141 06/2017

Waukesha Cherry-Burrell Brand Universal TS Series Introduction

Table 1: Qualification Guidelines for Operating Staff

Prerequisite for the

operating staff

Phase of Life Task Example

Trained

person

Lift x

Skilled worker

Transport

Assembly and Installation/ Commissioning

Operation

Cleaning, Maintenance

Troubleshooting

Loading x

Unloading x

Assembly/fastening of the machine x

Connection to the electric grid x

Filling of lubricant to drive motors x

Start up x

Controlling x

Surveillance x

Shutdown x

Cleaning x

Refilling of lubricants x

Disconnection from energy supply x

Assembly/Disassembly of parts x

Disconnection from energy supply x

Troubleshooting x

Assembly/Disassembly of parts x

Dismounting/Unplugging from plant

06/2017 95-03141 Page 13

Repair x

Removal of energy supply x

Dismount x

Lift x

Loading x

Unloading x

Installation Waukesha Cherry-Burrell Brand Universal TS Series

DANGER

WARNING

CAUTION

WARNING

Installation

Important Safety Information

Lifting

The pump components and piping may contain sharp edges. Handle the screws carefully because edges may be sharp. Wear gloves while installing and servicing the pump to help avoid injuries from these hazards.

Maintenance should be performed only by trained personnel. See “Qualification Guidelines for Operating Staff” on page 12.

When moving the pump, use appropriate lifting devices. Always use securely fitted lifting straps/chains when lifting with a crane or similar lifting gear.

Do not stand underneath the pump while it is being lifted.

Attach lifting devices as shown:

Figure 1 - Lifting location - 015, 030-UTS

• On the 015-UTS and 030-UTS (Figure 1 and Figu straps/chains to the two eye bolts on either side of the gear case, and slid

Figure 2 - Lifting location detail - 015, 030-UTS

e a strap under the horizontal port on the cover.

re 2), attach

Page 14 95-03141 06/2017

Waukesha Cherry-Burrell Brand Universal TS Series Installation

• On the 130-UTS and 220-UTS (Figure 3), attach lifting

straps/chains to the two eye bolts on either side of the gear

, and to the single vertical eye bolt located in front of the

case vertical port.

• Unit orders (not pictured) have holes for attaching eye bolts

the four corners of the base. Attach straps/chains to all

on four eye bolts.

Table 2: Universal Twin Screw Pump

Weights (less motor or base)

Model Weight

015-UTS 87 lb (39 kg)

030-UTS 160 lb (73 kg)

130-UTS 385 lb (175 kg)

220-UTS 750 lb (340 kg)

Figure 3 - Lifting location - 130, 220-UTS

06/2017 95-03141 Page 15

Installation Waukesha Cherry-Burrell Brand Universal TS Series

CAUTION

WARNING

Install Pump and Drive Unit

Install the pump and piping system in accordance with local codes and restrictions. Practices described in this manual are recommended for optimum performance.

The motor must be installed by qualified personnel, e.g., a licensed electrician.

All system equipment, such as motors, sheaves, drive couplings, speed reducers, etc., must be properly sized to ensure satisfactory operation of your Waukesha Cherry-Burrell brand

Figure 4 - Portable Base

pump within its limits. Customer-supplied motors should have a basic level of safety to prevent electrical hazards, and should be dealt with in accordance with the manufacturer's instructions.

In a typical installation configuration, the pump and drive unit are mounted on a common base plate. The unit can be installed in any of the arrangements shown in Figure 4 through Figure 7.

Figure 5 - Adjustable Leg Base

Figure 6 - Leveling and/or Vibration

Isolation Pads

Figure 7 - Permanent Installation on

Foundation

NOTE: The

gap between the pump body and gearcase is

required for 3-A sanitary standards.

NOTE: When installing a unit as shown in Figure 7, level the unit before installing the bolts.

The shaded area in Figure 4 through Figure 7 indicates the guard location.

See “Pump Shaft Guards” on page 95.

Full guards must be installed to isolate operators and maintenance personnel from rotating components.

Guards are provided as part of a complete pump and drive package and are selected by SPX FLOW Engineering for the pump, base, and motor ordered. Do not modify the guard provided by SPX FLOW. If the guard provided by SPX FLOW is lost, contact SPX FLOW Customer Service and provide your order number or PO number of the pump to order a correctlysized replacement guard.

If the pump was not purchased as a unit, it is the responsibility of the customer to ensure proper guarding. Refer to your local regulations for guidance.

Page 16 95-03141 06/2017

Waukesha Cherry-Burrell Brand Universal TS Series Installation

CAUTION

WARNING

in injury or damage to

instructions could result

Failure to follow operating

before using this machine.

operation manual

Read and understand

equipment.

WARNING

in injury or damage to

instructions could result

Failure to follow operating

before using this machine.

operation manual

Read and understand

equipment.

Direction of flow

The default direction of flow is from the horizontal port (in the front of the cover) to the vertical port, with the drive shaft running clockwise as viewed facing the cover of the pump. See view A in Figure 8.

Figure 8 - Direction of flow

Install Connections and Piping

To change the direction of flow, ru

n the drive shaft in the opposite direction (counter-clockwise), as viewed facing the cover of the pump. See view B in Figure 8.

These pumps are positive displacement design and will be severely damaged if operated with closed valves in discharge or inlet lines. The pump warranty is not valid for damages caused by a hydraulic overload from operation or start-up with a closed valve in the system.

Piping Support

To minimize forces exerted on the pump, support all piping to the pump independently with hangers or pedestals. Such forces can cause misalignment of the pump parts and lead to excessive wear of screws, bearings, and shafts.

Figure 9 shows typical supporting methods used to independently support each pipe, reducing the weigh on the pump.

t effect of piping and fluid

Figure 9 - Piping Support

Figure 10 - Flexible Connections and

Supports

06/2017 95-03141 Page 17

Do not exceed 50 lb (22.7 kg) load on the pump inlet or discharge ports. Exceeding this limit may cause damage to the pump

Expansion Joints

Thermal expansion of piping can cause tremendous forces. Use thermal expansion joints to minimize these forces on the pump.

Flexible joints can be used to limit tra vibration. Ensure that the free ends of any flexible connections in the system are anchored.

nsmission of mechanical

Installation Waukesha Cherry-Burrell Brand Universal TS Series

NOT recommended

Recommended

A. Inlet Check Valve B. Foot Check Valve

Inlet Piping

Install the pump below the supply liquid level to reduce the air in the system by flooded suction, to prevent the pump from becoming air-bound (Figure 11).

Figure 11 - Pump Below Supply

(recommended)

If the pump is installed above the supply liquid level, the piping on the inlet side must slope up toward the pump, preventing air pockets in the pipes (Figure 12).

Figure 12 - Piping Slope

Install Check Valves Inlet Side on Lift Applications

Use check valves to keep the inlet line full, particularly with lowviscosity fluids (Figure 13).

Figure 13 - Inlet Check Valve

Discharge Side

For systems with liquid under a vacuum, install a check valve on the discharge side of the pump. The check valve prevents backflow (air or fluid) to aid in the initial start-up by minimizing the required differential pressure supplied by the pump to start the flow (Figure 14).

A. Closed Tank - produces vacuum on

liquid (Low Absolute Pressure)

B. Check Valve (outlet)

Figure 14 - Discharge Check Valve

Page 18 95-03141 06/2017

Waukesha Cherry-Burrell Brand Universal TS Series Installation

OUT

Relief Path

OUT

Install Isolation Valves

Isolation valves permit pump maintenance and safe pump removal without draining the system (Figure 15, item A).

Figure 15 - Isolation Valves

Install Relief Valves

Figure 16 - WR63 Reverse-Acting Over-

Pressure Relief Valve

NOTE: Make sure the inlet flow

is not restricted. Do not start the

pump deadheaded, e.g., operated with no flow through it.

Install relief valves to protect the pump and piping system against excessive pressure. We recommend installing an external relief valve designed to bypass fluid from the pump outlet to the inlet side of the system (See Figure 16, Figure 17, and Figure 18).

Figure 17 - WR61C Air-to-Raise Valve with

Adjustable-Spring Actuator

Figure 18 - WR61T 4RHAR Valve

06/2017 95-03141 Page 19

Installation Waukesha Cherry-Burrell Brand Universal TS Series

WARNING

OUT

Restrictor

OUT

Restrictor

Inlet Side Strainers and Traps

Inlet side strainers and traps (Figure 19, items A and B, respectively) can be used to prevent foreign matter from

maging the pump. Select carefully to prevent cavitation caused

da by the restriction of the inlet. If inlet strainers are used, they must be serviced regularly to prevent clogging and flow stoppage.

A. Strainer B. Magnetic Trap

Figure 19 - Inline Strainers and Traps

Install Pressure Gauges

Figure 20 - Pressure and Vacuum Gauges

Seal Flush Connections

Pressure and vacuum gauges provide valuable information about pump operation (Figure 20). Wherever possible, install the gauges to help provide information on the following:

• Normal or abnormal pressures

• Indication of flow

• Changes in pump condition

• Changes in system conditions

• Changes in fluid viscosity

Pumps with double seals require flushing. The flush media (water or lubricating fluid compatible with the product) must be connected and flowing whenever the pump is operated.

Operating the pump without flush will damage the seal and pump parts due to excess heat from dry running.

Liquid Flush Media Steam Flush Media

Figure 21 - Flush Piping Setup

NOTE: If steam

connect the inlet at the upper connection, and the outlet at the lower connection to ensure condensation removal. If steam condensate is used as a flush media, connect the inlet at the lower connection, and the outlet at the upper connection.

Page 20 95-03141 06/2017

is used as a flush media,

Pump bodies have 4 1/8-inch female pipe thread (NPT) flush connections located near the bottom and top of the body.

1. Connect the flush inlet to the lower connection, and outlet to u

pper connection to flood the flush area completely.

2. Connect the flush outlet for unre

3. Use cool, filtered flush media to obtain maximum service life

e seal components. If the pumped product is sticky or

of th solidifies at room temperature, use warm or hot flush media.

4. Install a pressure reducing valve and flow control valve

needle valve) on the flush supply line. Set the supply

( pressure at a maximum of 30 psi (2 bar) and adjust the flow rate to approximately 1/4 gpm (more for high temperature applications).

5. Also install a solenoid valve in the flush supply and wire it in series w stop of the flush media flow before the motor turns on and after the motor turns off.

ith the motor starter to provide an automatic start/

stricted flow to the drain.

Waukesha Cherry-Burrell Brand Universal TS Series Installation

CAUTION

CIP (Clean-In-Place) Features

In order to avoid temperature shock after the in

troduction of hot CIP fluid, stop the pump prior to, or immediately after filling with hot CIP fluid. Once the hot CIP fluid has filled the pumphead, allow 15 minutes for the pump fluid components to thermally expand, then re-start the pump.

Universal Twin Screw pumps function as a CIP pump and a product pump in one. Run the pump at fast speeds (1300-3500 RPM) for CIP; slower speeds for product. These pumps are designed to provide complete access of the CIP solutions to all product contact surfaces.

Standard CIP features include

• Free draining cover

• Custom cover gasket to exclude small particulates (seeds)

Guidelines

Use the following guidelines when designing and installing the CIP system to ensure successful cleaning:

• Ensure that the velocity rate of CIP solutions is adequate to clean the entire circuit. For most applications, a velocity of 5 ft/sec is sufficient. For the CIP solution to achieve the proper velocity, the pump drive must have enough speed range and horsepower. The required inlet pressure also must be satisfied.

• Ensure that a differential pre pump. Differential pressure will push CIP solutions through close-clearance areas of the pump, resulting in better cleaning action. The high pressure side may be either the inlet or outlet side. 30 psi (2 bar) differential pressure is adequate for most applications. For difficult cleaning applications, higher pressure or longer cleaning cycles may be required.

sure is created across the

Check Coupling Alignment

Figure 22 - Lovejoy Coupling

Figure 23 - T.B. Woods® Coupling

ump is not the pump

• If the Universal Twin Screw (UTS) being used for CIP, the UTS pump must still be operated during CIP to increase turbulence and cleaning action within the pump.

Pumps and drives ordered from the factory and mounted on a common base plate are aligned before shipment. Alignment must be re-checked after the complete unit has been installed and piping completed. Periodic re-checking is advisable during the pump service life.

• SPX FLOW recommends using a flexible coupling to connect the driv including couplings with slip or overload provisions. SPX FLOW provides Lovejoy (Figure 22) or T.B. Woods

23) couplings unless otherwise specified Flexible couplings can be used to compensate for end play and small differ

• Align the pump and drive shaft as closely as possible:

• Pump and Drive are factory aligned.

• R

• Re-check alignment periodically, to maximize service life.

e to the pump. Several different types are available,

ences in alignment.

e-check alignment after installation and before start-up.

(Figure

when ordering.

06/2017 95-03141 Page 21

Installation Waukesha Cherry-Burrell Brand Universal TS Series

Check Angular Alignment

1. Using feeler gauges or taper gauges (Figure 24, items A and B), check the alignment at four points every 90 degrees

ound the coupling; adjust to equal dimension at all

points.

2. Set the space between the coupling halves to the

nufacturer’s recommended distance.

Figure 24 - Check Angular Alignment

Check Parallel Alignment

Figure 25 - Check Parallel Alignment

Check Belt and Chain Drive Alignment

3. Install shims to bring the s

1. Check both the horizontal and vertical alignment of the pump and drive using a straight edge.

2. Using a feeler gauge at location “A” in Figure 25, determine the direction and amount of movement needed (Figure 25, item B).

3. If necessary, shim at location “C” and/or move drive as

eded.

Use a straight edge to visually check the belt or chain alignment. Keep the shaft distance to a minimum (Figure 26, item A).

After the piping is complete and b manually turn the pump shaft to ensure it turns freely.

ystem into alignment.

efore the belts are installed,

Figure 26 - Aligning Belt and Chain Drives

Page 22 95-03141 06/2017

Waukesha Cherry-Burrell Brand Universal TS Series Operation

CAUTION

WARNING

DANGER

WARNING

CAUTION

Operation

Important Safety Information

Pre-Startup Checklist

The motor must be installed by qualified personnel, e.g., a licensed electrician.

Maintenance should be performed only by trained personnel. See “Qualification Guidelines for Operating Staff” on page 12.

These pumps are positive displacement design and will be severely damaged if operated with closed valves in the discharge or inlet lines. The pump warranty is not valid for damages caused by a hydraulic overload from operation or start-up with a closed valve in the system.

1. Ensure that the pump is correctly installed as described in

“Installation” on page 14. Review “Install Relief Valves” on page 19 and install relief valves as needed.

Consult the motor or VFD manufac-

er's manual for setup, operation, dis-

tur assembly, and troubleshooting of the motor or VFD, or contact the manufacturer.

Do not use this pump to flush a newly-

talled system. Severe damage may

ins occur to the pump and system if the pump is used to flush the system.

Full guards must be installed to isolate

e operators and maintenance person-

th nel from the rotating c Guards are provided as part of a complete pump and drive package. See page 16 and page 95.

Do not start a pump with seal flush

less the seal flush is installed and

un turned on.

omponents.

2. Check the coupling alignment. See “Check Coupling Align-

ment” on page 21.

3. Ensure that the pump and piping are clean and free of foreign

terial such as welding slag, gaskets, etc.

4. Ensure that all piping connections are tight and leak-free.

Where possible, check the system with non-hazardous fluid.

5. Ensure that the pump and d

tion” on page 26.

6. Ensure that all guards are in place and secure.

7. Double mechanical seals require adequate supply and flow of

clea

n flushing fluids.

8. Ensure that all valves are open on the discharge side and a

ee flow path is open to the destination.

9. Ensure that all valves are open on the inlet side and fluid can

fill the pump. A flooded suction installation is recommended.

10. Check the direction of pump and dr

the pump will rotate in the proper direction. See “Direction of flow” on page 17.

rive are lubricated. See “Lubrica-

ive rotation to ensure that

06/2017 95-03141 Page 23

Operation Waukesha Cherry-Burrell Brand Universal TS Series

WARNING

CAUTION

WARNING

CAUTION

Starting the Pump

Keep a safe distance (1.6 ft/.5 m) away from the pump during startup.

The motor must be installed by qualified personnel, e.g., a licensed electrician.

In order to avoid temperature shock after the introduction of hot product, stop the pump prior to, or immediately after filling with hot product. Once the hot product has filled the pumphead, allow 15 minutes for the pump fluid components to thermally expand, then re-start the pump.

1. Start the pump drive. Where possible, start at a slow speed or jog.

2. For sanitary applications, sanitize the pump per customer r

equirements before putting the pump into service.

3. Check to make sure that the liquid is reaching the pump. If pu

mping does not begin and stabilize, check “Troubleshoot-

ing” on page 89.

Stopping the Pump

Keep a safe distance (1.6 ft/.5 m) away from the pump during shutdown.

The motor must be installed by qualified personnel, e.g., a licensed electrician.

1. Shut off the power to the pump drive.

2. Shut off the supply and discharge lines.

Page 24 95-03141 06/2017

Waukesha Cherry-Burrell Brand Universal TS Series Maintenance

DANGER

WARNING

CAUTION

Maintenance

Important Safety Information

Never touch the gear case during operation. The surface temperature of the gear box can get above 160°F (71°C) when running at 1000-3500 RPM.

Maintenance should be performed only by trained personnel. See “Qualification Guidelines for Operating Staff” on page 12.

Make sure to keep the work area clear of machine parts, tools, product lines, foreign materials, and power cables to avoid potential hazards.

Make sure appropriate lighting is available: at least 1000 lux, independent of daylight and weather conditions.

Before carrying out any maintenance and repair work on cold components, ensure that the machine parts in question are sufficiently heated. The contact temperature of accessible machine parts must not be lower than those in the EN ISO 13732-1.

Before detaching port connections to the pump:

• Close the suction and discharge valves.

• Drain the pump and clean or rinse, if necessary.

• Disconnect or shut off the electrical su

power.

pply and lock out all

06/2017 95-03141 Page 25

Maintenance Waukesha Cherry-Burrell Brand Universal TS Series

DANGER

Lubrication Drive

Refer to the manufacturer’s manual shipped with the drive for proper drive lubrication and frequency.

Gears and bearings

Table 3: Lubrication Quantities

UTS Model

015 110 ml / 3.7 oz

030 216 ml / 7.3 oz

130 525 ml / 17.8 oz

220 1575 ml / 53.3 oz

Oil Capacity

Gears and bearings are factory-lubricated with gear oil at the quantity shown in Table 3. Fi

every 2000 hours, depending on the operating conditions.

gressive washdown or extreme running conditions may require

Ag more frequent lubrication intervals.

When the pump is not running, the oil level is correct when the oil

l is visible in the sight glass.

leve

When the pump is running, the oil level may be difficult to see and ma

y appear cloudy. Universal TS pumps are shipped with the oil

level at or slightly above the center of the sight glass.

rst oil change at 250 hours, then

Oil Specification

Standard: Synthetic Mobil SHC 629-150, part no. 139215+ Food Grade: Synthetic Mobil SHC Cibus-150, part no. 139684+

Maintenance Inspections

Annual Maintenance

Detecting wear in the early stages can reduce repair costs and down time. A simple “look-feel” inspection of the pump during breakdown cleaning is recommended to detect signs of trouble at an early stage.

A detailed maintenance inspection should be scheduled annually. See “Annual Maintenance” on page 26.

Refer to the “Maintenance Inspection Chart” on page 28 for possible causes and solutions t during inspection.

At least annually, perform the procedures and corrective measures outlined in “Maintenance Inspections” on page 26, in addition to the following preventive maintenance:

• Remove the gear cover and inspect the gears for wear,

cklash and looseness. Check the gear retaining nuts. If

ba they are loose, replace them with new nuts. Do not re-torque the existing nut as it is one-time use only. The gear case cover gasket is designed to compress when the back cover bolts are torqued. If you are re-installing a back cover that has previously been torqued down, replace the gear case cover gasket.

o common issues discovered

Page 26 95-03141 06/2017

• Review the performance record on the pump, and check the

adial clearances to determine wear and effect on

r performance. Adjustment to the operating speed can compensate for wear in some applications.

Waukesha Cherry-Burrell Brand Universal TS Series Maintenance

Cleaning Determine the pump cleaning schedule on-site for materials

being processed and plant maintenance schedule. See “CIP (Clean-In-Place) Features” on page 21.

To disassemble the fluid head, see page 29. Remove and clean the cover gasket, pump seals, and the screw nut assembly. Inspect and replace them as necessary.

NOTE: Alwa and seal carrier O-rings when reassembling the pump. If the area behind these seals becomes soiled, contact SPX FLOW Application Engineering for a specific cleaning and sanitizing procedure

ated to remove bacteria. If a chlorine solution (200 ppm

valid available chlorine) is used, it should leave no residual deposits which would remain in the pump.

Acid cleaners have a much higher metal corrosion rate and pump

rts should remain in acid cleaning solutions no longer than nec-

pa essary. Any strong inorganic mineral-based acids that are harmful to your hands would be harmful to pump parts. See “Care of Component Materials” on page 10.

In applications where material can harden in the pump during

tdown, a CIP cleaning, flush or disassembly of the fluid head

shu and manual cleaning is strongly recommended.

ys replace the screw nut O-rings, seal cap O-rings,

“Fluid Head Disassembly” on

06/2017 95-03141 Page 27

Maintenance Waukesha Cherry-Burrell Brand Universal TS Series

Maintenance Inspection Chart

Problem Possible Causes Possible Solutions

Screw flank contact or Screw OD to bore contact.

Hard object jammed into screws and twisted shafts. Worn bearings. Loose screw nut(s). Belleville-style washer(s) on backwards. Axial clearances not even. Worn bearings.

Worn screw or shaft spline(s).

Worn screw end or shaft shoulder.

Sharp edged shaft shoulder.

Gear backlash. Lack of lubrication.

Loose screw nut(s). Belleville-style washer(s) on backwards. Timing is off.

Loose screw nut(s). Belleville-style washer(s) on backwards. Screws slammed against shoulder when installed.

Loose screw nut(s). Belleville-style washer(s) on backwards. Screws slammed against shoulder when installed. Axial clearances not even.

Excessive hydraulic loads. Loose gear locknut. Worn gears. Worn gear key.

Replace shafts. Install strainers if necessary. Check and replace gears if necessary. Replace bearings Torque screw nut(s) properly. Install belleville-style washers correctly. Verify axial clearances are even. Check and replace bearings. Reset.

Replace screws or shafts. Torque screw nut(s). See page 87. Install belleville-style washer(s) correctly.

Torque screw nut(s). See page 87. Install belleville-style washer(s) correctly. Replace screws and shafts or adjust screw timing to maintain proper axial clearances.

Torque screw nut(s). See page 87. Install belleville-style washer(s) correctly. Remove sharp edge with file to prevent cutting shaft o-ring. Verify axial clearances are even.

Check lubrication level and frequency. Reduce hydraulic loads. Torque locknuts to specified torque values. See page 87. Check and replace gears if necessary. Inspect gear key, shaft keyway and shaft, replace if necessary.

Worn or broken gear teeth.

Loose gears. Gear locknuts not torqued properly.

Loose bearings, axially or radially.

Damaged front oil seals.

Damaged rear oil seal.

Lack of Excessive hydraulic loads. Loose gear locknut.

Locking assembly not torqued properly. Worn gear key.

Lack of lubrication. Excessive hydraulic loads. Product or water contamination.

Seal may be old and worn. No oil on lips to lubricate. Shaft worn under seals. Worn bearings.

Seal may be old and worn. No oil on lips to lubricate. Shaft worn under seals. Not centered on shaft when installed. Worn bearings.

lubrication.

Check lubrication level and frequency. Reduce hydraulic loads. Torque locknuts to specified torque values. See page 87. Check and replace gears if necessary.

Torque gear nut to specified torque value. See page 87. Check and replace gears if necessary. Inspect gear key, shaft keyway and shaft, replace if necessary.

Check lubrication level and frequency. Reduce hydraulic loads. Replace bearings if necessary.

Replace seals. Properly lubricate with oil when installing. Inspect shaft surface under seals. Replace bearings.

Replace seal. Properly lubricate with oil when installing. Inspect shaft surface under seals. Replace bearings.

Page 28 95-03141 06/2017

Waukesha Cherry-Burrell Brand Universal TS Series Maintenance

DANGER

WARNING

Fluid Head Disassembly

The pump contains internal moving parts. DO NOT put hands or fingers into the pump body ports or drive area at any time during operation. To avoid serious injury, DO NOT install, clean, service, or repair pump unless all power is off and locked out and the pump is de-pressurized.

To avoid serious injury, shut off and drain product from the pump prior to disconnecting the piping.

Remove cover

1. Remove the cover nuts from the cover.

Figure 27 - Remove cover nuts

Figure 28 - Remove pump cover

2. Remove the cover from the body. If necessary, use a soft

hammer to tap the cover off the body studs and dowel pins.

3. Remove and inspect the cover gasket.

NOTE: On the 220-UTS (not pictured), this gasket is installed in the groove on the body, not on the cover.

Figure 29 - Remove cover gasket

06/2017 95-03141 Page 29

Maintenance Waukesha Cherry-Burrell Brand Universal TS Series

Remove screws

1. Block the screws from turning using a food grade blocker (For the 015, 030, and 130-UTS, see “Screw Blocking Tool” on page 114), then loosen the screw nuts.

Figure 30 - Loosen screw nuts

2. Remove the screw nuts.

Figure 31 - Remove screw nuts

Figure 32 - Remove screw nut O-ring

3. Remove the screw nut O-ring from the outer O-ring groove on each screw nut.

4. Remove the washer retainer O-ring from the inner O-ring groove on each screw nut.

Figure 33 - Remove washer retainer O-ring

Page 30 95-03141 06/2017

Waukesha Cherry-Burrell Brand Universal TS Series Maintenance

WARNING

5. Remove the belleville washers from the screw nuts. Inspect

the washers and replace them if damaged.

Figure 34 - Install belleville washer

6. Remove the screws simultaneously.

The pump components and piping may contain sharp edges. Handle the screw screws carefully because edges may be sharp. Wear gloves while installing and servicing the pump to help avoid injuries from these hazards.

Figure 35 - Remove screws

Figure 36 - Screws arranged LH - RH

7. Make note of which screw is the right-hand screw (marked

RH), and which is the left-hand screw (marked LH), for later reassembly.

NOTE: The markings are on the front of the screw in the recessed area around the shaft spline hole. The SPX FLOW part number is also marked here; the smaller/lower part number goes on the right-hand side.

06/2017 95-03141 Page 31

Maintenance Waukesha Cherry-Burrell Brand Universal TS Series

Remove seal cap and seal

1. Remove the seal cap assembly (seal cap and seal seat) from each shaft.

Figure 37 - Remove seal cap assembly

2. Remove the seal seat from the seal cap and place it on a clean, protected surface.

Figure 38 - Remove seal seat from seal

cap

Figure 39 - Remove cap-to-screw O-ring

3. Remove the cap-to-screw O-ring from the smaller side (product side) of the seal cap.

4. Remove the cap-to-seat O-ring from the larger side (flush side) of the seal cap.

Figure 40 - Remove cap-to-seat O-ring

Page 32 95-03141 06/2017

Waukesha Cherry-Burrell Brand Universal TS Series Maintenance

Removing seal without removing body

NOTE: Steps 1-4 below are shown without removing the pump body. These steps can also be performed after the pump body is

emoved. To remove the seal after removing the pump body, skip

r to “Remove pump body” on page 34.

1. Remove the seal from each shaft.

Figure 41 - Remove seal

2. Remove the shaft O-ring from the O-ring groove on each

shaft, as shown in Figure 42.

Figure 42 - Remove shaft O-ring

Figure 43 - Remove carrier-to-seal O-ring

3. Remove the carrier-to-seal O-ring from each shaft. If neces-

sary, use the O-ring removal tool (part number on page 114) or an ice pick to aid in removing this O-ring.

06/2017 95-03141 Page 33

Maintenance Waukesha Cherry-Burrell Brand Universal TS Series

4. Remove and inspect the seal wave spring on each shaft.

Figure 44 - Remove seal wave spring

Remove pump body

1. Using an Allen wrench, remove the two body retaining screws. (The body retaining screws are located next to the small dowel pins on the body. See the diagram on page 96. The body retaining screws are item 11.)

Figure 45 - Remove body retaining screws

Figure 46 - Remove pump body

2. Remove the pump body and place it on a protected surface. When removing the pump body, be careful not to damage the seals with the shafts.

For a double seal, continue.

For a single seal, skip to step 1 on page 36.

Page 34 95-03141 06/2017

Waukesha Cherry-Burrell Brand Universal TS Series Maintenance

Double seal - remove seals

Figure 47 - Remove seal seats

1. (Double seal only) Remove the seal seats from the shafts by

hand. Pull the seal seats toward the end of the shafts. The arrows in Figure 47 show the seal seat location.

2. (Double seal only) After removing the seal seat, remove the

shaft O-rings from the O-ring groove closest to the gear case.

Figure 48 - Remove shaft O-rings

Figure 49 - Remove seal

3. (Double seal only) Remove the seal from the seal carrier, and

place it on a clean, protected surface.

06/2017 95-03141 Page 35

Maintenance Waukesha Cherry-Burrell Brand Universal TS Series

Single and double seal - remove seal carrier

1. Using an Allen wrench, remove the three cap screws holding the seal carrier to the body.

Figure 50 - Remove cap screws

NOTE: It ca

and then lightly tap them with a hammer in order to help remove the seal carrier.

2. Remove the seal carrier from the body.

n be helpful to loosen the cap screws halfway

Figure 51 - Remove seal carrier from body

Figure 52 - Remove seal

Figure 53 - Carrier-to-seal O-ring installed

Removing seal after body is removed

1. Remove the seal from the product side of the seal carrier, and place it on a clean, protected surface.

NOTE: Th has no mounting holes.

NOTE: This step can also be performed with the body installed. See “Removing seal without removing body” on page 33.

2. Remove the carrier-to-seal O-ring from the product side of the seal carrier.

NOTE: This step can also be performed with the body installed. See “Removing seal without removing body” on page 33.

e product side of the seal carrier has an angle and

Page 36 95-03141 06/2017

Waukesha Cherry-Burrell Brand Universal TS Series Maintenance

Figure 54 - Seal wave spring

Figure 55 - O-ring and wave spring

3. Remove the seal wave spring from the product side of the

seal carrier.

For a single seal, skip to step 5.

For a double seal, continue.

NOTE: T

his step can also be performed with the body installed. See “Removing seal without removing body” on page 33.

4. For a double seal, remove the carrier-to-seal O-ring (A) and e seal wave spring (B) from the flush side of the seal car-

th rier.

5. Remove the carrier-to-body O-rings from the two grooves on

the outside of the seal carrier.

Figure 56 - Carrier-to-body O-rings

06/2017 95-03141 Page 37

Maintenance Waukesha Cherry-Burrell Brand Universal TS Series

WARNING

Fluid Head Assembly

Seal assembly

Figure 57 - Seal Assembly Components

1. Lubricate the carrier-to-body O-rings and install them onto the two grooves on the outside of the seal carrier.

Figure 58 - Seal Carrier

2. Figure 59 shows the carrier-to-body O-rings installed on the seal carrier.

Figure 59 - O-rings installed

Page 38 95-03141 06/2017

Waukesha Cherry-Burrell Brand Universal TS Series Maintenance

Installing seals before installing body

NOTE: Steps 1-4, 7, and 8 can be performed after installing the body; see “Installing seals after the body

is installed” on page 46.

1. Install the seal wave spring into the product side of the seal

carrier.

Figure 60 - Seal wave spring

NOTE: The

product side of the seal carrier has an angled

surface and has no mounting holes.

2. Figure 61 shows the seal wave spring installed in the

carrier.

NOTE: Make sur

e the wave spring is positioned on the

outside of the pins.

seal

Figure 61 - Seal wave spring installed

Figure 62 - Seal wave spring position

NOTE: On the 0

15-UTS and 220-UTS, the wave spring is a single layer. Make sure that the gap in the wave spring is positioned between the pins.

06/2017 95-03141 Page 39

Maintenance Waukesha Cherry-Burrell Brand Universal TS Series

3. Lubricate the carrier-to-seal O-ring and install it in the groove on the inside of the of the seal carrier. This O-ring groove is located on the product side of the seal carrier.

Figure 63 - Carrier-to-seal O-ring

Figure 64 - Carrier-to-seal O-ring installed

NOTE: The

product side of the seal carrier has an angled

surface and has no mounting holes.

4. Figure 64 shows the carrier-to-seal O-ring ins

talled in the

product side of the seal carrier.

For a single seal, skip to step 7.

For a double-seal, continue.

5. For a double-seal, flip the seal carrier over and install the second seal wave spring on the flush side of the seal carrier.

NOTE: On the 0

15-UTS and 220-UTS, the wave spring is a single layer. Make sure that the gap in the wave spring is positioned between the pins. See Figure 62 on page 39.

Figure 65 - Seal wave spring installed

Figure 66 - Carrier-to-seal O-ring installed

Figure 67 - Lubricate and install seal

6. (Double seal only) Lubricate and install the second carrier-toal O-ring in the flush side of the seal carrier.

7. Lubricate the O.D. of the seal (see Figure 75 on page 42) and

place it in the product side of the seal carrier. Align the slots

seal with the pins in the seal carrier.

in the

Page 40 95-03141 06/2017

Waukesha Cherry-Burrell Brand Universal TS Series Maintenance

8. Make sure the slots in the seal align with the pins in the seal carrier, then press down evenly on all sides of the seal to install it in the seal carrier.

9. Repeat steps 1 to 8 for the seal carrier for the other shaft.

Figure 68 - Install seal

10. The flush holes in the body are located toward the outside of the body (not toward the middle).

Figure 69 - View of flush holes on inside

of pump body

Figure 70 - Install seal carrier in body

11. Install the seal carrier into the body, making sure to line up the flush holes in the seal carrier with the flush holes in the body.

12. On the back side of the body, use an appropriately-sized drift pin to align the holes in the seal carrier with the holes in the body.

Figure 71 - Use drift pin to align holes

06/2017 95-03141 Page 41

Maintenance Waukesha Cherry-Burrell Brand Universal TS Series

13. Figure 72 shows the drift pin aligning the holes in the seal carrier with the holes in the body. (Double seal shown.) Once aligned, remove the drift pin.

Figure 72 - Use drift pin to align holes

Figure 73 - Apply anti-seize

14. Apply anti-seize to the six socket head cap screws.

15. Using an Allen wrench, install the seal carrier into the body with 3 cap screws. Snug down the cap screws by hand, taking care not to over-tighten. (Double seal shown.)

16. Repeat to install the second seal carrier in the body.

For a single seal, skip to step 5 on page 44.

For a double seal, continue.

Figure 74 - Install with cap screws

Figure 75 - Lubricate the OD of the seal

Page 42 95-03141 06/2017

17. (Double seal only) Lubricate the OD of the seal to ease assembly. This seal is installed in the flush side of the seal carrier, from the back side of the body.

Waukesha Cherry-Burrell Brand Universal TS Series Maintenance

18. (Double seal only) Align the drive slots in the seal with the

pins on the seal carrier, then press the seal into the carrier.

NOTE: This may req

uire a hard push, but use caution not to

break the seal.

19. (Double seal only) Repeat steps 17 and 18 to install the seal

in the second seal carrier.

Figure 76 - Install seal

Install body

For a single seal, skip to step 5 on page 44.

For a double seal, continue.

1. (Double seal only) Lubricate two shaft O-rings.

Figure 77 - Lubricate O-rings

Figure 78 - Install shaft O-rings

2. (Double seal only) Install one O-ring on each shaft in the O-

ring groove closest to the gear case, as shown in Figure 78.

06/2017 95-03141 Page 43

Maintenance Waukesha Cherry-Burrell Brand Universal TS Series

3. (Double seal only) Line up the flats on the inside seal seat with the flats on the shaft, and slide the seal seats over the Oring, until they are seated against the base of the shaft.

Figure 79 - Install seal seats

Figure 80 - Seal seats installed

4. (Double seal only) Make sure the seal seat is seated against the flats on the shaft, locking the seal seat against the base of the shaft. The arrows in Figure 80 show the seal seat location.

NOTE: These steps apply to both the single and double seal. Double seal is shown.

5. Use the studs to help center the pump body. Slide the pump

dy all the way on until it is seated against the gear case.

Figure 81 - Install pump body onto shafts

Page 44 95-03141 06/2017

NOTE: Be very careful not to damage the seals while installing the pump body on the shafts.

Waukesha Cherry-Burrell Brand Universal TS Series Maintenance

6. Pump body installed, shown in Figure 82.

Figure 82 - Pump body installed

7. Apply anti-seize to the threads of the body retaining screws.

Figure 83 - Apply anti-seize to threads

Figure 84 - Install body retaining screws

8. Using an Allen wrench, install the two body retaining screws

in the holes next to the dowel pins, and hand-tighten. (220UTS shown.)

9. If the seal has already been installed, lubricate the shaft O-

ring, then slide the shaft O-ring over the shoulder in the shaft, and install it into the O-ring groove. See Figure 85. Repeat for the second shaft, then skip to “Seal cap assembly” on page 47.

Figure 85 - Install shaft O-ring

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Maintenance Waukesha Cherry-Burrell Brand Universal TS Series

Installing seals after the body is installed

1. Install the seal wave spring on each shaft.

Figure 86 - Seal wave spring position

NOTE: On the 0

single layer. Make sure that the gap in the wave spring is positioned between the pins as shown in Figure 86.

2. Lubricate the carrier-to-seal O-ring on the inside of the seal carrier.

15-UTS and 220-UTS, the wave spring is a

and install it in the groove

Figure 87 - Install carrier-to-seal O-ring

Figure 88 - Install shaft O-ring

3. Lubricate the shaft O-ring. Slide the shaft O-ring over the shoulder in the shaft, and install it into the O-ring groove, as shown in Figure 88. Repeat for the second shaft.

4. Align the drive slots in the seal with the pins on the seal carrier, then press the seal into the seal carrier.

Figure 89 - Install seal

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Waukesha Cherry-Burrell Brand Universal TS Series Maintenance

Seal cap assembly

Applies to both single and double seals.

Figure 90 - Seal Cap Assembly Components

1. Place the seal cap on a protected surface, making sure the

side with the milled flats is facing up. Lubricate the cap-toseat O-ring and install it on the seal cap. Repeat for the second seal cap.

Figure 91 - Install cap-to-seat O-ring

Figure 92 - Cap-to-seat O-ring installed

2. Figure 92 shows the cap-to-seat O-ring installed on the seal

cap.

3. Lubricate and install the cap-to-screw O-ring on the opposite

side of the seal cap (the side without the milled flats). Repeat for the second seal cap.

Figure 93 - Install cap-to-screw O-ring

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Maintenance Waukesha Cherry-Burrell Brand Universal TS Series

4. Figure 94 shows the cap-to-screw O-ring installed on the seal cap.

Figure 94 - Cap-to-screw O-ring installed

Figure 95 - Line up seal cap and seal seat

5. Line up the flats on the seal cap, with the flats on the seal seat, and place the seal seat on the seal cap.

6. Figure 96 shows the seal seat installed on the seal cap.

Figure 96 - Seal seat installed on seal cap

Figure 97 - Install seal cap assembly

7. Install the seal cap assembly on the shaft. Make sure the face of the seal seat is seated against the face of the seal previously installed on the shaft.

8. Figure 98 shows the seal cap assembly installed on the shaft. See the note next to Figure 99 on page 49.

Figure 98 - Seal cap installed on shaft

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Waukesha Cherry-Burrell Brand Universal TS Series Maintenance

WARNING

NOTE: If the port is not connected to piping, look through it to visually confirm that all the O-rings and seal faces are installed correctly.

Figure 99 - View through port

Install screws

1. Apply anti-seize to the inner rim of the screw to ease assem-

bly.

Figure 100 - Apply anti-seize

Figure 101 - Arrange screws: LH-RH

2. Looking at the front of the pump, arrange the screws so the

screw marked LH is on the left side, and the screw marked RH is on the right side.

NOTE: The ma recessed area around the shaft spline hole.

rkings are on the front of the screw in the

The SPX FLOW part number is also marked here; the smaller/lower part number goes on the right-hand side.

3. Look at the position of the indexing tooth on each shaft spline

d roughly align the screw splines to match.

For 220-UTS, skip to step 6 on page 50.

For all other sizes, continue.

Figure 102 - Align screw and shaft spline

06/2017 95-03141 Page 49

Maintenance Waukesha Cherry-Burrell Brand Universal TS Series

WARNING

4. (All sizes except 220-UTS) Making sure each screw spline roughly matches the indexing tooth of each shaft spline (see arrows in Figure 102 on page 49), slide the screws onto the shafts as a pair.

5. (All sizes except 220-UTS) Once the beginning of the shaft

e meets the screw spline, make sure that the indexing

splin teeth are lined up exactly. Lift up slightly on the screws, then push on the screws so that the splines engage. Push the screws onto the shafts completely, until they are flush with the edge of the seal caps.

Figure 103 - Install screws

Figure 104 - Slide screws onto shafts

Pinch point: Be careful not to pinch your fingers between the screws and the pump body.

6. (220-UTS) Roughly line up the indexing teeth of the screw and shaft splines, then slide the screws onto the shafts as a pair. The screws will go on about halfway and then stop. At this point you can let the screws rest on the shafts.

7. (220-UTS) Lift up slightly on the screws, then slide them on,

to the splines. Make sure the indexing teeth are lined up

up exactly, then lift up slightly on the screws and push them on completely, until the screws are flush with the edge of the seal caps.

Pinch point: Be careful not to pinch your fingers between the screws and the pump body.

8. Figure 105 shows the screws installed in the pump (030-UTS pictured).

Figure 105 - Screws installed

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Waukesha Cherry-Burrell Brand Universal TS Series Maintenance

Screw nut assembly

Figure 106 - Screw Nut Components

1. Assemble the screw nuts: Place the belleville washer onto

the screw nut. The belleville washer must be installed so the outer edge of the washer raises up over the edge of the screw nut.

Figure 107 - Install belleville washer

Figure 108 - Install washer retainer O-ring

2. Install the washer retainer O-ring onto the inner O-ring

groove on the screw nut.

3. Figure 109 shows the washer retainer O-ring and belleville

washer correctly installed.

If the edge of the washer is lower

than the edge of the nut, flip the washer over.

Figure 109 - Belleville washer installed

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Maintenance Waukesha Cherry-Burrell Brand Universal TS Series

4. Install the screw nut O-ring onto the outer O-ring groove on the screw nut. Lubricate the O-ring.

Figure 110 - Install screw nut O-ring

Figure 111 - Screw nut assembly

5. Figure 111 shows the belleville washer and O-rings correctly installed.

6. Apply anti-seize to the threads on the shafts.

Figure 112 - Apply anti-seize

Figure 113 - Install screw nuts

Page 52 95-03141 06/2017

7. Install the screw nuts on the pump shafts and hand-tighten.

Waukesha Cherry-Burrell Brand Universal TS Series Maintenance

8. Block the screws from turning using a blocking dowel (for

015, 030, and 130-UTS, see “Screw Blocking Tool” on page 114). Torque the left screw nut to specification (see Table 4, below).

Table 4: Torque Values - Screw Nut

015-UTS 12 ft-lb (16 N·m)

030-UTS 38 ft-lb (52 N·m)

130-UTS 88 ft-lb (119 N·m)

220-UTS 200 ft-lb (271 N·m)

Figure 114 - Torque left screw

9. For the 015, 030, 130-UTS: Block between the screws as

shown in Figure 115 (see “Screw Blocking Tool” on page 114).

For the 220-UTS (not shown), block the back of the threads

ing a food-grade blocker compatible with the product.

10. Torque the right screw to the specification in Table 4.

11. Remove the screw blocker and spin the pump over to confirm

Figure 115 - Torque right screw

it rotates interference before starting the pump.

NOTE: To time the screws, on page 75.

freely. If the pump does not spin over freely, fix the

see “Install Gears and Time Screws”

Figure 116 - Install cover gasket

Install cover

1. Install the cover gasket, flat side facing up, into the groove in

the cover. (On the 220-UTS (not pictured), this gasket is installed in the groove on the body, not on the cover.)

NOTE: It may hold the gasket in place in the groove.

NOTE: For the 220-UTS, it may also be helpful to place four dots of lubricant at four spots in the groove, to help hold the gasket in place.

2. All sizes ex

lower cover studs, then slide the cover onto the pump.

be helpful to lubricate the cover gasket to help

cep

t 220-UTS: Align the cover holes with the

Figure 117 - Install pump cover

06/2017 95-03141 Page 53

Maintenance Waukesha Cherry-Burrell Brand Universal TS Series

Figure 118 - 220-UTS Install pump cover

3. 220-UTS only: Align the screw case alignment dowels with the holes in the cover, and slide the pump cover over the screws onto the pump.

4. Seat the pump cover against the pump body (220-UTS pictured).

Figure 119 - Seat pump cover against

pump body

Figure 120 - Apply anti-seize to threads

5. Apply anti-seize to the threads of the cover studs.

6. Torque the cover nuts to the specified torque (see below).

Table 5: Torque Values - Cover Nut

015-UTS 7 ft-lb (10 N·m)

030-UTS 11 ft-lb (15 N·m)

130-UTS 25 ft-lb (34 N·m)

220-UTS 55 ft-lb (75 N·m)

Figure 121 - Torque cover nuts

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Waukesha Cherry-Burrell Brand Universal TS Series Maintenance

DANGER

Gear Case Disassembly

To avoid serious injury, DO NOT install, clean, service, or repair the pump unless all power is off and locked out and the pump is de-pressurized.

To avoid serious injury, shut off and drain product from the pump prior to disconnecting piping.

Remove oil drain plugs and cover

1. Remove one of the oil drain plugs (location shown in

Figure 122, item 45) and drain the oil.

Figure 122 - Remove oil drain plug

Figure 123 - Remove fasteners

2. Remove the fasteners from the gear case cover; the two

socket head shoulder bolts (Figure 123, item 59) from the two holes by the drive shaft, and the four (six on the 220-UTS)

x head cap screws (item 60) from the remaining holes.

3. Remove the gear case cover. Discard the cover gasket.

Figure 124 - Remove gear case cover

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Maintenance Waukesha Cherry-Burrell Brand Universal TS Series

Remove gear from short shaft

1. Block the shafts from turning.

Figure 125 - Block shafts

2. With an Allen wrench, loosen the screws in the locking assembly by quarter turns, until you can see a few threads.

Figure 126 - Loosen bolts in locking

assembly

Figure 127 - Locking assembly

3. If the locking assembly does not self-release, tap the screws lightly with a mallet (or use thread jacking holes) to loosen the gear.

NOTE: Wr

ap the liquid end shafts with tape to prevent

damage to the threads.

4. Pull the gear and locking assembly off the shaft and place it

a protected surface.

Figure 128 - Remove gear

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Waukesha Cherry-Burrell Brand Universal TS Series Maintenance

Remove gear from drive shaft

1. Align the tabs on the socket of the gear nut driver tool (part

numbers on page 112) with the indents on the locking nut.

Figure 129 - Remove locking nut

2. Loosen the locking nut.

Figure 130 - Loosen locking nut

Figure 131 - Remove locking nut and gear

3. Remove the locking nut.

06/2017 95-03141 Page 57

Maintenance Waukesha Cherry-Burrell Brand Universal TS Series

Remove shaft

1. Loosen and remove the bearing retainer screws.

Figure 132 - Loosen and remove bearing

retainer screws

2. Remove the bearing retainers.

Figure 133 - Remove bearing retainer

Figure 134 - Tap drive shaft out of gear

case

Figure 135 - Pull drive shaft out of gear

case

3. Grasp the shaft with one hand and tap it out of the gear case with a rubber mallet as shown in Figure 134.

NOTE: A hyd

raulic press may be required to remove the

shafts.

4. Pull the drive shaft out of the gear case. Remove the drive

ar.

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Waukesha Cherry-Burrell Brand Universal TS Series Maintenance

5. With a rubber mallet, tap the short shaft out of the gear case.

Figure 136 - Tap short shaft out of gear

case

6. Pull the short shaft out of the gear case.

Figure 137 - Pull short shaft out of gear

case

Figure 138 - Press bearings off shaft

Shaft disassembly

1. Before pressing, remove the outer race of the needle roller

bearing.

2. Use a hydraulic press and V-blocks Figure 138, item A) to

remove the bearings (items 1 and 2) and gear spacer (on dr

ive shaft only, not shown).

NOTE: Make su removing the shaft.

re both ends of the shaft are protected when

06/2017 95-03141 Page 59

Maintenance Waukesha Cherry-Burrell Brand Universal TS Series

DANGER

Gear Case Assembly

To avoid serious injury, DO NOT install, clean, service, or repair the pump unless all power is off and locked out. and the pump is de-pressurized.

To avoid serious injury, shut off and drain product from the pump prior to disconnecting piping.

Shaft assembly

Table 6: Shaft assy. components

Items needed, top, L-R in Figure 139 and Figure 140): Needle roller bearing Bearing spacer Four point angular contact bearing (x 2 per shaft, shown with plastic insert) Cylindrical roller bearing Figure 139, far right: Gear spacer Figure 140, far right: Locking nut

Figure 139 - Drive Shaft: Assembly items needed

Figure 140 - Short Shaft: Assembly items needed

1. Apply a light coat of anti-seize to the circumference of the shaft as shown in Figure 141.

Figure 141 - Apply anti-seize

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Waukesha Cherry-Burrell Brand Universal TS Series Maintenance

2. Remove the outer race (Figure 142, item B) of the needle

roller bearing. (The inner race is item A.)

Figure 142 - Remove outer race of needle

roller bearing

3. Place the inner race of the needle roller bearing (Figure 143,

item A) onto the shaft.

Figure 143 - Place inner race on shaft

Figure 144 - Press race onto shaft

06/2017 95-03141 Page 61

4. Press the inner race of the needle roller bearing (Figure 144,

item A) onto the shaft as shown. Figure 144, item B is a bearing press assembly tool.

NOTE: The outer race of the needle roller bearing is installed later on page 71.

Maintenance Waukesha Cherry-Burrell Brand Universal TS Series

5. Press the inner race of the needle roller bearing onto the shaft until it seats against the lip of the shaft.

Figure 145 - Inner race installed on shaft

6. Place the bearing spacer onto the shaft as shown in Figure 146.

Figure 146 - Place bearing spacer on shaft

NOTE: Ma

ke sure the angled side (see arrow) of the bearing

spacer is facing down toward the needle roller bearing.

7. Figure 147 shows the bearing spacer in place on the shaft.

NOTE: Make sure the flat side of the bearing spacer is facing up.

Figure 147 - Bearing spacer installed

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Waukesha Cherry-Burrell Brand Universal TS Series Maintenance

8. Remove the plastic insert (Figure 148, item A) and race (B)

from one of the two four point angular contact bearings.

Figure 148 - Remove insert and race

Figure 149 - Remove bottom race

NOTE: Th

ere are two four point angular contact bearings per shaft, and two races per bearing. The races are installed on the shaft individually, so for ease of identification during assembly, keep the races paired with the bearings. When you remove the races, face them toward the side of the bearing from which they have been removed.

9. Remove the race from the other side of the four point angular ntact bearing.

NOTE: T

here are two four point angular contact bearings, so make sure the races remain in position in relation to each bearing. The smaller side of each race always faces in toward the ball bearings; the larger flanged side of each race always faces out.

10. Apply a light coat of anti-seize to the shaft.

Figure 150 - Apply anti-seize to shaft

Figure 151 - Place race onto shaft

06/2017 95-03141 Page 63

11. Place one race from the four point angular contact bearing onto the shaft. Note the position of the race. Make sure the flange faces down toward the shaft as shown in Figure 151.

Maintenance Waukesha Cherry-Burrell Brand Universal TS Series

12. Press the race of the four point angular contact bearing onto the shaft. Make sure it seats against the step on the shaft as shown in Figure 152.

Figure 152 - Press race onto shaft

13. Figure 152 shows the race seated against the step on the shaft.

Figure 153 - Race pressed on shaft

Figure 154 - Place bearing onto race

14. With the slot on the bearing facing down, place the four point angular contact bearing onto the race.

NOTE: The slot location does not affect the function.

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Waukesha Cherry-Burrell Brand Universal TS Series Maintenance

15. Place the second race of the four point angular contact bear-

ing onto the shaft. Note the position of the race. Make sure

e narrower side of the race faces down toward the ball

th bearings, as shown in Figure 155.

16. Press the race into the bearing.

Figure 155 - Place race on shaft

17. Figure 156 shows the four point angular contact bearing

installed on the shaft.

Figure 156 - Race installed on shaft

Figure 157 - Place race on shaft

18. Place the race of the next four point angular contact bearing

onto the shaft. Note the position of the race. Make sure the flanged side of the race faces down toward the shaft, as shown in Figure 157.

19. Press the race of the next four point angular contact bearing

onto the shaft, until it seats against the angular contact bearing installed in step 17.

Figure 158 - Press race into bearing

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Maintenance Waukesha Cherry-Burrell Brand Universal TS Series

20. Place the four point angular contact bearing onto the race.

Figure 159 - Place bearing onto race

21. Place the second race of the four point angular contact bearing onto the shaft. Note the position of the race. Make sure

e narrower side of the race faces down toward the ball

th bearings as shown in Figure 160.

Figure 160 - Place race on shaft

Figure 161 - Press race into bearing

22. Press the race of the four point angular contact bearing onto the shaft, until it seats into the bearing.

23. Figure 162 shows the second four point angular contact bearing installed.

24. Apply anti-seize to the shaft.

Figure 162 - Second bearing installed

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Waukesha Cherry-Burrell Brand Universal TS Series Maintenance

25. Remove the inner race of the cylindrical roller bearing.

Figure 163 - Remove race from bearing

26. Place the inner race of the cylindrical roller bearing onto the

shaft.

Figure 164 - Place race onto shaft

Figure 165 - Press race onto shaft

27. Press the inner race of the cylindrical roller bearing onto the

shaft until it contacts the four point angular contact bearing already installed.

28. Place the outer race of the cylindrical roller bearing onto the

inner race installed on the shaft.

29. For the drive shaft, repeat steps 1 through 28, then skip to

step 33. For the short shaft, continue.

Figure 166 - Place bearing onto race

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Maintenance Waukesha Cherry-Burrell Brand Universal TS Series

30. Short shaft only: Apply anti-seize to the shaft. Place the locking nut onto the shaf tight.

t, and screw it on finger-

Figure 167 - Place locking nut onto shaft

Figure 168 - Torque down locking nut

31. Short shaft only: Place the shaft in a holding device clamped into a vise, then torque down the locking nut onto the shaft.

Table 7: Torque Values - Locking Nut

015-UTS 15 ft-lb (20 N·m)

030-UTS 30 ft-lb (41 N·m(

130-UTS 45 ft-lb (61 N·m)

220-UTS 75 ft-lb (102 N·m)

32. Short shaft only: skip to “Install shafts in gear case” on page 70.

33. Drive shaft only: Press the gear spacer onto the shaft until it contacts the cylindrical roller bearing already installed.

NOTE: Make sure the gear spacer is positioned so that the flanged side is up.

Figure 169 - Press gear spacer on drive

shaft

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Waukesha Cherry-Burrell Brand Universal TS Series Maintenance

34. Drive shaft only: Place the key in the keyway on the shaft.

Figure 170 - Place key in keyway

35. Drive shaft only: Tap the key in with a hammer.

Figure 171 - Tap key into keyway

Figure 172 - Position key

36. Drive shaft only: Position the key so that it is angled down

slightly toward the end of the shaft (toward the threads). This aids in installing the gear over the key.

06/2017 95-03141 Page 69

Maintenance Waukesha Cherry-Burrell Brand Universal TS Series

Install shafts in gear case

1. Place the gear case on an arbor press. Apply anti-seize to the lip of the shaft bores.

Figure 173 - Apply anti-seize

2. Rub a finger around the bore to spread the anti-seize in a thin, even layer around the inner lip of the bore.

Figure 174 - Spread even layer

Figure 175 - Place short shaft in bore

3. Place the short shaft into the shaft bore, right-hand side as shown in Figure 175.

NOTE: In

Figure 175, the gear case is positioned on end; the bottom of the gear case (with 4 holes for the mounting foot), facing toward

the camera.The top of the gear case (the side with the nameplate and hole for the oil breather plug) is facing away from the camera.

NOTE: The

UTS pump can only be mounted in one direction, so the shafts must be installed in the respective shaft bores as shown in Figure 175 and Figure 176.

4. Figure 176 shows the gear case with shafts and mounting

foot installed. In this view, the drive shaft (29) is on the left

d the short shaft (30) is on the right.

Figure 176 - Drive shaft (29) left-hand side,

Short shaft (30) right-hand side

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Waukesha Cherry-Burrell Brand Universal TS Series Maintenance

5. Place the outer race of the needle roller bearing on the short shaft.

Figure 177 - Place outer race on shaft

NOTE: The in

ner race of the needle roller bearing was

pressed onto the shaft in step 3 on page 61.

6. Place the drive shaft in the left-hand bore as shown in Figure 178.

Figure 178 - Place drive shaft in bore

Figure 179 - Place outer race on shaft

7. Place the outer race of the needle roller bearing on the drive shaft.

NOTE: The inner race of the needle roller bearing was pressed onto the shaft in step 3 on page 61.

06/2017 95-03141 Page 71

Maintenance Waukesha Cherry-Burrell Brand Universal TS Series

8. Tap the shafts with a hammer to center them in the bores.

Figure 180 - Tap shafts to center in bores

9. Using a press, press on the outer race of each needle roller bearing until the outer bearing race seats in the gear case as shown in Figure 181.

Figure 181 - Shafts seated in gearcase

Figure 182 - Center bearing retainer seal

Install Bearing Retainers

1. Center the bearing retainer seal on the bearing retainer with the flat side of the seal facing up, as shown in Figure 182.

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Waukesha Cherry-Burrell Brand Universal TS Series Maintenance

2. Press to install the bearing retainer seal into the bearing

retainer.

Figure 183 - Install bearing retainer seal

3. When correctly installed, the flat portion of the seal should be

flush with the bearing retainer.

4. Repeat for the second bearing retainer.

Figure 184 - Bearing retainer seal installed

Figure 185 - Install bearing retainer O-ring

5. Assemble the bearing retainer O-ring (item A) on the bearing

retainer.

6. Figure 186 shows the bearing retainer O-ring (A) installed on

the bearing retainer.

7. Repeat for the second bearing retainer.

Figure 186 - Bearing retainer O-ring

installed

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Maintenance Waukesha Cherry-Burrell Brand Universal TS Series

8. Apply lubricant between the lips of the bearing retainer seal.

Figure 187 - Apply lubricant

Figure 188 - Install bearing retainer

9. Install the bearing retainer on the shaft. Make sure the flat side of the bearing retainer faces the middle of the pump as shown in Figure 188.

10. Push one edge of the bearing retainer down, leaving the

r side up, then apply pressure while slipping the other

othe edge of the lip seal over the shaft.

NOTE: check to make sure that the lip seal did not roll during the ins

tallation.

11. Repeat for the second bearing retainer on the other shaft.

12. Apply anti-seize to the screws and install them in the bearing retainer as shown in Figure 189. Lightly snug down the screws by hand.

Figure 189 - Install screws

Figure 190 - Torque bearing retainer

screws

Page 74 95-03141 06/2017

13. In an alternating pattern, torque the bearing retainer screws by hand to the specified torque listed below.

Table 8: Torque Values - Bearing Retainer Screws

015-UTS

030-UTS

130-UTS

220-UTS

24 in-lb (2 ft-lb)

3 N·m

84 in-lb (7 ft-lb)

9 N·m

180 in-lb (15 ft-lb)

20 N·

300 in-lb (25 ft-lb)

34 N·

Waukesha Cherry-Burrell Brand Universal TS Series Maintenance

Install Gears and Time Screws

Figure 191 - Install drive gear

Tools Required:

• Shim pack/Feeler gauge

•

Allen socket

• Socket extension

• Torque wrench

• Marker

Install gear on drive shaft

1. Install anti-seize on the threads of the shaft. Line up the notch

in the drive gear with the key on the drive shaft. Make sure the flat side of the gear faces the gear case.

2. Install the drive gear on the drive shaft.

Figure 192 - Install drive gear

NOTE: A ma

gear is seated against the spacer.

3. Place the locking nut on the drive sha

facing up as shown in Figure 193.

llet and press tool may be used to make sure the

ft, with the nylon ring

Figure 193 - Install locking nut

06/2017 95-03141 Page 75

Maintenance Waukesha Cherry-Burrell Brand Universal TS Series

4. Screw the locking nut on the drive shaft, hand-tight.

Figure 194 - Install locking nut

Figure 195 - Block shafts

5. Place the gear case upright, and block the shafts from turning.

6. Place the pump in a press (or use C-clamps) to keep it stationary, and torque the locking nut to the values below.

Table 9: Torque Values - Locking Nut

015-UTS 15 ft-lb (20 N·m)

030-UTS 30 ft-lb (41 N·m)

130-UTS 45 ft-lb (61 N·m)

220-UTS 75 ft-lb (102 N·m)

Figure 196 - Torque locking nut

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Waukesha Cherry-Burrell Brand Universal TS Series Maintenance

Install plugs, sight glass, eye bolts

1. Install the oil breather plug into the hole in the gear case.

Figure 197 - Install oil breather plug

2. Install the oil drain plug O-rings (part number N70114, item

46 on page 98) on the oil drain plugs, then install the drain plugs on the bottom of the pump. Torque the plugs to 40 in-lb (4.5 N·m).

Figure 198 - Install plugs

Figure 199 - Install sight glass and eye

bolts

3. Install the eye bolts (22) and sight glass (44).

06/2017 95-03141 Page 77

Maintenance Waukesha Cherry-Burrell Brand Universal TS Series

Install gear on short shaft

1. Inspect the locking assembly. If the locking assembly was exposed to gear lubricant, remove and clean the locking assembly. To remove and clean the locking assembly:

• Remove the locking assembly and disassemble it by

emoving the bolts.

• Clean the parts, removing all oil residues.

• Spray the locking assembly components, including the

2. Lubricate the locking assembly with light oil and place it in the

bolts, with light oil.

NOTE: Do not use oils containing Molybdenum Disulfide.

• Re-assemble the locking assembly.

NOTE: The release threads of the inner ring must be positioned opposite to the un-drilled spaces of the outer ring.

ar.

Figure 200 - Assemble locking assembly

into gear

NOTE: Th

lightly oiled. Do not use any oil containing graphite.

NOTE: The gear shown in Figure 200 is from the 220-UTS. The short shaft gears on the 030-UTS and 130-UTS look similar to the 220-UTS, but the gear on the model 015-UTS has a flange in the center of the back of the gear.

3. Place the locking assembly into the gear so the back of the locking

NOTE: On the 015-UTS, the locking assembly seats against the flange.

e bolts on the locking assembly must be loose and

assembly is even with the back of the gear.

Figure 201 - Place locking assembly into

gear

Page 78 95-03141 06/2017

Waukesha Cherry-Burrell Brand Universal TS Series Maintenance

4. Install the gear onto the pump shaft as shown in Figure 202.

Push the gears back until the locking assembly is resting

ainst the locking nut.

Figure 202 - Install gears onto pump

shafts

NOTE: On the 0

15-UTS, push the gears back until the back

of the gear is resting against the locking nut.

5. Very lightly align the loose gear with the drive gear.

Figure 203 - Align loose gear with drive

gear

06/2017 95-03141 Page 79

Maintenance Waukesha Cherry-Burrell Brand Universal TS Series

Timing

1. Install the seal caps onto the shafts.

Figure 204 - Install seal caps

Figure 205 - Install shafts

NOTE: Make sur

towards the gearcase.

2. Install the screws onto the shafts.

e the flats on the seal cap are facing

Figure 206 - Install screw nuts

3. Install the screw nuts (without the O-rings or Belleville washers).

4. Tighten down the screw nuts by hand. Check to ensure that the seal caps are clamped down by the screws. If the seal caps can rotate without rotating the screws, adjust the position of the screws so that both seal caps are fully clamped

wn and unable to rotate. Finish by firming up the screw

do nuts with a wrench.

Figure 207 - Tighten screw nuts

Page 80 95-03141 06/2017

Waukesha Cherry-Burrell Brand Universal TS Series Maintenance

5. Using a food-grade blocker (for 015, 030, and 130-UTS, see

“Screw Blocking Tool” on page 114) to keep the screw from turning, lightly tighten the screw nut.

Figure 208 - Install screw nuts

6. Using a block (for 015, 030, and 130-UTS, see “Screw Block-

ing Tool” on page 114) on the other screw to keep it from turning, lightly tighten the second screw nut.

Figure 209 - Install screw nuts

Figure 210 - Measure clearance

7. Rotate the right screw clockwise until it contacts the other

screw. With a feeler gauge, measure the open clearance between the screw flanks.

8. Choose a feeler gauge that is equal to half the screw flank

clearance measured in step 7.

Figure 211 - Choose feeler gauge

06/2017 95-03141 Page 81

Maintenance Waukesha Cherry-Burrell Brand Universal TS Series

9. Insert the feeler gauge selected in step 8 between the screw flanks. Rotate the right screw counter-clockw securely traps the feeler gauge between the screw flanks.

ise until it

Figure 212 - Rotate screw

Figure 213 - Align gear

10. Align the loose gear with the drive shaft gear.

NOTE: It may be he

lpful to recess the loose gear slightly so that when it is tightened down and draws out, it aligns with the drive gear.

11. Place a soft dowel in the gear teeth to protect the gears from turning.

12. Hand-tighten the locking assembly bolts in an alternating pattern.

NOTE: To keep

the screws timed correctly, it is important to

tighten the second gear to the shaft without rotating the shaft.

Figure 214 - Hand-tighten locking

assembly bolts

Page 82 95-03141 06/2017

Waukesha Cherry-Burrell Brand Universal TS Series Maintenance

13. In an alternating pattern, torque the locking assembly bolts to

half the specified torque, then to the full specified torque. See

below

Table 10: Locking Assembly

Figure 215 - Torque locking assembly

bolts

Model

015-UTS 5 mm 8

030-UTS 5 mm 6

130-UTS

220-U

Screw

Hex Size

6 mm 6

Qty.

Half

rque

63 in-lb

7 N·

79 in-lb

9 N·

189 in-lb

21 N·m

Torque

126 in-lb

14 N·m

158 in-lb

18 N·m

378 in-lb

43 N·m

14. Confirm the clearance between the screws is even on the

front and back edges of the screw flanks. Turn the drive shaft and ensure that there is no contact at any point. If necessary, re-time the screws.

Figure 216 - Confirm the clearance

06/2017 95-03141 Page 83

Maintenance Waukesha Cherry-Burrell Brand Universal TS Series

Assemble and install gear case cover

Figure 217 - Gear case cover components

1. Place the gear case cover on a protected surface, inner face, facing up, as shown in Figure 217.

2. Align the holes in the left hand gear shroud (see note below) with the ho

les in the gear case cover as shown in Figure 218.

Figure 218 - Align screw holes

Figure 219 - Apply Loctite

NOTE: On the 015-

UTS, there is a right and a left gear

shroud. On all other sizes, the two shrouds are identical.

3. Apply Loctite

242 or equivalent to the shroud screws, and

insert them in the holes in the shroud.

4. With an Allen wrench, tighten the shroud screws till snug.

Figure 220 - Tighten shroud screws

Page 84 95-03141 06/2017

Waukesha Cherry-Burrell Brand Universal TS Series Maintenance

5. Repeat for the second shroud. Shrouds are shown installed

in Figure 221.

Figure 221 - Shrouds installed

6. Place the gear case cover gasket on the gear case cover as

shown in Figure 222, aligning the holes in the gasket with the holes in the cover.

Figure 222 - Place gasket on cover

Figure 223 - Install gear case cover

NOTE: The gear

case cover gasket is designed to compress when the back cover bolts are torqued. If you are re-installing a back cover that has previously been torqued down, replace the gear case cover gasket.

7. Install the gear case cover on the gear case. Slide the ouds under the gears and the drive shaft hole over the

shr drive shaft. Make sure the gears do not contact the gear shrouds when the cover is in place.

8. Add washers, then apply anti-seize to the gear case cover

fasteners.

Figure 224 - Apply anti-seize

06/2017 95-03141 Page 85

NOTE: The two socket head shoulder bolts do not have washers.

Maintenance Waukesha Cherry-Burrell Brand Universal TS Series

9. Install the two socket head shoulder bolts (Figure 225, item

59) in the two holes by the drive shaft, and the four (six on the

UTS) hex head cap screws (item 60) in the remaining

220holes. Snug down the bolts/screws by hand.

10. Before torquing the bolts/screws, turn the drive shaft and ensure

that the gears do not contact the gear shrouds.

Figure 225 - Install fasteners

Figure 226 - Install oil seal

NOTE: If there is contact, remove t

shrouds as low on the cover as the shroud screw holes allow.

11. Torque the fasteners in an alternating pattern as specified in Table 11.

Table 11: Torque Values - Gear Case Cover

Model HHCS, item 60 SHSB, item 59

015-UTS 88 in-lb (10 N·m) 110 in-lb (12 N·m)

030-UTS 110 in-lb (12 N·m) 132 in-lb (15 N·m)

130-UTS, 220-UTS 132 in-lb (15 N·m) 176 in-lb (20 N·m)

12. On the ID of the oil seal, apply lubricant between the lips of the seal.

13. Install the oil seal on the drive shaft.

he cover and shift the

Figure 227 - Oil seal installed

14. Press the oil seal into the gear case cover, flush with the outside face.

Page 86 95-03141 06/2017

Waukesha Cherry-Burrell Brand Universal TS Series Maintenance

Reference Tables

Pump Model Oil Capacity Oil Change oil

015-UTS 110 ml

030-UTS 216 ml

130-UTS 525 ml

220-UTS 1575 ml

Standard: Synthetic Mobil SHC 629-150,

part no. 139215+

Food Grade: Synthetic Mobil SHC Cibus-150,

part no. 139684+

* Aggressive washdown or extreme running conditions may require more frequent intervals.

For more information, see “Lubrication” on page 26.

Torque Values - Locknuts Wrench Size

Pump Model

Screw Nut Cover Nut Screw Nut Cover Nut

015-UTS

030-UTS

130-UTS

220-UTS

12 ft-lb

·m

16 N

38 ft-lb

N·m

88 ft-lb

9 N · m

200 ft-lb

271 N·m

7 ft-lb

10 N·m

11 f t-lb

15 N·m

25 ft-lb

34 N·m

t-lb

55 f

75 N·m

15/16"

1-1/4"

1-5/8"

2-1/4”

Torque Values - Gear Case

250 hours, every

2000 hours

thereafter*

5/8"

7/8”

Pump Model Bearing Retainer Screws Locking Nut

Gear Case Cover Fasteners

HHCS SHSB

015-UTS

030-UTS

130-UTS

220-UTS

24 in-lb (2 ft-lb)

3 N·m

84 in-lb (7 ft-lb)

9 N·m

180 in-lb (15 ft-lb)

20 N·m

300 in-lb (25 ft-lb)

34 N·m

15 ft-lb

20 N·m

30 ft-lb

41 N·m

45 ft-lb

61 N·m

75 ft-lb

102 N·m

88 in-lb 10 N·m

110 in-lb

12 N·m

132 in-lb

15 N·m

110 in-lb

12 N·m

132 in-lb

15 N·m

176 in-lb

20 N·m

Torque Values - Locking Assembly

Pump Model Screw Hex Size Qty. Half Torque Full Torque

015-UTS 5 mm 8

030-UTS 5 mm 6

130-UTS, 220-UTS 6 mm 6

63 in-lb

7 N·m

79 in-lb

9 N·m

189 in-lb

21 N·m

126 in-lb

14 N·m

158 in-lb

18 N·m

378 in-lb

43 N·m

06/2017 95-03141 Page 87

Maintenance Waukesha Cherry-Burrell Brand Universal TS Series

Table 12: Standard O-Ring Selections, Descriptions and Color Codes for WCB Brand Pumps

Ethylene Propylene Diene Rubber

Compound Color: Black or Purple

Color Code: Green

FDA Compliant to 21CFR177

Ethylene Propylene Diene Rubber (Sulfur Free) (EPDM)

Compound Color: Black or Purple

Color Code: Blue

FDA Compliant to 21CFR177

(EPDM)

.2600

Fluorocarbon Rubber (FKM)

Compound Color: Rust, Brow

n or Black

Color Code: White

FDA Compliant to 21CFR1

3-A Sanitary

Perfluoroelastomer (FFKM)

Compound Color: Black

Color Code: None

Individually packaged with size and

77.2600

material noted.

Page 88 95-03141 06/2017

Waukesha Cherry-Burrell Brand Universal TS Series Troubleshooting

Troubleshooting

PROBLEM POSSIBLE CAUSE SUGGESTED ACTION

No flow, pump screws

re not turning

No flow, pump screws

turning

are

No flow, pump not

iming

Drive motor not running. Check resets, fuses, circuit breakers.

Keys sheared or missing. Replace.

Drive belts, power transmission co

mponents slipping or broken.

Pump shaft, keys, or gears sheared. Inspect: and replace parts as

Screws not properly timed Check clearances between screw

Screws turn in the wrong direction. Check motor hookup to reverse motor

Relief valve not properly adjusted, or

eld open by foreign material.

Suction port is bloc flow to the pump.

Slip too high Check flow-speed curve (available from

Valve closed in inlet line. Open valve.

Inlet line clogged or restricted. Clear line, clean filters, etc.

ked, not allowing

Replace or adjust.

cessary.

Re-time if necessary.

flanks.

rotation.

Adjust or clear valve.

Check all inlet valves, strainers, tank outlet ports.

SPX FL necessary.

OW website) and adjust as

Air leaks due to bad gaskets or pipe co

nnections.

Pump speed too slow. Increase pump speed.

Pump speed too fast for high-

iscosity liquid.

Liquid drains or siphons from system

uring off periods.

“Air” lock caused by fluids which “gas

f,” or vaporize, or allow gas to

of come out of solution during off periods.

Worn screws Increase pump speed, use foot valve or

Replace gaskets; check lines for leakage (can be done by air pressure or by filling with liquid and pressurizing with air).

Decrease pump speed.

Use foot valve or check valves. Filling inlet lines with material startup may solve startup priming problems due to no material in system.

Install and use a manual or automatic

bleed from pump or lines near pump.

air

eck valve to improve priming. Make

ch sure inlet and discharge are not restricted.

Replace worn screws.

before

06/2017 95-03141 Page 89

Troubleshooting Waukesha Cherry-Burrell Brand Universal TS Series

PROBLEM POSSIBLE CAUSE SUGGESTED ACTION

No flow, pump not priming, cont’d

Insufficient flow Speed too low or too high to obtain

Insufficient flow—flow

ing bypassed

be somewhere

Net inlet pressure available too low. Check Net Inlet Pressure Available &

On “Vacuum'' inlet system: On initial start-up, at back'' prevents pump from developing enough differential pressure to start flow.

Motor incorrectly sized for the

lication

app

ed flow.

desir

Net inlet pressure availa

Air leak due to bad seals, pipe

nnections, or other equipment.

Flow diverted in branch line, open valve, etc.

Relief valve not adjusted or jammed. Clear or adjust valve.

mospheric “blow

ble too low. Check Net Inlet Pressure Available &

Net Inlet Pressure Required. Change inlet system as needed.

Install check valve in discharge line.

Contact SPX FLOW Application Engineering

Check flow-speed curve (available from SPX FLOW website) and adjust as necessary.

Net Inlet Pressure Required. Change inlet system as needed.

Replace seals, check inlet fittings.

Check system and controls

Insufficient flow—high

Fluid vaporization (“starved'' pump inlet)

Worn pump. Increase pump speed (within limits).

Replace screws, have pump remanufactured.

High pressure. Reduce pressure by adjusting system

gs or hardware.

settin

Strainers, foot valves, inlet fittings or lines clogg

Inlet line size too small, inlet line too long Foot valve, strainers too small.

NIPA - Net Inlet Pressure Available at Pump

ed.

. Too many fittings or valves.

is too low.

Clear lines. If problem continues, inlet system may require changing.

Increase inlet line size. Reduce length, minimize direction and size changes, reduce number of fittings.

Raise liquid level in source tank to increase Net Inlet Pressure (NIPA).

Increase Net Inlet Pressure Available at

mp by raising or pressurizing

Pu source tank.

Select larger pump size with lower Net Inlet Pressure Requ

Select a set of screws with a narrower

to lower the Net Inlet Pressure

pitch Required (NIPR)

ired.

Page 90 95-03141 06/2017

Waukesha Cherry-Burrell Brand Universal TS Series Troubleshooting

PROBLEM POSSIBLE CAUSE SUGGESTED ACTION

Fluid viscosity greater than expected.

Fluid temperature higher than expected

Noisy operation Cavitation

High fluid viscosity. High vapor pressure fluid. High temperature.

Net Inlet Pressure Available less

an Net Inlet Pressure

th Required.

Air or gas in fluid

Leaks in the pump or piping. Correct leaks.

Dissolved gas or naturally aerated products.

(vapor pressure higher).

Reduce pump speed and accept lower flow, or change system to reduce line losses.

Change temperature of product to reduce visc

Reduce temperature, reduce speed and accept lower flow or change system to increase Net Inlet Pressure Available.

Slow down pump, reduce temperature, change sys

Increase NIPA - Net Inlet Pressure Required or reduce NIPR - Net Inlet Pressure Required. Contact SPX FLOW if necessary.

Minimize discharge pressure (also see “Cavit

osity.

tem setup.

ation,” above).

Noisy operation

aused by mechanical

c problems

Screw to body contact

Improper assembly of pump. Check clearances

Distortion of pump due to impr

oper piping installation.

Pressures required higher than

e pump is rated for.

Worn bearings. Rebuild with new bearings and lubricate

Screw to Screw Contact

Loose or incorrectly-timed gears. This has caused severe damage to

Sheared keys. This has caused severe damage to

Worn gear splines. This has caused severe damage to

Drive noise caused by gear trains,

ains, couplings, bearings.

Change piping installation to eliminate piping stress and distortion on body.

Reduce discharge pressure required.

gularly.

onents - rebuild with new parts.

comp

onents - rebuild with new parts.

comp

onents - rebuild with new parts.

comp

Repair or replace drive parts. Check bearings for damage and replace as necessary.

06/2017 95-03141 Page 91

Troubleshooting Waukesha Cherry-Burrell Brand Universal TS Series

PROBLEM POSSIBLE CAUSE SUGGESTED ACTION

Pump requires excessive power (overheats, stalls, high current draw, breakers trip)

Pump requires

xcessive power,

e cont’d

Short pump service life

Higher than expected viscosity

es.

loss

Higher than expected pressures. Reduce pump speed.

Fluid is colder with a higher viscosity

han expected.

Fluid sets in line and pump during shutdown.

Fluid builds up on pump surfaces. Replace the pump with more running

Pumping abrasives Larger pumps at slower speeds.

Speeds and pressures higher than

ted.

If within pump rating, increase drive size.

Increase line sizes.

Heat fluid, insulate lines or heat trace lines.

Increase line sizes.

Insulate lines or heat trace lines.

Install a “soft start” drive.

Install a recirculating bypass system.

Flush system with a nonsetting fluid.

clear

ances.

Reduce speeds and pressures by making changes in the system.

Replace pump with a larger model with

her pressure ratings.

hig

Worn bearings and gears due to lack

brication.

of lu

Misalignment of drive and piping.

ssive overhung load or

(Exce misaligned couplings.)

Check and replace bearing and gears as necessary. Adjust lubrication schedule to decrease time between lubrication.

Modify external wash down method to

duce water entering into gear case.

Check alignment of piping and drive. Adjust as necessary.

Page 92 95-03141 06/2017

Waukesha Cherry-Burrell Brand Universal TS Series Long Term Storage

Long Term Storage

Long-term storage (greater than six months) of Waukesha Cherry-Burrell brand pumps:

Before Storage 1. Lubricate all bearings and seals, including:

• Rubber o-rings and mechanical seal faces (new pump be

arings installed from the factory are already

lubricated).

• Motors and drives (see manufacturer's instructions)

2. Be sure the pump contains no water. Make sure to disa

ssemble the wet end and wipe it dry if necessary.

3. Use rust inhibitor on any exposed metal surfaces:

• Any unpainted surfaces

•

Shafts, nuts/bolts

4. Cover the inlet/outlet connections of the pumps to keep out foreign materials.

5. Put all related instr envelope or container and store them with the equipment.

6. Completely enclose the equipment to prevent contamination fro

m moisture, dust and other possible contaminants. Certain types of plastic wrap materials, when properly used, make excellent storage enclosures.

uction manuals in a separate water-tight

7. Rotate the pump and drive shafts several turns every 3 nths.

Storage 1. Store in a dry location. Indoor storage is preferred. If stored

outdoors, the equipment must be in a weather-tight enclosure and shielded from direct sunlight.

2. Maintain even temperatures to prevent condensation.

After Storage 1. Remove the equipment from the enclosure and repair or

replace any damaged items before using equipment.

NOTE: D any indication of water contamination. Have the motor checked by a qualified electrician before starting.

o not start the motor if there is

2. Check the electric motor (if applicable) per the

anufacturer's instructions.

3. Pumps:

• Completely disassemble the product contact liquid end pe

r the instruction manual.

• Clean and inspect all parts, including seals and o-rings.

• Replace rubber parts with any sign of age or damage, such as cracks, taking a set, or loss of elasticity.

4. Lubricate the seal and o-rings and reassemble the liquid end pe

r the instruction manual.

5. Lubricate the motor/drive (if applicable) per the m

anufacturer's instructions.

06/2017 95-03141 Page 93

6. If the pump has been in storage longer than 1 year, change the

oil in the pump and drive.

Pump Dimensions Waukesha Cherry-Burrell Brand Universal TS Series

SIZE A B C D E F G H I J K L

9.678 1.281 4.741 4.567 6.400 6.775 2.933 2.120 0.813 16.666 3.741 8.859

245.82 32.54 120.42 116.00 162.56 172.09 74.50 53.85 20.65 423.32 95.02 225.02

11.874 1.650 6.250 5.530 8.278 8.049 3.558 2.620 0.938 20.107 4.250 11.032

301.60 41.91 158.75 140.46 210.26 204.44 90.37 66.55 23.83 510.72 107.95 280.21

16.375 2.250 8.250 6.704 10.520 10.685 5.063 3.500 1.563 25.809 5.875 14.680

415.93 57.15 209.55 170.28 267.21 271.40 128.60 88.90 39.70 655.55 149.23 372.87

20.400 3.000 8.500 11.600 15.600 15.700 6.400 4.500 1.900 33.800 9.000 19.000

518.16 76.20 215.90 294.64 396.24 398.78 162.56 114.30 48.26 858.52 228.60 482.60

20.400 3.000 8.500 12.600 15.600 16.700 6.400 4.500 1.900 33.800 9.000 19.000

518.16 76.20 215.90 320.04 396.24 424.18 162.56 114.30 48.26 858.52 228.60 482.60

20.400 3.000 8.500 10.600 16.000 15.700 6.400 4.500 1.900 34.200 9.000 19.400

518.16 76.20 215.90 269.24 406.40 398.78 162.56 114.30 48.26 868.68 228.60 492.76

20.400 3.000 8.500 11.600 16.000 16.700 6.400 4.500 1.900 34.200 9.000 19.400

518.16 76.20 215.90 294.64 406.40 424.18 162.56 114.30 48.26 868.68 228.60 492.76

220-TS

6"H x 6"V

015-TS

030-TS

130-TS

220-TS

4"H x 4"V

220-TS

4"H x 6"V

220-TS

6"H x 4"V

Pump Dimensions

Universal Twin Screw PD Pump Dimensions

NOTE: In the table, H=Horizontal port and V=Vertical port.

Page 94 95-03141 06/2017

Waukesha Cherry-Burrell Brand Universal TS Series Pump Dimensions

WARNING

Guard (side view) shown as supplied

with an SPX FLOW base package

Top view

Front view

NOTE: Dimensions A, B, C, and D depend on the specific pump unit configuration.

Pump Shaft Guards

Full guards must be installed to isolate operators and maintenance personnel from rotating components.

If the pump was not purchased as a unit, it is the responsibility of the customer to ensure proper guarding. Refer to your local regulations for guidance.

06/2017 95-03141 Page 95

Parts List Waukesha Cherry-Burrell Brand Universal TS Series

20 15

PD100-615

Parts List

015-UTS Parts

Page 96 95-03141 06/2017

Waukesha Cherry-Burrell Brand Universal TS Series Parts List

ITEM NO. DESCRIPTION

QTY PER

PUMP

PART NO.

NOTES

Nut, Acorn 8 109369+

Cover 1 POA

Gasket, Cover, EPDM

137424+

Gasket, Cover, FKM

137422+

Gasket, Cover, FFKM

137423+

Nut, Screw 2 101804+

Screw Nut O-ring EPDM

E70126

Screw Nut O-ring FKM

V70126

Screw Nut O-ring FFKM

K70126

Washer-Belleville 2 101691+

Washer Retainer O-ring EPDM

E70112

Washer Retainer O-ring FKM

V70112

Washer Retainer O-ring FFKM

K70112

Left Hand Screw 16.5 Pitch 137363+ Left Hand Screw 33 Pitch 136792+ Left Hand Screw 44 Pitch 137365+ Right Hand Screw 16.5 Pitch

137362+

Right Hand Screw 33 Pitch 136791+ Right Hand Screw 44 Pitch 137364+

Mechanical Seal Assembly 2 POA 1

Body Retaining Screw 2 137096+

Cover Short Dowel Pin 1 137002+

Cover Short Dowel Pin 1 137001+

Bushing, Dowel Pin 1 AD0116100

Bushing, Dowel Pin 1 AD0116000

Pump Body 1 POA

Gear Case Assy 1 POA

SHCS 6-32 x .375 18-8 SS 6 119627+

Stud, Standard Cover 8 137068+

Gear Case Dowel 1 124581+

Gear Case Dowel 1 124582+

Eye Bolt 5/16-18 X .50"LG 304 2 30-719

PL5060-CH139

015-UTS Parts

Notes:

* Recommended spare part

1. See “Universal Twin Screw Seal Parts” on page 113. POA: Contact customer service for part number.

06/2017 95-03141 Page 97

Parts List Waukesha Cherry-Burrell Brand Universal TS Series

PD100-616

015-UTS Parts, continued

Page 98 95-03141 06/2017

SPX FLOW Universal TS Series Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual