The safety signal word designates the degree or level of hazard seriousness.
: Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.
WARNING
: Indicates a potentially hazardous situation which, if not avoided, could result in death
or serious injury.
: Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury.
CAUTION: Used without the safety alert symbol indicates a potentially hazardous situation which, if
not avoided, may result in property damage.
IMPORTANT: Important is used when action or lack of action can cause equipment failure, either
immediate or over a long period of time.
SAFETY PRECAUTIONS
WARNING
• Operators/installers must read and understand all safety precautions and operating
instructions included with the pump. If the operator cannot read these instructions,
operating instructions and safety precautions must be read and discussed in the operator’s/
installer’s native language.
The following procedures must be performed by qualied, trained personnel who
are familiar with assembling this equipment.
• These products are designed for general use in normal environments. These products are
not designed for lifting and moving people, agri-food machinery, certain types of mobile
machinery, or in special work environments such as: explosive, ammable, or corrosive.
Only the user can decide the suitability of this product in these conditions or extreme
environments. Power Team will supply information necessary to help make these decisions.
Consult your nearest Power Team facility.
• Safety glasses must be worn at all times by the operator and anyone within sight of the unit.
Additional personal protection equipment may include: face shield, goggles, gloves, apron,
hard hat, safety shoes, and hearing protection.
• The owner of this tool must ensure that safety-related decals are installed, maintained, and
replaced if they become hard to read.
• Disconnect the battery from the pump and relieve pressure before opening any connections
in the system.
• The guide cannot cover every hazard or situation so always do the job with SAFETY FIRST.
• Always wear hearing protection as required. Refer to the sound level (dB[A]) chart.
• Operation, repair, or maintenance of hydraulic equipment should be performed by a
qualified person who understands the proper function of hydraulic equipment per local
directives and standards.
• Hydraulic equipment must be assembled correctly and then checked for proper function
before use. Use hydraulic components of the same hydraulic pressure ratings. An
appropriate hydraulic pressure gauge is recommended to monitor pressure.
• Never place your hands or other body parts near a hydraulic fluid leak. Never use your
hands or other body parts to check for a possible leak. High pressure fluid can be injected
under your skin causing serious injury and/or infection.
• High pressure fluid is present throughout a hydraulic system. Always use caution when
operating, repairing, or maintaining this equipment. Before beginning any work on any
hydraulic system component, stop the equipment, disconnect from its power source, and
relieve all pressure in all parts of the system. Do not tamper with the internal hydraulic relief
valve settings.
To reduce the risk of re, personal injury, and product damage due to a short
circuit, never immerse your tool, battery pack or charger in uid or allow a uid
• Avoid exposing hydraulic equipment (especially hoses) to extreme high or low
temperatures. Damage to equipment or failure may result and cause loss of control or injury
to the operator.
• Exercise caution to avoid the risk of fire.
• Do not drop any hydraulic system components. Damage to the equipment and/or injury may
result.
• Avoid slipping or falling by cleaning up any oil spills.
• Avoid back injury by always lifting equipment carefully.
• It is strongly recommended to view the Power Team Hydraulic Safety video tape before
using hydraulic equipment.
• Any electrical work must be done and tested by a qualified electrician per local directives
and standards.
• Disconnect the battery from the pump and relieve pressure before removing the motor case
cover or performing maintenance or repair.
• If wiring is exposed, replace or repair immediately.
• Do not attempt to increase the power capacity by replacing a fuse with another fuse of
higher value. Overheating of the power supply and the possibility of a fire will result.
• Electric pumps should never be exposed to rain or water which could cause personal
electrical hazard.
• Avoid conditions which can cause damage to the power supply such as abrasion, crushing,
sharp cutting edges, or corrosive environment. Damage to the power supply can cause an
electrical hazard.
Hydraulic hoses and lines
• Avoid straight line tubing connections in short runs. Straight line runs do not provide for
expansion and contraction due to pressure and/or temperature changes. See diagrams in
“Set-up Instructions” section of this form.
• Eliminate stress in the tube lines. Long tubing runs should be supported by brackets or
clips. Tubes through bulkheads must have bulkhead ttings. This makes easy removal
possible and helps support the tubing.
• Before operating the pump, all hose connections must be tightened with the proper tools. Do
not overtighten. Connections should only be tightened securely and leak-free.
Overtightening can cause premature thread failure or high pressure ttings to split at
pressures lower than their rated capacities.
• Should a hydraulic hose ever rupture, burst, or need to be disconnected, immediately shut
off the pump and release all pressure. Never attempt to grasp a leaking pressurized hose
with your hands. The force of escaping hydraulic uid could cause serious injury.
• Do not subject the hose to potential hazard such as re, sharp surfaces, extreme heat or
cold, or heavy impact. Do not allow the hose to kink, twist, curl, crush, cut, or bend so tightly
that the uid ow within the hose is blocked or reduced. Periodically inspect the hose for
wear, because any of these conditions can damage the hose and possibly result in personal
injury. Never repair with tape.
• Do not use the hose to move attached equipment. Stress can damage the hose and possibly
cause personal injury.
• Hose material and coupler seals must be compatible with the hydraulic uid used. Hoses
also must not come in contact with corrosive materials such as creosote-impregnated
objects and some paints. Hose deterioration due to corrosive materials can result in
personal injury. Consult the manufacturer before painting a hose. Never paint a coupler.
• Do not exceed the hydraulic pressure rating noted on the pump nameplate or tamper with
the internal high pressure relief valve. Creating pressure beyond rated capacities can result
in personal injury.
• Before replenishing the uid level, retract the system to prevent overlling the pump
reservoir or bladder. An overll can cause personal injury due to excess reservoir or bladder
pressure created when accessories are retracted.
• Always shut off the motor and/or disconnect power supply and relieve pressure before
breaking any connections in the system.
• The motor is the major part of the weight of the pump. Always take this into consideration
when lifting or moving the pump.
Hydraulic uids
• Properly dispose of all uids, components, and assemblies at the end of their useful life.
• Hydraulic uid should be compatible with all hydraulic components.
• The PB10 Series hydraulic pump delivers hydraulic uid under pressure through the use of an electric
motor and18VDC Li-ION battery as a power source.
PUMP SPECIFICATIONS
Pump
Cat. No.
PB102-0 *
PB102-1
PB102-2 **
PB102P-0 *
PB102P-1
PB102P-2 **
PB102R-0 *
PB102R-1
PB102R-2 **
PB102A-0 *
PB102A-1
PB102A-2 **
PB102-CP
PB104-0 *
PB104-1
PB104-2 **
Max. Operating
Pressure
10,152 PSI
700 Bar
10,152 PSI
700 Bar
10,152 PSI
700 Bar
10,152 PSI
700 Bar
10,152 PSI
700 Bar
10,152 PSI
700 Bar
FeaturesKw
2P2W Valve.14465/72
2P2W Valve &
Hand Pendant
2P2W Valve &
Pressure Regulator
2W Manifold.14465/72
2W Manifold w/ 10K PSI
Pop-off Relief Valve
3P4W Valve.14465/72
* Models designated with (-0) do not include battery charger.
** Models designated with (-2) include a 220-240V battery charger.
• After all connections are made, the hydraulic system must be bled of any trapped air. Refer to the
diagrams below.
• With no load on the system and the pump vented and positioned higher than the accessory tooling,
cycle the system several times.
• To vent the Bladder, be sure the pump is positioned upright as shown below and slowly unscrew the
bladder plug. Check the bladder for possible low uid level and ll to proper level with approved, Power
Team hydraulic uid as necessary. Refer to “Checking Hydraulic Fluid and Filling The Bladder” section
under Set-up Instructions.
IMPORTANT: Some spring return cylinders or rams have a cavity in the rod which forms an air pocket.
This type of cylinder or ram should be bled when positioned upside down or lying on its
side with the port facing upward.
SINGLE-ACTING CYLINDER(S) IN THE CIRCUIT DOUBLE-ACTING CYLINDER(S) IN THE CIRCUIT
CONTROLLED BY A PUMP-MOUNTED VALVE CONTROLLED BY A PUMP-MOUNTED VALVE
To help prevent personal
injury, disconnect power
supply before removing
cover. Any electrical work
should be performed by a
qualied electrician.
Electric motor will not shut
off.
Electric motor stalls, surges,
overheats or will not start
under a load.
Electric overload protector
keeps tripping.
Pump is not delivering uid
or delivers only enough uid
to advance cylinder(s)
partially or erratically.
1. No voltage supply.1. Check battery voltage.
2 Broken lead wire or
defective internal wiring.
3. Overheated motor has
caused over current
protection to disengage.
4. Battery does not have
sufcient charge
1. Defective motor controls. 1. Disconnect from power
1. Low voltage.1. Refer to the “Electric Pump”
1. Excessive load.1. Allow to cool then restart.
2. Damaged wires or
components.
1. Fluid level too low.1. Fill reservoir or bladder
2. Quick disconnect couplings
are not completely coupled.
3. Air in system.3. Refer to the section titled
4. Cold uid or uid too
viscous.
5. Bladder capacity is too
small for the size of
cylinder(s) used.
(Ensure battery is charged)
2. Contact a Power Team
Authorized Hydraulic
Service Center.
3. Wait for motor to cool before
restarting.
4. Charge or replace battery.
supply and contact a Power
Team Authorized Hydraulic
Service Center.
information under “Pump
Operation” section.
2. Return to service center.
according to directions
“Filling The Pump
Bladder” under “Set-up
Instructions” section.
2. Check quick-disconnect
couplings to cylinders to
ensure that they are
completely coupled.
Occasionally couplers have
to be replaced because the
ball check does not stay
open due to wear.
“Bleeding the System” under
“Set-up Instructions” section.
4. Hydraulic uid is of a higher
viscosity than necessary.
4. Internal or external leakage
on hydraulic cylinder.
5. Inadequate power supply.5. Refer to “Pump Operation”
6. Leaking control valve or
defective pump.
with pipe sealant. Replace
leak king pipes or hoses.
2. Remove the cylinder from
pump. If the pump builds
and maintains full
pressure, the cylinder is
defective. Contact a Power
Team Authorized Hydraulic
Service Center.
3. Contact a Power Team
Authorized Hydraulic Service
Center.
sealant. Replace leaking
pipes or hoses.
3. Refer to “Adjusting The
Pressure Regulator Valve”
information under “Adjusting
the pressure Regulating
Controls” section.
4. Remove the cylinder form
the pump. If the pump
builds full pressure, the
cylinder is defective.
Contact a Power Team
Authorized Hydraulic Service
Center.
section.
6. Contact a Power Team
Authorized Hydraulic
Service Center.
1. Quick disconnect couplings
are not completely coupled.
2. Broken return spring in
spring return cylinder or
seals blown in double-acting
cylinder.
1. Faulty pressure gauge.1. Calibrate gauge.
2. Relief valve not properly
set.
A Double acting cylinder
or ram must have both
hoses and all couplers
securely connected to
both ports. If one of the
two ports is restricted or
becomes disconnected,
pressure will build and
the cylinder, hose or
coupler can burst,
possibly causing serious
injury or death.
1. Check quick disconnect
coupling to cylinders to
ensure that they are
completely coupled.
Occasionally couplers have
to be replaced because the
ball check does not stay
open due to wear.
2. Contact a Power Team
Authorized Hydraulic
Service Center.
2. Contact a Power Team
Authorized Hydraulic
Service Center.
110002SCREW, 1/4-20UNC X 0.375IN SHC G8 ST BOX1
210265ORING (-008) 0.176 x 0.07 x0.316IN NBR702
310268O-RING (-012) 0.316 ID x 0.070 NITRILE 701
410297O-RING (-236) 3.234ID X 0.139 NITRILE 701
510302O-RING (-016) 0.614ID X 0.070 NITRILE 701
610374BALL, 7/32” DIA STEEL1
710418BALL, 1/8” DIA STEEL2
810445SPRING COM. OD .166I.D. XXXR .580 751MW2
910796PIN, DOWEL .13 X .501
1011024SPRING, COMPRESSION3
1111031WASHER, PLAIN 0.31 x 0.47 x 0.03 COPR1
1211434SCREW, SOCKET HD CAP - #10-24 X 0.503
1311512PIN, SPRING .094 X .4371
1412098ORING, -113 0.549X0.103X0.755IN NBR701
1512223BALL, 3/16” DIA STEEL5
1613937
1713943O-RING (-012) 0.364ID X 0.070 URETHAN 924
1814423SCREW, SHC 10-24 X 2.003
1914426CAP SCREW5
2014484SPRING,COMP.,.316x.047x1.001
2115130FITTING, PLUG 1/16 PTF FLUSH3
2215141SPRING, COMPRESSION - 0.186 O.D. x 0.656 LG1
2315691SPRING COM OD.246IDX.XXXR57L.645MW1
2416686RING, RETAINING - INTERNAL1
2516724COMPRESSION SPRING1
2617567PIN, SPRING COILED .25 X .752
2717797O-RING1
2819029O-RING (-213) 0.921ID X 0.139 VITON 751
2924549GUIDE, BALL1
3064346BODY, PUMP1
31200796ADAPTER, BALL & SPRING1
32207405LOCKNUT, HEX: #10-24 FLEXIBLE LOCKING2
33211054SCREW, SOCKET HD. CAP: SELF-LOCKING3
34214578FILTER1
35214992WASHER, BACKUP 0.240 x0.1301
36250491SCREW, SHC 10-24 X 1.2504
37251040PIN, DOWEL .13 X .251
38251061PIN, DOWEL .06 X .381
39251062PISTON 5/32 DIA.1
40251063O-RING (-027) 1.301ID X 0.070 NITRILE 701
41251064SEAT, REPLACEABLE2
PIN, HARDENED GROUND MACHINE DOWEL - STANDARD
SERIES
110266O-RING (-010) 0.239IDX0.070 NITRILE 704
210268O-RING (-012) 0.316 ID x 0.070 NITRILE 703
310375BALL, 1/4” DIA STEEL1
410445SPRING COM. OD .166I.D. XXXR .580 751MW1
510716PIN, SLOTTED SPRING STANDARD DUTY1
610930O-RING (-125) 1.299ID X 0.103 NITRILE 701
711127FITTING, PLUG 3/8 NPTF W/SEALANT2
811434SCREW, SOCKET HD CAP - #10-24 X 0.504
911587PIN, SLOTTED SPRING, STANDARD DUTY1
13-0651CAP, VALVE1
23-0653SPRING COM OD.335IDX.XXXR493.5L1.675MW1
33-0654PLUNGER, VALVE1
45-2891SCREW, 5/16-24 X 0.63 SET CUP1
510261WASHER, PLAIN 0.60 x 0.75 x 0.03 COPR1
610268O-RING (-012) 0.316 ID x 0.070 NITRILE 701
710384NUT, HEX JAM 5/16-241
810909FITTING, PLUG - 3/8 NPTF M FLUSH1
to which this declaration relates are in conformity with the following:
EN, EN-ISO, ISO standards Title
Per the provisions of the Machinery Safety Directive 2006/42 EC
EN_ISO 12100 Safety of machinery, basic concepts, general principles
for design, risk assessment & risk reduction
EN 4413 Hydraulic Fluid Power – general rules and safety
requirements for systems & their components
Per the provisions of the EMC Directive 2014/30 EU
EN_61000-4-2 Electromagnetic Discharge Immunity test
EN_61000-4-3 +A2 Radiated, Radio Frequency, Electromagnetic Field
Immunity test
EN_61000-4-4 Electrical Fast Transient / Burst Immunity test
EN_61000-4-5 Surge immunity test
EN_61000-4-6 Immunity to Conducted Disturbances, Induced by Radio-
Frequency Fields
EN_61000-4-11 Voltage Dip and Interrupt test
EN 55011 Industrial, Scientific and Medical (ISM) Radio Frequency
Equipment-Electromagnetic Disturbance Characteristics Limits and Methods of Measurement
Per the provisions of the Battery Directive 2006/66/EC
IEC 61960 Secondary Lithium Cells and Batteries for
Portable Applications
Per the provisions of the Noise Emission 2000/14 EC
in the Environment by Equipment for Use Outdoors Directive
EN_3200L0014 Noise emission in the environment for use outdoors
ISO 3744 Sound Power Level Measurements
measured sound power level on an equipment representative for this type : 68 dB(A)
guaranteed sound power level for this equipment : 74 dB(A) or less
Per the provisions of the RoHS Directive 2015/863 EU
Restriction of the use of certain hazardous substances in
electrical and electronic equipment
We hereby declare that the equipment specified under * conforms to the above quoted
European Community Directive(s) and Standard(s) as per the currently valid revision.
SPX Hydraulic Technologies is certified and registered to ISO 9001: 2015.