SPX FLOW PB102, PB102-0, PB102-1, PB102-2, PB102A Parts List And Operating Instructions

...
SP
X Hydraulic Technologies
5885 11th Street Rockf
vices: (800) 477-8326
powe
ord, IL 61109-3699 USA
rteam.com
Parts List and Operating Instructions for:
Tech Ser Fax: (800) 765-8326 Order Entry: (800) 541-1418 Fax: (800) 288-7031
BATTERY POWERED
HYDRAULIC PUMP
PB102 PB102-0 PB102-1 PB102-2
PB102A PB102A-0 PB102A-1 PB102A-2
PB102P PB102P-0 PB102P-1 PB102P-2
PB102R PB102R-0 PB102R-1 PB102R-2
PB102-CP
PB104 PB104-0 PB104-1 PB104-2
© SPX FLOW, Inc.
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Form No. 1001044
Rev. 2 Jan. 25, 2019
TABLE OF CONTENTS
SAFETY SYMBOLS AND DEFINITIONS 4
SAFETY PRECAUTIONS 4
General 5 Power Supply 6 Hydraulic Hoses and Lines 6 Pump 7 Hydraulic Fluids 7
DESCRIPTION 8
SETUP INSTRUCTIONS 10
1. Hydraulic Connections. 10
2. Checking Hydraulic Fluid and Filling the Bladder. 10
3. Hydraulic Lines and Fittings. 11
4. 18VDC Battery & Charger 11
5. Bleeding The System 13
PUMP OPERATION 14
1. Operating The Pump For The First Time. 14
2. Attaching And Operating Hand Pendant 14
3. Lifting or lowering a load with a hydraulic cylinder. 16
DIRECTIONAL CONTROL VALVE OPTIONS 17
1. 2-Way Manifold 17
2. 2-Position, 2-Way Manual Valve 18
3. 3-Position, 4-Way Manual Valve 19
ADJUSTING THE PRESSURE REGULATING CONTROLS 21
1. Adjusting The Pressure Regulating Valve 21
PREVENTIVE MAINTENANCE 22
1. Checking Hydraulic Fluid and Filling the Bladder 22
2. Maintenance Cleaning 23
3. Draining and Cleaning the Bladder 23
TROUBLESHOOTING GUIDE 23
PARTS LIST 27
PB10 Series Hydrulic Pump 27 65187-18 (Pump Sub-assembly, Electric 18VDC) 30 350622 (Valve, Manual, 2-Position 2-Way) 34 420558 (Valve, Manual, 3-Position 4-Way) 35 350623 (Body, Valve Pressure Regulator) 37 350720 (Manifold Assembly) 39 3001123 (Manifold Assembly) 40
© SPX FLOW, Inc.
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Form No. 1001044
Rev. 2 Jan. 25, 2019
Table of contents continued
ELECTRICAL SCHEMATIC 41
HYDRAULIC SCHEMATIC 42
POWER TEAM FACILITIES & CONTACT 43
MILWAUKEE ELECTRIC TOOL CORPORATION CONTACT 43
EC DECLARATION OF CONFORMITY 44
© SPX FLOW, Inc.
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Form No. 1001044
Rev. 2 Jan. 25, 2019
SAFETY SYMBOLS AND DEFINITIONS
The safety signal word designates the degree or level of hazard seriousness.
: Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.
WARNING
: Indicates a potentially hazardous situation which, if not avoided, could result in death
or serious injury.
: Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury.
CAUTION: Used without the safety alert symbol indicates a potentially hazardous situation which, if
not avoided, may result in property damage.
IMPORTANT: Important is used when action or lack of action can cause equipment failure, either
immediate or over a long period of time.
SAFETY PRECAUTIONS
WARNING
Operators/installers must read and understand all safety precautions and operating instructions included with the pump. If the operator cannot read these instructions, operating instructions and safety precautions must be read and discussed in the operator’s/ installer’s native language.
The following procedures must be performed by qualied, trained personnel who
are familiar with assembling this equipment.
These products are designed for general use in normal environments. These products are not designed for lifting and moving people, agri-food machinery, certain types of mobile
machinery, or in special work environments such as: explosive, ammable, or corrosive.
Only the user can decide the suitability of this product in these conditions or extreme environments. Power Team will supply information necessary to help make these decisions. Consult your nearest Power Team facility.
Safety glasses must be worn at all times by the operator and anyone within sight of the unit. Additional personal protection equipment may include: face shield, goggles, gloves, apron, hard hat, safety shoes, and hearing protection.
The owner of this tool must ensure that safety-related decals are installed, maintained, and replaced if they become hard to read.
Disconnect the battery from the pump and relieve pressure before opening any connections in the system.
The guide cannot cover every hazard or situation so always do the job with SAFETY FIRST.
© SPX FLOW, Inc.
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Form No. 1001044
Rev. 2 Jan. 25, 2019
Safety Precautions continued
General
WARNING
to ow inside them. Corrosive or conductive uids, such as seawater, certain industrial
chemicals, and bleach or bleach containing products, etc., can cause a short circuit.
This unit is not suitable for use in explosive environments. Failure to comply may result in damage, injury, or death.
Always wear eye protection whenever operating hydraulic equipment.
Always wear hearing protection as required. Refer to the sound level (dB[A]) chart.
Operation, repair, or maintenance of hydraulic equipment should be performed by a qualified person who understands the proper function of hydraulic equipment per local directives and standards.
Hydraulic equipment must be assembled correctly and then checked for proper function before use. Use hydraulic components of the same hydraulic pressure ratings. An appropriate hydraulic pressure gauge is recommended to monitor pressure.
Never place your hands or other body parts near a hydraulic fluid leak. Never use your hands or other body parts to check for a possible leak. High pressure fluid can be injected under your skin causing serious injury and/or infection.
High pressure fluid is present throughout a hydraulic system. Always use caution when operating, repairing, or maintaining this equipment. Before beginning any work on any hydraulic system component, stop the equipment, disconnect from its power source, and relieve all pressure in all parts of the system. Do not tamper with the internal hydraulic relief valve settings.
To reduce the risk of re, personal injury, and product damage due to a short circuit, never immerse your tool, battery pack or charger in uid or allow a uid
Avoid exposing hydraulic equipment (especially hoses) to extreme high or low temperatures. Damage to equipment or failure may result and cause loss of control or injury to the operator.
Exercise caution to avoid the risk of fire.
Do not drop any hydraulic system components. Damage to the equipment and/or injury may result.
Avoid slipping or falling by cleaning up any oil spills.
Avoid back injury by always lifting equipment carefully.
It is strongly recommended to view the Power Team Hydraulic Safety video tape before using hydraulic equipment.
© SPX FLOW, Inc.
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Form No. 1001044
Rev. 2 Jan. 25, 2019
Safety Precautions continued
Power supply
Electrical Shock or Electrocution.
Any electrical work must be done and tested by a qualified electrician per local directives and standards.
Disconnect the battery from the pump and relieve pressure before removing the motor case cover or performing maintenance or repair.
If wiring is exposed, replace or repair immediately.
Do not attempt to increase the power capacity by replacing a fuse with another fuse of higher value. Overheating of the power supply and the possibility of a fire will result.
Electric pumps should never be exposed to rain or water which could cause personal electrical hazard.
Avoid conditions which can cause damage to the power supply such as abrasion, crushing, sharp cutting edges, or corrosive environment. Damage to the power supply can cause an electrical hazard.
Hydraulic hoses and lines
Avoid straight line tubing connections in short runs. Straight line runs do not provide for expansion and contraction due to pressure and/or temperature changes. See diagrams in “Set-up Instructions” section of this form.
Eliminate stress in the tube lines. Long tubing runs should be supported by brackets or clips. Tubes through bulkheads must have bulkhead ttings. This makes easy removal possible and helps support the tubing.
Before operating the pump, all hose connections must be tightened with the proper tools. Do not overtighten. Connections should only be tightened securely and leak-free. Overtightening can cause premature thread failure or high pressure ttings to split at pressures lower than their rated capacities.
Should a hydraulic hose ever rupture, burst, or need to be disconnected, immediately shut off the pump and release all pressure. Never attempt to grasp a leaking pressurized hose
with your hands. The force of escaping hydraulic uid could cause serious injury.
Do not subject the hose to potential hazard such as re, sharp surfaces, extreme heat or cold, or heavy impact. Do not allow the hose to kink, twist, curl, crush, cut, or bend so tightly
that the uid ow within the hose is blocked or reduced. Periodically inspect the hose for
wear, because any of these conditions can damage the hose and possibly result in personal injury. Never repair with tape.
Do not use the hose to move attached equipment. Stress can damage the hose and possibly cause personal injury.
Hose material and coupler seals must be compatible with the hydraulic uid used. Hoses also must not come in contact with corrosive materials such as creosote-impregnated objects and some paints. Hose deterioration due to corrosive materials can result in personal injury. Consult the manufacturer before painting a hose. Never paint a coupler.
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Form No. 1001044
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Safety Precautions continued
Pump
Do not exceed the hydraulic pressure rating noted on the pump nameplate or tamper with the internal high pressure relief valve. Creating pressure beyond rated capacities can result in personal injury.
Before replenishing the uid level, retract the system to prevent overlling the pump
reservoir or bladder. An overll can cause personal injury due to excess reservoir or bladder
pressure created when accessories are retracted.
Always shut off the motor and/or disconnect power supply and relieve pressure before breaking any connections in the system.
The motor is the major part of the weight of the pump. Always take this into consideration when lifting or moving the pump.
Hydraulic uids
Properly dispose of all uids, components, and assemblies at the end of their useful life.
Hydraulic uid should be compatible with all hydraulic components.
© SPX FLOW, Inc.
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Form No. 1001044
Rev. 2 Jan. 25, 2019
DESCRIPTION
The PB10 Series hydraulic pump delivers hydraulic uid under pressure through the use of an electric motor and18VDC Li-ION battery as a power source.
PUMP SPECIFICATIONS
Pump
Cat. No.
PB102-0 * PB102-1 PB102-2 **
PB102P-0 * PB102P-1 PB102P-2 **
PB102R-0 * PB102R-1 PB102R-2 **
PB102A-0 * PB102A-1 PB102A-2 **
PB102-CP
PB104-0 * PB104-1 PB104-2 **
Max. Operating
Pressure
10,152 PSI 700 Bar
10,152 PSI 700 Bar
10,152 PSI 700 Bar
10,152 PSI 700 Bar
10,152 PSI 700 Bar
10,152 PSI 700 Bar
Features Kw
2P2W Valve .144 65/72
2P2W Valve & Hand Pendant
2P2W Valve & Pressure Regulator
2W Manifold .144 65/72
2W Manifold w/ 10K PSI Pop-off Relief Valve
3P4W Valve .144 65/72
* Models designated with (-0) do not include battery charger. ** Models designated with (-2) include a 220-240V battery charger.
dB(A) Idle / 700 Bar
.144 65/72
.144 65/72
.144 65/72
1
5
1. Valve control lever
2. Start button
3. Pressure regulator adjustment knob
© SPX FLOW, Inc.
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4. Battery Pack
5. Oil Bladder Fill Port
4
3
Pictured: PB102R
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Form No. 1001044
Rev. 2 Jan. 25, 2019
Description continued
BATTERY & CHARGER SPECIFICATIONS
(Excerpt from Milwaukee Tool operator’s manuals)
Charger
SPX Cat. No.
2009646 110-120 2.1 12 or 18V 3
2009647 220-240 1.15 12 or 18V 3
Approximate Run Time Remaining
AC Input
Volts
AC Input
Amps
SYMBOLOGY
Volts Direct Current
Volts Alternating Current
Double Insulated
Hertz
78-100%
DC Output
Volts
*5
DC Output
Amps
Battery
SPX Cat. No.
3000973 18
FUNCTIONAL DESCRIPTION
*6
DC Volts
8
7
6
55-77%
33-54%
10-32%
Less than 10% if bottom light is ashing
IMPORTANT: For information regarding care, use,
recycling, or warranty of batteries and/or chargers, contact Milwaukee Electric Tool Corporation or see original manufacturers operating manual.
* Items only on multi voltage charger models
** When charging M12 & M18 packs simultaneously
5
2
4
3
1. Contacts
2. Release buttons
3. Fuel Gauge button
4. Fuel Gauge
5. Electrical contacts
6. Bay
7. Vents
8. Light indicators:
Continuous red: Charging
Continuous Green: Charging is complete
Fast ashing red: Battery is too hot/cold - Charging will
begin when battery reaches correct charging temperature
** Slow ashing red: Battery charge is pending -
Charging will begin when rst pack is
fully charged.
Flashing red/green: Damaged or faulty battery pack
1
2
© SPX FLOW, Inc.
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Form No. 1001044
Rev. 2 Jan. 25, 2019
SET-UP INSTRUCTIONS
NOTE: Carefully inspect the pump upon arrival. The carrier, not the manufacturer, is responsible for
any damage resulting from shipment.
1. Hydraulic Connections
NOTE: Ensure areas are clean around uid ports, and inspect all threads and ttings for signs of wear
or damage before use, and replace as needed.
A. Remove plugs and/or thread protectors/dust covers from hydraulic ports if applicable.
B. Use an approved, high-grade pipe thread sealant to seal all hydraulic connections and connect ttings
and/or hose assemblies to the pump.
C. Tighten securely and leak-free but do not overtighten.
A. B. C.
PIPE THREAD SEALANT
2. Checking Hydraulic Fluid and Filling the Bladder.
NOTE: Most pumps with a bladder are shipped with hydraulic uid in the bladder. If hydraulic uid is
needed, use only approved Power Team hydraulic uid.
A. Remove the ller cap. (If there is no oil visible, continue to step B)
B. Insert a clean funnel with lter or strainer.
C. Fill the bladder completely with hydraulic uid.
D. Replace ller cap.
IMPORTANT: Tighten ller cap ONLY 1/2 - 1 turn (MAX) after O-ring contacts sealing surfaces.
Overtightening can cause pump damage on bladder equipped pumps.
A.
B. - C.
HYDRAULIC
OIL
D.
© SPX FLOW, Inc.
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Form No. 1001044
Rev. 2 Jan. 25, 2019
Setup Instructions continued
3. Hydraulic Lines and Fittings.
Hydraulic lines and ttings can restrict ow to a cylinder or hydraulically actuated device. The
restricting or slowing of the uid ow causes back pressure that slows the device’s return. Return speed
also varies because of the application, condition of the cylinder or device, inside diameter of hose or
tting, length of the hose, and the temperature and viscosity of the hydraulic uid.
Tubes and Hoses should be routed in such a way that they can easily be serviced or removed as well
as provide the least resistance to uid ow. See below for recommended routing congurations.
HOSES
CORRECT
INCORRECT
TUBING
CORRECT
INCORRECT
4. 18VDC Battery & Charger
NOTE: New batteries must be charged before rst use. Approx. 60 minutes of charging = 100% battery
fuel.
A. Ensure battery charger is plugged in.
B. Slide battery pack into charger as shown and allow battery to charge.
C. Once battery is adequately charged it can be installed on pump unit as shown.
D. To remove the battery from the pump unit press the release buttons on the sides of the battery.
E. Slide the battery out of the pump unit as shown.
B.A.
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Form No. 1001044
Rev. 2 Jan. 25, 2019
Setup Instructions continued
C.
D.
E.
© SPX FLOW, Inc.
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Form No. 1001044
Rev. 2 Jan. 25, 2019
Setup Instructions continued
5. Bleeding The System
After all connections are made, the hydraulic system must be bled of any trapped air. Refer to the
diagrams below.
With no load on the system and the pump vented and positioned higher than the accessory tooling,
cycle the system several times.
To vent the Bladder, be sure the pump is positioned upright as shown below and slowly unscrew the
bladder plug. Check the bladder for possible low uid level and ll to proper level with approved, Power Team hydraulic uid as necessary. Refer to “Checking Hydraulic Fluid and Filling The Bladder” section
under Set-up Instructions.
IMPORTANT: Some spring return cylinders or rams have a cavity in the rod which forms an air pocket.
This type of cylinder or ram should be bled when positioned upside down or lying on its side with the port facing upward.
System with a single acting cylinder
System with a double-acting cylinder
© SPX FLOW, Inc.
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Form No. 1001044
Rev. 2 Jan. 25, 2019
PUMP OPERATION
1. Operating The Pump For The First Time
A. Valve and hose connections must be tight, and the bladder must be lled to the proper uid level.
Refer to “Hydraulic Connections” and “Checking Hydraulic Fluid and Filling the Bladder” under Set­up Instructions.
B. Set valve to the neutral or return position and jog the pump on and off several times by pressing the
start button and allowing the pump to idle for 1 to 3 minutes.
C. Set valve to proper position / port to Advance and retract the accessory tooling (e.g. cylinder, torque
wrench, spreader, etc.) to its full travel. Do this several times to eliminate air from the system and build pressure.
For more complete instructions, refer to the section titled “Bleeding The System” under Set-up Instructions.
D. With the accessory tooling retracted completely, check the uid level in the bladder and add uid if
necessary.
Refer to “Checking Hydraulic Fluid and Filling The Bladder” under Set-up Instructions.
E. The pump is now ready to be put into regular operation.
2. Attaching And Operating Hand Pendant.
NOTE: Attaching a hand pendant can sometimes be a more effective way of controlling the pump unit
by allowing the user to operate the unit with a remote switch.
The hand pendant has an 11 ft. cable and overrides the built in start button.
A. Notice the Alignment Pin in the cable tting on the end of the pendant cable.
B. Notice the Alignment Groove in the tting on the pump unit and insert the pendant cable as shown.
C. Secure the connection by threading (rotating clockwise) the cable tting into the pump unit tting.
D. To activate the pump unit press and hold the start button, release the start button and the pump unit will
stop running.
A.
Alignment
Pin
© SPX FLOW, Inc.
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Form No. 1001044
Rev. 2 Jan. 25, 2019
Pump Operation continued
B.
Alignment
C.
Groove
D.
Start Button
© SPX FLOW, Inc.
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Form No. 1001044
Rev. 2 Jan. 25, 2019
Pump Operation continued
3. Lifting or lowering a load with a hydraulic cylinder.
A. The load must be under operator control at all times and other personnel must be clear of the load.
B. The use of blocking and cribbing is recommended to help prevent a falling load.
C. The use of a load lowering or metering valve is recommended in addition to the correct directional
control valve to help prevent a falling load.
C.B.
© SPX FLOW, Inc.
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Form No. 1001044
Rev. 2 Jan. 25, 2019
DIRECTIONAL CONTROL VALVE OPTIONS
1. 2-Way Manifold Used With Single-acting Cylinders or Remote Mounted Valves (Figure 1)
A. Activate the pump unit by pressing the start button to advance the cylinder/accessory tooling.
B. When the cylinder or tool has advanced to the desired position the pump start button can be released
and the cylinder/tool will retract.
Manifold
Pressure
Port
Return
Port
Example of remote mounted valve:
Figure 1
Manifold
Remote mounted
3-position 4-way
manual valve
Single acting
cylinder
© SPX FLOW, Inc.
To prevent sudden, uncontrolled descent of a load as it is being lowered, use Load
Lowering Valve (No. 9596) or Counter Balance Valve (No. 9720) in conjunction with the 4-way manual valve in your application
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Form No. 1001044
Rev. 2 Jan. 25, 2019
2. 2-Position, 2-Way Manual Valve Used With Single-acting Cylinder (Figures 2 & 3)
NOTE: Some valves return uid to the reservoir or bladder when the pump is not running or when the
valve control lever is shifted. The correct valve must be used per application, especially when lifting a load.
WARNING
Valve (No. 9561) works the same as a manifold if the pump is operated with the valve
in the RETURN position. In this position, the cylinder will advance when the pump is running and retract when the pump is not running.
Never use valve (No. 9561) in the RETURN position when lifting a load!
9561
A. To HOLD pressure, turn the valve control handle counterclockwise (CCW), (See Figure 2)
B. Activate the pump unit to advance the cylinder/accessory tooling.
C. When the cylinder or tool has advanced to the desired position the pump start button can be released
and the cylinder will HOLD pressure.
D. To retract the cylinder, turn the valve control handle clockwise (CW) slowly, (See Figure 3)
Valve control
lever
D.A.
Port
© SPX FLOW, Inc.
Figure 2 Figure 3
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Form No. 1001044
Rev. 2 Jan. 25, 2019
9563
Directional Control Valve Options continued
3. 3-Position, 4-Way Manual Valve used with Double-acting Cylinders (Figure 4)
A B
P T
Gauge
45 °
(Ref.)
Port “B”
HOLD
lever position
Port “A”
45 °
(Ref.)
Port “A”
Port “B”
(non posi-check)
Port “B”
(Leave plugged if using only one port)
Stem
Valve control
lever
Port “A”
Figure 4 Figure 5
NOTE: This valve is a low torque design for use with double-acting or single-acting cylinder(s).
If this valve is to be used as a 3-way with single-acting cylinder(s), one port must remain plugged (use steel plug). (Figure 5)
A. Position the valve control lever in the HOLD position.
B. Activate the pump unit.
C. Advance the cylinder by shifting the valve control lever to the ADVANCE (Port A) position.
D. When the cylinder has advanced to the desired position, turn the pump unit OFF, or shift the valve to
the HOLD position.
NOTE: Non “posi-check” valves will momentarily lose pressure when shifting to HOLD position.
E. Retract the cylinder by shifting the valve control lever to the RETRACT (Port B) position.
F. Activate the pump unit if using double-acting cylinders.
© SPX FLOW, Inc.
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Form No. 1001044
Rev. 2 Jan. 25, 2019
Directional Control Valve Options continued
Examples of typical work holding applications:
Valve
Port is
Plugged
“Y” Manifold
SINGLE-ACTING CYLINDER(S) IN THE CIRCUIT DOUBLE-ACTING CYLINDER(S) IN THE CIRCUIT CONTROLLED BY A PUMP-MOUNTED VALVE CONTROLLED BY A PUMP-MOUNTED VALVE
Single-acting
Cylinders
Valve
Tees or
Manifolds
Double-acting
Cylinders
Other valves are available.
Consult your dealer, catalog or valve
operating instructions for details of operation.
© SPX FLOW, Inc.
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Form No. 1001044
Rev. 2 Jan. 25, 2019
ADJUSTING THE PRESSURE REGULATING CONTROLS
The pressure regulating valve is shown in Figure 6. The pressure regulating valve can be adjusted to bypass
uid at a given pressure setting while the pump continues to run.
1. Adjusting The Pressure Regulating Valve
NOTE: For easy adjustment of the pressure regulating valve, always adjust the pressure by increasing
to the desired pressure setting.
A. Loosen the locknut (B) on the pressure regulating valve, and back the adjusting screw or knob (A) out
a few turns by turning it in a counterclockwise (CCW) direction. This will decrease the setting to a lower than desired pressure.
B. The pump must be completely connected electrically and hydraulically. Start the pump.
C. Slowly turn the adjusting screw or knob (A) in a clockwise (CW) direction. This gradually increases the
pressure setting. When the desired pressure is reached, lock the adjusting screw (A) in position by tightening the locknut (B). Shut off the pump.
IMPORTANT: The pressure range is from 1,000 to 10,000 PSI (70 to 700 BAR) depending on the pump
model.
B
Figure 6
A
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Form No. 1001044
Rev. 2 Jan. 25, 2019
PREVENTIVE MAINTENANCE
WARNING
Disconnect the battery from the pump before performing maintenance or repair procedures.
Repairs and maintenance are to be performed in a dust-free area by a qualied technician.
The frequency of uid changes will depend upon the general working conditions, severity of use, and overall cleanliness and care given the pump.
Three hundred hours of use under general shop conditions is considered a standard change
interval. Drain, clean, and rell the reservoir only with approved Power Team hydraulic uid
To help prevent personal injury,
1. Checking Hydraulic Fluid and Filling the Bladder
NOTE: The hydraulic uid level should be checked after initial set-up and after each ten hours of use.
A. Thoroughly clean the area around the ller cap with a clean cloth to prevent contamination of the
hydraulic uid.
B. Cylinder(s)/accessory tooling must be fully retracted and the power supply to the pump disconnected.
Position the pump with the ller plug in the upright (or vertical) position.
C. Remove the ller cap and insert a clean funnel with lter. Fill the bladder completely full with approved
Power Team hydraulic uid.
D. Replace ller cap.
IMPORTANT: Tighten ller cap ONLY 1/2 - 1 turn (MAX) after O-ring contacts sealing surfaces.
Overtightening can cause pump damage on bladder equipped pumps.
NOTE: For more complete instructions, reference “Checking Hydraulic Fluid and Filling the Bladder”
under SETUP INSTRUCTIONS.
© SPX FLOW, Inc.
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Form No. 1001044
Rev. 2 Jan. 25, 2019
Preventive Maintenance continued
2. Maintenance Cleaning
IMPORTANT: Never use a high pressure washer to clean hydraulic components!
A. Keep the pump’s outer surface as free from dirt as possible.
B. Seal all unused couplers with thread protectors.
C. Keep all hose connections free of dirt and grime.
D. The breather-hole in the ller cap must be clean and unobstructed at all times.
E. Equipment connected to the pump must be kept clean.
F. Use approved Power Team hydraulic uid in this pump. Change as recommended (every 300 hours).
Some conditions may require the use of different viscosity hydraulic uids.
3. Draining And Cleaning The Bladder
IMPORTANT: Clean the area around the ller hole to prevent contamination of the hydraulic uid.
A. Remove the ller plug and drain hydraulic uid completely.
B. Fill bladder half full with clean hydraulic uid. Flush bladder with clean uid and drain.
IMPORTANT: Never use solvents to clean the bladder! Never disassemble the bladder from the pump!
C. Fill the bladder completely full with clean approved Power Team hydraulic uid.
TROUBLESHOOTING GUIDE
WARNING
Use the proper gauges and equipment when troubleshooting.
NOTE: For a detailed parts list or to locate a Power Team Authorized Hydraulic Service Center contact
your nearest Power Team facility.
WARNING
To help prevent personal injury, any repair work or troubleshooting must be done by
qualied personnel familiar with this equipment.
It is best to check for system leaks by using a hand pump and applying pressure to
the suspect area. Watch for leaking uid and follow it back to its source. Never use your hand or other body parts to check for a possible leak.
© SPX FLOW, Inc.
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Form No. 1001044
Rev. 2 Jan. 25, 2019
Troubleshooting Guide continued
PROBLEM CAUSE SOLUTION
Electric motor does not run.
WARNING
To help prevent personal injury, disconnect power supply before removing cover. Any electrical work should be performed by a
qualied electrician.
Electric motor will not shut off.
Electric motor stalls, surges, overheats or will not start under a load.
Electric overload protector keeps tripping.
Pump is not delivering uid or delivers only enough uid
to advance cylinder(s) partially or erratically.
1. No voltage supply. 1. Check battery voltage.
2 Broken lead wire or
defective internal wiring.
3. Overheated motor has caused over current protection to disengage.
4. Battery does not have
sufcient charge
1. Defective motor controls. 1. Disconnect from power
1. Low voltage. 1. Refer to the “Electric Pump”
1. Excessive load. 1. Allow to cool then restart.
2. Damaged wires or components.
1. Fluid level too low. 1. Fill reservoir or bladder
2. Quick disconnect couplings are not completely coupled.
3. Air in system. 3. Refer to the section titled
4. Cold uid or uid too viscous.
5. Bladder capacity is too small for the size of cylinder(s) used.
(Ensure battery is charged)
2. Contact a Power Team Authorized Hydraulic Service Center.
3. Wait for motor to cool before restarting.
4. Charge or replace battery.
supply and contact a Power Team Authorized Hydraulic Service Center.
information under “Pump Operation” section.
2. Return to service center.
according to directions “Filling The Pump Bladder” under “Set-up Instructions” section.
2. Check quick-disconnect couplings to cylinders to ensure that they are completely coupled. Occasionally couplers have to be replaced because the ball check does not stay open due to wear.
“Bleeding the System” under “Set-up Instructions” section.
4. Hydraulic uid is of a higher viscosity than necessary.
Change to a lighter uid.
5. Use smaller cylinder(s).
© SPX FLOW, Inc.
24
Form No. 1001044
Rev. 2 Jan. 25, 2019
Troubleshooting Guide continued
PROBLEM CAUSE SOLUTION
Pump builds pressure but cannot maintain pressure.
Pump will not build full pressure.
1. External leaks. 1. Seal leaking pipe ttings
2. Internal or external leakage on hydraulic cylinder.
3. Leaking control valve or check valve
1. Faulty pressure gauge. 1. Calibrate gauge.
2. Check for external leakage. 2. Seal faulty ttings with
3. Improperly adjusted external pressure regulator setting.
4. Internal or external leakage on hydraulic cylinder.
5. Inadequate power supply. 5. Refer to “Pump Operation”
6. Leaking control valve or defective pump.
with pipe sealant. Replace leak king pipes or hoses.
2. Remove the cylinder from pump. If the pump builds and maintains full pressure, the cylinder is defective. Contact a Power Team Authorized Hydraulic Service Center.
3. Contact a Power Team Authorized Hydraulic Service Center.
sealant. Replace leaking pipes or hoses.
3. Refer to “Adjusting The Pressure Regulator Valve” information under “Adjusting the pressure Regulating Controls” section.
4. Remove the cylinder form the pump. If the pump builds full pressure, the cylinder is defective. Contact a Power Team Authorized Hydraulic Service Center.
section.
6. Contact a Power Team Authorized Hydraulic Service Center.
© SPX FLOW, Inc.
25
Form No. 1001044
Rev. 2 Jan. 25, 2019
Troubleshooting Guide continued
PROBLEM CAUSE SOLUTION
Cylinder(s) will not retract or extend.
Pump delivers excess oil pressure.
1. Quick disconnect couplings are not completely coupled.
2. Broken return spring in spring return cylinder or seals blown in double-acting cylinder.
1. Faulty pressure gauge. 1. Calibrate gauge.
2. Relief valve not properly set.
A Double acting cylinder
or ram must have both hoses and all couplers securely connected to both ports. If one of the two ports is restricted or becomes disconnected, pressure will build and the cylinder, hose or coupler can burst, possibly causing serious injury or death.
1. Check quick disconnect coupling to cylinders to ensure that they are completely coupled. Occasionally couplers have to be replaced because the ball check does not stay open due to wear.
2. Contact a Power Team Authorized Hydraulic Service Center.
2. Contact a Power Team Authorized Hydraulic Service Center.
© SPX FLOW, Inc.
26
Form No. 1001044
Rev. 2 Jan. 25, 2019
PARTS LIST
PB10 Series Hydraulic Pump
44
59
2X
3
240 VAC
CHARGER
120 VAC
CHARGER
25
2X
MOUNTS FROM INSIDE HOUSING
MOUNTS THRU FROM INSIDE HOUSING
41
42
4X
30
40
6X
43
6
33
2X
55
6
6X
15
2X
4X
45
52
46
32
27
53
34
31
7
4X
47
58
22
18
4
2X
16
10
48
50
2X
5
36
7X
49
38
37
2X
14
2X
8
51
9
6X
39
56
57
21
20
2X
19
4X
1
2X
54
35
2
11
29
26
23
24
17
12
© SPX FLOW, Inc.
13
2X
27
28
Form No. 1001044
Rev. 2 Jan. 25, 2019
Parts List continued
ITEM PART NO. DESCRIPTION QTY.
1 10268
O-RING (-012) 0.316 ID x 0.070 NITRILE 70 (INCLUDED WITH VALVE 420558
AND 350623)
2 10394 NUT, JAM, 5/8-18 UNF 1
10855 SCREW, SCKT HD CAP - 1/4-20 x 2.75 2
3
251077 SCREW, SHC 1/4-20 X 4.75 (USED ON PB102R) 2
251078 SCREW, SHC 1/4-20 X 3.25 (USED ON PB102-CP) 2
4 11863 WASHER, BACKUP 0.50 x 0.375 (INCLUDED WITH VALVE 420558 AND 350623) 2
5 12313 CABLE TIE, NON-RELEASABLE 1
6 12355 WASHER, PLAIN 0.44 X 0.19 X 0.05 STEEL 6
7 12515 SCREW, RND 10-24 X 1.75 4
8 12747 WIRE, 14GA XXIN RED 1
9 12747 WIRE, 14GA XXIN RED 1
10 12747 WIRE, 14GA XXIN RED 1
11 13324 WASHER, PLAIN 1.330 x0.660 1
12 13755 O-RING (-905) 0.414ID X 0.072 NITRILE 90 1
13 14456 SCREW, HEX WSH #10-24 X 0.50 TAPPING 2
14 15468 SCREW, #6-32UNC 0.375 IN PNH-ST ZN 2
15 16811 SCREW, #10-32 X 0.50 BHCS 2
2
16 65187-18 PUMP SUBASSY, ELECTRIC 18VDC 1
17 201373 WASHER, RETAINER 1.000 x0.750 1
18 202505 BUSHING (INCLUDED WITH VALVE 420558 AND 350623) 1
19 207405 LOCKNUT, HEX: #10-24 FLEXIBLE LOCKING 4
20 211060 SCREW, HEX. WASHER HD.TAPPING - #9-15 x 1 PLASTITE 2
21 251039 STRAP, MOTOR MOUNTING 1
22 251041 CHANNEL, RUBBER 1
23 251043 RING, RETAIN EXT 0.62 X .050 1
24 251280 PLUG, O RING BOSS: 1/2-20 UNF 1
25 252871 NUT, HEX ACORN CAP #10-32 2
26 350583 ADAPTER, FILLER 1
350622 VALVE, MANUAL, 2 POSITION, 2 -WAY (USED ON PB102, PB102P, PB102R) 1
420558 VALVE, MANUAL (3-POSITION, 4-WAY) (USED ON PB104) 1
27
350623 BODY, VALVE (PRESSURE REGULATOR) (USED ON PB102R) 1
350720 MANIFOLD ASSEMBLY (USED ON PB102A) 1
3001123 MANIFOLD ASSEMBLY (USED ON PB102-CP) 1
28 420607 PLATE, BASE 1
29 420643 BLADDER 1
30 1000413 LABEL, WEEE (WHEELIE BIN) 1
31 1001026 DECAL, PLAS SAFE INST US RECT 4.90IN 1
© SPX FLOW, Inc.
28
Form No. 1001044
Rev. 2 Jan. 25, 2019
Parts List continued
ITEM PART NO. DESCRIPTION QTY.
1001029 DECAL, PLAS CERT CE US RECT 4.25IN (USED ON PB102P) 1
1001030 DECAL, PLAS CERT CE US RECT 4.25IN (USED ON PB102R) 1
32
33 1001053 DECAL, PLAS LOGO PTEM US RECT 10.7IN 2
34
35 2001397 SPACER, BLADDER 1
36 2001467 TERMINAL,QUICK DISCONNECT FEMALE 7
37 2001486 TERMINAL, QUICK DISCONNECT, FEMALE 2
38 2007914 TERMINAL,QUICK DISCONNECT - FEM 18-22AWG 1
39 2008866 TERMINAL, ADAPTOR, SLOT TO .25 SPADE 6
40 2009627 M18 ODM ADAPTOR - HD V1030 1
41 2009628 BATTERY, 9.0 AMP, Li-ION TYPE 1
1001031 DECAL, PLAS CERT CE US RECT 4.25IN (USED ON PB102A) 1
1001054 DECAL, PLAS CERT CE US RECT 4.25IN (USED ON PB102) 1
1001055 DECAL, PLAS CERT CE US RECT 4.25IN (USED ON PB104) 1
1001143 DECAL, PLAS CERT CE US RECT 4.25IN (USED ON PB102-CP) 1
1001058 DECAL, PLAS CERT CE US RECT 1.73IN (USED ON PB102P) 1
1001036 DECAL, PLAS CERT CE US RECT 1.73IN (USED ON PB102R) 1
1001037 DECAL, PLAS CERT CE US RECT 1.73IN (USED ON PB102A) 1
1001057 DECAL, PLAS CERT CE US RECT 1.73IN (USED ON PB102) 1
1001038 DECAL, PLAS CERT CE US RECT 1.73IN (USED ON PB104) 1
1001144 DECAL, PLAS CERT CE US RECT 1.73IN (USED ON PB102-CP) 1
42 2009629 SCREW, #8-32UNC 0.75 IN PNH 2 ST BOX 4
43 2009630 GASKET, 3.80INx2.60x0.06xPU 70 1
44 2009631 SWITCH, ROCKER OFF - (ON) MOMENTARY 1
45 2009632 HANDLE - RUBBER, RETAINER PLUG, THIN BODY 1
46 2009633 PLUG, CAP 0.625IN D-FLATS NYLON6-6 1
47 2009634 HOUSING, HYD. PUMP RND MTR, MACH 1
48 2009635 FUSE, AUTO RESET 30AMP DUAL 1/4” FASTON 1
49 2009636 RELAY, SSR OPR 1-60VDC, CTRL4-32VDC, 40A 1
50 2009637 PLATE, RECT ADPTx0.1INx2.0x3.5 AL 1
51 2009638 SCREW, #6-32UNC 0.5 IN CSK 4 ST ZN 2
52 2009640 NUT, 8-32UNFx0.75IN LCK ST ZN 4
53 2009649 ASSY, HARNESS, STRAP, CLIP, MOUNT 1
54 2009650 CLAMP, HOSE 3.70-4.13 SCREW DRIVE 1
55 2009652 CONNECTOR, 4 PIN 18GA FEM NIBR 1
56 2009656 DIODE, SUPPRESSION 600V, 1N4005 1
57 2010059 CAPACITOR, 0.068 MICRO FARAD CLASS X2 1
58 3000989 REMOTE PUMP HAND SWITCH ASSEMBLY (INCLUDED WITH PB102P) 1
59
2009646 CHARGER, LI-ION BATTERY 120VAC (USED WITH PB10XX-1 MODELS) 1
2009647 CHARGER, LI-ION BATTERY 240VAC (USED WITH PB10XX-2 MODELS) 1
© SPX FLOW, Inc.
29
Form No. 1001044
Rev. 2 Jan. 25, 2019
Parts List continued
17
15
29
8 4
65187-18
(Pump Sub-assembly, electric 18VDC)
74117
10
46
28512
31
54
6
4923
1
18
19
A
B
CC
7 17
41 32 25
43
A
B
SECTION A-A
33
15
55
837 52
39
DETAIL F
2
35
27
20
9
15
16
44
43
32
42
3
14
24
F
11
SECTION B-B
5
42
17
15
21
22
13
56
34
40
© SPX FLOW, Inc.
30
SECTION C-C
Form No. 1001044
Rev. 2 Jan. 25, 2019
Parts List continued
D
MOTOR END VIEW
38
57
40
15
D
12
54
53 47 50
30 4
SECTION D-D
26
45
56
36
48 45
58
© SPX FLOW, Inc.
31
Form No. 1001044
Rev. 2 Jan. 25, 2019
Parts List continued
ITEM NO. PART NO. DESCRIPTION QTY.
1 10002 SCREW, 1/4-20UNC X 0.375IN SHC G8 ST BOX 1 2 10265 ORING (-008) 0.176 x 0.07 x0.316IN NBR70 2 3 10268 O-RING (-012) 0.316 ID x 0.070 NITRILE 70 1 4 10297 O-RING (-236) 3.234ID X 0.139 NITRILE 70 1 5 10302 O-RING (-016) 0.614ID X 0.070 NITRILE 70 1 6 10374 BALL, 7/32” DIA STEEL 1 7 10418 BALL, 1/8” DIA STEEL 2 8 10445 SPRING COM. OD .166I.D. XXXR .580 751MW 2 9 10796 PIN, DOWEL .13 X .50 1
10 11024 SPRING, COMPRESSION 3
11 11031 WASHER, PLAIN 0.31 x 0.47 x 0.03 COPR 1 12 11434 SCREW, SOCKET HD CAP - #10-24 X 0.50 3 13 11512 PIN, SPRING .094 X .437 1 14 12098 ORING, -113 0.549X0.103X0.755IN NBR70 1 15 12223 BALL, 3/16” DIA STEEL 5
16 13937
17 13943 O-RING (-012) 0.364ID X 0.070 URETHAN 92 4 18 14423 SCREW, SHC 10-24 X 2.00 3 19 14426 CAP SCREW 5 20 14484 SPRING,COMP.,.316x.047x1.00 1 21 15130 FITTING, PLUG 1/16 PTF FLUSH 3 22 15141 SPRING, COMPRESSION - 0.186 O.D. x 0.656 LG 1 23 15691 SPRING COM OD.246IDX.XXXR57L.645MW 1 24 16686 RING, RETAINING - INTERNAL 1 25 16724 COMPRESSION SPRING 1 26 17567 PIN, SPRING COILED .25 X .75 2 27 17797 O-RING 1 28 19029 O-RING (-213) 0.921ID X 0.139 VITON 75 1 29 24549 GUIDE, BALL 1 30 64346 BODY, PUMP 1 31 200796 ADAPTER, BALL & SPRING 1 32 207405 LOCKNUT, HEX: #10-24 FLEXIBLE LOCKING 2 33 211054 SCREW, SOCKET HD. CAP: SELF-LOCKING 3 34 214578 FILTER 1 35 214992 WASHER, BACKUP 0.240 x0.130 1 36 250491 SCREW, SHC 10-24 X 1.250 4 37 251040 PIN, DOWEL .13 X .25 1 38 251061 PIN, DOWEL .06 X .38 1 39 251062 PISTON 5/32 DIA. 1 40 251063 O-RING (-027) 1.301ID X 0.070 NITRILE 70 1 41 251064 SEAT, REPLACEABLE 2
PIN, HARDENED GROUND MACHINE DOWEL - STANDARD SERIES
1
© SPX FLOW, Inc.
32
Form No. 1001044
Rev. 2 Jan. 25, 2019
Parts List continued
ITEM NO. PART NO. DESCRIPTION QTY.
42 251065 SEAT, REPLACEABLE 2
43 251067 SCREW, HEX SOCKET SET: PLAIN CUP PT #10-24 x 1 2
44 251068 GUIDE - UNLOADING PIN 1
45 251069 Retaining Ring 2
46 251083 PIN, HARDENED GROUND MACH DOWEL - 3/16 x 1-1/4 1
47 251129 BEARING, NEEDLE - .375 x .562 x .500 1
48 252169 WASHER, PLAIN, SPECIAL 1
49 350577 RETAINING, SPRING 1
50 350606 ECCENTRIC 1
51 350619 PISTON, AUTOMATIC VALVE 1
52 350620 BODY, HIGH PRESSURE CAP 1
53 420615 SET, GEROTOR 1
54 420616 BODY, AUTO. VALVE 1
55 420617 BODY, HIGH PRESSURE PISTON 1
56 421297-18-G MOTOR, E 0.19HP 18V 2T 3.19 7000RPM 1
57 2009663 PLATE, PUMP END 1
58 2009972 PIN, ROLL 0.156x0.555IN ST BOX 1
© SPX FLOW, Inc.
33
Form No. 1001044
Rev. 2 Jan. 25, 2019
Parts List continued
11
350622
(Valve, Manual, 2-position, 2-Way)
4
14
6
5
15
1
9
2X
8
10
3X
7
12
2
3
13
ITEM NO. PART NO. DESCRIPTION QTY.
1 58351 BODY, VALVE, 2 WAY 1 2 213109 HANDLE, RELEASE VALVE 1 3 15085 WASHER, BACK-UP: 0.438 x 0.312 1 4 11088 RING, RETAINING - INTERNAL 1 5 20771 POPPET 1 6 10425 SPRING, COMPRESSION 1 7 350626 SCREW, RELEASE VALVE 1 8 10267 ORING -011 0.301X0.07X0.441IN NBR 70 1 9 11418 PIN, SLOTTED SPRING STANDARD DUTY 2
10 11127 FITTING, PLUG 3/8 NPTF W/SEALANT 1
11 10909 FITTING, PLUG - 3/8 NPTF M FLUSH 1 12 251279 FITTING, PLUG 1/8 PTF 3 13 10556 SCREW, 1/4-20 SET LOCK 2 14 251512 DECAL, TELEPHONE INFORMATION 1 15 251472 DECAL, WARNING 1
© SPX FLOW, Inc.
34
Form No. 1001044
Rev. 2 Jan. 25, 2019
Parts List continued
2X
4X
420558
(Valve, Manual 3-Position, 4-Way)
25 19
17
1
9
8
23
3X
3X
4X
3X
24
26
5
11
1
12
27
15
6
14
1320
22
3
6X
© SPX FLOW, Inc.
7
18
4
16
35
2
3X
10
2X
21
Form No. 1001044
Rev. 2 Jan. 25, 2019
Parts List continued
ITEM NO. PART NO. DESCRIPTION QTY.
1 10266 O-RING (-010) 0.239IDX0.070 NITRILE 70 4 2 10268 O-RING (-012) 0.316 ID x 0.070 NITRILE 70 3 3 10375 BALL, 1/4” DIA STEEL 1 4 10445 SPRING COM. OD .166I.D. XXXR .580 751MW 1 5 10716 PIN, SLOTTED SPRING STANDARD DUTY 1 6 10930 O-RING (-125) 1.299ID X 0.103 NITRILE 70 1 7 11127 FITTING, PLUG 3/8 NPTF W/SEALANT 2 8 11434 SCREW, SOCKET HD CAP - #10-24 X 0.50 4 9 11587 PIN, SLOTTED SPRING, STANDARD DUTY 1
10 11863 WASHER, BACKUP 0.50 x 0.375 2
11 12184 WASHER, BACKUP 0.375 x0.250 3 12 12187 WASHER, SPRING 3 13 12188 ROLLER THRUST BEARING 1 14 12189 WASHER, THRUST 1.420 x0.880 1 15 12195 COMPRESSION SPRING 1 16 12223 BALL, 3/16” DIA STEEL 1 17 12821 KNOB 1 18 209795 STOP, OUTLET BALL 1 19 24564 STUD 1 20 24570 SHEAR SEAL 3 21 251128 BUSHING, OUTLET CHECK 1 22 251279 FITTING, PLUG 1/8 PTF 6 23 251512 DECAL, TELEPHONE INFORMATION 1 24 25821 COVER, VALVE - MACHINED 1 25 32070 STEM 1 26 32071 ROTOR 1 27 64374 BODY, VALVE 1
© SPX FLOW, Inc.
36
Form No. 1001044
Rev. 2 Jan. 25, 2019
Parts List continued
4X
350623
(Body, Valve pressure Regulator)
18
7
12
2
11
3
6
17
16
4
14
2
1
5
2X
© SPX FLOW, Inc.
13
9
15
2
10
8
37
Form No. 1001044
Rev. 2 Jan. 25, 2019
Parts List continued
ITEM NO. PART NO. DESCRIPTION QTY.
1 10263 WASHER, PLAIN - SPECIAL 1 2 10268 O-RING (-012) 0.316 ID x 0.070 NITRILE 70 3 3 10442 WASHER, PLAIN 0.25X0.37X0.03 COPR 1 4 10495 SPRING, COMPRESSION 1 5 11863 WASHER, BACKUP 0.50 x 0.375 2 6 12223 BALL, 3/16” DIA STEEL 1 7 16232 PLUG, HEX FEMALE DRIVE - DRYSEAL 1 8 19564 KNOB, THUMB SCREW 1 9 202505 BUSHING 1
10 208148 SCREW, SHC - 3/8-24 x 1.5 1
11 209787 SEAT, REPLACEABLE 1 12 209797 SCREW, HOL LCK 7/16-20 X 0.25 1 13 21305 CAP, VALVE 1 14 21306 GUIDE, SPRING 1 15 215683 Regulator Locking Nut 1 16 350625 GUIDE, BALL 1 17 58350 BODY, VALVE PRESSURE REGULATOR 1 18 T1-1019-01 PLUG, 1/8-27 NPT FLUSH PLUMBING 4
© SPX FLOW, Inc.
38
Form No. 1001044
Rev. 2 Jan. 25, 2019
Parts List continued
350720
(Manifold Assembly)
4
5
2X
2
7
ITEM NO. PART NO. DESCRIPTION QTY.
1 10268 O-RING (-012) 0.316 ID x 0.070 NITRILE 70 1 2 10909 FITTING, PLUG - 3/8 NPTF M FLUSH 1 3 11127 FITTING, PLUG 3/8 NPTF W/SEALANT 1 4 14972 FITTING, PLUG - 1/4 PTF FLUSH 1 5 251279 FITTING, PLUG 1/8 PTF 2 6 251512 DECAL, TELEPHONE INFORMATION 1 7 58349 BODY, MANIFOLD 1
© SPX FLOW, Inc.
3
39
6
1
Form No. 1001044
Rev. 2 Jan. 25, 2019
Parts List continued
3X
14
8
3001123
(Manifold Assembly)
11
12
5
13
3
1
ITEM NO. PART NO. DESCRIPTION QTY.
1 3-0651 CAP, VALVE 1 2 3-0653 SPRING COM OD.335IDX.XXXR493.5L1.675MW 1 3 3-0654 PLUNGER, VALVE 1 4 5-2891 SCREW, 5/16-24 X 0.63 SET CUP 1 5 10261 WASHER, PLAIN 0.60 x 0.75 x 0.03 COPR 1 6 10268 O-RING (-012) 0.316 ID x 0.070 NITRILE 70 1 7 10384 NUT, HEX JAM 5/16-24 1 8 10909 FITTING, PLUG - 3/8 NPTF M FLUSH 1
9 11127 FITTING, PLUG 3/8 NPTF W/SEALANT 1 10 207908 FITTING, PLUG 1-5/16-12 ORB 1 11 251512 DECAL, TELEPHONE INFORMATION 1 12 2010235 BODY, MANIFOLD 1 13 2010291 BODY, VALVE 1 14 T1-1019-01 PLUG, 1/8-27 NPT FLUSH PLUMBING 3
© SPX FLOW, Inc.
9
6
2
4
7
10
40
Form No. 1001044
Rev. 2 Jan. 25, 2019
ELECTRICAL SCHEMATIC
2
ODM
ODM
ODM
30 AMP FUSE
L1 (+)
F1
AUTO RESET
1
CONNECTOR
4
BLUE (+)
6
OPTIONAL
REMOTE
L2 (-)
CAPACITOR
3
5
SW1
10
9
DIODE
11
SSR
4
INPUT
+3
12
OUTPUT
+2
1
8
7
MTR
© SPX FLOW, Inc.
SW2
41
Form No. 1001044
Rev. 2 Jan. 25, 2019
HYDRAULIC SCHEMATIC
R
425 PSI.
MAX. PRESSURE
SAFETY RELIEF VALVE
10,400 PSI.
SUPER CHARGE
RELIEF VALVE
150 PSI.
AUTO.
VALVE
LOW PRESSURE
UNLOADING VALVE
OPTIONAL
EXTERNAL PSI REGULATO
9,800 PSI.
TO VALVE
© SPX FLOW, Inc.
42
Form No. 1001044
Rev. 2 Jan. 25, 2019
POWER TEAM FACILITIES & CONTACT
www.spxow.com
SPX Flow Powerteam Customer Service:
(800) 541-1418
MILWAUKEE TOOL CORPORATION CONTACT
www.milwaukeetool.com
Milwaukee Tool Customer Service:
(800) 729-3878
© SPX FLOW, Inc.
43
Form No. 1001044
Rev. 2 Jan. 25, 2019
English Original
SPX Hydraulic Technologies
5885 11th Street
Rockford, IL 61109-3699
United States of America
The Netherlands
EC DECLARATION OF CONFORMITY
We declare under our sole responsibility that our Electric Pump Model:
SPX Hydraulic Technologies
Andreas J. Klemm
SPX Hydraulic Technologies Albert Thijsstraat 12 NL-6471 WX Eygelshoven
* PB102, PB102P, PB102R, PB102A, PB104, PB102-1, PB102P-1, PB102R-1, PB102A-1, PB104-1, PB102-2, PB102P-2, PB102R-2, PB102A-2, PB102-CP, PB102-0, PB102P-0, PB102R-0, PB102A-0, PB104-0, PB104-2,
to which this declaration relates are in conformity with the following:
EN, EN-ISO, ISO standards Title
Per the provisions of the Machinery Safety Directive 2006/42 EC
EN_ISO 12100 Safety of machinery, basic concepts, general principles
for design, risk assessment & risk reduction
EN 4413 Hydraulic Fluid Power – general rules and safety
requirements for systems & their components
Per the provisions of the EMC Directive 2014/30 EU
EN_61000-4-2 Electromagnetic Discharge Immunity test EN_61000-4-3 +A2 Radiated, Radio Frequency, Electromagnetic Field
Immunity test EN_61000-4-4 Electrical Fast Transient / Burst Immunity test EN_61000-4-5 Surge immunity test EN_61000-4-6 Immunity to Conducted Disturbances, Induced by Radio-
Frequency Fields EN_61000-4-11 Voltage Dip and Interrupt test EN 55011 Industrial, Scientific and Medical (ISM) Radio Frequency Equipment-Electromagnetic Disturbance Characteristics­ Limits and Methods of Measurement
Per the provisions of the Battery Directive 2006/66/EC
IEC 61960 Secondary Lithium Cells and Batteries for
Portable Applications
Per the provisions of the Noise Emission 2000/14 EC in the Environment by Equipment for Use Outdoors Directive
EN_3200L0014 Noise emission in the environment for use outdoors ISO 3744 Sound Power Level Measurements
measured sound power level on an equipment representative for this type : 68 dB(A) guaranteed sound power level for this equipment : 74 dB(A) or less
Per the provisions of the RoHS Directive 2015/863 EU
Restriction of the use of certain hazardous substances in
electrical and electronic equipment
We hereby declare that the equipment specified under * conforms to the above quoted European Community Directive(s) and Standard(s) as per the currently valid revision. SPX Hydraulic Technologies is certified and registered to ISO 9001: 2015.
The Netherlands January 16
th
, 2019
© SPX FLOW, Inc.
-----------------------------------------­Andreas J. Klemm, PhD
44
Form No. 1001044
Rev. 2 Jan. 25, 2019
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