SPX FLOW APV DELTA AP1, APV DELTA APT1 Instruction Manual

APV DELTA AP1/APT1

ASEPTIC PROCESS VALVE

INSTRUCTION MANUAL

FORM NO.: H317551 REVISION: UK-1

READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR SERVICING THIS PRODUCT.

UK

EU Declaration of Conformity

for Valves and Valve Manifolds

SPX Flow Technology Germany GmbH

Gottlieb-Daimler-Str. 13, D-59439 Holzwickede

herewith declares that the

APV double seal and double seat valves of the series

SD4, SDT4, SDU4, SDMS4, SDMSU4, SDTMS4, SWcip4, DSV,

DA4, D4 SL, D4, DA3, DA3SLD, DE3, DEU3, DET3, DKR2, DKRT2, DKRH2

in the nominal diameters DN 25 - 150, ISO 1“ – 6“ and 1 Sh5 - 6 Sh5

APV butterfly valves of the series SV1 and SVS1F, SVL and SVSL

in the nominal diameters DN 25 - 100, DN 125 - 250 and ISO 1“ – 4“

APV ball valves of the series KHI, KHV

in the nominal diameters DN 15 - 100

APV single seat, diaphragm and spring loaded valves of the series

S2, SW4, SWhp4, SW4DPF, SWmini4, SWT4, SWS4, MF4, MS4, MSP4, AP/T1, CPV,

RG4, RG4DPF, RGMS4, RGE4, RGE4DPF, RGEMS4, PR2, PRD2, SI2, UF/R3, VRA/H

in the nominal diameters DN 10 - 150, ISO 1/2“ – 4“ and 1 Sh5 - 6 Sh5

and the valve manifolds installed thereof

meet the requirements of the Directives 2006/42/EC (superseding 89/392/EEC

and 98/37/EC) and ProdSG (superseding GPSG - 9.GPSGV).

For official inspections, SPX FLOW presents

a technical documentation according to Appendix VII of the Machinery Directive,

this documentation consisting of documents of the development and construction,

description of measures taken to meet the conformity and to correspond with

the basic requirements on safety and health, incl. an analysis of the risks,

as well as an operating manual with safety instructions.

The conformity of the valves and valve manifolds is guaranteed.

Authorised person for the documentation:

Frank Baumbach

SPX Flow Technology Germany GmbH

Gottlieb-Daimler-Str. 13, D-59439 Holzwickede, Germany

May 2018

Frank Baumbach
Regional Engineering Manager, F&B Components

APV

APV_AP1_UK-1_102018.indd

1 General Terms 2

2. Safety Instructions 2

3. Intended Use 2

4. Mode of Operation 3

4.1 General terms

5. Auxiliary Equipment 4

5.1 Valve position indication/proximity switch

5.2 Valve position indication/micro switch

6. Installation 5

6.1 Welding instructions

6.2 Dimensions in mm for tank bore

7. Dimensions 6

7.1 Dimensions AP1

7.2 Dimensions APT1

7.3 Weights in kg

8. Technical Data 8

8.1 General terms

8.2 Specicationofcompressedairquality

8.3 Closing times

8.4 Valve strokes/closing pressure/opening section

8.5 Flow values kvs in m³/h

9. Materials 10

10. Maintenance 12

11. Service Instructions 14

11.1. Dismantling from the line system AP1/APT1

11.2. Disassembly of product-wetted sealing elements

11.3. Dismantling and maintenance of actuator unit

11.4. Assembly of actuator unit

11.5. Assembly of product-wetted sealing elements

11.6. Assembly of valve

12. Trouble Shooting 16

13. Spare Parts Lists

UK

Content Page

AP1, APT1 - actuated design RN 01.064.8

AP1, APT1 - manual design RN 01.064.8-1

Aseptic Process Valve
DELTA AP1 / APT1
Instruction Manual: UK - rev. 1

1

APV

APV_AP1_UK-1_102018.indd

UK

1. General Terms

This instruction manual must be read carefully by the competent
operating and maintenance personnel.
We point out that we will not accept any liability for damage or
malfunctions resulting from the non-compliance with this
operating manual.
Descriptions and data given herein are subject to technical changes.

2. Safety Instructions

Danger! The technical safety symbol draws your attention to

important directions for operating safety. You will
find it wherever the activities described are bearing
risks of personal injury.

- Separate electric and pneumatic connections.

- Depressurize and, if possible, discharge the line and cleaning
system before any maintenance work!

- Observe Service Instructions to ensure safe maintenance of the
valve.

- Seal connections which are not used with a plug!

- Ensurethesafedischargeofthecleaningliquids!

- Do not touch the open valve.

- Do not open the actuator by force! It is under spring tension!

Attention! Valve design NC: Relieve the valve insert by
controlling the actuator before releasing the clamp!

3. Intended Use

The intended use as field of application of the AP valve is the
shut-off of line sections.
Arbitrary, constructive changes at the valve will influence safety
as well as the intended functionality of the valve and are not
permissible.

Aseptic Process Valve
DELTA AP1 / APT1
Instruction Manual: UK - rev. 1

Authorizations and External Approvals

ToviewthecerticationsforthisandotherinnovativeSPXFLOW

products, visit

https://www.spxow.com/en/apv/about-us/certications/

2

APV

APV_AP1_UK-1_102018.indd

valve position indication

optical

housing

diaphragm shaft

actuator cover

actuator

safety

indicator screw

(leakage indicator)

clamp

UK

4. Mode of Operation

4.1 General terms

Due to its construction and mode of operation as well as the

useofhigh-qualitystainlesssteelandthecorrespondingseal

materials, the aseptic process valve APV DELTA AP1 can be used
in the food and beverage as well as in the pharmaceutical and
chemical industries.

The function of the valve is to shut off line sections.

The diaphragm valves offer optimum protection of the product in
hygienic and aseptic applications.
Product safety is provided by the hermetic separation of the
product chamber from the environment (atmosphere) by a
flexible diaphragm shaft.

- Different variants are available:

Type: AP1 - NC (FS) (NC = normally closed;
air-to-raise, spring-to-lower)
Type: AP1 - NO (FH) (NO = normally open;
air-to-lower, spring-to-raise)
Type: AP1 - AA (LL) (AA = air/air actuator)
Type: AP1 - M (H) (M = manual operation)

- Operation by pneumatic stroke actuator with air connection, reset by
spring force.

- The cleaning of the inner area of the valve is undertaken during CIP
cleaning of the line system.

- Leakages at the diaphragm are indicated at the safety indicator
screw at the leakage drain.

- Maintainable actuator.

- Optical valve position indicator on the actuator cover.

- Thepneumaticactuatorcanbeequippedwithanelectricposition
switch (proximity switch) to indicate the current valve position.

- The valve diaphragm shaft is made of TFM material.

- Different housing variants (see spare parts drawings) are available.

- Connections

Beside the housings with weld ends according to DIN 11850 and
ISO 1127 the following connections are available:

- clamp connection according to DIN 32676

- clamp connection according to ISO 2852

3

Aseptic Process Valve

DELTA AP1 / APT1

Instruction Manual: UK - rev. 1

APV

APV_AP1_UK-1_102018.indd

UK

5. Auxiliary Equipment

5.1 Valve position indication / proximity switch

- Thepneumaticactuatorisequippedwithoneortwoelectricposition
switches (proximity switches) to indicate the current valve position.

feedback of valve position

by proximity switch (PSH1)

ca. 40 mm

feedback of valve position by

two proximity switches (PSH2)

58 mm

5.2 Valve position indication / micro switch

- Thepneumaticactuatorcanbeequippedwithanelectricposition
switch (proximity switch) to indicate the current valve position.

feedback of valve position

by two micro switches

68 mm

Aseptic Process Valve
DELTA AP1 / APT1
Instruction Manual: UK - rev. 1

4

APV

APV_AP1_UK-1_102018.indd

UK

6. Installation

- The installation of the valve must be undertaken in such a manner
that fluids can drain off the valve housing and should preferably be
provided in vertical position.

- The valve housing can be welded direct into the pipeline (completely
dismantable valve insert).

Attention! Observe welding instructions.

6.1 Welding Instructions
Shut-off valve AP/APT

- Before welding of the valve, the valve insert must be dismantled
from the housing (see paragraph 11.1.2. - 4.).
Careful handling to avoid damage to the parts is necessary.

- To weld APT valves in tanks, the corresponding dimensions for the
preparation of the tank bore can be drawn from table 1.

- Welding should only be carried out by certified welders DIN EN ISO

9606-1).(seamqualityDINENISO5817).

- The welding of the valve housings must be undertaken in such a
way that the valve body is not deformed.

- Thepreparationoftheweldseammustbecarriedoutasasquare
butt joint without air. (Consider shrinkage!)

- TIG orbital welding is best.

! After welding of the valve housings or of the mating flanges and

after work at the pipelines, the corresponding parts of the
installation or pipelines must be cleaned from welding residues and
soiling. If these cleaning instructions are not observed, welding
residues and dirt particles can damage or destroy the diaphragm
shaft.

- Any damage resulting from the non-observance of these welding
instructions is not subject to our guarantee.

- Welding directives for aseptic applications shall be drawn from the
AWS/ANSI Directives and EHEDG Guidelines.

6.2 Dimensions in mm for tank bore

∅ C

h

5

DN Inch ∅ C -0,1 h

10 1/2" 46 3

15 46 3

20 46 5

Aseptic Process Valve

DELTA AP1 / APT1

Instruction Manual: UK - rev. 1

APV

APV_AP1_UK-1_102018.indd

UK

7. Dimensions

7.1 Dimensions AP1

∅ 60

hand wheel actuator

∅ D

∅ 60

∅ D

A

L

BF

F1

L1

∅ D

F2

F3

Dimensions in mm

DN ∅ D F F1 F2 F3 A B ∅ C L L1

1/2" 9,5 30 45 19,5 41 105 43 25 135 124,5

10 10 30 45 19,5 41 105 43 25 135 124,5

15 16 35 45 30 45 108 46 34 153 138

20 20 40 45 35 45 110 48 34 155 145

∅ C

Aseptic Process Valve
DELTA AP1 / APT1
Instruction Manual: UK - rev. 1

6

APV

APV_AP1_UK-1_102018.indd

7. Dimensions

7.2 Dimensions APT1

∅

∅

D

C

F

F1

UK

o

30

F

∅

46 -0,1

∅ D

hand wheel actuator

E

G

B

L

A

∅ 60 ∅ 60

Dimensions in mm

DN ∅ D F F1 A B ∅ C E G L

1/2" 9,5 53,5 45 105 43 25 3 17,5 122,5

10 10 53,5 45 105 43 25 3 17,5 122,5

15 16 63 45 108 46 34 3 18,7 123,7

20 20 66 45 110 48 34 5 22,8 132,8

7

Aseptic Process Valve

DELTA AP1 / APT1

Instruction Manual: UK - rev. 1

APV

APV_AP1_UK-1_102018.indd

UK

7. Weights

7.3 Weights in kg

AP1-NC = actuator operated
AP1-M = manual operation

DN/Inch

10/1/2" 1,5 kg 0,9 kg

15 1,6 kg 1,0 kg
20 1,65 kg 1,05 kg

DN/Inch

10/1/2" 1,2 kg 0,85 kg

15 1,3 kg 0,95 kg
20 1,35 kg 1,0 kg

AP1 - NC

metal actuator

metal actuator

8. Technical Data

8.1 General terms

line pressure: 10 bar

max. operating temperature: 135 °C
short-term load: 150 °C

air connection (for hose): 4 x 1 mm standard

AP1 - M

AP1 - NC

plastic actuator

AP1 - M

plastic actuator

max. pneumatic air pressure: 10 bar
min. pneumatic air pressure: 6 bar

8.2 Specification of compressed air quality

Compressed air quality: qualityclassacc.toDINISO8573-1

content of solid
particles:

content of water quality class 3

content of oil: quality class 1

The oil applied must be compatible with Polyurethane
elastomer materials.

quality class 3

max. size of solid particles per m³
10000 of 0,5 µm < d < 1,0 µm
500 of 1,0 µm < d < 5,0 µm

max. dew point temperature -20 °C
For installations at lower temperatures
or at higher altitudes, additional
measures must be considered to reduce
the pressure dew point accordingly.

max. 0,01mg/m³

Aseptic Process Valve
DELTA AP1 / APT1
Instruction Manual: UK - rev. 1

8

APV

APV_AP1_UK-1_102018.indd

UK

8. Technical Data

8.3 Closing times

closing time in sec. at pneumatic pressure of 6 bar

DN

10, 15, 20 0,1 sec. 0,4 sec.

8.4 Valve strokes/closing pressure/opening section

DN

10 4 mm 10 bar ∅ 3,6 mm

15 4 mm 10 bar ∅ 3,6 mm

20 4 mm 10 bar ∅ 3,6 mm

hose length

1 m

AP1 shut-off valve

stroke closing pressure opening section

stroke

hose length

10 m

(d)

d

9

Aseptic Process Valve

DELTA AP1 / APT1

Instruction Manual: UK - rev. 1

APV

APV_AP1_UK-1_102018.indd

UK

8. Technical Data

8.5 Flow values kvs in m³/h

DN Inch

10 1/2" 1,5 m³/h 1,5 m³/h
15
20 5,5 m³/h 7,0 m³/h

9. Materials

Product-wetted parts

- housing: 1.4404 (316L)
(DIN EN 10088)
option 1.4435
(DIN EN 10088)

Other parts

- actuator, actuator cover PPS40
option 1.4301 (304L)
(DIN EN 10088)

- piston rod, clamp 1.4301 (304L)
(DIN EN 10088)

- proximity switch holder, plug PA 12 black

Seals

- diaphragm shaft TFM

Aseptic Process Valve
DELTA AP1 / APT1
Instruction Manual: UK - rev. 1

10

APV

APV_AP1_UK-1_102018.indd

UK

10. Maintenance

- The maintenance intervals depend on the application and should be
determined by the operator carrying out temporary checks.

- Toolsrequired:

1 x spanner SW8
1 x spanner SW13
1 x wrench SW12
1 x wrench SW5
1 x wrench SW3

- For the valve service we supply complete seal kits (pl. see spare
parts lists). The appropriate seal grease forms part of this scope of
supply.

- The replacement of seals is undertaken according to the Service
Instructions.

- The disassembly and assembly of the valve is undertaken
according to the Service Instructions.

- All seals must be provided with a thin layer of grease before
their installation!!!

Attention! Use only food-grade grease and special grease

being suited for the respective seal material.

Recommendation:

APV assembly grease for EPDM, FPM, HNBR and NBR
(0,75 kg /tin - ref.-No. 000 70-01-019/93; H147382)
(60 g /tube - ref.-No. 000 70-01-018/93; H147381)

Recommendation for screw retention

Type: Loctite 243 semi-solid
(50 ml - ref.-No. 00070-01-111/93; H206336)

Recommendation for piston seal

APV pneumatic grease:
(25 ml / tube - ref.-No. 000-70-01-008/93; H164725)

11

Aseptic Process Valve

DELTA AP1 / APT1

Instruction Manual: UK - rev. 1

APV

APV_AP1_UK-1_102018.indd

UK

11. Service Instructions

11.1. Dismantling from the line system AP1/APT1

1. Shut off line pressure and discharge lines and tanks if possible.

2. Valve design NC: Control actuator with air.

Do not touch movable parts!
Risk of injury.

valve insert

X

o-ring

O-Ring

diaphragm shaft

Valve design NO: For the disassembly from the line

     systemcompressedairisnotrequired.

3. Remove the clamp and and lift the complete valve insert including
actuator out of the housing.

Valve design NC: Cut off compressed air.

11.2. Dismantling of product-wetted seal elements

1. Pull the diaphragm shaft (2) from the piston rod (17) and remove the

o-ring (21).

Valve design NO: Control the actuator with compressed air.

Do not touch movable valve parts!
Risk of injury.

2. Remove the diaphragm shaft and o-ring.

Cut off compressed air.

Aseptic Process Valve
DELTA AP1 / APT1
Instruction Manual: UK - rev. 1

housing

viewX

21

2

12

APV

APV_AP1_UK-1_102018.indd

11 12

11. Service Instructions

11.3. Disassembly and maintenance of actuator unit

The item numbers refer to the spare parts drawings
AP1, APT1: actuated design RN 01.064.8

- Design with valve position indicator:

13

Remove the cover of the valve position indicator (22).
Turn off the actuating pin (24) with the wrench SW4.
Remove the adaptor plug (23) from the actuator cover.

UK

10

9

12

14

16

15

17

6

- Design with proximity switch holder:
Remove the proximity switch (26).
Remove the proximity switch holder (25) from the actuator
cover (10). Turn off the indicator pin (13) with a nipper.

Attention! Do not damage the indicator pin.

1. Turn off the thread pin (11) and remove the o-ring (12).

2. Turn the actuator cover (10) with the wrench SW12 off the actuator

(6). Remove the o-ring (9) and the o-ring (12).

3. Pull the pressure spring (14), disc (16) and piston rod (17) to the top
off the actuator. Remove the piston seal (15) from the piston

4. Turn off the safety indicator screw (19) with the wrench SW3.
Remove the fan (3) and diaphragm support (4) to the bottom out of

theactuator.Removethequadring(5).

5. All seals can be serviced.

13

5

19

4

3

Aseptic Process Valve

DELTA AP1 / APT1

Instruction Manual: UK - rev. 1

APV

APV_AP1_UK-1_102018.indd

UK

11. Service Instructions

14

16

Loctite

11.4. Assembly of actuator unit

The item numbers refer to the spare parts drawings
AP1, APT1: actuated design RN 01.064.8

15

17

6

10

12

19

9

! Provide all seals with a thin layer of grease.

! Attention! Only for the piston seal must the appropriate

pneumatic grease be used (see paragraph 9).

1. Insert the piston seal (15) in the piston rod (17). Place the disc (16)

in the groove of the piston rod. Insert the piston rod with disc from
the top into the actuator (6) until it stops. Insert the pressure spring
(14).

2. Insert the o-ring (12) and o-ring (9) in the housing cover. Turn the

housing cover manually in the lower actuator.

3. Slidethequadring(5)onthestudofthepistonrod.Slidethe

diaphragm support (4) from the bottom into the actuator. During this

process,thequadringisguidedintothegrooveoftheactuator.

Attention! When introducing the diaphragm support
in the actuator, observe the bore position
for the safety indicator screw (19).

11

12

Loctite

5

4

13

4

4. Provide the thread of the safety indicator screw (19) with Loctite.
Fasten the indicator screw in the thread of the actuator (diaphragm
support is fixed by stud of indicator screw).

5. Insert the fan (3) in the diaphragm support (4).
Attention! The fan must lock in the diaphragm support.

6. Fasten the actuator cover (10) with a wrench SW12.

7. Provide the thread of the indictor pin (13) with Loctite. Turn the

indicator pin manually through the actuator cover in the piston rod
and tighten it with a nipper.

Attention! The indicator pin must not be damaged.

8. Insert the o-ring (12) in the thread plug. Tighten the thread plug.

Aseptic Process Valve
DELTA AP1 / APT1
Instruction Manual: UK - rev. 1

3

14

APV

APV_AP1_UK-1_102018.indd

UK

11. Service Instructions

11.5. Asssembly of product-wetted sealing elements

1. Insert the o-ring (21) in the groove of the actuator. Fasten the

diaphragm shaft (2) manually on the thread of the piston rod.

11.6. Assembly of valve

1. Valve design NC: Control the actuator with compressed air.

Do not touch movable valve parts!
Risk of injury.

2. Attention! Before placing the valve insert in the housing,

clean the inner space of the housing. Use appropriate cleaning
agent.

o-ring

diaphragm shaft

housing

- Place the valve insert in the housing and fasten it with the clamp.

3. Cut off compressed air.

Valve design NO: Compressedairisnotrequiredforassembly.

15

Aseptic Process Valve

DELTA AP1 / APT1

Instruction Manual: UK - rev. 1

APV

APV_AP1_UK-1_102018.indd

12. Trouble Shooting

Trouble Remedy

Valve does not seal up.
Leakage from the safety indicator screw.

Leakage between housing and actuator in
the clamp area.

Replace o-ring (21) and diaphragm shaft (2).
Check line pressure:
Adm. line pressure see paragraph 7.1

Replace o-ring (21) and diaphragm shaft (2).

UK

Actuator does not work, air escapes permanently
in the area of the actuator cover or indicator pin.

Compressed air escapes from the safety
indicator screw.

Valve position indication from proximity switch is
missing or is imprecise.

Leakage from the drain pipe Remove the drain pipe (1) to check and find out reason.

! If damaged seals are replaced, generally all seals should be renewed. For valve service actions

SPX FLOW supplies complete seal kits (see spare parts lists. )

Replace piston seal (15), o-ring (9) and o-rings (12).

Replacequadring(5).

Adjust proximity switch.
Plug proximity switch in proximity switch holder until stop.

13. Spare Parts Lists

The reference numbers of the spare parts for the different valve
designs and sizes are included in the attached spare parts
drawings with corresponding lists.

Aseptic Process Valve
DELTA AP1 / APT1
Instruction Manual: UK - rev. 1

Please indicate the following data to place an order for
spare parts:

-numberofpartsrequired

- reference number

- designation

Data are subject to change.

16

6

Germany

SPX FLOW

1 von

RN 01.064.8

07.01.13

Name: Trytko

Datum:

Datum: Blatt

Geprüft:

Name:

Geprüft:

Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung

ihres Inhalts nicht gestattet, soweit nicht schriftlich zugestanden. Verstoß verpflichtet

zum Schadensersatz und kann strafrechtliche Folgen haben (Paragraph 18 UWG,

Paragraph 106 UrhG). Eigentum und alle Rechte, auch für Patenterteilung und

Gebrauchsmustereintragung, vorbehalten. SPX FLOW, Germany

AP1, APT1-Ventil FS, FH, L/L, VSM-Microschalter, Initiatorhalter

AP1, APT1-valve NC, NO, air/air, PSH-microswitch, prox.switch holder

DN 1/2", 10, 15, 20-S und/and Clamp

6

Menge

quantity

WS-Nr.

Germany

SPX FLOW

2 von

RN 01.064.8

Blatt

DN10 DN10

pump drain powdervalve

DN20

07.01.13

Geprüft:

Name:

Geprüft:

Datum:

Name: Trytko

Datum:

DN1/2" DN10 DN15

ref.-no. ref.-no. ref.-no.

WS-Nr. WS-Nr.

WS-Nr. WS-Nr.

WS-Nr.

H316882

000 39-41-248/42

H318121

000 39-41-198/42

318 39-41-198/86 318 39-41-248/86

000 39-42-198/42 000 39-42-248/42

H318123 H316291

H318122 H316289

318 39-42-198/86 318 39-42-248/86

H329505

318 39-43-198/86

000 39-41-200/42 000 39-41-250/42

318 39-41-250/86

318 39-41-200/86

H317697Housing

000 39-41-148/42

ref.-no. ref.-no. ref.-no.

H316880 H317691

000 39-42-223/42 000 39-42-148/42

000 39-41-223/42

H316260 H317693

H316881 H317695 H318125 H316883

318 39-41-223/86 318 39-41-148/86

H316261

318 39-42-223/86 318 39-42-148/86

H316884 H317692 H318126 H316886

000 39-41-225/42 000 39-41-150/42

318 39-41-150/86318 39-41-225/86

H316885 H317696 H318127 H316887

000 39-42-225/42 000 39-42-150/42 000 39-42-200/42 000 39-42-250/42

H316391

H316390

318 39-42-250/86

000 39-43-250/42

H318124

318 39-42-200/86

H317698 H318128

H317694

318 39-42-150/86

H316288

H316290

318 39-42-225/86

000 39-44-200/42 000 39-44-250/42

000 39-43-150/42 000 39-43-200/42

H316888 H317723 H318131 H317396

000 39-43-225/42

000 39-44-225/42 000 39-44-150/42

H318129 H316292

318 39-44-200/86 318 39-44-250/86

318 39-43-200/86 318 39-43-250/86318 39-43-150/86

H316392 H317724

H316889 H317725 H318132 H317398

318 39-43-225/86

H316393 H317726 H318130 H316293

318 39-44-225/86 318 39-44-150/86

1.4435

1.4404

1.4404

1.4435

1.4435

Material

description

Beschreibung

Gehäuse

Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung

ihres Inhalts nicht gestattet, soweit nicht schriftlich zugestanden. Verstoß verpflichtet

zum Schadensersatz und kann strafrechtliche Folgen haben (Paragraph 18 UWG,

Paragraph 106 UrhG). Eigentum und alle Rechte, auch für Patenterteilung und

Gebrauchsmustereintragung, vorbehalten. SPX FLOW, Germany

AP1, APT1-Ventil FS, FH, L/L, VSM-Microschalter, Initiatorhalter

AP1, APT1-valve NC, NO, air/air, PSH-microswitch, prox.switch holder

DN 1/2", 10, 15, 20-S und/and Clamp

pos.

item material

1.4404

AP11 1+2S

metallblank/bright metal fin.

Housing

1 1.4404

AP11 1+2S

AP12 1+2+3S

metallblank/bright metal fin.

Gehäuse

Housing

Gehäuse

1

1.4435

APT11 1+2S

AP12 1+2+3S

handpoliert/manually polish.

handpoliert/manually polish.

Gehäuse

Housing

1

Gehäuse

1

1.4404

1.4404

APT11 1+2S

APT12 1+2+3S

metallblank/bright metal fin.

metallblank/bright metal fin.

Housing

Housing

Gehäuse

1

1

APT12 1+2+3S

AP11 1+2 Clamp

metallblank/bright metal fin.

handpoliert/manually polish.

handpoliert/manually polish.

Gehäuse

Housing

Gehäuse

Housing

Gehäuse

Housing

1 1.4435

1

1

AP11 1+2 Clamp

AP12 1+2+3 Clamp

metallblank/bright metal fin.

Gehäuse

Gehäuse

Housing

1

1

1.4435

AP12 1+2+3 Clamp

handpoliert/manually polish.

handpoliert/manually polish.

Housing

1

Gehäuse

Gehäuse

Housing

1

1.4404

1.4404

APT11 1+2 Clamp

APT12 1+2+3 Clamp

metallblank/bright metal fin.

Housing

Gehäuse

1

1.4435

APT11 1+2 Clamp

APT12 1+2+3 Clamp

metallblank/bright metal fin.

handpoliert/manually polish.

handpoliert/manually polish.

Gehäuse

Housing

Gehäuse

Housing

1

1

Housing

1 1.4435

DN10

Menge

quantity

ref.-no.ref.-no. ref.-no. ref.-no. ref.-no.

H320004

Germany

SPX FLOW

3 von 6

powdervalve

000 39-41-900/47

RN 01.064.8

H317787

Blatt

39-22-986/22

DN10

H317786

pump drain

318 39-41-149/86

WS-Nr. WS-Nr. WS-Nr.

Trytko

07.01.13

08-48-501/93

Datum:

Name:

Geprüft:

Geprüft:

Name:

Datum:

H316238

H316246

H316875

H316269

H316237

08-48-500/93

58-01-796/73

15-31-086/13

15-31-086/12

H317393

H316242

H316603

15-31-086/93

08-63-102/93

08-74-061/93

H316245

58-06-215/73

08-43-054/13

39-22-982/22 39-22-983/22

H316270

H316874

08-43-054/12

H316239

39-22-980/22

DN1/2" DN10 DN15 DN20

Material

Beschreibung

ref.-no.

WS-Nr. WS-Nr. WS-Nr.

1.4404

material

1.4435

AP11 1S

AP11 1S

matt/finish

AP11 1Clamp

handpoliert/manually polish.

1.4435

1.4404

AP11 1Clamp

metallblank/bright metal fin.

handpoliert/manually polish.

PPS 40

TFM 1705

PPS 40

handpoliert /

QRAR 4111A-V7002

1.4301

1.4301
FKM (FPM)

ø47,6 x 2,4

metallblank /

bright metal finish

manually polished

handpoliert /

1.4301

1.4301

metallblank /

bright metal finish

manually polished

description

Diaphragm shaft H318047 H316240

Housing

Gehäuse

Gehäuse

Housing

Gehäuse

1

1

Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung

ihres Inhalts nicht gestattet, soweit nicht schriftlich zugestanden. Verstoß verpflichtet

zum Schadensersatz und kann strafrechtliche Folgen haben (Paragraph 18 UWG,

Paragraph 106 UrhG). Eigentum und alle Rechte, auch für Patenterteilung und

Gebrauchsmustereintragung, vorbehalten. SPX FLOW, Germany

AP1, APT1-Ventil FS, FH, L/L, VSM-Microschalter, Initiatorhalter

AP1, APT1-valve NC, NO, air/air, PSH-microswitch, prox.switch holder

DN 1/2", 10, 15, 20-S und/and Clamp

item

pos.

Housing

Housing

1

Membranschaft

Gehäuse

Stern AP10-20

Star AP10-20

Membranunterstützung

1

3 1

2 1

4 1

Quadring

Steuerkopf unten

Steuerkopf unten

Actuator lower

Quadring

Membrane support

1

1 FKM
5

Actuator lower

1
6

LuftanschlussM5Air-Connecting

Steuerkopf unten

Actuator lower

1 PPS 40

7 1

O-Ring

O-ring

Filternippel für AP10-20 kurz

Filter nipple for AP 10-20 short

Steuerkopfdeckel

1

9 1

8 1

Actuator cover

Steuerkopfdeckel

Actuator cover

1

10

ref.-no.

Menge

quantity

WS-Nr.

Germany

SPX FLOW

4 von 6

RN 01.064.8

Blatt

DN10 DN10

ref.-no.

pump drain powdervalve

DN20Material

07.01.13

Datum:

Geprüft:

Name:

Datum:

Name: Trytko

Geprüft:

DN1/2" DN10 DN15

ref.-no.

WS-Nr.

H316263

H316244

08-74-045/93

58-06-026/63

H316265

08-07-224/12

60-06-401/13

H76274

H316169

58-01-010/83

08-58-070/12

H316266

H316267

H316264

15-23-967/12

15-23-966/12

H317624

15-23-968/12

H316262

08-07-225/12

42-40-282/13

H316243

H316744

H316637

H121708

58-06-099/73

08-60-450/93

08-74-044/93

H316720

08-07-214/12

WS-Nr.

ref.-no. ref.-no. ref.-no.

WS-Nr. WS-Nr.WS-Nr.

PA12

EPDM

material

description

Beschreibung

Steuerkopfdeckel 08-43-054/93

1 PPS 40

Gebrauchsmustereintragung, vorbehalten. SPX FLOW, Germany

Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung

ihres Inhalts nicht gestattet, soweit nicht schriftlich zugestanden. Verstoß verpflichtet

zum Schadensersatz und kann strafrechtliche Folgen haben (Paragraph 18 UWG,

Paragraph 106 UrhG). Eigentum und alle Rechte, auch für Patenterteilung und

AP1, APT1-Ventil FS, FH, L/L, VSM-Microschalter, Initiatorhalter

AP1, APT1-valve NC, NO, air/air, PSH-microswitch, prox.switch holder

DN 1/2", 10, 15, 20-S und/and Clamp

item

pos.

schwarz

Gewindestopfen

Threaded plug

Actuator cover H317394

O-Ring

11 1

1.4301

WS 287

ø6 x 1,8

Indicator pin

Anzeigestift

O-ring

2

12

Druckfeder

13 1

NBR

1.4310

PKK1-50

Pressure feather

Kolbendichtung

14 1

1.4310

BSN:2-111 84

ø24 x ø16 x ø0,25

Piston seal

1

15

Kolbenstange FS

Scheibe

Disk

16 1

1.4301

1.4301

Kolbenstange FH

Piston rod NC

17 1

1.4301

1.4301

Piston rod NO

Kolbenstange L/L

Piston rod air/air

18 1

19 1

Gelenkklemme

Sicherungs-Anzeigeschraube

Safety-indicator screw

20 1

FPM

1.4301
FKM grün

Joint clamp

O-Ring

21 1

PA12

1.4301

ø24,99 x 3,53

VSM-Microswitch 12

Adapterstopfen

VSM-Microschalter 12

O-ring

22 1

23 1

1.4301

PA12 schwarz

Adapter pin

Betätigungsstift

Actuating pin

24 1

25 1

ref.-no.

Menge

quantity

WS-Nr.

Germany

SPX FLOW

5 von 6

powdervalve

H206007

58-06-052/64

RN 01.064.8

Blatt

DN10 DN10

WS-Nr.

pump drain

H324861 H323149

58-34-098/03

07.01.13

Datum:

Name: Trytko

Datum:

Name:

Geprüft:

DN15 DN20Beschreibung

Geprüft:

DN1/2" DN10

WS-Nr. WS-Nr. WS-Nr. WS-Nr.

Material

material

H16223

H152062

H152063

H316564

H317471

H317449

H317477

08-60-011/93

07-10-025/93

15-33-937/93

08-52-296/14

15-33-160/93

58--25-001/93

65-15-034/13

ref.-no. ref.-no. ref.-no. ref.-no. ref.-no.

1.4301

PA6.6 schwarz

PA12 schwarz

PA6.6 schwarz

1.4301

PA12 schwarz31

H152061

16-33-100/93

H317063 H317064

H317062

58-34-993/03 58-34-994/03 58-34-198/0358-34-995/03

EPDM

FDA-konform

H317450

15-33-161/93

M4x10

ø15 x 2,5

5m Kabel/cable

description

Initiatorhülse

Initiator

Proximity switch

Proximity switch-clamp

Initiator Klemmring

Überwurfmutter Initiator

Nut-proximity switch

Initiatorhülse

Sleeve for proximity switch

Schaltnocke mit Betätigung AP1

Operating cam with actuating pin

1

1

30

Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung

ihres Inhalts nicht gestattet, soweit nicht schriftlich zugestanden. Verstoß verpflichtet

zum Schadensersatz und kann strafrechtliche Folgen haben (Paragraph 18 UWG,

Paragraph 106 UrhG). Eigentum und alle Rechte, auch für Patenterteilung und

Gebrauchsmustereintragung, vorbehalten. SPX FLOW, Germany

AP1, APT1-Ventil FS, FH, L/L, VSM-Microschalter, Initiatorhalter

AP1, APT1-valve NC, NO, air/air, PSH-microswitch, prox.switch holder

DN 1/2", 10, 15, 20-S und/and Clamp

pos.

item

26 1

27 1

29

28 1

Gewindestift mit Innenskt.

Initiatorhalterung AP1

Proximity switch holder

1

32 1

Sleeve for proximity switch

O-ring

Thread pin with inner hexogen

33 1 PA6.6 schwarz

O-ring

34

Dichtungssatz

Pos. 2, 5, 9, 12, 15, 22, 34 nur im kompletten Dichtungssatz erhältlich

Seal kit

Item 2, 5, 9, 12, 15, 22, 34 available as complete seal kits only

1 PTFE

VSM-AP1 Komplett

PSH-AP1 complete

Pos./item 24, 27, 28, 30, 31, 32, 33

1

Germany

Menge

quantity

SPX FLOW

6 von 6

RN 01.064.8

Blatt

DN10 DN10

pump drain powdervalve

ref.-no. ref.-no. ref.-no.

07.01.13

Datum:

Name: Trytko

Geprüft:

Datum:

Geprüft:

Name:

ref.-no. ref.-no. ref.-no.

WS-Nr. WS-Nr. WS-Nr. WS-Nr. WS-Nr. WS-Nr.

H316565

15-33-938/93

H316745

08-60-451/93

Beschreibung Material DN1/2" DN10 DN15 DN20

VSM-Microschalter 12 für AP1 Komplett

PSH-micro switch 12 for AP1 complete

Initiatorhalterung IHP für AP1 Komplett

Proximity switch holder IHP for AP1 complete

Pos./item 27, 28, 29

1

Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung

ihres Inhalts nicht gestattet, soweit nicht schriftlich zugestanden. Verstoß verpflichtet

zum Schadensersatz und kann strafrechtliche Folgen haben (Paragraph 18 UWG,

Paragraph 106 UrhG). Eigentum und alle Rechte, auch für Patenterteilung und

Gebrauchsmustereintragung, vorbehalten. SPX FLOW, Germany

AP1, APT1-Ventil FS, FH, L/L, VSM-Microschalter, Initiatorhalter

AP1, APT1-valve NC, NO, air/air, PSH-microswitch, prox.switch holder

DN 1/2", 10, 15, 20-S und/and Clamp

pos.

item description material

Pos./item 23, 24, 25

1

AP1, APT1-Ventil Handantrieb

Datum:
Name:
Geprüft:

Ersatzteilliste: spare parts list

AP1, APT1-valve manual handle
DN 1/2", 10, 15, 20 -S und / and -Clamp

Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung

ihres Inhalts nicht gestattet, soweit nicht schriftlich zugestanden. Verstoß verpflichtet

zum Schadensersatz und kann strafrechtliche Folgen haben (Paragraph 18 UWG,

Paragraph 106 UrhG). Eigentum und alle Rechte, auch für Patenterteilung und

Gebrauchsmustereintragung, vorbehalten. SPX FLOW, Germany

15.01.13
Trytko

SPX FLOW

Germany

Blatt 1

RN 01.064.8-1

von 4

ref.-no.

Menge

quantity

WS-Nr.

Germany

SPX FLOW

2 von 4

RN01.064.8-1

Blatt

DN10 DN10

ref.-no.

pump drain powdervalve

ref.-no.

15.01.13

Geprüft:

Name:

Datum:

Name: Trytko

Geprüft:

Datum:

WS-Nr.

000 39-41-198/42 000 39-41-248/42

000 39-41-148/42

DN1/2" DN10 DN15 DN20

ref.-no. ref.-no. ref.-no.

WS-Nr. WS-Nr. WS-Nr.WS-Nr.

000 39-41-223/42

H316883

000 39-42-250/42

000 39-41-250/42

H318121 H316882

318 39-41-198/86 318 39-41-248/86

H329505

000 39-41-200/42

318 39-43-198/86

000 39-42-200/42

H317697 H318123 H316291H316261

H316880 H317691

H316881 H317695 H318125

H316260 H317693 H318122 H316289

000 39-42-223/42 000 39-42-148/42 000 39-42-198/42 000 39-42-248/42

318 39-41-223/86 318 39-41-148/86

318 39-42-223/86 318 39-42-148/86 318 39-42-198/86 318 39-42-248/86

H316884 H317692 H318126 H316886

000 39-41-225/42 000 39-41-150/42

000 39-42-225/42 000 39-42-150/42

H316390

H316887

318 39-41-250/86

H318124

000 39-43-250/42000 39-43-225/42 000 39-43-150/42 000 39-43-200/42

H318131 H317396

318 39-41-200/86

H317698 H318128 H316391

H317694

318 39-42-150/86 318 39-42-200/86 318 39-42-250/86

318 39-41-150/86

H316885 H317696 H318127

H316288

318 39-41-225/86

318 39-42-225/86

H316888 H317723

H316290

318 39-43-250/86318 39-43-225/86 318 39-43-150/86 318 39-43-200/86

H318132 H317398

000 39-44-200/42 000 39-44-250/42

H316889 H317725

000 39-44-225/42 000 39-44-150/42

318 39-44-200/86 318 39-44-250/86

H316393 H317726 H318130 H316293

H316392 H317724 H318129 H316292

318 39-44-225/86 318 39-44-150/86

Material

material

AP11 1+2S

description

Beschreibung

Gehäuse

Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres

Inhalts nicht gestattet, soweit nicht schriftlich zugestanden. Verstoß verpflichtet

zum Schadensersatz und kann strafrechtliche Folgen haben (Paragraph 18 UWG,

Paragraph 106 UrhG). Eigentum und alle Rechte, auch für Patenterteilung und

Gebrauchsmustereintragung, vorbehalten. SPX FLOW, Germany

AP1, APT1-Ventil Handantrieb

AP1, APT1-valve manual handle

DN 1/2", 10, 15, 20 -S und / and -Clamp

pos.

item

1.4404

AP12 1+2+3S

metallblank/bright metal fin.

metallblank/bright metal fin.

Housing

Gehäuse

Housing

Gehäuse

1 1.4404

1

1.4435

1.4404

AP11 1+2S

handpoliert/manually polish.

Housing

1 1.4435

APT11 1+2S

AP12 1+2+3S

metallblank/bright metal fin.

handpoliert/manually polish.

Gehäuse

Housing

Gehäuse

Housing

1

1

APT11 1+2S

APT12 1+2+3S

metallblank/bright metal fin.

Housing

Gehäuse

1 1.4404

APT12 1+2+3S

handpoliert/manually polish.

Gehäuse

Housing

Gehäuse

1 1.4435

1.4404

AP11 1+2 Clamp

metallblank/bright metal fin.

handpoliert/manually polish.

Housing

Gehäuse

Housing

1

1 1.4435

AP11 1+2 Clamp

AP12 1+2+3 Clamp

metallblank/bright metal fin.

Housing

Gehäuse

1 1.4404

AP12 1+2+3 Clamp

handpoliert/manually polish.

Gehäuse

Housing

Gehäuse

1 1.4435

1.4404

APT11 1+2 Clamp

APT12 1+2+3 Clamp

metallblank/bright metal fin.

handpoliert/manually polish.

Housing

Gehäuse

Housing

Gehäuse

1

1 1.4435

1

1.4435

1.4404

APT11 1+2 Clamp

metallblank/bright metal fin.

Housing

Gehäuse

1

1.4435

APT12 1+2+3 Clamp

handpoliert/manually polish.

handpoliert/manually polish.

Housing

Gehäuse

Housing

1

1

ref.-no.

Menge

quantity

WS-Nr.

Germany

SPX FLOW

3 von 4

H320004

000 39-41-900/47Gehäuse

RN01.064.8-1

Blatt

DN10 DN10

WS-Nr.

pump drain powdervalve

H317786

318 39-41-149/86

H316240

15.01.13

H316237

08-48-501/93

Datum:

Name: Trytko

Geprüft:

Name:

Datum:

Geprüft:

H318047

58-01-796/73

H316873

H316257

H317395

H316246

15-31-085/13

15-31-085/12

15-31-085/93

H316254

H316245

H316250

15-23-965/12

58-06-215/73

08-74-046/93

08-43-050/93

H316805

65-04-327/13

39-22-982/22 39-22-983/22

ref.-no. ref.-no. ref.-no. ref.-no.

H316239 H317787

39-22-980/22 39-22-986/22

DN1/2" DN10 DN15 DN20

Material

ref.-no.

WS-Nr. WS-Nr. WS-Nr. WS-Nr.

1.4404

1.4435

1.4435
TFM 1705

PPS 40

PPS 403

1.4301

PPS 40

FKM (FPM)

1.4301

PE-LLD

AP11 1S

AP11 1S

matt/finish

handpoliert/manually polish.

description material

Beschreibung

Housing

Housing

Gehäuse

1

1 1.4404

Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres

Inhalts nicht gestattet, soweit nicht schriftlich zugestanden. Verstoß verpflichtet

zum Schadensersatz und kann strafrechtliche Folgen haben (Paragraph 18 UWG,

Paragraph 106 UrhG). Eigentum und alle Rechte, auch für Patenterteilung und

Gebrauchsmustereintragung, vorbehalten. SPX FLOW, Germany

AP1, APT1-Ventil Handantrieb

AP1, APT1-valve manual handle

DN 1/2", 10, 15, 20 -S und / and -Clamp

pos.

item

AP11 1Clamp

AP11 1Clamp

metallblank/bright metal fin.

handpoliert/manually polish.

Gehäuse

Housing

1

Membranschaft

Diaphragm shaft

Housing

Gehäuse

1

Stern AP10-20

1

1

2

Membrane support H316238

Membranunterstützung 08-48-500/93

Star AP10-20

4 1

handpoliert /

metallblank /

bright metal finish

QRAR 4111A-V7002

Quadring

5 1 FKM

manually polished

Quadring

Steuerkopf unten

1 1.4301

Actuator lower

Steuerkopf unten

Actuator lower

Actuator lower

Steuerkopf unten

1

Kolbenstange

1 PPS 40

6

ø47,6 x 2,4

Piston rod

O-ring

O-Ring

1
8

7 1 1.4301

Abdeckstopfen

Handrad

Hand wheel

1
9

M5 x 12

Plug H316286

Flachkopfschraube

Pan head screw

1

1

10

11

Germany

Menge

quantity

SPX FLOW

4 von 4

58-06-052/64

RN01.064.8-1

DN10 DN10

pump drain powdervalve

15.01.13

H316262

08-07-225/12

42-40-282/13

Datum:

Name: Trytko

Geprüft:

Datum: Blatt

Geprüft:

Name:

ref.-no. ref.-no. ref.-no. ref.-no. ref.-no. ref.-no.

WS-Nr. WS-Nr. WS-Nr. WS-Nr. WS-Nr. WS-Nr.

H316243

H121708

58-06-099/73

58-34-997/03 58-34-998/03 58-34-999/03 58-34-099/03 58-34-199/03

1.4301

(FPM)

FKM grün

PTFE

ø15x2,5 FKM (FPM)

ø24,99x3,53

Beschreibung Material DN1/2" DN10 DN15 DN20

O-Ring

Gelenkklemme

Sicherungs-Anzeigeschraube

Safety-indicator screw

Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres

Inhalts nicht gestattet, soweit nicht schriftlich zugestanden. Verstoß verpflichtet

zum Schadensersatz und kann strafrechtliche Folgen haben (Paragraph 18 UWG,

Paragraph 106 UrhG). Eigentum und alle Rechte, auch für Patenterteilung und

Gebrauchsmustereintragung, vorbehalten. SPX FLOW, Germany

AP1, APT1-Ventil Handantrieb

AP1, APT1-valve manual handle

DN 1/2", 10, 15, 20 -S und / and -Clamp

pos.

12 1 1.4301

item description material

13 1

O-ring

Joint clamp

O-Ring

O-ring H206007

Pos. 2, 5, 8, 14, 15 nur im kompletten Dichtungssatz erhältlich

Item 2, 5, 8, 14, 15 available as complete seal kits only

Dichtungssatz

Seal kit H317065 H317066 H317067 H324736 H

1

14 1

15 1

APV DELTA AP1/APT1

ASEPTIC PROCESS VALVE

SPX FLOW SPX FLOW

Design Center Production

Gottlieb-Daimler-Straße 13 Stefana Rolbieskiego 2

D-59439 Holzwickede, Germany PL- Bydgoszcz 85-862, Poland

P: (+49) (0) 2301-9186-0 P: ([phone]

F: (+49) (0) 2301-9186-300 F: ([phone]

SPX FLOW reserves the right to incorporate the latest design and material changes without notice or obligation.

Design features, materials of construction and dimensional data, as described in this manual, are provided for your information only and should not

be relied upon unless conrmed in writing. Please contact your local sales representative for product availability in your region.

For more information visit www.spxow.com.

ISSUED 10/2018 - Translation of Original Manual

COPYRIGHT ©2018 SPX FLOW, Inc.