Page 1
INSTRUCTION MAN UAL
S200 Series
CENTRIFUGAL PU MP
FORM NO.: 95-03080 R EVISION: 12/2010 READ AND U NDE RSTAND THIS MANUAL PRI OR TO OPERATING OR SERVICI NG THI S PRODUCT.
Page 2
Page 3
SPX Flow Technology
611 Sugar Creek Road
Delavan, WI 53115 USA
Tel: (800) 252-5200 or (262) 728-1900
Fax: (800) 252-5012 or (262) 728-4904
E-mail: wcb@spx.com
Web site: www.spx.com
Information contained in this manual is subject to change
without notice and does not represent a commitment on the
part of SPX Corporation. No part of this manual may be
reproduced or transmitted in any form or by any means,
electronic or mechanical, including photocopying and
recording, for any purpose, without the express written permission of SPX Corporation.
Copyright © 2005, 2010 SPX Corporation.
All Rights Reserved.
Revision Date: 12/2010
Publication: 95-03080
Page 4
Table of Contents Waukesha Cherry-Burrell
Warranty ..................................................................................................... 6
Shipping Damage or Loss ...........................................................................6
Warranty Claim ...........................................................................................6
Safety ..........................................................................................................7
Care of Stainless Steel ..............................................................................8
Stainless Steel Corrosion ............................................................................8
Elastomer Seal Replacement Following Passivation ..................................8
Introduction ................................................................................................9
Factory Inspection .......................................................................................9
Receiving Your Pump .................................................................................9
Receiving and Inspection ................................................................9
Pump Characteristics ..................................................................................10
S200 Series Base Mount Description .........................................................10
Base Mount Components ................................................................10
Motor Adapter ..................................................................................11
Stand ...............................................................................................11
Base (Optional) ...............................................................................11
Performance Characteristics .......................................................................13
Authorization ...................................................................................13
Standard Construction .....................................................................13
Construction Options .......................................................................13
Operating Parameters .................................................................................14
Installation ..................................................................................................23
Pump Location ............................................................................................23
Pump Leveling ............................................................................................23
Supply and Discharge Piping/Valves .......................................................... 23
Installations That May Cause Operation Problems .....................................25
Electrical Connections .................................................................................25
Flush Seal Option ........................................................................................26
Type 4 Seal (Double mechanical with flush) ...................................26
Before First Startup .....................................................................................26
Clean Pump and Piping ...................................................................26
Cleaning Safety Procedures .......................................................................27
Manual Cleaning .............................................................................27
Cleaning-In-Place (CIP) ..................................................................27
Preliminary Test Run ...................................................................................27
Ammeter Test ..............................................................................................27
Operation ....................................................................................................28
Starting the Pump .......................................................................................28
Priming the Pump ........................................................................................28
Priming the Pump With the Feed Source Above Pump Level .........28
Priming the Pump With the Feed Source Below Pump Level .........29
Stopping the Pump ......................................................................................29
Maintenance ...............................................................................................30
Scheduled Maintenance ..............................................................................30
Routine Maintenance ......................................................................30
Pump Disassembly with Type 1 Seal ..........................................................30
Removal of the Water Cascade ......................................................30
Page 4 95-03080 12/2010
Page 5
Waukesha Cherry-Burrell Table of Contents
Inspect Parts ....................................................................................32
Pump Assembly with Type 1 Seal ..............................................................33
Backplate Assembly ........................................................................33
Backplate/Impeller Assembly ..........................................................33
Pump Disassembly with Type 4 Double Seal ..............................................35
Removal of the Water Cascade .......................................................36
Pump Assembly with Type 4 Double Seal ..................................................38
Disassembly of Modular Base Mounted Pumps ..........................................40
Disassembling The Outer Seal Assemblies ....................................42
Assembling the Outer Seal Assemblies ..........................................42
Pre-assembled (Cartridge) Seals . .............................................................43
Disassembly of Pre-assembled (Cartridge) Seals ...........................43
Assembly of a Pump With Pre-assembled (Cartridge) Seals ..........44
Pedestal Base Mounted Pump Housing Lubrication ...................................46
Lubrication Schedule .......................................................................46
Servicing the Electric Motor .........................................................................46
General Service Information ............................................................46
Motor Lubrication Instructions .........................................................46
Standard Seal Dimensions ..........................................................................47
Cartridge Seal Dimensions ..........................................................................48
Parts Lists ...................................................................................................49
Seal Kits ......................................................................................................49
Basic Seal Kit - Type 1 Seal - Sanitary Pump Model ......................49
Complete Seal Kit - Type 1 Seal - Sanitary Pump Model ................49
Basic Seal Kit - Type 4 Seal - Sanitary Pump Model ......................50
Complete Seal Kit - Type 4 Seal - Sanitary Pump Model ................50
Class VI Elastomer Kits ...................................................................51
Motor Shaft Shims .......................................................................................51
Seal Components All Pumps .......................................................................52
S2045 Components (Close Coupled) ..........................................................54
S2065/S2065LV/S2065HV Components (Close Coupled) .........................56
S2075 Components (Close Coupled) ..........................................................58
S2085/2085LV Components (Close Coupled) ............................................60
S2092 Components (Close Coupled) ..........................................................62
Pedestal Mounted Pumps - Small Bore ......................................................64
Pedestal Mounted Pumps - Large Bore ......................................................68
Motor Mounts .............................................................................................72
Troubleshooting .........................................................................................73
12/2010 95-03080 Page 5
Page 6
Warranty Waukesha Cherry-Burrell
Warranty
Seller warrants its products to be free from defect in materials and workmanship
for a period of one (1) year from the date of shipment. This warranty shall not
apply to products which require repair or replacement due to normal wear and
tear or to products which are subjected to accident, misuse or improper mainte-
nance. This warranty extends only to the or
by others but furnished by Seller are exempted from this warranty and are limited
to the original manufacturer’s warranty.
Seller’s sole obligation under this warranty shall be to repair or replace any prod-
ucts that Seller determines, in its discretion, to be defective. Seller reserves the
right either to inspect the products in the field or to request their prepaid return to
Seller. Seller shall not be responsible for any transportation charges, duty, taxes,
freight, labor or other costs. The cost of removing and/or installing products which
have been repaired or replaced shall be at Buyer’s expense.
iginal Buyer. Products manufactured
ess or implied, including with-
Shipping
Damage or
Loss
Seller expressly disclaims all other warranties, expr
out limitation any warranty of merchantability of fitness for a particular purpose.
The foregoing sets forth Seller’s entire and exclusive liability, and Buyer’s exclu-
sive and sole remedy, for any claim of damages in connection with the sale of
products. In no event shall Seller be liable for any special consequential incidental
or indirect damages (including without limitation attorney’s fees and expenses),
nor shall Seller be liable for any loss of profit or material arising out of or relating to
the sale or operation of the products based on contract, tort (including negli-
gence), strict liability or
If equipment is damaged or lost in transit, file a claim at once with the delivering
carrier. The carrier has signed the Bill of Lading acknowledging that the shipment
has been received from the seller in good condition. Seller is not responsible for
the collection of claims or replacement of materials due to transit shortages or
damages.
otherwise.
Warranty Claim Warranty claims must have a Returned Goods Authorization (RGA) from the
Seller before returns will be accepted.
Claims for shortages or other errors, exclusive of transit shortages or damages,
must be made in writing to Seller within ten (10) days after delivery. Failure to give
such notice shall constitute acceptance and waiver of all such claims by Buyer.
Page 6 95-03080 12/2010
Page 7
Waukesha Cherry-Burrell Safety
Safety
READ AND UNDERSTAND THIS MANUAL
PRIOR TO INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT
We recommend users of our equipment and designs follow the latest Industrial Safety Standards. At a minimum, these should include the industrial safety requirements established by:
1. Occupational Safety and Health Administration (OSHA), Title 29 of the CFR
Section 1910.212- General Requirements for all Machines
2. National Fire Protection Association, ANSI/NFPA 79
ANSI/NFPA 79- Electrical Standards for Industrial Machinery
3. National Electrical Code, ANSI/NFPA 70
ANSI/NFPA 70- National Electrical Code
ANSI/NFPA 70E- Electrical Safety Requirement for Employee Workplaces
4. American National Standards Institute, Section B11
Attention: Servicing energized industrial equipment can be hazardous. Severe injury or death can result from
electrical shock, burn, or unintended actuation of controlled equipment. Recommended practice is to disconnect and lockout industrial equipment from power sources, and release stored energy, if present. Refer to the
National Fire Protection Association Standard No. NFPA70E, Part II and (as applicable) OSHA rules for Control of Hazardous Energy Sources (Lockout-Tagout) and OSHA Electrical Safety Related Work Practices,
including procedural requirements for:
• Lockout-tagout
• Personnel qualifications and training requirements
• When it is not feasible to de-energize and lockout-tagout electrical circuits and equipment before working
on or near exposed circuit parts
Locking and Interlocking Devices: These devices should be checked for proper working condition and capability of performing their intended functions. Make replacements only with the original manufacturer’s renewal
parts or kits. Adjust or repair in accordance with the manufacturer’s instructions.
Periodic Inspection: Industrial equipment should be inspected periodically. Inspection intervals should be
based on environmental and operating conditions and adjusted as indicated by experience. At a minimum, an
initial inspection within 3 to 4 months after installation is recommended. Inspection of the electrical control systems should meet the recommendations as specified in the Nation
(NEMA) Standard No. ICS 1.3, Preventative Maintenance of Industrial Control and Systems Equipment, for th e
general guidelines for setting-up a periodic maintenance program.
Replacement Equipment: Use only replacement parts and devices recommended by the manufacturer to
maintain the integrity of the equipment. Make sure the parts are properly matched to the equipment series,
model, serial number, and revision level of the equipment.
Warnings and cautions are provided in this manual to help avoid serious injury and/or possible damage to
equipmen
t:
DANGER:
Immediate hazards which WILL result in severe personal injury or death.
marked with a stop sign.
al Electrical M
anufacturers Association
WARNING:
Hazards or unsafe practices which COULD result in severe personal injury or death.
CAUTION:
Hazards or unsafe practices which COULD result in minor personal injury or product or property
damage.
12/2010 95-03080 Page 7
marked with a warning triangle.
marked with a warning triangle.
Page 8
Care of Stainless Steel Waukesha Cherry-Burrell
Care of Stainless Steel
Stainless Steel Corrosion Corrosion resistance is greatest when a layer of oxide film is
formed on the surface of stainless steel. If film is disturbed or
destroyed, stainless steel becomes much less resistant to corrosion and may rust, pit or crack.
Corrosion pitting, rusting and stress cracks may occur due to
mical attack. Use only cleaning chemicals specified by a repu-
che
table chemical manufacturer for use with 300 series stainless
steel. Do not use excessive concentrations, temperatures or
exposure times. Avoid contact with highly corrosive acids such as
hydrofluoric, hydrochloric or sulfuric. Also avoid prolonged contact with chloride-containing c
acid. If chlorine-based sanitizers are used, such as sodium
hypochlorite (bleach), do not exceed concentrations of 150 ppm
available chlorine, do not exceed contact time of 20 minutes, and
do not exceed temperatures of 104°F (40°C). Corrosion discoloration, deposits or pitting may occur
under gaskets. Keep surfaces clean, including those under gaskets or in grooves or tight corners. Clean immediately after use.
Do not allow equipment to set idle, exposed to air with accumulated foreign material on the surface. Corrosion pitting may occur
when stray electrical currents come in contact with moist stainless steel. Ensure all electrical devices connected to the equipment are correctly grounded.
hemicals, especially in presence of
under product deposits or
Elastomer Seal
Replacement Following
Passivation
Passivation chemicals can damage product contact areas of
equipment. Elastomers (rubber components) are most likely to be
affected. Always inspect all elastomer seals after passivation is
completed. Replace any seals showing signs of chemical attack.
Indications may include swelling, cracks, loss of elasticity or any
other noticeable changes when compared with new components.
Page 8 95-03080 12/2010
Page 9
Waukesha Cherry-Burrell Introduction
Introduction
Factory Inspection Each Waukesha pump is shipped completely assembled, lubri-
cated and ready for use. (Make sure you review “Operation” on
page 27 before operating your pump).
Receiving Your Pump All ports are covered at the factory to keep out foreign objects
during transit. If the covers are missing or damaged, remove the
pump cover and thouroughly inspect the fluid head. Be sure the
pumping head is clean and free of foreign material before rotating
the shaft.
Receiving and Inspection
1. WCB equipment is inspected prior to shipment. When leaving
the factory, it is well-crated for normal transportation procedures. WCB cannot, however, guarantee safe arrival. Therefore, upon receipt of this equipment, check the received items
ainst the packing list for damaged or missing parts. Check
ag
the packing material thoroughly for small parts.
2. Visually inspect for damage or los
damage or loss to the delivery carrier while present. Following the immediate notification of the lost or damaged parts,
make a claim against the carrier including a detailed description of the loss or damage, and a cash value. WCB's responsibility terminates F.O.B. point
otherwise specified per the General Terms and Conditions of
Sale as published by WCB and amended from time to time.
Contact WCB Order Services if shipping information is
required for handling claims.
See also “Shipping Damage or Loss” on page 6.
s. Immediately report any
of manufacture unless
12/2010 95-03080 Page 9
Page 10
Introduction Waukesha Cherry-Burrell
Pump Characteristics The Waukesha S200 Series Pump is built for extremely durable
service. The casing, backplate, and impeller/stub shaft are
machined from 316L stainless steel for extra strength and resistance to line shock and corrosion. Large bearings and shaft provide positive alignment an
The casing is clamped to the motor adapter bracket (close coupled) or bearing housing (base mount) for easy disassembly
while permitting 360 degree rotation of the discharge port.
S200 Series pumps are available with three standard seal types:
• Type 1 - Single mechanical seal, externally-mounted and
balanced
• Type 1C - Single mechanical seal with water cascade flush
• Type 4 - Double mechanical seal with flush housing
All seal components are interchangeable between models. All
sea
l assemblies use an externally-mounted, balanced rotary seal
for longer seal life and better sealing capability. The stationary
seal face is reversible and replaceable.
S200 Series pumps are designed for a broad range of sanitary
d industrial applications. Sanitary models are designed for
an
clean-in-place and meet U.S.D.A. and 3A Standards.
d minimize vibration.
S200 Series Base Mount
Description
Figure 1 - Style B
The Waukesha S200 Series Modular Base Mounted Centrifugal
Pump design consists of four components (in addition to the
pump and motor). These components are used in various combinations and arrangements
needs.
to provide flexibility to meet various
Base Mount Components
Bearing Housing (Pump Adapter)
• Bearing housing is made of epoxy-coated cast iron w/316 SS
shaft, ball bearings.
• The adapter mounts to the pump components (same
components used for close coupled pumps).
• Bearing housing also includes coupling for motor shaft plus
guards used in style "B" & "C" arrangements.
Style "B" Arrangement
The style "B" arrangement is composed of the bearing housing,
mo
tor adapter and pedestal stand attached to the bearing
housing; for use with NEMA C-face motors. All motors must have
feet for attachment of supports. See Figure 1.
Style "C" Arrangement
The style "C" arrangement is composed of the bearing housing ,
guard and pedestal stand attached to the bearing housing; for
use with foot mounted T-frame motors. The pump and motor are
mounted and supported independently. See Figure 2.
Figure 2 - Style C
Page 10 95-03080 12/2010
Page 11
Waukesha Cherry-Burrell Introduction
Motor Adapter
• Made of epoxy-coated cast iron
• Used to mount a standard NEMA C-face motor onto bearing
housing
• Used to provide an accurate, rigid shaft alignment
• Used in style "B" arrangements
Stand
• The stand (pedestal) is made of epoxy-coated cast iron.
• The stand attaches under the motor adapter or bearing
housing.
Base (Optional)
• The epoxy-coated channel base is used in style "B" & "C"
arrangements. See “Table of Base Size Used on PedestalMounted Centrifugal Pumps” on page 19.
Table 1: Callout Table for Figure 3
A. Motor Shims H. O-ring
B. Motor Adapter J. Impeller
C. Lock Washer K. O-ring
D. Cap Screws
E. Seal Guard
F. Seals (detail
not shown)
G. Backplate
Table 2: Callout Table for Figure 4
A. Motor Shims
B. Deflector
C. Spring Retainer
D. Springs
E. Tabbed Washer
F. O-ring
G. Rotary Seal
H. Cap Screws
J. Seat Retainer
K. Stationary Seal
L. L-gasket
M. Water Cascade Block
L. Impeller
Retainer
M. Clamp
N. Casing
Figure 3 - Common Part Identification
Figure 4 - Common Part Identification
12/2010 95-03080 Page 11
Page 12
Introduction Waukesha Cherry-Burrell
Figure 5 - Common Part Identification
Table 3: Callout Table for Figure 5
A. Motor Shims L. Tabbed Washer
B. Slinger M. O-ring
C. L-gasket N. Rotary Seal
D. Stationary Seal P. Stationary Seal
E. Rotary Seal R. L-gasket
F. O-ring S. O-ring
G. Tabbed Washer T. Housing
H. Springs U. O-ring
J. Spring Retainer V. Seat Retainer
K. Springs W. Cap Screws
Page 12 95-03080 12/2010
Page 13
Waukesha Cherry-Burrell Introduction
Performance
Characteristics
Authorization
3A/USDA (Sanitary Models)
Standard Construction
• Casing: 316L Stainless Steel
• Port Connections: S-Line
• Backplate: 316L Stainless Steel
• Impeller W/Integral Shaft: 316L Stainless Steel
• Impeller Retainer: 316L Stainless Steel
• Shaft Seal: Single Mechanical, exte
• Rotary Seal Material: Carbon
• Stationary Seal: Purebide
• Elastomers: FDA approved FKM
• Finish: All product contact surfaces pr
polish (20Ra mechanical). The motor adapter bracket is
Nedox coated cast iron.
• Mounting: Close coupled for JM shafted motors
rnally-balanced (Type 1)
ovided with a sanitary
Construction Options
Ports
Buttweld
Flange 150# MSS
Flange 150# ASA
DIN
DIN Form A
SMS
Seal Type
• Water Cascade (Type 1C)
• Double Mechanical with flush (Type 4 Shaft Seal)
• WFI - Special Type 4 shaft seal for water for injection
applications
• Commercially available seals (Contact your WCB
representative for details)
Rotary Seal Material
Purebide
Silicone Carbide
Tungsten Carbide
Stationary Seal
Silicone Carbide
Tungsten Carbide
12/2010 95-03080 Page 13
Page 14
Introduction Waukesha Cherry-Burrell
Elastomers
EPDM (FDA approved)
Silicone (FDA approved)
Teflon Encapsulated (FDA approved)
FKM
FFKM
Finishes/Product Contact Surfaces
15RA
20RA
Electropolish
Leg Kit
See “Motor Mounts” on page 72.
Base Mounting
Footed C-face motors
T-Frame motors. No
with or without bases, couplings or coupling covers.
Pedestal Mounted
Two types of stands; see “Base Mount Components” on page 10.
Motors
NEMA JM (standard) totally enclosed fan cooled (TEFC) for
close-coupled pumps
te: T-Frame motors can be configured
1750 or 3500 RPM single phase 115/230 volt and 3 phase
0/460 volt
23
Optional Enclosures
Washdown
Explosion proof
Severe Duty/Chemical Duty
Operating Parameters Nominal Capacity
Up to 900 U.S. GPM (204 Cubic meters/hour)
Viscosity
Up to 1500 CPS
Differential Pressure
UP to 340 Feet (100 meters)
Temperature
Up to 450°F (230°C)
Nominal Speeds
1450 or 2900 RPM - 50HZ
1750 or 3500 RPM - 60HZ
Page 14 95-03080 12/2010
Page 15
Waukesha Cherry-Burrell Introduction
S200 Series Capacities
Sanitary
Model
S2045
S2065LV
S2065 2.5 (65) 2.0 (50) 400 GPM (91)
S2065HV 3.0 (75) 2.0 (50) 500 GPM (114)
S2075 3.0 (75) 1.5 (40) 300 GPM (68)
S2085LV 2.0 (50) 1.5 (40) 140 GPM (32)
S2085
S2092 3.0 (75) 2.0 (50) 700 GPM (159)
Inlet Size
inch (mm)
1.5 (40) 1.5 (40) 190 GPM (43)
2.0 (50) 1.5 (40) 190 GPM (43)
1.5 (40) 1.5 (40) 195 GPM (44)
2.0 (50) 1.5 (40) 195 GPM (44)
2.5 (65) 1.5 (40) 194 GPM (44)
3.0 (75) 2.5 (65) 900 GPM (204)
4.0 (100) 2.5 (65) 900 GPM (204)
Outlet Size
inch (mm)
Maximum Capacity
GPM (M3/HR)
Dimensions
12/2010 95-03080 Page 15
Figure 6 - Foot Print Dimensions
Page 16
Introduction Waukesha Cherry-Burrell
Table 4: Table of Dimensions for Figure 6, page 15
A
Frame
inch
(mm)
145JM 9.32 (237) 7.1 (180) 3.5 (89) 0.88 (22) 5.73 (145)
182JM 9.32 (237) 8.1 (206) 4.5 (114) 0.88 (22) 5.73 (145)
184JM 11.11 (282) 8.49 (216) 4.5 (114) 1.09 (28) 6.87 (174)
213JM 13.18 (335) 10.39 (264) 5.25 (133) 1.38 (35) 8.04 (204)
215JM 13.18 (335) 10.39 (264) 5.25 (133) 1.38 (35) 8.04 (204)
254JM 15.34 (390) 11.39 (289) 6.25 (159) 1.38 (35) 9.40 (239)
256JM 15.34 (390) 11.39 (289) 6.25 (159) 1.38 (35) 9.40 (239)
284JM 20.78 (528) 14.44 (367) 7.0 (178) 2.0 (51) 13.12 (333)
286JM 20.49 (520) 14.44 (367) 7.0 (178) 2.0 (51) 13.12 (333)
324JM 23.05 (585) 16.25 (413) 8.0 (203) 2.5 (63) 14.61 (371)
326JM 23.05 (585) 16.25 (413) 8.0 (203) 2.5 (63) 14.61 (371)
O
inch
(mm)
D
inch
(mm)
F
inch
(mm)
AB
inch
(mm)
NOTE: Figure 6 dimensions for the Inlet, Outlet, items X,Y, and Z are listed in Table 7 on page 17.
Table 5: Table of Dimensions for Figure 6, page 15
PUMP SIZE
S2045 S2065 S2065LV S2065HV
FRAME
145JM 2.92 (74) 18.18 (461) 2.71 (69) 18.43 (468) 2.71 (69) 17.93 (455) 2.71 (69) 18.85 (479)
182JM 2.92 (74) 19.56 (497) 2.71 (69) 19.81 (503) 2.71 (69) 19.31 (490) 2.71 (69) 20.23 (514)
184JM 2.92 (74) 20.81 (529) 2.71 (69) 21.01 (534) 2.71 (69) 20.56 (522) 2.71 (69) 21.43 (544)
213JM -- -- 2.97 (75) 22.81 (579) 2.97 (75) 22.31 (567) 2.97 (75) 23.23 (590)
215JM -- -- 2.97 (75) 23.94 (608) 2.97 (75) 23.44 (595) 2.97 (75) 24.36 (618)
254JM -- -- 3.97 (101) 26.07 (662) 3.97 (101) 25.57 (649) 3.97 (101) 26.49 (673)
256JM -- -- 3.97 (101) 27.83 (707) 3.97 (101) 27.33 (694) 3.97 (101) 28.25 (718)
284JM -- -- 3.97 (101) 31.43 (798) 3.97 (101) 30.93 (786) 3.97 (101) 31.85 (809)
286JM -- -- 3.97 (101) 31.64 (804) 3.97 (101) 31.14 (791) 3.97 (101) 32.06 (814)
324JM -- -- -- -- -- -- -- -326JM -- -- -- -- -- -- -- --
LP CP LP CP LP CP LP CP
Inches
(mm)
Inches
(mm)
Inches
(mm)
Inches
(mm)
Inches
(mm)
Inches
(mm)
Inches
(mm)
Inches
(mm)
Page 16 95-03080 12/2010
Page 17
Waukesha Cherry-Burrell Introduction
Table 6: Table of Dimensions for Figure 6, page 15
Pump Size
S2075 S2085 S2085LV S2092
Frame
LP CP LP CP LP CP LP CP
Inches
(mm)
145JM 2.75 (70) 18.17 (461) 2.75 (70) 18.84 (478) 2.75 (70) 18.17 (461) 2.75 (70) 18.78 (477)
182JM 2.75 (70) 19.55 (497) 2.75 (70) 21.21 (513) 2.75 (70) 19.55 (497) 2.75 (70) 20.16 (512)
184JM 2.75 (70) 20.80 (528) 2.75 (70) 21.46 (545) 2.75 (70) 20.80 (528) 2.75 (70) 21.41 (544)
213JM 2.84 (72) 22.39 (569) 2.84 (72) 23.06 (586) 2.84 (72) 22.39 (569) 2.84 (72) 23.00 (584)
215JM 2.84 (72) 23.52 (597) 2.84 (72) 24.19 (614) 2.84 (72) 23.52 (597) 2.84 (72) 24.13 (613)
254JM 3.84 (98) 25.65 (651) 3.84 (98) 26.32 (668) 3.84 (98) 25.65 (651) 3.84 (98) 26.26 (667)
256JM 3.84 (98) 27.41 (696) 3.84 (98) 28.08 (713) 3.84 (98) 27.41 (696) 3.84 (98) 28.02 (712)
284JM 3.84 (98) 31.01 (788) 3.84 (98) 31.68 (805) 3.84 (98) 31.01 (788) 3.84 (98) 31.62 (803)
286JM 3.84 (98) 31.22 (793) 3.84 (98) 31.89 (810) 3.84 (98) 31.22 (793) 3.84 (98) 31.83 (808)
324JM 3.84 (98) 33.11 (841) 3.84 (98) 33.78 (858) 3.84 (98) 33.11 (841) -- -326JM 3.84 (98) 33.11 (841) 3.84 (98) 33.78 (858) 3.84 (98) 33.11 (841) -- --
Inches
(mm)
Inches
(mm)
Inches
(mm)
Inches
(mm)
Inches
(mm)
Inches
(mm)
Inches
(mm)
Table 7: Table of Dimensions for Figure 6, page 15
Model
S2045
S2065 2.5 (64) 2.0 (51) 4.94 (125) 2.68 (68) 2.88 (73) 4.53 (115)
S2065LV
S2065HV 3.0 (76) 2.0 (51) 4.94 (125) 3.04 (77) 2.88 (73) 4.96 (126)
S2075 3.0 (76) 1.5 (40) 6.69 (170) 2.70 (69) 4.32 (110) 4.24 (108)
S2085
S2085LV 2.0 (51) 1.5 (40) 6.69 (170) 2.70 (69) 4.32 (110) 4.24 (108)
S2092 3.0 (76) 2.0 (51) 6.64 (169) 3.09 (78) 4.62 (117) 4.85 (123)
Inlet
inch (mm)
1.5 (38) 1.5 (38) 3.88 (99) 2.56 (65) 1.99 (51) 4.08 (104)
2.0 (51) 1.5 (40) 3.88 (99) 2.56 (65) 1.99 (51) 4.08 (104)
1.5 (38) 1.5 (38) 4.94 (125) 2.43 (62) 3.13 (79) 4.03 (102)
2.0 (51) 1.5 (38) 4.94 (125) 2.43 (62) 3.13 (79) 4.03 (102)
2.5 (64) 1.5 (38) 4.94 (125) 2.43 (62) 3.13 (79) 4.03 (102)
3.0 (76) 2.5 (64) 5.75 (146) 2.93 (74) 3.82 (97) 4.91 (125)
4.0 (102) 2.5 (64) 5.75 (146) 2.93 (74) 3.82 (97) 4.91 (125)
Outlet
inch (mm)Xinch (mm)Yinch (mm)Zinch (mm)MPinch (mm)
12/2010 95-03080 Page 17
Page 18
Introduction Waukesha Cherry-Burrell
Figure 7 - Style "B" and "C" Less Base Plate
Table 8: Table of Dimensions for Figure 7
BD
Model
Inlet
inch (mm)
Outlet
inch (mm)
Sm Bore
inch (mm)
Lg Bore
inch (mm)
Sm Bore
inch(mm)
Lg Bore
inch (mm)
PS2045
PS2065LV
PS2065 2.5 (65) 2.0 (50) 15.1 (384) 18.9 (480) 1.7 (43) 4.9 (124)
PS2065HV 3.0 (75) 2.0 (50) 15.2 (386) 18.9 (480) 1.7 (43) 4.9 (124)
PS2075 3.0 (75) 1.5 (40) 14.7 (373) 18.4 (472) .6 (15) 3.9 (99)
PS2085LV 2.0 (50) 1.5 (40) 14.7 (373) 18.4 (472) .6 (15) 3.9 (99)
PS2085
PS2092 3.0 (75) 2.0 (50) 14.9 (378) 18.6 (472) .6 (15) 3.9 (99)
1.5 (40) 1.5 (40) 15.0 (381) -- 2.7 (69) --
2.0 (50) 1.5 (40) 15.0 (381) -- 2.7 (69) --
1.5 (40) 1.5 (40) 14.9 (378) 18.6 (472) 1.7 (43) 4.9 (124)
2.0 (50) 1.5 (40) 14.9 (378) 18.6 (472) 1.7 (43) 4.9 (124)
2.5 (65) 1.5 (40) 14.9 (378) 18.6 (472) 1.7 (43) 4.9 (124)
3.0 (75) 2.5 (65) 15.1 (384) 18.9 (480) .6 (15) 3.9 (99)
4.0 (100) 2.5 (65) 15.1 (384) 18.9 (480) .6 (15) 3.9 (99)
NOTE: Dimensions X,Y, and B apply to pumps with clamp connections.
Page 18 95-03080 12/2010
Page 19
Waukesha Cherry-Burrell Introduction
Table 9: Table of Base Size Used on Pedestal-Mounted Centrifugal Pumps
Sanitary and Industrial Models
Motor HP & RPM
PS2045 PS2065LV
Up to 5 HP 1750 RPM SM.B. SM.B. SM.B. SM.B. SM.B. SM.B. SM.B.
Up to 5 HP 3500 RPM SM.B. SM.B. SM.B.
7.5 HP 1750 RPM SM.B. SM.B.
7.5 HP 3500 RPM SM.B. SM.B. SM.B. SM.B. SM.B. SM.B.
10 HP 1750 RPM SM.B. SM.B.
10 HP 3500 RPM SM.B. SM.B. SM.B. SM.B. SM.B. SM.B.
15 HP 1750 RPM
15 HP 3500 RPM SM.B. SM.B. SM.B. SM.B. SM.B.
20 HP 1750 RPM
20 HP 3500 RPM SM.B. SM.B. SM.B. SM.B. SM.B.
PS2065/
PS2065HV
PS2075 PS2085LV PS2085 PS2092
25 HP 1750 RPM
25 HP 3500 RPM
30 HP 1750 RPM
30 HP 3500 RPM LG.B. LG.B.
40 HP 1750 RPM
40 HP 3500 RPM LG.B. LG.B.
50 HP 1750 RPM
50 HP 3500 RPM LG.B. LG.B.
60 HP 3500 RPM LG.B. LG.B.
75 HP 3500 RPM LG.B. LG.B.
SM.B. = Small Base
LG.B. = Large Base
12/2010 95-03080 Page 19
Page 20
Introduction Waukesha Cherry-Burrell
Figure 8 - Base Channel Dimensions for Pedestal Mounted Centrifugal Pumps
Baseplates are available in carbon steel channel base, carbon steel baseplate with feet or stainless steel baseplate with feet.
Centrifugal S200 Series Pump and Pedestal Weights
Table 10: Base Channel Dimensions for Figure 8
Carbon Steel
Channel Base
10 x 26
12 x 32
15 x 32
15 x 40
16 x 41
18 x 40
18 x 50
Carbon Steel
Baseplate
12 x 26
14.6 x 32
17 x 41
17 x 50
Stainless Steel
Baseplate
12 x 32
17 x 41
17 x 50
Page 20 95-03080 12/2010
Page 21
Waukesha Cherry-Burrell Introduction
Figure 9 - Close Coupled Pump
Table 11: Close Coupled Pump (Less Motor and Legs)
Pump Model
Motor
Frame
S2045
lbs (kg)
S2065LV
lbs (kg)
S2065
lbs (kg)
S2065HV
lbs (kg)
S2075
lbs (kg)
S2085LV
lbs (kg)
S2085
lbs (kg)
S2092
lbs (kg)
143-184JM
213-215JM
254-256JM
284-326JM
21
(9.5)
35
(15.8)
37
(16.7)
51
(23.1)
31
(14)
37
(16.7)
39
(17.6)
53
(24)
Add 5LB. For Pumps With Double Seals
Figure 10 - Legs
33
(14.9)
39
(17.6)
41
(18.5)
71
(32.2)
39
(17.7)
64
(29)
67
(30.4)
68
(30.8)
57
(25.8)
54
(24.4)
57
(25.8)
82
(37.1)
57
(25.8)
54
(24.4)
57
(25.8)
82
(37.1)
51
(23.1)
78
(35.3)
79
(35.8)
-- --
Table 12: Add Listed Weight for Legs
Motor Frame
143-213JM 10.5 (4.7)
215-254JM 12.5 (5.6)
254-326JM 42.5 (19.2)
Weight
lbs (kg)
51
(23.1)
78
(35.3)
79
(35.8)
12/2010 95-03080 Page 21
Page 22
Introduction Waukesha Cherry-Burrell
Figure 11 - Pedestal Pump (Less Base and Motor)
Table 13: Pedestal Pump (Less Base and Motor)
Pump Model
PEDESTAL
SMALL
BORE
LARGE
BORE
Figure 12 - Base Weight
S2045
lbs
(kg)
92
(41)
-- -- -- -- -- --
S2065LV
lbs
(kg)
106
(48)
S2065
lbs
(kg)
108
(48.9)
S2065HV
lbs
(kg)
114
(51.7)
S2075
lbs
(kg)
131
(59.4)
Table 14: Channel Base Weight
(Add to Pedestal Weight)
Motor
56 30 (13.6) -143/145T 31 (14.6) -182/184T 32 (14.5) 50 (22.6)
213/215T 33 (14.9) 50 (22.6)
254/256T 40 (18.1) 52 (23.5)
284/286T 35 (15.8) 62 (28.1)
S2085LV
llbs
(kg)
131
(59.4)
Small Bore
lbs (kg)
S2085
lbs
(kg)
125
(56.6)
235
06.5)
(1
Large Bore
S2092
lbs
(kg)
125
(56.6)
235
(106.5)
lbs (kg)
Page 22 95-03080 12/2010
284/286TS -- 64 (29.0)
324/326T -- 65 (29.4)
324/326TS -- 65 (29.4)
364TS -- 65 (29.4)
Page 23
Waukesha Cherry-Burrell Installation
Installation Unpack all parts of your equipment and inspect for damages that
may have occurred during shipping. Report any damage to the
carrier.
All ports are covered at the factory to keep out foreign objects
during transit. If the covers are missing or damaged, remove the
pump cover and thoroughly inspect the fluid head. Be sure the
pump head is clean and free of foreign material before rotating
shaft.
Pump Location Address the following considerations when determining a location
for the installation of your pump:
• Locate the pump as near as is practical to the liquid supply.
• Keep the supply piping short and straight to keep the pump
supplied with liquid and prevent damaging cavitation.
• The pump should be accessible for service and inspection
during operation.
• The motor must be protected from flooding.
Pump Leveling Level the pump by loosening the set screws (Figure 13, item A) to
adjust the length of the legs.
Figure 13 - Leveling Leg Set Screw
Location
Supply and Discharge
Piping/Valves
Figure 14 - Straight Pipe Length
12/2010 95-03080 Page 23
Address the following considerations when determining supply/
discharge piping and valve installation of your pump.
1. Use a line size equal to or larger than the connection size on
the pump, especially the inlet supply line.
2. Keep the supply line as short and straight as possible and
use as few elbows, valves or other types of restrictions as
possible. Avoid up and down rises which will trap air.
3. Be certain that all joints in the suction line are well-sealed to
prevent air leaks.
4. Maintain a straight length of pipe (Figure 14, item A) at least 8
diameters long at the pump inlet.
Page 24
Installation Waukesha Cherry-Burrell
5. The pump casing may be rotated with the discharge connection pointing in any direction. The best pump performance will
be with the outlet up, to the left, or positions in between;
these positions ensure a flooded casing and prevent problems due to air in the system. See Figure 15.
6. All joints in the suction line must be well-sealed to prevent air
from being sucked into the system.
Figure 15 - Recommended Discharge
Positions
7. Support the supply and discharge piping near the pump so
that no strain is put on the pump casing.
8. If an expansion joint is used, install a pipe anchor between
the joint and the pump.
Figure 16 - Pipe Supports
.
Figure 17 - Correct Eccentric Installation
9. If a reducer is connected to the inlet, use an eccentric-type
reducer to prevent problems due to trapped air. See Figure
17.
DANGER:
The pump and piping may contain sharp edges.
Wear gloves while installing and servicing the pump to help
avoid injuries from these hazards.
10. The line slope will depend on application requirements; the
best pump operation is with supply line sloped slightly
upward toward the pump to prevent trapping air. If the system
must drain into the pump casing, keep the downward slope to
a minimum or priming problems may occur.
11. Install shutoff valves to isolate the pump from the supply and
discharge lines
. This will allow the pump to be serviced with-
out draining the system.
Page 24 95-03080 12/2010
Page 25
Waukesha Cherry-Burrell Installation
12. This pump is not self priming. If the pump is installed above
the supply liquid level, install a foot valve or other system
check valve to keep the system flooded for priming. (Figure
18, item A).
13. A throttling valve may be required to control the pump flow
rate to prevent motor overload. Always install a throttling
valve (Figure 18, item B) in the discharge piping, at least 10
pipe diameters from the pump outlet.
Figure 18 - Valve Piping Installation
Installations That May
Cause Operation Problems
CAUTION:
ing. (Figure 18, item C).
1. Any system throttling valves or similar devices to control flow
rate must be installed in the discharge line.
CAUTION:
similar devices to control flow rate in the supply line.
Restriction in the supply line may cause cavitation and
pump damage.
2. "Water hammer" in the system can damage the pump and
other system components. Water hammer often occurs when
valves in the system are suddenly closed, causing lines to
move violently with a loud noise. When this condition is present, find and eliminate the source of the water hammer. One
way to
speed of the valve.
3. Do not expose the pump to freezing temperatures with liquid
in the casing. Frozen liquid in the casing will damage the
pump. Drain the casing before exposing the pump to freezing
temperatures.
eliminate water hammer is to slow down the actuation
Never install throttling valve in the supply pip-
Do not install any system throttling valves or
Electrical Connections DANGER: To avoid electrocution, ALL electrical installa-
Figure 19 - Replaceable Label Location
12/2010 95-03080 Page 25
tion should be done by a registered Electrician, following
Industry Safety Standards. All power must be OFF and
LOCKED OUT during installation.
1. Read the motor manufacturer's instructions before installing.
Follow manufacturer's lubrication schedules.
2. Check the motor nameplate to be sure that the motor is com-
patible with the electrical supply and all wiring, switches, and
starters. Make sure all overload protections are correctly
sized. See Figure 19.
3. Check the pump rotation following the electrical installation.
Correct rotation is counter-clockwise when facing the pump
inlet connection. See Figure 15 and Figure 19.
Page 26
Installation Waukesha Cherry-Burrell
Flush Seal Option When this option is ordered, a fitting assembly (Figure 20, item A)
is supplied for directing a flow of water onto the backplate/seal
area.
• The water cascade block must be above the seal on the
assembled backplate to flow water onto the seal face.
• The connection (Figure 20, item B) is 1/4 inch O.D. tubing.
• The required flow is approximately 5 U.S. gallons per hour.
• The recommended water supply is cool and filtered. If the
pr
oduct solidifies at cool temperature, warm or hot water can
be used.
NOTE: To prevent hose contact with the rotating shaft and seal
parts during operation, pull any excess hose to the outside of the
Figure 20 - Cascade System Installation
seal guard.
Type 4 Seal (Double mechanical with flush)
Attach the seal flush supply to the bottom 1/4-inch pipe threaded
hole in the flush housing. The drain tubing attached to the top hole
allows moderate pressure to be supplied to the seals and allows
continuous flooding. See Figure 21.
Figure 21 - Type 4 Flush Housing
Before First Startup Clean Pump and Piping
Disassemble pump and clean all product contact parts and seal
parts prior to first operation. Follow instructions in the “Cleaning
Safety Procedures” on page 27 and “Routine Maintenance” on
page 28. The pump should be thoroughly cleaned of any materials which could have accumulated during installation.
Page 26 95-03080 12/2010
Page 27
Waukesha Cherry-Burrell Installation
Cleaning Safety
Procedures
WARNING:
dental start-up, lock out the power
source with lock and key.
To prevent an acci-
Manual Cleaning
Address the following considerations when manually cleaning
your pump:
1. Do not use toxic and/or flammable solvents.
2. Lock out electrical power and shut off all air prior to cleaning
the equipment.
3. Keep electrical panel covers closed and power off when
washing the equipment.
4. Clean up spills as soon as possible.
5. Never attempt to clean the equipment while it is operating.
6. Wear proper protective clothing.
Cleaning-In-Place (CIP)
When performing CIP do the following:
1. Make certain that all connections in the cleaning circuit are
properly applied and tight to avoid contact with hot water or
cleaning solutions.
2. When cleaning cycle is controlled from a remote or auto-
mated cleaning center, establish safe procedures to avoid
automatic start-up while servicing equipment in the circuit.
Preliminary Test Run Test the system using a preliminary run with the materials that will
be pumped. DO NOT run the pump at this time to produce final
product.
See “Starting the Pump” on page 27.
Check For Possible Motor Overload Conditions
Certain combinations will overload the motor when operated with
open unrestricted discharge, resulting in an unacceptably high
flow rate. Additional discharge restriction may be required to
lower the flow rate and lower the horsepower requirement. DO
NOT add a restriction to the supply line. If the pump was incorrectly selected, a smaller impeller or a higher motor horsepower
y be required.
ma
If you are uncertain about pump selection and application, tempo-
rarily install an ammeter in the electrical service.
Ammeter Test DANGER: To avoid electrocution and equipment damage,
only a qualified electrician should install the ammeter.
12/2010 95-03080 Page 27
Operate the pump under process conditions and check the motor
amp draw versus the nameplate full load rating. If the amp draw
exceeds the motor rating, a system change or pump change is
required.
If the process conditions and/or the liquid changes (higher viscosity, higher specific gravity) rech
eck the motor amp draw.
Page 28
Operation Waukesha Cherry-Burrell
Operation Before proceeding, make sure your pump has been correctly
installed as described in “Installation” on page 23.
Starting the Pump 1. If pump has a flush seal option, start the flow of flush water
(approximately 5 US gallons per hour recommended rate)
before operating the pump.
2. Prime the pump by flooding the pump casing with liquid
BEFORE star
See “Priming the Pump With the Feed Source Above Pump
Level” on page 28 or “Priming the Pump With the Feed
Source Below Pump Level” on page 29.
3. Start the pump motor and check the motor rotation to make
re it is in the same direction as the arrow on the pump.
su
4. Check the pump to see that liquid is flowing and that all piping
nections and seals are leak-free.
con
5. Make sure that the pump is not operating against a closed
ischarge. Continued operation against a closed discharge
d
will heat the liquid in the casing to boiling and lead to pump
damage.
ting the pump to avoid damage to pump parts.
6. Slowly open the discharge valve until the desired flow is
tained. Observe pressure gauges and if pressure is not
ob
attained quickly, stop the pump and prime it again.
Priming the Pump Priming the Pump With the Feed Source Above
Pump Level
1. Fill the supply tank with liquid; open the supply line valve
(suction) (item B).
2. Vent any air trapped in the supply line or casing by opening
discharge valve. (item A).
the
3. Start the pump.
Figure 22 - Pump Below Supply
(Feed Source Above Pump Level)
Page 28 95-03080 12/2010
Page 29
Waukesha Cherry-Burrell Operation
Priming the Pump With the Feed Source Below
Pump Level
The pump will not self-prime if the liquid supply is below the pump
level. When the liquid supply is below the pump level, an outside
source must be provided for priming.
1. Close the discharge valve (item C) and open the air vents.
2. Open the valve installed in the outside supply line (item A)
until liquid flows from the vent valves.
3. Close the vent valves.
4. Close the outside supply line.
NOTE: Use a check
and pump casing flooded with liquid; otherwise the pump must be
primed before each operation.
Figure 23 - Pump Above Supply
(Feed Source Below Pump Level)
valve system (item B) to keep the supply line
Stopping the Pump 1. To stop the pump, shut off the power to the pump motor.
NOTE: Liquid in system can flow freely through the pump; the
pump does not act as a shutoff valve.
2. Shut off supply and discharge lines.
12/2010 95-03080 Page 29
Page 30
Maintenance Waukesha Cherry-Burrell
Maintenance
Scheduled Maintenance A routine maintenance program can extend the life of your pump.
Make sure to keep maintenance records. These records will help
pinpoint potential problems and causes.
Routine Maintenance
Your scheduled routine maintenance should include the following
items:
• Check for unusual noise, vibration and bearing temperatures
• Inspect pump and piping for leaks
• Check Mechanical Seal area for leakage. No leakage is
desired.
• Check backplate gasket for wear/damage.
• Bearing lubrication (See motor manufacturer for correct
specifications)
• Seal Monitoring
Pump Disassembly with
Type 1 Seal
• Vibration analysis
• Check discharge pressure
• Temperature monitoring
1. Shut off product flow to the pump and relieve any product
pressure.
2. Shut off and lock out power to the pump.
3. Disconnect the suction and discharge pipe fittings.
4. Remove the casing clamp and casing.
5. Slide the o-ring off the backplate.
6. Remove the impeller retainer bolt and shaft o-ring.
NOTE: The
retainer bolt has standard right hand threads.
Removal of the Water Cascade
1. Loosen the socket head screws holding the water cascade
block on the stationary seat retainer and remove the plastic
hose.
Figure 24 - Removal of the Water Cascade
System
Page 30 95-03080 12/2010
2. Pull off the impeller/backplate assembly and place it on a
an flat surface with impeller shaft up.
cle
NOTE: If
by hand, contact Waukesha Cherry-Burrell Customer Service.
the assembly cannot be removed from the motor shaft
Page 31
Waukesha Cherry-Burrell Maintenance
3. Locate shims on the motor shaft and remove them.
NOTE: Motor shaft shims may fall off the motor shaft or hang up
inside the deflector. Be sure to place all shims back on the
motor shaft.
Figure 25 - Type 1 Seal Items
CAUTION:
care to prevent damage to seal components.
4. Remove the deflector (Figure 25, item B).
5. Loosen (2) set screws (Figure 25, item D) in the spring
retainer (item C) and slide the retainer and washer (item F)
off the shaft. Save (3) springs (item E).
6. Use the backplate to slide the rotary seal up the impeller
shaft approximately 1-1/2 inches. See Figure 26.
Handle the impeller/backplate assembly with
Figure 26 - Moving the Rotary Seal up the
Shaft
Figure 27 - Push Rotary Seal Down Until
the o-ring is Released.
12/2010 95-03080 Page 31
7. With the backplate resting on the impeller, push the rotary
seal toward the backplate until the o-ring is free. See Figure
27.
8. Remove the o-ring, then lift the
Figure 25, items G and H)
CAUTION:
the carbon seal face.
9. Lift the backplate off the impeller.
To avoid seal failure, DO NOT place fingers on
rotary seal off the shaft. (See
Page 32
Maintenance Waukesha Cherry-Burrell
10. Remove four 1/4" hex bolts and stationary seat retainer ring.
(See Figure 28, items A and B).
Figure 28 - Removing Stationary Seal
11. Pull the stationary seal and L(See Figure 28, items C and D).
NOTE: The stationa
seal plate can shatter the seal. If the stationary seal cannot be
removed by hand, place a 2-1/4 inch diameter plastic or wood rod
on the impeller side of the seal and apply even pressure to dislodge the seal.
ry seal is brittle. Prying or hammering on the
gasket out of the backplate.
Inspect Parts
Once disassembly is complete, perform the following inspections.
1. Examine all seal surfaces and replace seals that have
become scratched, cracked and/or braised.
2. Inspect all o-rings and o-ring seats for abrasions, cuts or
er wear that could cause leakage.
oth
3. Clean all seat areas and alignment surfaces.
NOTE: Stationary seals are reversible. Use both sides before
replacing.
NOTE: Replace the rotary seal when the seal face extends less
than 1/32 inch (1mm) from the body See Figure 29.
Figure 29 - Replace Rotary Seal if Less
Than Minimum
Page 32 95-03080 12/2010
Page 33
Waukesha Cherry-Burrell Maintenance
Pump Assembly with Type
1 Seal
Figure 30 - Stationary Seal Assembly
Backplate Assembly
1. Lightly lubricate both sides of the L-gasket (Figure 30, item D)
with a sanitary lubricant and insert into the backplate seal
cavity.
2. Place the stationary seal into the L-gasket. (See Figure 30,
items C and D).
3. Place the seat retainer over th
the retainer with four 1/4-20 x 1/2 inch hex head cap screws.
(See Figure 30, items B and A).
4. Tighten the cap screws evenly.
e stationary seal and secure
Backplate/Impeller Assembly
1. Place the impeller on a clean flat surface, shaft end up, and
slide the assembled backplate onto the impeller shaft.
NOTE: Avoid
as this could break the seal.
2. Carefully place the rotary seal in position over the impeller
shaft and down against the stationary seal.
hitting
the stationary seal against the impeller shaft,
Figure 31 - Installing o-ring Using the
Spring Retainer.
Figure 32 - Type 1 Seal Assembly
3. Lubricate and slide the seal o-ring onto the impeller shaft.
(Use the spring retainer as a tool to push the o-ring into the
rotary seal). See Figure 31.
4. Slide the tabbed washer (Figure 30, item F) over the impeller
shaft and engage the tabs of the washer into notches on the
outside of rotary seal. (See Figure 32, items F and H ).
5. Install the three seal springs into
retainer (See Figure 32, items C and E). Hold the springs in
place with RTV silicone sealant.
6. Slide the spring retainer over the impeller shaft until the slots
the spring retainer engage the drive tabs on washer and
in
the springs rest against the washer. See Figure 32.
7. With the backplate against the impeller, push the spring
retainer down to c
ble spring is approximately 1/8".
8. Lock the spring retainer in place
(Figure 32, item D).
ompress the springs until the length of visi-
th
e holes in the spring
by tightening the set screws.
12/2010 95-03080 Page 33
9. Install the deflector onto the impeller shaft (Figure 32, item
B).
Page 34
Maintenance Waukesha Cherry-Burrell
10. If your system has a water cascade, thread the water cascade hose through the guard and install the cascade block on
the backplate (See Figure 33, items A and B).
11. Slide the motor shims onto the shaft. Use the same number
of shim
bled.
12. Install the impeller assembly on the stub shaft of the motor.
13. Hand-tighten the impeller retainer bolt on the shaft.
Figure 33 - Installing the Water Cascade
System
14. Check the space between the back of the impeller and the
backplate with a feeler gauge (.030 nominal) while holding
the backplate tight against the bearing housing flange. (Any
axial movement of the shaft should not be added to the .030
nominal clearance). See Figure 34. If needed, change this
clearance by adding or removing shims. Shims (Figure 35,
item A) are added on the drive shaft (item C) behind the
impeller shaft (item B).
s that were removed when the pump was disassem-
Figure 34 - Clearance Between Impeller
and Backplate
Figure 35 - Locations of Shims
s
15. Confirm operating clearances by cla
mping the casing to the
bearing housing flange and rotating the shaft/impeller manually to be sure the impeller does not touch the casing or backplate.
16. When the proper shim pack is confirmed, remove the backplate/impeller assembly leaving the shim pack on the shaft.
17. Apply anti-sieze or equal compound to the motor shaft and
install the key.
18. Install the backplate/impeller assembly and lock it in place
g the o-ring and impeller retainer nut. Tighten with a
usin
wrench.
19. Install the casing o-ring on the backplate and clamp the casing in place. See Figure 36.
NOTE: Rotate the impeller manually to ensure that it does not rub
on the backplate or casing.
Figure 36 - Install Casing
Page 34 95-03080 12/2010
Page 35
Waukesha Cherry-Burrell Maintenance
Pump Disassembly with
Type 4 Double Seal
The Type 4 Seal is essentially two Type 1 seals assembled back
to back in a chamber which bolts to the backplate in place of the
stationary seat retainer. Except for the additional components,
(e.g. chamber, seals) Type 1 and Type 4 components are interchangeable. See Figure 37.
CAUTION:
care to prevent damage to seal components.
Handle the impeller/backplate assembly with
Figure 37 - Type 4 Seal Components
Table 15: Callouts for Figure 37
A. Impeller F. O-ring L. Rotary Seal S. Stationary Seal
B. Backplate G. Washer M. O-ring T. L-gasket
C. L-gasket H. Spring Retainer N. NPT Port U. Seat Retainer
D. Stationary Seal J. Spring P. Flush Housing V. Hex Head Screw (4)
E. Rotary Seal K. Washer R. O-ring W. Set Screw
1. Shut off product flow to the pump and relieve any product
pressure.
2. Shut off and lock out power to the pump.
3. Disconnect the suction and discharge pipe fittings.
4. Remove the casing clamp and casing. Slide the o-ring off the
ckplate.
ba
5. Remove the impeller retaine
NOTE: The retainer bolt has standard right hand threads.
r bo
lt and shaft o-ring.
12/2010 95-03080 Page 35
Page 36
Maintenance Waukesha Cherry-Burrell
Removal of the Water Cascade
If your system is equipped with a water cascade system, remove
it before proceeding:
1. Loosen the socket head screws holding the water cascade
block on the stationary seat retainer and remove the plastic
hose.
2. Pull off the impeller/backplate assembly and place it on a
n, flat surface with the impeller shaft facing up.
clea
Figure 38 - Removal of the Water Cascade
System
NOTE: If
by hand, contact Waukesha Cherry-Burrell Customer Service.
3. Locate the shims on the motor shaft and remove them.
NOTE: Motor shaft s
inside the deflector. Be sure to place all shims back on the
motor shaft.
4. Place the impeller assembly face down (on impeller vanes)
5. Carefully lift off the seat retainer, o-ring, L-gasket, stationary
6. Loosen (2) set screws in the spring retainer (See Figure 37,
7. Lift off rotating seal components (See Figure 37 on page 35):
the assembly cannot be removed from the motor shaf
hims may fall off the motor shaft or hang up
CAUTION:
care to prevent damage to the seal components.
and remove the hex head screws (Figure 37, item V) from the
back of the seal assembly.
l and flush housing (See Figure 37, items P, R, T, S and
sea
U).
items W and H).
Handle the impeller/backplate assembly with
t
Page 36 95-03080 12/2010
• Rotary Seal (item L)
• O-ring (item M)
• Washer (item K)
• Spring Retainer (item H)
• Springs (six total, 3 up and 3 down) (item J)
• Washer (item G)
Page 37
Waukesha Cherry-Burrell Maintenance
8. Use the backplate to slide the rotary seal up the impeller
shaft approximately 1-1/2 inches. See Figure 39.
Figure 39 - Moving the Rotary Seal up the
Shaft
9. With the backplate resting on the impeller, push the rotary
seal toward the backplate until the o-ring is free. See Figure
40.
10. Remove stationary seal and L-gasket from backplate. (See
Figure 37, items D and C).
Figure 40 - Push Rotary Seal Down
Until o-ring is Released.
NOTE: T
seal plate can shatter the seal. If the stationary seal cannot be
removed by hand, place a 2-1/4 inch diameter plastic or wood rod
on the impeller side of the seal and apply even pressure to dislodge the seal.
11. Inspect and replace all damaged and worn parts.
he stationary seal is brittle. Prying or hammering on the
12/2010 95-03080 Page 37
Page 38
Maintenance Waukesha Cherry-Burrell
Pump Assembly with Type
4 Double Seal
Figure 41 - Type 4 Seal Components
Table 16: Callouts for Figure 41
A. Impeller F. O-ring L. Rotary Seal S. Stationary Seal
B. Backplate G. Washer M. O-ring T. L-gasket
C. L-gasket H. Spring Retainer N. NPT Port U. Seat Retainer
D. Stationary Seal J. Spring P. Flush Housing V. Hex Head Screw (4)
E. Rotary Seal K. Washer R. O-ring W. Set Screw
1. Clean all parts and lubricate all elastomer (Rubber-like) parts
CAUTION:
care to prevent damage to the seal components.
2. Install L-gasket in backplate. (See Figure 41, items B and C).
3. Install L-gasket in seat retainer. (Figure 41, item T).
4. Install stationary seals (Figure 41, item S) in L-gaskets.
5. Place backplate and rotary seal onto impeller shaft.
Handle the impeller/backplate assembly with
Page 38 95-03080 12/2010
Page 39
Waukesha Cherry-Burrell Maintenance
Figure 42 - Place Shims Between Impeller
and Backplate
6. Temporarily put 0.03" shims between the impeller vane and
back plate to preset clearance. Be sure to remove shims
before final assembly. See Figure 42.
7. Place the o-ring (Figure 41, item F) on the shaft and use a
spring retainer to push o-ring into the rotary seal. See Figure
43.
8. Place the washer (Figure 41, item G) over the rotary seal with
tabs in the outside diameter notches.
Figure 43 - Installing the o-ring using the
Spring Retainer.
9. Place the three springs (Figure 41, item J) in one side of the
spring retainer (hold them in place with silic
one sealer) and
slide the spring retainer (with the springs down) onto the
impeller shaft against washer.
10. Place the remaining three (3) springs in the spring retainer.
11. Slide the washer and o-ring (See Figure 41, items K and F)
onto the shaft against the spring retainer.
12. Use the spring retainer to press the o-ring into the rotary seal.
13. Remove the 1/4 NPT plug from the center port on the flush
using. (See Figure 41, page 38, item N).
ho
14. Install an o-ring (See Figure 41, items R and M) in both ends
of the housing.
15. Install the L-gasket in th
e seat retainer. (See Figure 41, items
T and U).
16. Install the stationary seal (Figure 41, item S) in the L-gasket.
17. Install the housing over the seal assembly.
12/2010 95-03080 Page 39
18. With the flush ports facing away fr
om the backplate, place the
seat retainer (Figure 41, item U) on the housing.
19. Tighten the seat retainer in place
with four (4) hex screws
(Figure 41, item V).
NOTE: Be su
re to tighten the screws evenly until full metal-to-
metal contact is made on the backplate and seat retainer.
Page 40
Maintenance Waukesha Cherry-Burrell
20. Install the original shims on the motor adapter shaft.
21. Install the backplate with the seal assembly and impeller on
the motor shaft.
22. Check the impeller/backplate clearance with the backplate
held firmly in position against motor adapter. Check the
space between the back of the impeller and the backplate
with a feeler gauge (.030 nominal) while holding the backplate tight against the bearing housing flange. (Any axial
vement of the shaft should not be added to the .030 nomi-
mo
nal clearance). See Figure 44.
Figure 44 - Clearance Between Impeller
and Backplate
23. If needed, change this clearance by adding or removing
shims. Shims (Figure 45, itemA) can be added on the drive
shaft (Figure 45, item C) behind the impeller shaft (Figure 45,
item B).
Figure 45 - Locations of Shims
24. Confirm operating clearances by cla
bearing housing flange and rotating the shaft/impeller manually to be sure the impeller does not touch the casing or backplate.
25. Tighten the set screws in the spring retainer through the 1/4
NPT ce
26. Insert the plug in the port and tighten.
27. Remove the backplate/impeller assembly, apply anti-seize or
equal compound to the mot
28. Install the backplate/impeller assembly and lock it in place
usin
29. Install the casing o-ring on the backplate and clamp the casing in place. See Figure 46.
NOTE: Rotate the impeller
on the backplate or casing.
nter port in flush housing (Figure 41, item N).
or shaft, and install the key.
g the o-ring and impeller retainer bolt.
manually to ensure that it does not rub
mping the casing to the
Figure 46 - Install Casing
Page 40 95-03080 12/2010
Page 41
Waukesha Cherry-Burrell Maintenance
Disassembly of Modular
Base Mounted Pumps
Figure 47 - Removing the Impeller
Assembly
Refer to see “Pump Disassembly with Type 1 Seal” on page 30
and “Pump Disassembly with Type 4 Double Seal” on page 35 for
information on disassembling the pump seal items.
1. Shut off product flow to pump and relieve any product pres-
sure.
2. Shut off and lock out power to the pump.
3. Disconnect the suction and discharge pipe fittings.
4. Remove the casing clamp and casing (Figure 47, item C).
Slide the o-ring off the backplate.
5. Remove the impeller retainer nut and shaft o-ring (Figure 47,
item B).
6. Pull the impeller/backplate assembly off the bearing housing
t (See Figure 47, items D and A).
shaf
Figure 48 - Removing Coupling Covers
Figure 49 - Bearing Shaft Assembly
Removal
7. Remove the coupling cover cap screws. (Figure 48, item B).
8. Loosen the set screws on the pump coupling. (Figure 48,
item A).
9. For
10. Push the shaft and bearing assembly out of the housing from
11. Remove the retaining ring and press the bearings off the
Style B: Remove the bolts from the adapter and stand.
Remove the housing and stand as a unit.
For Style C: Remo
remove end cap. (Figure 52, item C on page 42).
the impeller end. See Figure 49.
t (See Figure 49, items A and B).
shaf
ve the stand/housing assembly, than
12/2010 95-03080 Page 41
Page 42
Maintenance Waukesha Cherry-Burrell
Disassembling The Outer Seal Assemblies
1. Using a 1/8" hex wrench, loosen the set screws (Figure 50,
item A).
Figure 50 - Remove Set Screws
NOTE: Th
the adapter or end cap.
2. Remove the impeller end of the bearing housing. (Figure 50,
3. Remove the outer seal ring assemblies (the inner seal ring
e set screws are located opposite the grease fittings in
item B).
d o-rings). See Figure 50 and Figure 51.
an
Assembling the Outer Seal Assemblies
Reverse the above disassembly procedure with the added step
of installing new o-rings in the seal rings.
NOTE: Figure 51 shows the seal position at the motor end. Seals
at the pump end face inward. Make sure to tighten tthe set
screws when installing the outer seal assemblies. See Figure 52.
Figure 51 - Seal Configuration
Figure 52 - Outer Seal Assemblies
A. Outer Seal Assembly D. Set Screw
B. Set Screw E. Adapter
C. End Cap F. Stand
NOTE: Replace all rubber parts whenever a unit is dismantled for
inspection or repair. Lubricate rubber parts with an approved/sanitary lubricant prior to assembly.
Page 42 95-03080 12/2010
Page 43
Waukesha Cherry-Burrell Maintenance
Pre-assembled (Cartridge)
Seals
.
Figure 53 - Remove Casing Clamp,
Casing and o-ring
Pre-assembled (Cartridge) seals have all the seal components
mounted to a flange, and are pre-adjusted at the factory. Follow
the seal manufacturer's (John Crane, A. W. Chesterton, etc.) recommendations regarding application, operation, and maintenance.
NOTE: The cartridge seal comes with a set of removable lugs/
spacers in place that are used to hold the assembly together until
installation is final. Do not remove these lugs until installation is
complete and you are instructed to do so on page 45 in step 17.
Disassembly of Pre-assembled (Cartridge) Seals
The following procedure covers the disassembly of pre-assembled (cartridge) seals.
1. Remove all flush connections and fittings.
2. Remove the casing clamp, casing and o-ring from the hous-
ing flange. See Figure 53.
3. Remove the impeller retainer nut and o-ring; then loosen the
seal set
4. Pull the impeller, backplate and seal off the bearing shaft as a
un
screws. (Figure 54, item A).
it. Set th
e assembly face down (on the impeller).
Figure 54 - Removal of Wet End
Figure 55 - Remove Seal Assembly.
Table 17: Callouts for Figure 55
A. Shims E. Adapter
B. Cap Screw F. Backplate
C. Cartridge Seal G. Impeller
NOTE: T
casing
shims together as a set for reassembly. See Figure 55.
5. Remove cap screws (Figure 55, item B) holding the cartridge
6. Remove seal unit from the backplate assembly.
7. Pull seal from seal adapter. (See Figure 55, items C and E).
8. Remove seal adapter by removing socket head cap screws
he clearance shims that position the impeller within the
are at the end of the impeller hub (inside the seal.) Keep
seal to the seal adapter. (See Figure 55, items C and E).
(Figure 55, item D) holding adapter to the back plate.
D. Socket Head Screw
12/2010 95-03080 Page 43
Page 44
Maintenance Waukesha Cherry-Burrell
Assembly of a Pump With Pre-assembled
(Cartridge) Seals
1. Place the shims, backplate and impeller on the shaft assembly. Hand tighten the impeller retainer bolt on the shaft.
2. Check the impeller/backplate clearance with the backplate
held firmly in position against the motor adapter. Check the
space between the back of the impeller and the backplate
with a feeler gauge (.030 nominal) while holding the backplate tight against the bearing housing flange. (Any axial
vement of the shaft should not be added to the .030 nomi-
mo
nal clearance). See Figure 56. If needed, change this clearance by adding or removing shims. Shims (Figur e 55, ite m A)
can be added on the drive shaft behind the impeller shaft
Figure 56 - Clearance Between Impeller
and Backplate
(Figure 55, item G).
3. Confirm operating clearances by cl
bearing housing flange and rotating the shaft/impeller manually to be sure the impeller does not touch the casing or backplate.
4. When the proper shim pack is confirmed, remove the casing,
eller and backplate, leaving the shim pack on the shaft.
imp
amping the casing to the
Figure 57 - Insert L-gasket and Fasten
Adapter in Place
Figure 58 - Fasten Seal Unit in Place
5. Insert the L-gasket into the backplate. (See Figure 57, items
B and C).
6. Insert the cartridge adapter (Figure 57, item A) into the backplate (item C) and tighten with four socket head cap
rews.(item D).
sc
7. Install the cartridge seal unit and use the retaining bolts (Figure 58, item B) and flat washers (Figure 58, item A) to secure
the unit to the cartridge adapter. Make sure not to tight
retaining bolts yet.
CAUTION:
tion the rotating part of the seal in the housing are in place
at this time.
8. Apply an FDA-approved anti-seize compound to the shaft.
9. Install and position the seal guard. See Figure 59.
10. Slide the impeller, backplate and seal unit onto the shaft.
Be sure the removable lugs/spacers that posi-
en the
Figure 59 - Installing the Guard
Page 44 95-03080 12/2010
NOTE: Be su
tioned with the inlet toward the bottom and the outlet toward the
top. (Figure 61, item C).
re the flushing ports in the cartridge seal are posi-
Page 45
Waukesha Cherry-Burrell Maintenance
11. Install the impeller key. (Figure 60, item A).
12. Install the o-ring on the impeller retainer bolt. (Figure 60, item
C).
13. Install the impeller retainer nut and tighten. (Figure 60, item
B).
Figure 60 - Installing Impeller Assembly
14. Hold the backplate in place and tighten the cartridge seal into
the cartridge adapter by tightening the cap screws (Figure 61,
item E).
Figure 61 - Typical Cartridge Seal
Table 18: Call Outs For Figure 61
A. Lugs/Spacers D. Seal Adapter
B. Set Screw (2) E. Cap Screws
C. Flush Pots
Figure 62 - Install o-ring, Casing And
Clamp
NOTE: Th
e backplate and seal can be rotated to give access to
the bolts through the holes in the guard.
15. Install the o-ring and casing; clamp in place. See Figure 62.
16. Tighten the two set screws to the shaft. (Figure 61, item B).
17. Remove the lugs/spacers. (Figure 61, item A).
NOTE: Keep
the lugs/spacers to reinstall on the seal cartridge if
removal is ever required.
18. Connect the flushing fluid and flood the seal.
19. Turn the shaft manually to be sure shaft rotates without the
eller hitting or binding.
imp
12/2010 95-03080 Page 45
Page 46
Maintenance Waukesha Cherry-Burrell
Pedestal Base Mounted
Pump Housing Lubrication
Figure 63 - Grease Fittings on the
Pedestal Pump
Waukesha Series S200 Pedestal Pumps are lubricated with NLGI
grade 2 Lithium Complex Grease. Use only NLGI grade 2 Lithium
Complex thickened greases to replenish the bearing grease supply. The location of the grease fittings is indicated in Figure 63.
NOTE: Mixing greases that will not mix with the above products
can change the viscosity/consistency of the grease resulting in
bearing damage. If there is doubt remove the bearings, clean and
re-pack.
For compatible lubricants, contact Waukesha Application Engineering at 1-800-252-5200 or 262-728-1900.
Lubrication Schedule
Size/RPM Hours
Small Bore/1750 RPM 4400
Small Bore/3500 RPM 2000
Large Bore/1750 RPM 2000
Large Bore/3500 RPM 1000
NOTE: If operating temperatures are over 158°F.
(70°C.) reduce hours by
half for every
27°F.(15°C.) over the
operating temperature.
Servicing the Electric
Motor
CAUTION:
Excessive lubrication may damage the unit.
WARNING:
sources to the unit and discharge
all parts which may retain an
electrical charge before
attempting any maintenance or
repair. Screens and covers must
be maintained in place when the
unit is in operation.
Do not over-grease.
Disconnect all power
See the motor manufacturer’s instructions for specific service
information.
General Service Information
Inspect units at regular intervals.
Keep the units clean, and ventilation openings clear of dust, dirt,
or other debris.
Lubricate the units per manufacturer’s instructions and instruction
plate on the unit.
Motor Lubrication Instructions
Some small motors have sealed-for-life bearings which require
no lubrication.
Greasable bearings are shipped with a high quality wide temperature range grease in the bearings.
Some motors can be greased. Refer to the motor manufacturer’s
instructions for more information regarding lubrication procedures
and additional service procedures.
Page 46 95-03080 12/2010
Page 47
Waukesha Cherry-Burrell Maintenance
Standard Seal Dimensions
Figure 64 - Installed Seal Length (For Aid of Assembly)
12/2010 95-03080 Page 47
Page 48
Maintenance Waukesha Cherry-Burrell
Cartridge Seal Dimensions
The following pictorial list of cartridge seals is provided to assist in identifying some of the seals provided with
the Model S200 centrifugal pumps. Use of these cartridges requires a cartridge seal adapter.
Figure 65 - Installed Cartridge Seal
A. Socket Head Cap Screw
B. Cartridge Seal Assembly
C. Set Screw (2)
D. Cap Screw
E. Bearing Shaft
F. Clearance Shims
Figure 66 - Typical Cartridge Seal Installation
Page 48 95-03080 12/2010
Page 49
Waukesha Cherry-Burrell Parts Lists
Parts Lists
Seal Kits
Basic Seal Kit - Type 1 Seal - Sanitary Pump Model
MODEL
KIT CONTAINS QTY
S2045 S2065* S2075 S2085* S2092
CARBON SEAL (FKM & EPDM) 1 9-225A 9-225A 9-225A 9-225A 9-225A
SEAL O-RING (FKM) 1 V70224 V70224 V70224 V70224 V70224
SEAL O-RING (EPDM) 1 E70224 E70224 E70224 E70224 E70224
CASING O-RING (FKM) 1 V70252 V70439 V70446 V70446 V70373
CASING O-RING (EPDM) 1 E70252 E70439 E70446 E70446 E70373
IMPELLER O-RING (FKM) 1 V70214 V70220 V70220 V70220 V70220
IMPELLER O-RING (EPDM) 1 E70214 E70220 E70220 E70220 E70220
KIT ORDER # (FKM) 309-241 309-242 309-243 309-243 309-269
KIT ORDER # (EPDM) 309-241E 309-242E 309-243E 309-243E POA
Complete Seal Kit - Type 1 Seal - Sanitary Pump Model
MODEL
KIT CONTAINS QTY
S2045 S2065* S2075 S2085* S2092
CARBON SEAL (FKM & EPDM) 1 9-225A 9-225A 9-225A 9-225A 9-225A
SEAL O-RING (FKM) 1 V70224 V70224 9 10V 9 10V V70224
SEAL O-RING (EPDM) 1 E70224 E70224 E70224 E70224 E70224
CASING O-RING (FKM) 1 V70252 V70439 V70446 V70446 V70373
CASING O-RING (EPDM) 1 E70252 E70439 E70446 E70446 E70373
IMPELLER O-RING (FKM) 1 V70214 V70220 V70220 V70220 V70220
IMPELLER O-RING (EPDM) 1 E70214 E70220 E70220 E70220 E70220
STATIONARY SEAL (FKM &
EPDM)
L - GASKET (FKM & EPDM) 1 9-37 9-37 9-37 9-37 9-37
KIT ORDER # (FKM) 309-245 309-246 309-247 309-247 309-268
1 23-17 23-17
23-17 23-17 23-17
KIT ORDER # (EPDM) 309-245E 309-246E 309-247E 309-247E POA
*Includes LV and HV models
12/2010 95-03080 Page 49
Page 50
Parts Lists Waukesha Cherry-Burrell
Basic Seal Kit - Type 4 Seal - Sanitary Pump Model
MODEL
KIT CONTAINS QTY
S2045 S2065* S2075 S2085* S2092
CARBON SEAL (FKM & EPDM) 2 9-225A 9-225A 9-225A 9-225A 9-225A
SEAL O-RING (FKM) 2 V70224 V70224 V70224 V70224 V70224
SEAL O-RING (EPDM) 2 E70224 E70224 E70224 E70224 E70224
CASING O-RING (FKM) 1 V70252 V70439 V70446 V70446 V70373
CASING O-RING (EPDM) 1 E70252 E70439 E70446 E70446 E70373
IMPELLER O-RING (FKM) 1 V70214 V70220 V70220 V70220 V70220
IMPELLER O-RING (EPDM) 1 E70214 E70220 E70220 E70220 E70220
HOUSING O-RING (FKM) 2 V70039 V70039 V70039 V70039 V70039
HOUSING O-RING (EPDM) 2 E70039 E70039 E70039 E70039 E70039
KIT ORDER # (FKM) 309-249 309-250 309-251 309-251 309-269
KIT ORDER # (EPDM) 309-249E 309-250E 309-251E 309-251E POA
Complete Seal Kit - Type 4 Seal - Sanitary Pump Model
KIT CONTAINS QTY
S2045 S2065* S2075 S2085* S2092
CARBON SEAL (FKM & EPDM)
SEAL O-RING (FKM)
SEAL O-RING (EPDM)
CASING O-RING (FKM)
CASING O-RING (EPDM)
IMPELLER O-RING (FKM)
IMPELLER O-RING (EPDM)
HOUSING O-RING (FKM)
HOUSING O-RING (EPDM)
STATIONARY SEAL (FKM & EPDM)
L - GASKET (FKM & EPDM)
2 9-225A 9-225A 9-225A 9-225A 9-225A
2 V70224 V70224 V70224 V70224 V70224
2 E70224 E70224 E70224 E70224 E70224
1 V70252 V70439 V70446 V70446 V70373
1 E70252 E70439 E70446 E70446 E70373
1 V70214 V70220 V70220 V70220 V70220
1 E70214 E70220 E70220 E70220 E70220
2 V70039 V70039 V70039 V70039 V70039
2 E70039 E70039 E70039 E70039 E70039
2 23-17 23-17 23-17 23-17 23-17
2 9-37 9-37 9-37 9-37 9-37
MODEL
KIT ORDER # (FKM)
KIT ORDER # (EPDM)
*Includes LV and HV models
Page 50 95-03080 12/2010
309-253 309-254 309-255 309-255 309-270
309-253E 309-254E 309-255E 309-255E POA
Page 51
Waukesha Cherry-Burrell Parts Lists
.005" THICK 35-4 254JM-326JM A S RE QUIRED
.010" THICK 35-5 254JM-326JM A S RE QUIRED
.020" THICK 35-6 254JM-326JM A S RE QUIRED
.005" THICK 35-1 142JM-215JM A S RE QUIRED
.010" THICK 35-2 142JM-215JM A S RE QUIRED
.020" THICK 35-3 142JM-215JM A S RE QUIRED
PL5030-CH27
MOTOR SHAFT SHIM PART #
MOTOR NEMA
FRAME SIZE
QTY.
Class VI Elastomer Kits
SINGLE DOUBLE
MODEL
FKM EPDM FKM EPDM
S2045 118023 118069 118028 118074
S2065 118024 118070 118029 118075
S2075 118025 118071 118030 118076
S2085 118025 118071 118030 118076
S2092 118026 118072 118031 118077
**Class VI Elastomers are only sold as kits**
Motor Shaft Shims
12/2010 95-03080 Page 51
Page 52
Parts Lists Waukesha Cherry-Burrell
Seal Components All Pumps
Page 52 95-03080 12/2010
Page 53
Waukesha Cherry-Burrell Parts Lists
SE AL QTY
TYPE 4
SE AL QTY
1
Deflector 69-1 1 Stationary Seal Purbide (1.75") 23-17 1 2
Silicone Carbide (1.75") 23-17A 1 2
Ceramic (1.75") 23-17E 1 2
Tungsten Carbide (1. 75" ) 23-17F 1 2
3
Seal Ret a iner 23-78 1 -
4
1/4 -20 x 1/2" B olt (4 each) 30-62 4 Rotary Seal Carbon (1.75") 9-225A 1 2
Purbide (1.75") 9-225B 1 2
Silicone Carbide (1.75") 9-225C 1 2
Tungsten Carbide (1. 75" ) 9-225F 1 2
*6
1/4- 20 x 3/8" Set S c r ew ( 2 ea c h) 30-178 2 1
*7
Spring R etainer (1.75") 23-77 1 L-gasket
FKM (1.75")
9-37 1 2
EPDM (1.75")
9-37E 1 2
FFKM (1.75")
9-37K 1 2
Silicone
9-37R 1 2
O-ring
FKM (1.75")
V7 0224 1 2
EPDM (1.75")
E70224 1 2
Chemrez® (1.75")
C75224 1 2
FFKM (1.75")
K75224 1 2
Si l i cone (1. 7 5" )
S75224 1 2
*10
W as her, tabbed
43-87 1 2
*11
Spring 24-65 3 6
*12
O- r ing, housing V70039 - 2
13
Housing, seal 23-80 - 1
14
Retain er , seat 23-79 - 1
15
1/4- 20 x 3" Cap S c r ew 30- 175 4 4
16
Slinger, 142- 215JM 69-4 - 1
17
1/4" N.P. T. P lug 78-155 - 1
18
Block, water cascade 134-2 1 -
19
8-32 x 1/4" S oc k et Head 30-176 2 -
20
1/4" Plastic Hose 74-1 9" -
21
1/4" Hose Fit ting 78-18 1 -
Notes
CT 100 -18 5
*
Recommended spare parts
DESCRIPTION
2
**5
9*
*8
Seal Components All Pumps
ITEM # PART #
12/2010 95-03080 Page 53
TYP E 1/1C
Page 54
ITEM # 20RA 15RA 15RA EP 20RA EP
S2045 1515 Solid B ar Casing S-Line CENTPT00501 CE NTPT 00015 CENT P T00014 CENTP T00016
Buttweld CENTPT00502 CENTPT00018 CENTPT00017 CENTPT00019
150# Flange CENTPT00503 CENTP T00021 CENTPT00020 CENTPT 00022
DIN CENTPT00504 CENTPT00024 CENTPT00023 CENTPT00025
S2045 2015 Solid B ar Casing S-Line CENTPT00501 CENTPT00027 CENTPT 00026 CENT P T00028
Buttweld CENTPT00502 CENTPT00030 CENTPT00029 CENTPT00031
150# Flange CENTPT00503 CENTP T00033 CENTPT00032 CENTPT 00034
DIN CENTPT00504 CENTPT00036 CENTPT00035 CENTPT00037
2
S2045 I mpellers Small Bore CENTPT00702 CENTP T00703 CENTP T00704 CENTP T00447
S2045 (129- 773X) Retainer Nut
Small Bore (142/ 184) CENTP T00705 CENTP T00706 CENTP T 00707 CENT P T00708
10
Backplate CENTPT00709 CENTPT00710 CENTPT00711 CENTPT00441
C T 100 -18 6a
DESCRIPTION
1
3
Parts Lists Waukesha Cherry-Burrell
S2045 Components (Close Coupled)
Page 54 95-03080 12/2010
Page 55
Waukesha Cherry-Burrell Parts Lists
ITEM # PART # QTY
O-ring
FKM
V7 0214 1
EPDM
E70214 1
FFKM
T80214 1
5
Adapter, motor 2-235 1
6
Seal guard (Type 1 S ea l) 70- 27 1
7
3/8- 16 x 3/4" Hex screw 30-30X 4
8
3/8" Lock washer 43-28 4
O-ring
FKM
V7 0252 1
EPDM
E70252 1
Silicone
S75252 1
PTFE Enc a psulated
T80252 1
FFKM
K75252 1
11
Casing clamp 119- 7 1 1
12
Key 3/16" 184-215JM Motor Frame 65-3 1
Notes
CT100 - 186
*
Recommended spare parts
*
*
DESCRIPTION
9
4
S2045 Components (Close Coupled)
12/2010 95-03080 Page 55
Page 56
Parts Lists Waukesha Cherry-Burrell
ITEM # 20RA 15RA 15RA EP 20RA EP
S2065LV 1515 Solid Bar Casing S-Line CENTPT 004 83 CENTPT00039 CENTPT 00038 CE NTPT 0004 0
Buttweld CENTPT00509 CENTPT00042 CENTPT00041 CENTPT00043
150# Flange CENT P T 005 10 CENTPT00045 CENT P T00044 CENTPT 00046
DIN CENTPT00511 CENTPT00048 CENTPT00047 CENTPT00049
S2065LV 2015 Solid Bar Casing S-Line CENTPT 002 69 CENTPT00051 CENTPT 00050 CE NTPT 0005 2
Buttweld CENTPT00512 CENTPT00054 CENTPT00053 CENTPT00055
150# Flange CENT P T 005 13 CENTPT00057 CENT P T00056 CENTPT 00058
DIN CENTPT00514 CENTPT00060 CENTPT00059 CENTPT00061
S2065LV 2515 Solid Bar Casing S-Line CENTPT 005 15 CENTPT00063 CENTPT 00062 CE NTPT 0006 4
Buttweld CENTPT00516 CENTPT00066 CENTPT00065 CENTPT00067
150# Flange CENT P T 005 17 CENTPT00069 CENT P T00068 CENTPT 00070
DIN CENTPT00518 CENTPT00072 CENTPT00071 CENTPT00073
S2065 2520 S olid B ar Ca sing S- Line CENT P T00519 CENT P T00075 CENTPT00074 CENTPT00076
Buttweld CENTPT00520 CENTPT00078 CENTPT00077 CENTPT00079
150# Flange CENT P T 005 21 CENTPT00081 CENT P T00080 CENTPT 00082
DIN CENTPT00522 CENTPT00084 CENTPT00083 CENTPT00085
S2065HV 3020 Solid Bar Casing S-Line CENTPT00787 CENTPT 0080 5 CEN TPT 00809 CE NTPT00813
Buttweld CENTPT00790 CENTPT00806 CENTPT00810 CENTPT00814
150# Flange CENT P T 007 92 CENTPT00807 CENT P T00811 CENTPT 00815
DIN CENTPT00788 CENTPT00808 CENTPT00812 CENTPT00816
S2065LV Impellers Small Bore CENTP T00393 CENTPT 0030 4 CENTPT00299 CENT PT00403
Large Bor e CENT P T 00712 CE NTPT00713 CENT P T00714 CENT P T00715
S2065 I mpellers Small Bore CENT P T 00262 CE NTPT00716 CENT P T00717 CENT P T00333
Large Bor e CENT P T 00718 CE NTPT00719 CENT P T00720 CENT P T00334
S2065HV Impellers Small Bore CENT P T 007 96 CENTPT00798 CENT P T00800 CENT P T00803
Large Bor e CENT P T 00797 CE NTPT00799 CENT P T00801 CENT P T00804
St andar d ( 12 9- 771X) Retainer Nut
Small Bore (143/215) CENTP T00538 CENT P T00539 CENT P T00540 CENT P T00541
St andar d ( 12 9- 772X) Retainer Nut
Large Bor e ( 32 4/365TC, 254/326JM) CENT P T00543 CENTPT 00544 CE NTPT00542 CENT P T00451
10
S2065LV/S2065/ S 2065HV Backplate CENTPT 003 17 CENTPT00738 CENT P T00308 CENT P T00434
DESCRIPTION
3
1
2
S2065/S2065LV/S2065HV Components (Close Coupled)
Page 56 95-03080 12/2010
Page 57
Waukesha Cherry-Burrell Parts Lists
ITEM # PART # QTY
FKM V70220 1
EPDM E70220 1
Silicone S75220 1
FFKM K75220 1
143-184J M M otor Frame 2-168 1
213-215J M M otor Frame 2-169 1
254-256J M M otor Frame 2-170 1
284-326J M M otor Frame 2-196 1
143-215 Motor s 70-23 1
254-256 Motor s 70-24 1
284-326 Motor s 70-26 1
1/2- 13 x 1-14" B olt 213-256JM Motors 30-36X 4
3/8- 16 x 1" B olt 143-184JM Motors 30-30X 4
5/8- 11 x 1-1/ 2" Bolt 284-286J M M otors 30-105 4
3/8" Lock washer 43-28 4
1/2" Lock washer 43-16 4
5/8" Lock washer 43-33 4
FKM V70439 1
EPDM E70439 1
Silicone S75439 1
FFKM K75439 1
11
Casing clamp 119-70 1
Key 3/16" 143-215JM M otor Frame 65- 3 1
Key 1/4" 254-326JM Motor Frame 65- 4 1
Notes
C T 10 0 - 187
*
Recommended spare parts
*
5
6
DESCRIPTION
4
*9
12
7
8
O-ring
Seal G uar d ( Type 1 S eal)
Adapter
O-ring
S2065/S2065LV/S2065HV Components (Close Coupled)
12/2010 95-03080 Page 57
Page 58
ITEM # 20R A 15R A 15R A E P 20RA EP
S2075 3015 Solid Bar Casing S-Line CENTPT00487 CENTPT00486 CENTP T00485 CENTP T00488
Buttweld CENTPT00687 CENTPT00688 CENTPT00689 CENTPT00690
150# F lange CENTPT00691 CENTPT00692 CENTP T00693 CENTPT00694
DIN CENTPT00695 CENTPT00696 CENTPT00697 CENTPT00698
S2075 Impellers Small Bore CENTPT00499 CENTPT00495 CENTP T00493 CENTP T00497
Large B or e CENTPT00500 CENTPT00496 CENTP T00494 CENTPT00498
S2075 (129-771X) Retainer Nut Small Bore CENTPT 00538 CENT P T00539 CENTP T00540 CENTP T00541
S2075 (129-772X) Retainer Nut Large Bore CENTP T00543 CENTP T00544 CENTP T00542 CENTP T00451
10
Backplate CENTPT00492 CENTPT00490 CENTPT00489 CENTPT00491
C T 100 -192
DESCRIPTION
2
3
1
Parts Lists Waukesha Cherry-Burrell
S2075 Components (Close Coupled)
Page 58 95-03080 12/2010
Page 59
ITEM # PART # QTY
O-ring FKM V70220 1
EPDM E70220 1
Silicon e S752 2 0 1
FFKM K7 5 2 2 0 1
Adapter 143-184JM Motor Frame 2-171 1
213-215JM Motor F rame 2-172 1
254-256JM Motor F rame 2-173 1
284JM and Larger Motor F r ame 2-174 1
Seal G u ar d 143-215J M M otors 70-23 1
254-256 JM Mot ors 70-24 1
284-324JM Mot ors 70-26 1
284JM and Larger Motors 114508 1
3/8-16 x 1" Bolt 143-184J M M otors 30-30 4
1/2-13 x 1 1/4" B ol t 213 - 25 6J M M otors 30-36X 4
5/8-11 x 1-1/2" Bolt 284JM an d Larger Motors 30-105 4
3/8" Lock washer 43-28 4
1/2" Lock washer 43-16 4
5/8" Lock washer 43-33 4
O-ring FKM V70446 1
EPDM E70446 1
Silicon e S754 4 6 1
FFKM K7 5 4 4 6 1
11
Casing clamp 119-69 1
Key 3/16" 143-215JM Frame M otors 65-3 1
Key 1/4" 254-326JM Frame M otors 65-4 1
Notes
CT100 -188
*
Recommended spare parts
DESCRIPTION
4
5
12
*
*89
6
7
Waukesha Cherry-Burrell Parts Lists
S2075 Components (Close Coupled)
12/2010 95-03080 Page 59
Page 60
Parts Lists Waukesha Cherry-Burrell
IT EM # 20R A 15RA 15RA EP 20R A EP
S2085LV 2015 Solid Bar Casing S-Line CENT P T 00300 CENT P T 00087 CENT PT00086 CENTPT00088
Buttweld CENTPT00523 CENTPT00090 CENTPT00089 CENTPT00091
150# Flange CENT P T 00524 CENTP T 00093 CENTP T 00092 CENT PT 00094
DIN CENTPT00525 CENTPT000 96 CEN TPT00095 CENTPT00097
S2085 3025 Solid Bar Casing S-Line CENTP T 00526 CENT PT00099 CENTPT00098 CENTP T 00100
Buttweld CENTPT00527 CENTPT00102 CENTPT00101 CENTPT00103
150# Flange CENT P T 00528 CENTP T 00105 CENTP T 00104 CENT PT 00106
DIN CENTPT00529 CENTPT001 08 CEN TPT00107 CENTPT00109
S2085 4025 Solid Bar Casing S-Line CENTP T 00530 CENT PT00111 CENTPT00110 CENTP T 00112
Buttweld CENTPT00531 CENTPT00114 CENTPT00113 CENTPT00115
150# Flange CENT P T 00532 CENTP T 00117 CENTP T 00116 CENT PT 00118
DIN CENTPT00533 CENTPT001 20 CEN TPT00119 CENTPT00121
S2085LV Impellers Small Bore CENT P T 00728 CENT P T 00306 CENTP T 00302 CENT P T 00729
Large Bor e CENTP T 0073 0 CENT P T 00731 CEN T P T 00732 CENTPT00733
S2085 Impellers S mall Bore CENT PT00721 CENTPT00722 CENTP T 00723 CENTP T 00724
Large Bor e CENTP T 0072 5 CENT P T 00726 CEN T P T 00727 CENTPT00448
Standard (129-771X) Retainer Nut
Small Bore (143/215) CENT PT 00538 CENT P T 00539 CENTP T 00540 CENTP T 00541
Standard (129-772X) Retainer Nut
Large Bor e (324/ 365T C , 254 /32 6JM) CEN T P T 00543 CENTPT00544 CENT P T 0 0542 CENT P T 00451
10
S2085LV/S2085 Backplate C ENTPT00739 CENTP T 00740 CENTP T 00741 CENT P T 00430
CT100-188a
DESCRIPTIO N
3
1
2
S2085/2085LV Components (Close Coupled)
Page 60 95-03080 12/2010
Page 61
Waukesha Cherry-Burrell Parts Lists
ITEM # PART # QTY
O-ring FKM V70220 1
EPDM E70220 1
Silicone S75220 1
FFKM K75220 1
A dapter 143-184JM Motor Frame 2-171 1
213-215JM Motor F r ame 2-172 1
254-256JM Motor F r ame 2-173 1
284JM and Larger Motor Fr ame 2-174 1
Seal G uar d 143-215JM Motors 70- 23 1
254-256 J M Motors 70-24 1
284-324J M Motors 70-26 1
284JM and Larger Motors 114508 1
3/8- 16 x 1" B olt 143-184JM Motors 30- 30 4
1/2- 13 x 1 1/4" Bolt 213- 256J M Motor s 30-36X 4
5/8- 11 x 1-1/ 2" Bolt 284JM and Larger Motor s 30-105 4
3/8" Lock washer 43-28 4
1/2" Lock washer 43-16 4
5/8" Lock washer 43-33 4
O-ring FKM V70446 1
EPDM E70446 1
Silicone S75446 1
FFKM K75446 1
11
Casing clamp 119-69 1
Key 3/16" 143-215JM Frame M otors 65- 3 1
Key 1/4" 254-326JM Frame M otors 65-4 1
Notes
CT100 - 188
*
Recommended spare parts
DESCRIPTION
4
5
12
*
*89
6
7
S2085/2085LV Components (Close Coupled)
12/2010 95-03080 Page 61
Page 62
Parts Lists Waukesha Cherry-Burrell
ITEM # 20RA 15RA 15R A EP 20RA EP
S2092 3020 S olid B ar Casing S-Line CENTP T00534 CENTP T00123 CENTPT00122 CENTP T00124
Buttweld C ENTPT00535 CENTPT00126 CENTPT00125 CENTPT00127
150# Flange CENTPT00536 CENTP T00129 CENTPT00128 CENTPT00130
DIN CENTPT00537 CENTPT00132 CENTPT00131 CENTPT00133
S2092 I mpellers
CENTPT00734 CENTPT00735 CENTPT00736 CENTPT00737
Large Bor e CENTPT00353 CENTP T00699 CENTPT00700 CENTPT00701
St andar d (129-771X) Retainer Nu t (Kit) CENTPT00538 CENTP T00539 CENTPT00540 CENTPT00541
Small Bore (143/215)
St andar d (129-772X) Retainer Nu t (Kit) CENTPT00543 CENTPT00544 CENTP T00542 CENTPT00451
Large Bor e ( 324/365TC, 254/326JM)
10
S2092 Bac k plate CENT P T00742 CENTPT00743 CENTPT 0074 4 CENTPT00745
CT100-205
DESCRIPTION
3
1
2
S2092 Components (Close Coupled)
all Bore
Page 62 95-03080 12/2010
Page 63
Waukesha Cherry-Burrell Parts Lists
ITEM # PART # QTY
O-ring FKM V70220 1
EPDM E70220 1
Silicone S75220 1
FFKM K75220 1
A dapter 143-184JM Motor Frame 2-171 1
213-215J M M otor Frame 2-172 1
254-256J M M otor Frame 2-173 1
284JM and Larger Motor Frame 2-174 1
Seal Guard 143-215JM Motors 70-23 1
254-256 JM Mot or s 70-24 1
284-324JM Mot or s 70-26 1
284JM and Larger Motor s 114508 1
3/8-16 x 1" Bolt 143-184JM Motors 30-30 4
1/2-13 x 1 1/4" B olt 213-256JM Motors 30-36X 4
5/8-11 x 1-1/2" Bolt 284JM and Larger Motors 30-105 4
3/8" Loc k washer 43-28 4
1/2" Loc k washer 43-16 4
5/8" Loc k washer 43-33 4
O-ring FKM V70373 1
EPDM E70373 1
Silicone S75373 1
FFKM K75373 1
11
Casing clamp 119-69 1
Key 3/16" 143-215JM Fr ame Moto r s 65-3 1
Key 1/4" 254-326JM Frame M otors 65-4 1
Notes
CT 100 -19 3
*
Recommended spare part s
DESCRIPTION
4
5
12
*
*89
6
7
S2092 Components (Close Coupled)
12/2010 95-03080 Page 63
Page 64
Parts Lists Waukesha Cherry-Burrell
Pedestal Mounted Pumps - Small Bore
Page 64 95-03080 12/2010
Page 65
Waukesha Cherry-Burrell Parts Lists
ITEM # STYLE MOTOR PART #
Bearin g housing S2045 B,C ALL 68-6
S2065 B,C ALL 68-7
S2075-S2085-S2092 B,C ALL 68-8
2
Shaft B,C ALL 62-528X
3
Bearin g 6309 B, C ALL 23- 101
*4
Bearin g 6209 B, C ALL 23- 100
*5
Retain ing r ing B,C ALL 43-139
6
Seal outer B,C ALL 23-90
7
Seal inner B,C ALL 23-89
*9
031 O- r ing inn er B,C ALL N70031
11
HHCS 1/ 2- 13 x 2" ALL ALL 30-138X
13
SHSS 1/4-20 x 3/8" B,C ALL 30-178
14
Grease fitting B,C A LL BD0092000
15
Stand B,C ALL 4-34
16
HHCS 1/ 2- 13 x 1" B ,C ALL 30-78X
*17
041 O- r ing outer B,C ALL N70041
Cov er seal S2065-S2092 B,C ALL 70-33
S2045 B,C ALL 70-32
19
Cover coupling B A LL 70-31
23
HHCS 1/ 4- 20 x 1/2" LG. B,C AL L 30-62
Adapter 56C B 56C 2-247
56C B 143TC 2-247
56C B 145TC 2-247
182TC B 182 TC 2-248
182TC B 184 TC 2-248
182TC B 213 TC 2-248
182TC B 215 TC 2-248
182TC B 254 TC 2-248
182TC B 256 TC 2-248
Spacer ad apter 213TC B 213TC 43-134
213TC B 215TC 43-134
254TC B 254TC 43-135
254TC B 256TC 43-135
Coupling half .625 W B,C 56 11-37
.875 5S B,C 143 11-101
.875 5S B,C 145 11-101
1.125 5S B,C 182 11-102
1.125 5S B,C 184 11-102
1.375 6S B,C 213-215 33220
1.625 7S B,C 254-256 33227
Coupling sleeve 4J B,C 56 11-29
5JE B,C 143/184 11-30
6JE B,C 213/215 11-31
7JE B,C 254/256 11-32
Notes
CT 100 -18 9
*
Recommended spare parts
18
DESCRIPTION
1
*
24
25
28
27
Pedestal Mounted Pumps - Small Bore
12/2010 95-03080 Page 65
Page 66
Parts Lists Waukesha Cherry-Burrell
Pedestal Mounted Pumps - Small Bore, cont’d
Page 66 95-03080 12/2010
Page 67
ITEM # STYLE MOTOR PART #
1.0 4J B,C 56 11-95
1.0 5S B,C 143/184 11-94
1.0 6S B,C 213/215 33217
1.0 7S B,C 254/256 33222
3/8-16 x 1" B 56/145 30-30X
1/2-13 x 1" B 182/184 30-78X
B 254/256 30 -87X
32
HHCS 1/2- 13 x 1-1/2" B,C ALL 30-103
33
Washer 1/2" B,C ALL 43-233
34
Lock wa sher 1/ 2" B , C ALL 43-16
35
SHCS 1/4-20 x 1- 1/2" B,C A L L 30-222X
36
A dapter, cartridge seal B,C ALL 23-91X
37
HHCS 1/2- 13 x 1-3/4" B,C ALL 30-127X
38
Flat washer 1/2" B, C ALL 43-31X
FKM B,C ALL 9-37
EPDM B,C ALL 9-37E
FFKM B,C ALL 9-37K
Notes
CT 100 -18 9 a
*
Recommended spare part s
*
DESCRIPTION
39
30
29
Coupling half
HHCS
L-gasket
Waukesha Cherry-Burrell Parts Lists
Pedestal Mounted Pumps - Small Bore, cont’d
/2-13 x 1-3/4" B 213/215 30-127X
/2- 13 x 2-1/ 2"
12/2010 95-03080 Page 67
Page 68
Parts Lists Waukesha Cherry-Burrell
Pedestal Mounted Pumps - Large Bore
Page 68 95-03080 12/2010
Page 69
Waukesha Cherry-Burrell Parts Lists
ITEM # STYLE MOTOR PART #
Bearin g housing S2065 B, C ALL 68-9
S2075-S2085-S2092 B,C ALL 68-10
2
Shaft B,C ALL 62-539X
*3
Bearin g 5311 B ,C AL L 23-98
*5
Retain ing r ing B, C ALL 43-138
6
Seal outer B,C ALL 23-95
7
Seal inner motor end B,C ALL 23-94
8
Seal inner motor impeller end B, C ALL 23-93
*9
035 O- r ing inn er B,C AL L N70035
*10
033 O- r ing inn er impeller B,C ALL N70033
11
HHCS 1/ 2- 1 3 x 3-1/4" ALL A L L 30-221X
13
SHSS 1/4-20 x 3/8" B,C A LL 30-178
14
Grease fitting B,C ALL BD0092000
15
Stand B,C ALL 4-35
16
HHCS 1/ 2- 13 x 1-1/ 4" B,C A LL 30-36X
*17
045 O- r ing outer B, C ALL N70045
18
Seal Guar d S2065-S 2085 B,C A LL 70-33
19
Cover coupling adapter B A L L 70-34
20
Cover coupling L. H. C ALL 70-35
21
Cover coupling R. H. C ALL 70-36
22
Brace, cover coupling C ALL 2-252
23
HHCS 1/ 4- 20 x 1/2" LG. B, C ALL 30-62
B 213TC 2-249
*
B 215TC 2-249
B 254TC 2-249
B 256TC 2-249
B 284TC 2-250
B 286TC 2-250
B 324TC 2-250
B 326TC 2-250
B 364TC 2-250
B 365TC 2-250
B 254TC 43-134
B 256TC 43-134
B 324TC 43-136
B 326TC 43-136
B,C 364TC 43-137
B,C 365TC 43-137
26
End cap ho using LB C A LL 23-97
Notes
CT100 - 190
*
Recommended spare parts
DESCRIPTION
1
24
25
Spacer ad apter
Adapter
Pedestal Mounted Pumps - Large Bore
12/2010 95-03080 Page 69
Page 70
Parts Lists Waukesha Cherry-Burrell
Pedestal Mounted Pumps - Large Bore, cont’d
Page 70 95-03080 12/2010
Page 71
ITEM # STYLE MOTOR PART #
1.375 6S B,C 213-2 15 33220+
1.625 7S B,C 254-2 56 33227+
1.875 7S B,C 284/286 33229+
2.125 8S B,C 324-3 26 33237+
2.375 8S B,C 364 11-107
2.375 8S B,C 365 11-107
6JES B,C 213/215 11-31
7JES B,C 254/286 11-32
8JES B,C 324/326 11-33
8HSS B,C 364/365 33189+
1.250 6S B,C 213/215 33219+
1.250 7S B,C 254/286 33224+
1.250 8S B,C 324/365 33230+
1/2-13 x 1-1/4" B 213/215 30-36X
1/2-13 x 1-1/4" B 324/365 30-21
32
HHCS 1/ 2- 1 3 x 1-1/2" B,C A LL 30-103X
33
Washer 1/ 2" B,C ALL 43-31X
34
Lock washer 1/2" B, C ALL 43-16
35
SHCS 1/ 4- 20 x 1-1/2" B, C ALL 30-222X
36
A dapter, cartridge seal B,C ALL 23-91X
37
HHCS 1/ 2- 1 3 x 1-3/4" B,C A LL 30-127X
38
Flat washer 1/2" B,C A LL 43-31X
FKM B,C ALL 9-37
EPDM B,C ALL 9-37E
FFKM B,C ALL 9-37K
Notes
C T 10 0 - 190 a
*
Recommended spare parts
*
*28
Coupling sleeve
29
Coupling half
30
HHCS
L-gasket
DESCRIPTION
39
27
Coupling half
Waukesha Cherry-Burrell Parts Lists
Pedestal Mounted Pumps Large - Bore, cont’d
12/2010 95-03080 Page 71
Page 72
Parts Lists Waukesha Cherry-Burrell
Motor Mounts
Leg Kits
143-145JM 110256+
182-184JM 110255+
213-215JM 110254+
254-256JM 110253+
284-286JM 110252+
324-326JM 110251+
Page 72 95-03080 12/2010
Page 73
Waukesha Cherry-Burrell Troubleshooting
Troubleshooting
PROBLEM POSSIBLE CAUSE SUGGESTED ACTION
Not Enough Liquid Delivered
Pump not primed Prime pump. Install a priming system if
possible.
Suction or discharge plugged or
closed
Air leak in supply or at seal area Check system for air leaks and repair as
Wrong direction of rotation Adjust motor electrical wiring to correct
Discharge head too high Lower discharge head requirement.
Suction lift too high Lower pump in system until the pump is
Speed too slow (low voltage,
wrong frequency, wrong motor)
Excessive air in material Adjust system to remove excess air from
Insufficient NPSH (Net Positive
Suction Head) available
Impeller diameter too small for
duty
Open suction. If plugged, shut down pump
and remove blockage.
necessary. Replace seals if required.
rotation.
easily supplied with material.
Adjust voltage and frequency. Change
motor if necessary.
material before it reaches the pump.
Adjust system to provide correct NPSH.
Contact your Waukesha Cherry-Burrell
customer service representative for sizing
information.
WCB Customer Service
1-800-252-5200 or 262-728-1900
Not Enough Pressure
Motor Overload
Air leak in supply or at seal area Check system for air leaks and repair as
necessary. Replace seals if required.
Wrong direction of rotation Adjust motor electrical wiring to correct
rotation.
Speed too slow (low voltage,
wrong frequency, wrong motor)
Excessive air in material Adjust system to remove excess air from
Impeller diameter too small for
duty
Unrestricted discharge resulting in
too high a flow rate
Impeller interference Disassemble pump and inspect for damage.
Faulty electrical connections Check wiring and repair/replace as
Adjust voltage and frequency. Change
motor if necessary.
material before it reaches the pump.
Contact your Waukesha Cherry-Burrell
customer service representative for sizing
information.
WCB Customer Service
1-800-252-5200 or 262-728-1900
Add discharge restriction to lower flow rate.
Remove interference if still present.
Replace worn/damaged parts.
necessary.
12/2010 95-03080 Page 73
Page 74
Troubleshooting Waukesha Cherry-Burrell
PROBLEM POSSIBLE CAUSE SUGGESTED ACTION
Motor Overload
Faulty electrical connections Check wiring and repair/replace as
necessary.
Unrestricted discharge resulting in
too high a flow rate
Impeller interference Disassemble pump and inspect for damage.
Seal binding Disassemble pump and inspect for damage.
Discharge head too low allowing
mp to deliver too much liquid
pu
Liquid heavier or more viscous
rating
than
Overload heaters too small for
motor
Electrical supply, voltage,
ency, incorrect
frequ
Impeller diameter too large for
ty
du
Add discharge restriction to lower flow rate.
Remove interference if still present.
Replace worn/damaged parts.
Check for
Raise discharge head until pump achieves
proper resistance to flow.
Contact your Waukesha Cherry-Burrell
customer service representative for sizing
information.
WCB Customer Service
1-800-252-5200 or 262-728-1900
Inspect and replace as necessary.
Adjust voltage and frequency. Change
motor if necessary.
Contact your Waukesha Cherry-Burrell
customer service representative for sizing
information.
WCB Customer Service
1-800-252-5200 or 262-728-1900
material crystallization on seals.
Vibration/Noise
Defective motor Replace motor.
Pump not level Make sure all legs are touching the floor.
Level pump.
Piping not supported Support all piping as described in the
installation section.
Starved suction/Supply line
blocked
Foreign material in pump Disassemble pump, remove all foreign
Starved suction/Insufficient NPSH
(Net Positive Suction Head)
available
Impeller hub/impeller shaft worn Disassemble pump and inspect for damage.
Impeller shaft loose or bent Disassemble pump and inspect for damage.
Impeller out of balance Disassemble pump and inspect for damage.
Motor bearings worn Disassemble motor and inspect for damage.
Shutdown pump
material and inspect for damage. Replace
worn/damaged parts.
Adjust system to provide correct NPSH.
Replace worn parts.
Replace impeller.
Replace worn parts.
and remove blockage.
Page 74 95-03080 12/2010
Page 75
Waukesha Cherry-Burrell Troubleshooting
PROBLEM POSSIBLE CAUSE SUGGESTED ACTION
Vibration/Noise
Rapid Seal Wear
Starved suction/supply line too
long
Starved suction/supply line too
small
Excessive air in material Adjust system to remove
Incorrect impeller shaft location;
excessive spring loading
Water hammer Adjust system to reduce air in system and
Impeller shaft loose or bent. Disassemble pump and inspect for damage.
Abrasive product Contact your Waukesha Cherry-Burrell
Prolonged “dry” running Adjust process to insure pump has a
Abrasive solids (unfiltered) in flush
ter supplied to seal
wa
Shorten system supply line.
Install larger supply lines.
excess air from
material before it reaches the pump.
Adjust pump alignment to motor and piping.
sudden starts or stops in flow.
Replace worn/damaged parts.
customer service representative for sizing
information.
WCB Customer Service
1-800-252-5200 or 262-728-1900
continual fresh supply of product during
operation.
Use only filtered water in seal flush system.
Seal Leaks
Gasket damaged or worn Disassemble pump and inspect for damage.
Seal not installed correctly Disassemble pump and inspect seal for
damage (replace if necessary). Install seal
correctly and assemble pump.
Carbon seal worn or damaged Disassemble pump and inspect seal for
damage (replace if necessary).
Inlet/Outlet connection loose or no
gasket
Casing clamp loose Tighten clamp.
Inspect Inlet/outlet connection for gasket
and tighten connection.
12/2010 95-03080 Page 75
Page 76
Troubleshooting Waukesha Cherry-Burrell
Notes
Page 76 95-03080 12/2010
Page 77
Page 78
S200 Series
CENTRI FUGAL PUM P
SPX FLOW TECHNOLOGY
611 Sugar Creek Road
Delavan, WI 53115
P: (262) 728-1900 or (800) 252-5200
F: (262) 728-4904 or (800) 252-5012
E: wcb@spx.com
SPX reserves the right to incorporate our latest design and material changes
without notice or obligation.
Design features, materials of construction and dimensional data, as described
in this bulletin, are provided for your information only and should not be relied
upon unless confirmed in writing.
Please contact your local sales representative for product availability in your
region. For more information visit www.spx.com.
The green “>” is a trademark of SPX Corporation, Inc.
ISSUED 12/2010
COPYRIGHT ©2010 SPX Corporation
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