Page 1
FIP - series
FLEXIBLE IMPELLER PUMPS
A.0100.301 – IM-FIP/08.00 EN (02/2014)
REVIS ION: 08.00
ORIGI NAL INSTR UCTIONS / TRANSLATION OF ORIGINAL IN STRUCTIONS
READ AND UN DER STAND THIS MANUAL PRIOR TO OPERATING OR S ERVICIN G THIS PROD UCT.
INSTRUCTION MANUAL
Page 2
EC-Declaration of conformity
Machinery Directive 2006/42/EC, Annex IIA
Manufacturer
SPX Flow Technology Sweden AB
P.O. Box 1436
SE-701 14 Örebro, Sweden
We hereby guarantee that
FIP-range – Flexible Impeller Pumps
are in conformity with the relevant provisions of the Machinery Directive 2006/42/EC, Annex I.
Manufacturer Declaration
Machinery Directive 2006/42/EC, Annex IIB
The product must not be put into service until the machinery into which it is to be incorporated has been
declared to conform with the provisions of the Directive.
Örebro, Sweden, 1 March 2011
Michael Strålman
Managing Director
Declaration of Compliance for food contact materials
We hereby certify the compliance of the materials coming into contact with food during the intended use
with the general requirements as of the date of this Declaration of
Regulation (EC) No 1935/2004 of 27 October 2004 on materials and articles intended to come
into contact with food and repealing Directives 80/590/EEC and 89/109/EEC.
This Declaration applies to the following product(s):
FIP, Flexible Impeller Pump SH-execution and spare parts for FIP SH-execution
FIP 20 SH
FIP 25 SH
FIP 40 SH
FIP 50 SH *)
FIP 65 SH
*) impeller is only FDA milk approved
This Declaration shall be valid for a period of three years from the date written below.
This Declaration does not modify any contractual arrangements, in particular regarding warranty and
liability.
Örebro, Sweden, 26 February 2014
Michael Strålman
Managing Director
Page 3
3
A.0100.301 – IM-FIP/08.00 EN (02/2014)
Contents
1.0 Introduction ...................................................................................5
1.1 General ...................................................................................................5
1.2 Reception, handling and storage .....................................................5
1.2.1 Reception ...................................................................................................... 5
1.2.2 Handling ......................................................................................................... 5
1.2.3 Storage........................................................................................................... 6
1.3 Safety ......................................................................................................6
1.3.1 General........................................................................................................... 6
1.3.2 Pump units..................................................................................................... 7
1.3.2.1 Pump unit handling ................................................................................................. 7
1.3.2.2 Installation ................................................................................................................. 7
1.3.2.3 Before commissioning the pump unit ................................................................. 8
1.3.2.4 Disassembly/assembly of the coupling guard .................................................. 8
1.3.2.5 Name plate – CE Declaration of Conformity .................................................... 8
1.4 Function and operating principle ......................................................9
1.4.1 Operating principle ...................................................................................... 9
1.5 Model Specifications ........................................................................10
1.6 Impeller data....................................................................................... 12
1.6.1 Pump sizes FIP20S – FIP65S ...............................................................12
1.6.2 Pump sizes FIP25B and FIP40B ...........................................................12
1.6.3 Capacity range FIP20S – FIP65S ........................................................ 13
1.6.4 Capacity range FIP25B ...........................................................................14
1.6.4.1 Neoprene standard pressure impellers ........................................................... 14
1.6.4.2 Neoprene high pressure impellers .................................................................. 14
1.6.5 Capacity range FIP40B ...........................................................................15
1.6.5.1 Neoprene standard pressure impellers ......................................................... 15
1.6.5.2 Neoprene high pressure impellers .................................................................. 15
2.0 Technical information ................................................................ 16
2.1 Dry running ......................................................................................... 16
2.2 Pump body ......................................................................................... 16
2.2.1 Body executions .........................................................................................16
2.3 Shaft material ..................................................................................... 16
2.4 Shaft seals .......................................................................................... 17
2.4.1 Mechanical seals ........................................................................................17
2.4.2 Lip seals .......................................................................................................17
2.5 Impellers .............................................................................................. 17
2.5.1 Liquid temperature and impeller life ......................................................18
2.6 Storage ................................................................................................18
2.7 Sound level ......................................................................................... 18
2.8 Pressure .............................................................................................. 19
2.8.1 Max operating pressure ............................................................................19
2.9 Tightening torque for cap screws ................................................. 19
2.10 Motor size ........................................................................................... 19
Page 4
4
A.0100.301 – IM-FIP/08.00 EN (02/2014)
3.0 Installation, operation and maintenance .............................. 20
3.1 Pumping of foodstuffs ......................................................................20
3.2 Pumping of corrosive liquids .......................................................... 20
3.3 Installation and piping ...................................................................... 20
3.4 Starting up .......................................................................................... 21
3.5 Frequent check points .....................................................................21
4.0 Disassembly and assembly .................................................... 22
4.1 Assembly of head kit (pump without motor) to IEC-motor ..... 22
4.2 Disassembly of impeller and shaft seal ........................................ 22
4.3 Assembly of shaft seal and impeller ............................................ 22
4.4 Disassembly of pedestal ................................................................. 23
4.5 Assembly of pedestal ....................................................................... 23
4.6 Waste handling/material recycling ................................................ 23
5.0 Sectional drawings and Spare part lists .............................. 24
5.1 Drawing – Bronze pumps (B) – Flange mounted .................... 24
5.2 Spare part list – FIP25B and FIP40B – Flange mounted ...... 25
5.3 Drawing – Bronze pumps (B) – Pedestal mounted .................26
5.4 Spare part list – FIP25B and FIP40B –
Pedestal mounted ............................................................................. 27
5.5 Drawing – Stainless steel pumps (S) – Flange mounted ....... 28
5.6 Spare part list – FIP20S, FIP25S, FIP40S, FIP50S –
Flange mounted ................................................................................29
5.7 Drawing – Stainless steel pumps (S) – Pedestal mounted .... 30
5.8 Spare part list – FIP20S, FIP25S, FIP40S, FIP50S, FIP65S –
Pedestal mounted ............................................................................31
6.0 Dimensions and weights ......................................................... 32
6.1 FIP25B and FIP40B – Flange and Pedestal mounted ............ 32
6.2 FIP20S-FIP65S – Flange mounted ............................................. 33
6.3 FIP20S-FIP65S – Pedestal mounted .........................................34
7.0 Trouble shooting chart ............................................................. 35
7.1 Pump .................................................................................................... 35
7.2 Impeller ................................................................................................ 37
Page 5
5
SPX Flow Technology Sweden AB
Örebro, Sweden, Tel. +46 (0)19 21 83 00
www.spx.com www.johnson-pump.com
Type: FIP20SI-BSP 62 M01 P80
No.: 10-24543-01 9707
Loosen cover to drain
SPX Flow Technology Sweden AB
Örebro, Sweden, Tel. +46 (0)19 21 83 00
www.spx.com www.johnson-pump.com
Type: FIP20SH-PLN 02 M01 P80
Serial No.: 2011-12345-1
Loosen cover to drain
A.0100.301 – IM-FIP/08.00 EN (02/2014)
1.0 Introduction
1.1 General
This instruction manual contains necessary information on the impeller pumps and must
be read carefully before installation, service and maintenance. The manual must be kept
easily accessible to the operator.
Important!
The pump must not be used for other purposes than recommended and quoted for without
consulting your supplier.
Liquids not suitable for the pump can cause damages to the pump unit and imply risk of
personal injury.
1.2 Reception, handling and storage
1.2.1 Reception
Remove all packing materials immediately after reception. Check the consignment for
damage immediately on arrival and make sure that the name plate/type designation is in
accordance with the packing slip and your order.
In case of damage and/or missing parts, a report should be drawn up and presented to the
carrier at once. Notify your supplier.
All pumps have the article/serial number on the front cover or on a name plate. This
number should be stated in all correspondence with your supplier.
The manufacturing code, e.g. 9707, states the year and week of production.
1.2.2 Handling
Check the weight of the pump unit. All parts weighing more than 20 kg must be lifted
using lifting slings and suitable lifting devices, e.g. overhead crane or fork lift. See section
6.0 for the weights.
Always use two lifting slings. Make sure that they
are secured in such a way as to prevent them from
slipping and that the pump unit is hanging straight.
Never lift the pump unit with only one fastening point.
Incorrect lifts can cause personal injury and/or damage
to the product.
Article number
Manufacturing code
Nameplate Bronze and Industrial pumps Nameplate Hygienic pumps
Manufacturing year
Manufacturing number
Page 6
6
A.0100.301 – IM-FIP/08.00 EN (02/2014)
1.3 Safety
1.3.1 General
Important!
The pump must not be used for other purposes than recommended and quoted for
without consulting your supplier.
A pump must always be installed and used in accordance with existing national and local
sanitary and safety regulations and laws.
• Always wear suitable safety clothing when handling the pump.
• Anchor the pump properly before start-up to avoid personal injury and/or damage to
the pump unit.
• Install shut-off valves on both sides of the pump to be able to shut off the in- and outlet
before service and maintenance. Check to see that the pump can be drained without
injuring anyone and without damaging the environment or nearby equipment.
• Make sure that all movable parts are properly covered to avoid personal injury.
• All electrical installation work must be carried out by authorized personnel in
accordance with EN60204-1. Install a lockable circuit breaker to avoid inadvertent
starting. Protect the motor and other electrical equipment from overloads with suitable
equipment. The electric motors must be supplied with ample cooling air.
In environments where there is risk of explosion, motors classified as explosion-safe
must be used, along with special safety devices. Check with the governmental agency
responsible for such precautions. Improper installation can cause fatal injuries.
• Dust, liquids and gases that can cause overheating, short circuits, corrosion damage
and fire must be kept away from motors and other exposed equipment. If the pump
handles liquids hazardous for person or environment, some sort of container must be
installed into which leakage can be led.
• If the surface temperature of the system or parts of the system exceeds 60°C, these
areas must be marked with warning text reading ”Hot surface” to avoid burns.
• The pump unit must not be exposed to rapid temperature changes of the liquid without
prior pre-heating/pre-cooling. Absolutely forbidden to flush a hot pump with cold water.
Big temperature changes can cause crack formation or explosion, which in turn can
entail severe personal injuries.
• The pump must not operate above stated performance.
• Before intervening in the pump/system, the power must be shut off and the starting
device be locked. When intervening in the pump unit, follow the instructions for
disassembly/assembly, section 4.0. If the instructions are not followed, the pump or
parts of the pump can be damaged. It will also invalidate the warranty.
• Impeller pumps must not be run dry. Dry running will create friction heat which will
damage the impeller and other parts sensitive to extreme heat. If there is a risk of dry
running, install a suitable dry running protection.
• If the pump does not function satisfactorily, contact your supplier.
1.2.3 Storage
A pump which is not installed immediately should be stored in a cool and dark room and
the impeller should be removed. The rubber material of the impeller ages and should be
treated as perishables. The storage should not exceed 2 years. If the pump has been
out of operation for a longer period of time, the impeller should be greased (for foodstuff
applications use appropriate food grease) before use to obtain optimal suction ability.
Page 7
7
A.0100.301 – IM-FIP/08.00 EN (02/2014)
1.3.2 Pump units
1.3.2.1 Pump unit handling
Use an overhead crane, forklift or other suitable lifting device
Secure lifting slings around the front part of the
pump and the back part of the motor. Make sure
that the load is balanced before attempting the
lift. NB! Always use two lifting slings.
Warning
Never lift the pump unit with only one fastening
point. Incorrect lifts can result in personal injury
and/or damage to the unit.
1.3.2.2 Installation
All pump units should be equipped with a locking safety switch to prevent accidental start
during installation, maintenance or other work on the unit.
Warning
The safety switch must be turned to off and locked before any work is carried out on the
pump unit. Accidental start can cause serious personal injury.
The pump unit must be mounted on a level surface and either be bolted to the foundation
or be fitted with rubber-clad feet.
The pipe connections to the pump must be stress-free mounted, securely fastened to the
pump and well supported. Incorrectly fitted pipe can damage the pump and the system.
Warning
Electric motors must be installed by authorized personnel in accordance with EN60204-1.
Faulty electrical installation can cause the pump unit and system to be electrified, which
can lead to fatal injuries.
Electric motors must be supplied with adequate cooling ventilation. Electric motors must
not be enclosed in airtight cabinets, hoods etc.
Dust, liquids and gases which can cause overheating and fire must be diverted away from
the motor.
Warning
Pump units to be installed in potentially explosive environments must be fitted with an
Ex-class (explosion safe) motor. Sparks caused by static electricity can give shocks and
ignite explosions. Make sure that the pump and system are properly grounded. Check
with the proper authorities for the existing regulations. A faulty installation can lead to fatal
injuries.
Page 8
8
SPX Flow Technology Sweden AB
Örebro, Sweden, Tel. +46 (0)19 21 83 00
www.spx.com www.johnson-pump.com
Type: FIP25SI-BSP 72 M01 F80
No.: 11-13212-01/3F
Loosen cover to drain
A.0100.301 – IM-FIP/08.00 EN (02/2014)
1.3.2.3 Before commissioning the pump unit
Read the pump’s operating and safety manual. Make sure that the installation has been
correctly carried out according to the relevant pump’s manual.
Check the alignment of the pump and motor shafts. The alignment may have been altered
during transport, lifting and mounting of the pump unit. For safe disassembly of the
coupling guard see below: Disassembly/assembly of the coupling guard.
Warning
The pump unit must not be used with other liquids than those for which it was
recommended and sold. If there are any uncertainties contact your sales representative.
Liquids, for which the pump is not appropriate, can damage the pump and other parts of
the unit as well as cause personal injury.
1.3.2.4 Disassembly/assembly of the coupling guard
The coupling guard is a fixed guard to protect the users and operator from fastening and
injuring themselves on the rotating shaft/shaft coupling. The pump unit is supplied with
factory mounted guards with certified maximum gaps in accordance with standard
DIN EN ISO 13857.
Warning
The coupling guard must never be removed during operation. The locking safety switch
must be turned to off and locked. The coupling guard must always be reassembled after it
has been removed. Make sure to also reassemble any extra protective covers. There is a
risk of personal injury if the coupling guard is incorrectly mounted.
a) Turn off and lock the power switch.
b) Disassemble the coupling guard.
c) Complete the work.
d) Reassemble the coupling guard and any other protective covers. Make sure that the
screws are properly tightened.
1.3.2.5 Name plate – CE Declaration of Conformity
Always quote the article/serial number on the name plate together with questions
concerning the pump unit, installation, maintenance etc.
When changing the operating conditions of the
pump please contact your supplier to ensure a safe
and reliable working pump.
This also applies to modifications on a larger scale,
such as a change of motor or pump on an existing
pump unit.
Page 9
9
A.0100.301 – IM-FIP/08.00 EN (02/2014)
1.4 Function and operating principle
The impeller pump is designed for circulation, transport, emptying, filtration and dosing of
liquids.
The pumps are self-priming. The suction capacity is related to speed, viscosity and pipe
dimension. An untight suction pipe will reduce the suction capacity considerably.
The impeller pump can handle both high and low viscous liquids as well as liquids
containing solid particles, air and gases.
1.4.1 Operating principle
Due to the eccentric interior cross-section
of the pump body, a partial vacuum is
created as the volume increases between
the flexible impeller wings at the inlet port.
The resulting suction draws the liquid into
the pump.
The rotating impeller carries the liquid from
the inlet towards the outlet port. During this
part of the cycle, the volume between the
wings remains virtually constant. The
distance between the wings allows fairly
large solids to pass through the pump
without any harm being done to the liquid.
The liquid is discharged from the pump in
a continuous, uniform flow when the wings
bend, thus decreasing the volume between
them, as they come into contact with the
flattened part of the eccentric interior walls
of the body.
Liquids can be pumped in the opposite direction by reversing the rotation of the pump.
Page 10
10
A.0100.301 – IM-FIP/08.00 EN (02/2014)
1.5 Model Specifications
Example: FIP 20 SH – DIN 4 2 M01 P80
1 2 3 4 5 6 7 8
1. Family name
FIP = Flexible Impeller Pump
2. Pump size
20 =
25 =
40 = Average inlet and outlet port diameter, mm
50 =
65 =
See dimensional drawings, section 6.0
3. Material of pump body and cover
SH = Stainless steel, hygienic version
SI = Stainless steel, industrial version
B = Bronze
4. Port/connection
FIP 20/25SI, FIP 25/40B
BSP = BSP thread/hose combination
NPTF = NPTF thread/hose combination
FIP 40/50/65SI
BSP = BSP thread
NPTF = NPTF thread
FIP 20/25/40/50/65SH
DIN = DIN 11851
SMS = SMS 1145
PLN = Plain without threaded ports
CLP = Clamp according to SMS 3017 (TriClamp)
5. Impeller code
0 = Neoprene industrial version – standard pressure
3 = EPDM, FDA, food grade – high pressure
4 = Neoprene, FDA, milk grade
6 = Neoprene, industrial version – high/intermediate pressure
7 = EPDM, FDA, food grade – standard pressure
9 = Nitrile, splined drive – standard pressure
}
Page 11
11
A.0100.301 – IM-FIP/08.00 EN (02/2014)
6. Shaft
Bronze
0 = Splines – Stainless steel
Stainless steel pumps
0 = Splines – Stainless steel
2 = Double flat – Stainless steel
7. Shaft seals
M = Single mechanical seal
L = Lip seal
Material of single mechanical seals
01 = Carbon/ceramic/nitrile
03 = Silicon carbide/silicon carbide/FPM (DIN/ISO) / FKM (ASTM)
(on request only)
06 = FDA Approved mechanical seal
8. Shaft end
P = Pedestal
F = Flange for IEC motor
80 = FIP 20/25 – Pedestal; shaft height, mm
Flange; IEC motor size
90 = FIP 40 – Pedestal; shaft height, mm
Flange; IEC motor size
100 = FIP 50 – Pedestal; shaft height, mm
Flange; IEC motor size
112 = FIP 65 – Pedestal only; shaft height, mm
Example: FIP 20 SH – DIN 4 2 M01 P80
1 2 3 4 5 6 7 8
Page 12
12
A.0100.301 – IM-FIP/08.00 EN (02/2014)
1.6 Impeller data
1.6.1 Pump sizes FIP20S – FIP65S
Hub material in all impellers = SS
Std = Standard pressure
IP = Intermediate pressure
HP = High pressure
Pump
size
Impeller
No
Hub type Impeller material
Impeller
code
Min. start
torque (Nm)
Min. reverse
torque (Nm)
Max. head
(bar)
Max
suction
lift dry (m)
FIP20S 832S-7 Double flat EPDM, FDA, Food 7 2.2 5.2 2.5 4.5
FIP20S 833S-4 Double flat Neoprene, FDA, Milk 4 2.2 5.2 2.5 4.5
FIP20S 833S-7 Double flat EPDM, FDA, Food HP 3 3.0 6.0 4.0 4.5
FIP25S 837S Double flat Neoprene HP 6 7. 2 12.0 4 5.0
FIP25S 836S-7 Double flat EPDM, FDA, Food 7 4.6 8.3 2.5 5.0
FIP25S 837S-4 Double flat Neoprene, FDA, Milk 4 7. 2 12.0 2.5 5.0
FIP25S 1028S-9 Splined Nitrile 9 4.6 8.3 1.75 4.0
FIP40S 835S-4 Double flat Neoprene, FDA, Milk 4 11.0 25.0 2.5 5.0
FIP40S 835S-7 Double flat EPDM, FDA Food HP 3 19.0 32.5 4 5.0
FIP40S 838S Double flat Neoprene Std 0 11.0 25.0 2.5 5.0
FIP40S 1029S-9 Splined Nitrile 9 8.8 25.0 1.75 4.0
FIP50S 803S Double flat Neoprene Std 0 19.6 36.4 1.3 4.0
FIP50S 809S Double flat Neoprene IP 6 22.2 42.0 1.8 5.0
FIP50S 809S-4 Double flat Neoprene, FDA, Milk 4 22.2 42.0 1.3 4.0
FIP65S 815S Double flat Neoprene Std 0 40.0 75.0 2.5 4.0
FIP65S 840S-7 Double flat EPDM, FDA, Food HP 7 30.3 65.0 2.5 4.0
1.6.2 Pump sizes FIP25B and FIP40B
Pump
size
Impeller NoHub
material
Hub
type
Impeller
material
Impeller
code
Min. start
torque
(Nm)
Min.
reverse
torque
(Nm)
Max. head
(bar)
Max suction
lift dry (m)
FIP25B 1028B Bronze Splined Neoprene Std 0 4.6 8.3 2.5 5.0
FIP25B 1028S SS Splined Neoprene Std 0 4.6 8.3 2.5 5.0
FIP25B 816B Bronze Splined Neoprene HP 6 7. 2 12.0 4.0 5.0
FIP25B 816S SS Splined Neoprene HP 6 7. 2 12.0 4.0 5.0
FIP25B 1028B-9 Bronze Splined Nitrile 9 4.6 8.3 1.75 4.0
FIP25B 1028S-9 SS Splined Nitrile 9 4.6 8.3 1.75 4.0
FIP40B 819B Bronze Splined Neoprene Std 0 11.0 25.0 2.5 5.0
FIP40B 1029S SS Splined Neoprene Std 0 8.8 25.0 2.5 5.0
FIP40B 818B Bronze Splined Neoprene HP 6 19.0 32.5 4.0 5.0
FIP40B 819B-9 Bronze Splined Nitrile 9 11.0 25.0 1.75 4.0
FIP40B 1029S-9 SS Splined Nitrile 9 8.8 25.0 1.75 4.0
Std = Standard pressure
IP = Intermediate pressure
HP = High pressure
Page 13
13
0,0
0,5
1,0
1,5
2,0
2,5
3,0
3,5
4,0
050100 150200 250300 350
0,0
0,5
1,0
1,5
2,0
2,5
3,0
3,5
4,0
050100 150200 250300 350400 450500
0,0
0,5
1,0
1,5
2,0
2,5
3,0
3,5
4,0
FIP20
FIP25
FIP40
FIP65
FIP50
FIP25
FIP50
FIP40
FIP65
FIP20
FIP65
FIP25
FIP40
FIP20
FIP50
A.0100.301 – IM-FIP/08.00 EN (02/2014)
FIP-range at 1450 rpm
1.6.3 Capacity range FIP20S – FIP65S
Neoprene/EPDM high pressure impellers – Curves based on water at 20°C
l/min
l/min
l/min
FIP-range at 700 rpm
FIP-range at 900 rpm
Bar
Bar
Bar
Page 14
14
A.0100.301 – IM-FIP/08.00 EN (02/2014)
l/min
Bar
l/min
Bar
1.6.4 Capacity range FIP25B
1.6.4.1 Neoprene standard pressure impellers – Curves based on water at 20°C
1.6.4.2 Neoprene high pressure impellers – Curves based on water at 20°C
0,0
0,5
1,0
1,5
2,0
2,5
3,0
3,5
4,0
0102030405060708090100 110
1,400 rpm
2,000 rpm
900 rpm
700 rpm
500 rpm
0,0
0,5
1,0
1,5
2,0
2,5
020406080 100 120 140 160
500 rpm
900 rpm
1,400 rpm
2,000 rpm2,500 rpm 2,800 rpm
700 rpm
3,000 rpm
Page 15
15
A.0100.301 – IM-FIP/08.00 EN (02/2014)
1.6.5 Capacity range FIP40B
1.6.5.1 Neoprene standard pressure impellers – Curves based on water at 20°C
1.6.5.2 Neoprene high pressure impellers – Curves based on water at 20°C
l/min
Bar
l/min
Bar
0,0
0,5
1,0
1,5
2,0
2,5
050100 150 200 250 300
100 rpm
700 rpm
900 rpm
1,400 rpm
2,000 rpm2,500 rpm
500 rpm
250 rpm
0,0
0,5
1,0
1,5
2,0
2,5
3,0
3,5
4,0
050100 150 200 250 300
100 rpm
900 rpm
1,400 rpm
2,000 rpm2,500 rpm
700 rpm
250 rpm
500 rpm
Page 16
16
A.0100.301 – IM-FIP/08.00 EN (02/2014)
2.0 Technical information
Important!
The pump must not be used for other applications than recommended and quoted for
without consulting your supplier.
2.1 Dry running
Thanks to the self-priming ability of the pump it will only take a few seconds before the
pump starts to prime. The small amount of friction heat that is being created during these
few seconds will not damage the pump.
Bronze and stainless steel pumps can withstand a dry running period of 30 seconds
without damaging the impeller or the pump. Frequent dry running will however shorten the
service life of the impeller.
2.2 Pump body
2.2.1 Body executions
The FIP-range is available in 3 different
pump body executions:
• Hygienic stainless steel, AISI 316,
polished according to sanitary standards
• Stainless steel, AISI 316
• Bronze, dezincification resistant brass
2.3 Shaft material
• Hygienic stainless steel and industrial
stainless steel pumps are supplied with
double flat drive, stainless steel AISI 329
shafts. The double flat drive is designed
to avoid growth of bacteria in pockets of
stagnant media, and is easy to clean.
• Bronze pumps are supplied with splined
drive stainless steel AISI 329 shafts. The
splined drive ensures that the drive torque
is distributed evenly over an increased area
between the impeller and the shaft.
Stainless steel
Double flat drive – stainless shaft
Splined drive – stainless shaft
Bronze
Page 17
17
A.0100.301 – IM-FIP/08.00 EN (02/2014)
2.4 Shaft seals
2.4.1 Mechanical seals
Recommended for foodstuffs, solvents and
heavier chemicals. Only FDA mechanical seals
are approved for food applications. Delivered
as standard with seal surfaces in carbon vs
ceramic.
The mechanical seal for hygienic stainless
steel pumps are supplied with an extra O-ring
to seal off the area behind the stationary seal
part. This will allow easy cleaning with seal in
place, and eliminate liquid to remain behind the
seal. Only FDA O-rings are approved for food
applications.
2.4.2 Lip seals
Recommended for sticky and viscous liquids as
lip seals do not require as much lubrication as
mechanical seals.
2.5 Impellers
The impeller is a wearing part and the
performance of the pump will change with the
wear. Flow and pressure will be reduced with
the length of the duty.
Abrasive liquids will shorten the service life of
the impeller, and low speed is recommended.
With low speed, a constant flow will be
achieved during a longer period of time.
Following factors will effect the service life:
• Temperature, see next page
• The working pressure of the pump
• The speed of the pump
• Impeller material properties
• Lubrication properties of the liquid being
pumped
Splines
Double flat
Page 18
18
A.0100.301 – IM-FIP/08.00 EN (02/2014)
2.5.1 Liquid temperature and impeller life
The service life indicated below is based on several tests with water at 20°C at continuous
duty.
Continuous duty will not effect the service life of the impeller, but in installations with
frequent change of rotation, the service life of the impellers will decrease.
Neoprene end EPDM
• Temperature range +3° to +65°C
• When operating in the lower and upper areas of the indicated temperature range,
performance will be reduced and the service life of the impeller will be shortened
Nitrile
• Temperature range -15° to +65°C
• When operating in the lower and upper areas of the indicated temperature range,
performance will be reduced and the service life of the impeller will be shortened
For higher temperatures please consult your supplier.
2.6 Storage
A pump which is not installed immediately should be stored in a cool and dark room, and
the impeller be removed. The rubber material of the impeller ages and should be treated as
perishables. The storage should not exceed 2 years. If the pump has been out of operation
for a longer period of time, the impeller should be greased (for foodstuff applications use
appropriate food grease) before use, to receive optimal suction ability.
2.7 Sound level
Pump size
Speed
rpm
Head
bar
Sound pressure level
dB (A)
Sound effect level
dB (A)
Noise declaration
in accordance with
ISO 4871, dB (A)
FIP20 2 800 4.0 79.8 – –
FIP25 1 450 4.0 79.9 – –
FIP40 2 800 4.0 85.8 85.3 88.3/92.3
FIP50 1 450 1.8 86.3 85.8 88.8/92.8
FIP65 1 450 2.5 89.9 89.4 92.4/96.4
Page 19
19
A.0100.301 – IM-FIP/08.00 EN (02/2014)
2.8 Pressure
The pump may not be operating above its performance - see max pressure, etc. see
section 1.6.
If the pump is operating above these data, there will be a risk of shaft breakage, leaking
shaft seal, impeller breakage or total wreckage of the pump.
Max recommended inlet pressure is 0.5 bar.
2.8.1 Max operating pressure
Flange mounted pumps
FIP20 - 4.0 bar at max 2 800 rpm
FIP25 - 1.75 bar at max 1 450 rpm
FIP40 - 2.5 bar at max 1 450 rpm
FIP50 - 1.3 bar at max 1 450 rpm
FIP50 - 1.8 bar at max 1 450 rpm
Pedestal mounted pumps
FIP20 - 4.0 bar at max 2 800 rpm
FIP25 - 2.5 bar at max 2 800 rpm
FIP25 - 4.0 bar at max 1 450 rpm
FIP40 - 2.5 bar at max 2 000 rpm
FIP40 - 4.0 bar at max 1 450 rpm
FIP50 - 1.3 bar at max 1 450 rpm
FIP50 - 1.8 bar at max 1 450 rpm
FIP65 - 2.5 bar at max 1 450 rpm
2.9 Tightening torque for cap screws
Pump size
Tightening torque
(Nm)
Min Max
FIP20S 2.5 8
FIP25S, -B 2.5 8
FIP40S, -B 5 10
FIP50S 12 16
FIP65S 15 20
2.10 Motor size
Flange mounted pumps are to be mounted to IEC standard motors with foot and small
flange (B3/B14):
FIP20 = Motor size 80
FIP25 = Motor size 80
FIP40 = Motor size 90
FIP50 = Motor size 100
Pedestal pumps shall be mounted on a suitable base plate and be connected to any
type of drive.
Page 20
20
A.0100.301 – IM-FIP/08.00 EN (02/2014)
3.0 Installation, operation and maintenance
Note! See also section 1.3 Safety.
3.1 Pumping of foodstuffs
When pumping foodstuffs and other liquids with hygienic demands, the pump and the
system must always be drained and cleaned after every use.
3.2 Pumping of corrosive liquids
Corrosive and sometimes even relatively neutral liquids will attack the material of pump
and pump system. Draining and flushing of the pump and the system are recommended
after every use or after each working day. This is also recommended for liquids that has a
tendency to solidify at a lower temperature than the pumping temperature.
3.3 Installation and piping
• Anchor the pump unit and check that it is properly aligned.
• Install the pump closest possible to the tank to be pumped from.
• Use at least the same diameter of the pipes from and
to the pump as for the diameter of the in- and outlet
ports of the pump.
• If hose is used on the suction side, it ought to be
reinforced.
• Make sure that all pipes to and from the pump are
clean from scraps, slag and other particles that would
damage the pump.
• See to it that all pipe lines are correctly aligned with
the pump connections and unloaded to prevent
loads from being applied to the pump.
• Install shut-off valves on both sides of the pump to be
able to shut off the in- and outlet before service and
maintenance. Check to see that the pump can be drained without injuring anyone and
without damaging the environment or nearby equipment.
• Protect the pump from excessive pressure by installing a suitable safety valve in the
system. Install meters/sensors in the in- and outlet of the system to monitor the system.
• Check the rotation of the pump.
• If there is a risk of dry running, install a suitable dry running protection. Contact your
supplier for advice.
• All electrical installation work must be carrried out by authorized personnel in
accordance with existing regulations.
Important!
Improper installation, operation, service and/or maintenance can cause serious personal
injury and/or material damage. It will also invalidate the warranty.
Page 21
21
A.0100.301 – IM-FIP/08.00 EN (02/2014)
3.4 Starting up
• Make sure that all valves are open.
• Check that all safety devices are in place, e.g. coupling guards, lockable circuit
breakers and other safety guards keeping personnel from coming into contact with the
rotating parts of the unit.
• Check the rotation of the pump by turning the pump on briefly once. Clock-wise
rotation involves priming at the right port, when the pump is viewed from the motor end.
Reversed rotation gives reversed flow direction.
• Start the pump and check the liquid flow rate. If the pump does not function within the
dry running limitations (30 seconds for bronze and SS pumps), turn off the pump and
follow the instructions in the trouble shooting chart, section 7.0.
• Check the pressure, temperature and flow and make sure that the pump is operating
within the limits.
• Before intervening in the pump/system, the power must be shut off and the starting
device be locked.
• If the pump has not been in operation for a longer period of time, grease the impeller
before start. For foodstuff applications use appropriate food grease.
• If the pump does not function satisfactorily, contact your supplier for further advice.
• When returning a pump for repair, investigation or other reason, it must be cleaned and
wrapped up in a proper way. Documention stating pumped liquid, operating conditions,
your own opinion of fault/failure reason and your contact person must be included in the
pump package. Also contact the consignee before returning the pump.
3.5 Frequent check points
• Check regularly that noise level, vibrations and bearing temperature are normal.
• Check that there is no leakage.
• Check pressure and flow. Change impeller if performance is dropping.
• Check shaft seal and other wearing parts and replace when needed.
Page 22
22
A.0100.301 – IM-FIP/08.00 EN (02/2014)
4.0 Disassembly and assembly
4.1 Assembly of head kit (pump without motor) to IEC-motor
See drawing sections 5.1 and 5.5.
1) Clean the motor shaft and make sure that the surface does not have any cuts or marks.
2) Put the pump and motor shaft together by using a plastic hammer or equivalent. Make sure
not to damge the pump shaft.
3) Clean the surface area of the rotating seal part and assemble to the pump shaft.
4) Bolt the flange to the motor.
5) Clean the surface area of the stationary seal part, which is assembled in the pump body.
6) Slide the complete pump head kit onto the flange, taking care not to damage the seals.
Twist the pump back and forth to get the shaft connected correctly in the impeller. In
case of necessity, pull out the impeller and assemble the pump body separately.
7) Tighten the cap screws according to section 2.9.
4.2 Disassembly of impeller and shaft seal
See drawing sections 5.1, 5.3, 5.5 and 5.7.
1) If check valves are installed, close the valves on both sides of the pump and drain the
pump.
2) Remove the front cover (2) and gasket.
3) Remove the impeller (3) from the pump
body (4) by using suitable pliers or two
levers. Take care not to damage the
pump body.
4) Separate the pump body from the
pedestal/flange (6). Check for wear
inside the pump body and replace
wearing parts if necessary (bronze
pumps only).
5) Press out the seal seat from the pump body. Remove the seal assembly from the shaft.
6) Inspect and clean all parts which will be reused.
4.3 Assembly of shaft seal and impeller
See drawing sections 5.1, 5.3, 5.5 and 5.7.
1) Slide the rotating seal part onto the shaft with a twisting movement, and press the
stationary seal part into the pump body. Lubrication with soap solution (for foodstuff
applications use appropriate food grease) will ease the assembly.
2) Bronze pumps: Change wear plate (22) and cam (21) if worn. Before assembling, apply
sealing compound onto cam, e.g. Permatex Form-a-gasket No. 3, and cam screw, e.g.
Permatex Form-a-gasket No. 2.
Page 23
23
A.0100.301 – IM-FIP/08.00 EN (02/2014)
3) Assemble the pump body to the pedestal/
flange, taking care not to damage the
seal.
4) Lubricate the impeller with grease or
vaseline. For foodstuff applications use
appropriate food grease.
Push the impeller into the pump
body with a twisting movement in the
operating direction, centralizing the
impeller hub.
5) Assemble the front cover gasket and the front cover
(see section 2.9 Tightening torque for cap screws).
4.4 Disassembly of pedestal
See drawing sections 5.3 and 5.7.
1) Remove the pump with its components following the instructions in section 4.2.
2) Prize out the outer bearing seal (20).
3) Remove the retaining ring (19) from the pedestal.
4) Press on the impeller drive end of the shaft to remove the shaft (7) and bearing assembly.
5) Press off the ball bearings from the shaft and remove the retaining ring (17) and
spacer (18).
6) Press out the lip seal (14) if necessary to change.
7) Clean all parts that are going to be reused and check the shaft for wear.
4.5 Assembly of pedestal
See drawing sections 5.3 and 5.7.
1) Mount ball bearings, spacer and retaining ring on the shaft (see pos 16, 17 and 18).
2) Mount lip seal (14). Lubrication with soap solution will ease the assembly.
3) Press in the shaft including the bearing assembly into the pedestal.
4) Mount the retaining ring (19) and the new lip seal (20). Lubrication with soap solution (for
foodstuff applications use appropriate food grease) will ease the assembly.
5) Assemble the pump according to the instructions in section 4.3.
4.6 Waste handling/material recycling
At the products end of life, please dispose of the product according to applicable law.
Where applicable, please disassemble the product and recycle the parts material.
Page 24
24
26
6
7
29
31
30
27
28
8
1
5
9
3
22
4
2
24
23
21
A.0100.301 – IM-FIP/08.00 EN (02/2014)
5.0 Sectional drawings and Spare part lists
5.1 Drawing – Bronze pumps (B) – Flange mounted
Page 25
25
A.0100.301 – IM-FIP/08.00 EN (02/2014)
5.2 Spare part list
FIP25B and FIP40B – Flange mounted
Drawing: Page 24
*) See key to model specification system, chapter 1.5
Pos Nos Description Version*)
FIP25B
10-45874
FIP40B
10-45880
1 2 Cap screw (front cover) 01-46505 01-46505
2 1 Front cover 01-45781 01-45778
3 1 Impeller - Neoprene 0 09-1028B 09-819B
1 Impeller - Neoprene, high pressure 6 – –
1 Impeller - Nitrile 9 09-1028B-9 09-819B-9
4 1 Pump body - BSP 01-24250-1 (1") 01-24251-1 (1.1/2")
1 Pump body - NPTF 01-24250-2 (1") 01-24251-2 (1.1/2")
5 1
Mechanical seal (SS-shaft)
Carbon/Ceramic/Nitrile
M01 09-45860-01 09-45860-13
6 1 Motor flange Flange 01-24252 01-24255
7 1 Shaft (SS) 01-45780 01-45766
8 2 Screw stud 01-45779 01-45765
9 1 O-ring - Nitrile (front cover) 0.2172.024 0.2173.459
21 1 Cam - 1/1 01-42679 01-45771
1 Cam - 1/2 01-42584 –
1 Cam - 2/3 01-42442 –
22 1 Wear plate 01-42443 01-42423
23 1 Pin 01-42400 01-42426
24 1 Cam screw - 1/1 01-46794-01 01-46794-02
1 Cam screw - 1/2 01-46794-06 –
1 Cam screw - 2/3 01-46794-07 –
26 2 Screw Flange 0.0141.911 0.0257.036
27 4 Washer Flange 0.0350.116 01-45767
28 4 Screw Flange 0.0150.001 0.0278.802
29 1 Washer Flange 01-45782 01-45768
30 4 Lock screw Flange 0.0300.943 0.0300.943
31 1 Sleeve Flange 01-45214 –
Page 26
26
6
9
4
17
18
7
19
20
32
16
14
13
15
8
24
5
3
21
23
22
2
1
A.0100.301 – IM-FIP/08.00 EN (02/2014)
5.3 Drawing – Bronze pumps (B) – Pedestal mounted
Page 27
27
A.0100.301 – IM-FIP/08.00 EN (02/2014)
5.4 Spare part list
FIP25B and FIP40B – Pedestal mounted
Drawing: Page 26
*) See key to model specification system, chapter 1.5
Pos Nos Description Version*)
FIP25B
10-45875
FIP40B
10-45881
1 2 Cap screw (front cover) 01-46505 01-46505
2 1 Front cover 01-45781 01-45778
3 1 Impeller - Neoprene 0 09-1028B 09-819B
1 Impeller - Neoprene, high pressure 6 09-816B 09-818B
1 Impeller - Nitrile 9 09-1028B-9 09-819B-9
4 1 Pump body - BSP 01-24250-1 (1") 01-24251-1 (1.1/2")
1 Pump body - NPTF 01-24250-2 (1") 01-24251-2 (1.1/2")
5 1
Mechanical seal (SS-shaft)
Carbon/Ceramic/Nitrile
M01 09-45860-02 09-45860-14
6 1 Pedestal Pedestal 01-24248 01-24249
7 1 Shaft (SS) 01-35072 01-35041
8 2 Screw stud 01-45784 01-45770
9 1 O-ring - Nitrile (front cover) 0.2172.024 0.2173.459
1
O-ring - FPM (DIN/ISO) / FKM (ASTM)
(front cover)
0.2172.023 –
13 1 Retaining ring Pedestal 0.0370.516 0.0370.525
14 1 Lip seal Pedestal 0.2233.014 0.2233.008
15 2 Nut Pedestal 0.0195.100 0.0195.100
16 1 Ball bearing Pedestal 0.3431.778 0.3431.001
17 1 Retaining ring Pedestal 0.0370.516 0.0370.525
18 1 Spacer Pedestal 01-42583 01-42747
19 1 Retaining ring Pedestal 0.0371.047 0.0371.052
20 1 Lip seal Pedestal 0.2234.004 0.2233.013
21 1 Cam - 1/1 01-42679 01-45771
1 Cam - 1/2 01-42584 –
1 Cam - 2/3 01-42442 –
22 1 Wear plate 01-42443 01-42423
23 1 Pin 01-42400 01-42426
24 1 Cam screw - 1/1 01-46794-01 01-46794-02
1 Cam screw - 1/2 01-46794-06 –
1 Cam screw - 2/3 01-46794-07 –
32 1 Key Pedestal – 0.0502.231
Page 28
28
16
8
12
14
15
7
13
6
10
11
11
5 (SI)
4
3
9
17
2
1
5 (SH)
A.0100.301 – IM-FIP/08.00 EN (02/2014)
5.5 Drawing – Stainless steel pumps (S) – Flange mounted
Page 29
29
A.0100.301 – IM-FIP/08.00 EN (02/2014)
Pos Nos Description Version *)
FIP20SI/SH
10-13211 SI
10-13210 SH
FIP25SI/SH
10-13212 SI
10-13213 SH
FIP40SI/SH
10-13214 SI
10-13215 SH
FIP50SI/SH
10-13218 SI
10-13216 SH
1 2 Cap screw (cover) 01-46505 01-46505 01-46505 01-46505
2 1 Cover SI SI 01-35817 01-35818 01-35822 01-24532
1 Cover SH SH 01-35849 01-35850 01-35851 01-24549
3 1 Impeller - Neoprene 0 – – 09-838S 09-803S
1 Impeller - Neoprene, high
pressure
6 – 09-837S – 09-809S
1 Impeller - FDA, Neoprene 4 09-833S-4 09-837S-4 09-835S-4 09-809S-4
1 Impeller - FDA, EPDM 7 09-832S-7 09-836S-7 – –
1 Impeller - FDA, EPDM
high pressure
3 09-833S-7 – 09-835S-7 –
1 Impeller - Nitrile, splined 9 – 09-1028S-9 09-1029S-9 –
4 1 Pump body - BSP SI SI-BSP 01-24525-1 01-24527-1 01-24529-1 01-13190
1 Pump body - NPTF SI SI-NPTF 01-24525-4 01-24527-4 01-24529-4 01-13190-4
1 Pump body - Plain SH SH-PLN 01-24526-1 01-24528-1 01-24530-1 01-13191
1 Pump body - SMS SH SH-SMS 09-46687-01 09-46687-05 09-46687-09 09-46687-13
1 Pump body - DIN SH SH-DIN 09-46687-03 09-46687-07 09-46687-11 09-46687-14
1 Pump body - CLP SH SH-CLP 01-24774-1 01-24775-1 01-24776-1 01-24777
5 1 Mechanical seal SI
Carbon/Ceramic/Nitrile
M01 09-46686-02 09-46686-02 09-46686-06 09-46686-05
1 Mechanical seal SH FDA
Carbon/Ceramic/EPDM
M06 09-46686-04 09-46686-04 09-46686-08 09-46686-07
6 1 Motor flange Flange 01-24252 01-24252 01-24255 01-24079
7 1 Shaft 2 01-46633 01-46634 01-46635 01-35040
8 2 Screw stud Flange 01-46636 01-46638 01-46640 01-46642
9 1 O-ring - Nitrile (cover) SI SI 0.2173.446 0.2172.013 0.2173.441 0.2173.437
1 O-ring - FDA (cover) SH SH 0.2174.100 0.2173.523 0.2174.105 0.2174.110
10 2 Screw Flange 0.0141.911 0.0141.911 0.0257.036 0.0141.918
11 4 Washer Flange 0.0350.116 0.0350.116 01-45767 0.0350.118
12 4 Screw Flange 0.0150.001 0.0150.001 0.0278.802 –
13 1 Washer Flange 01-45782 01-45782 01-45768 01-45692
14 4 Lock screw Flange 0.0300.943 0.0300.943 0.0300.943 0.0300.943
15 1 Sleeve Flange 01-45214 01-45214 – –
16 1 Lip seal set Flange 09-46688-01 09-46688-01 09-46688-03 09-46688-01
17 1 Lip seal retainer Flange 01-46900 01-46900 01-46901 01-46900
5.6 Spare part list
FIP20S, FIP25S, FIP40S, FIP50S – Flange mounted
Drawing: Page 28
*) See key to model specification system, chapter 1.5.
Page 30
30
8
17
18
19
20
7
32
14
6
9
16
13
2
4
3
15
23
12
21
22
1
5 (SI)
5 (SH)
5a
8
17
18
19
20
7
32
14
6
9
16
13
2
4
3
15
23
12
21
22
1
5 (SI)
5 (SH)
5a
A.0100.301 – IM-FIP/08.00 EN (02/2014)
5.7 Drawing – Stainless steel pumps (S) – Pedestal mounted
Page 31
31
A.0100.301 – IM-FIP/08.00 EN (02/2014)
5.8 Spare part list
FIP20S, FIP25S, FIP40S, FIP50S, FIP65S – Pedestal mounted
Drawing: Page 30
*) See key to model specification system, chapter 1.5.
Pos Nos Description Version *)
FIP20SI /SH
10-24544 SI
10-24543 SH
FIP25SI /SH
10-24546 SI
10-24545 SH
FIP40SI/SH
10-24548 SI
10-24547 SH
FIP50SI/SH
10-13219 SI
10-13217 SH
FIP65SI/SH
10-13220 SI
10-13221 SH
1 2 Cap screw (cover) 01-46505 01-46505 01-46505 01-46505 0.0195.200
2 1 Cover SI SI 01-35817 01-35818 01-35822 01-24532 01-24533
1 Cover SH SH 01-35849 01-35850 01-35851 01-24549 01-24550
3 1 Impeller - Neoprene 0 – – 09-838S 09-803S 09-815S
1 Impeller - Neoprene,
high pressure
6 – 09-837S – 09-809S –
1 Impeller - FDA, Neoprene 4 09-833S-4 09-837S-4 09-835S-4 09-809S-4 –
1 Impeller - FDA, EPDM 7 09-832S-7 09-836S-7 – – 09-840S-7
1 Impeller - FDA, EPDM,
high pressure
3 09-833S-7 – 09-835S-7 – –
1 Impeller - Nitrile, splined 9 09-1028S-9 – 09-1029S-9 – –
4 1 Pump body - BSP SI SI-BSP 01-24525-3 01-24527-3 01-24529-3 01-13190 01-13192
1 Pump body - NPTF SI SI-NPTF 01-24525-5 01-24527-5 01-24529-5 01-13190-4 01-13192-4
1 Pump body - Plain SH SH-PLN 01-24526-3 01-24528-3 01-24530-3 01-13191 01-13193
1 Pump body - SMS SH SH-SMS 09-46687-02 09-46687-06 09-46687-10 09-46687-13 09-46687-15
1 Pump body - DIN SH SH-DIN 09-46687-04 09-46687-08 09-46687-12 09-46687-14 09-46687-16
1 Pump body - CLP SH SH-CLP 01-24774-3 01-24775-3 01-24776-3 01-24777 01-24778
5 1 Mechanical seal SI
Carbon/Ceramic/Nitrile
M01 09-46686-01 09-46686-01 09-46686-05 09-46686-05 09-46686-09
1 Mechanical seal SH FDA
Carbon/Ceramic/EPDM
M06 09-46686-0309-46686-03 09-46686-07 09-46686-07 09-46686-10
5a 1 Washer Pedestal 01-46632 01-46632 01-45692 01-45692 01-46631
6 1 Pedestal Pedestal 01-24248 01-24248 01-24249 01-24012 01-13204
7 1 Shaft 2 01-35835 01-35836 01-35837 01-32609 01-35840
8 2 Screw stud Pedestal 01-46637 01-46639 01-46641 01-46642 01-46643
9 1 O-ring - Nitrile (cover) SI SI 0.2173.446 0.2172.013 0.2173.441 0.2173.437 0.2173.467
1 O-ring - FDA (cover) SH SH 0.2174.100 0.2173.523 0.2174.105 0.2174.110 0.2174.111
12 1 Retainer Pedestal 01-46632 01-46632 01-45692 01-45692 01-46631
13 1 Retaining ring Pedestal 0.0370.516 0.0370.516 0.0370.525 – –
14 1 Lip seal Pedestal 0.2233.014 0.2233.014 0.2233.008 0.2234.002 0.2234.012
15 2 Nut Pedestal 0.0195.100 0.0195.100 0.0195.100 0.0195.100 0.0195.200
16 2 Ball bearing Pedestal 0.3431.778 0.3431.778 0.3431.001 0.3431.488 0.3431.741
1 Roller bearing Pedestal – – – 0.3428.570 0.3428.570
17 1 Retaining ring Pedestal 0.0370.516 0.0370.516 0.0370.525 0.0370.040 0.0370.040
18 1 Spacer Pedestal 01-42583 01-42583 01-42747 01-45005 01-46656
19 1 Retaining ring Pedestal 0.0371.047 0.0371.047 0.0371.052 0.0371.080 0.0371.090
20 1 Lip seal Pedestal 0.2234.004 0.2234.004 0.2233.013 0.2234.003 0.2233.201
21 1 Lip seal retainer Pedestal – – – – 01-46902
22 1 Lip seal set Pedestal – – – – 09-46688-04
23 1 Screw Pedestal – – – – 0.0279.300
32 1 Key Pedestal – – 0.0502.231 0.0502.03 0.0502.038
Page 32
32
B1 B2
A C
E
F
D
J
M
K
L
A C
B1 B2
E
F
D
R
P
U
U
T
T
M
JHG K
L
R
P
A.0100.301 – IM-FIP/08.00 EN (02/2014)
6.0 Dimensions and weights
6.1 FIP25B and FIP40B – Flange and Pedestal mounted
Bronze Version – Flange
A B1 B2 C D E F J K L M N P R
IECmotor size
Weight, kg
pump+motor,
FIP25B 80 68 75 13 ø10 125 150 100 140 140 126 50 ø38 BSP 1" /
NPTF 1"
80 12.8
FIP40B 90 85 85 16 ø10 140 167 10 0 165 167 127 58 ø63 BSP 1.1/2" /
NPTF 1.1/2"
90 18.2
A B1 B2 C D E F G H J K L M P R T U V
Weight, kg
pump
FIP25B 80 68 75 13 ø9 70 90 40 41 30 66 227 50 ø38 BSP 1" /
NPTF 1"
ø17 16 – 3.4
FIP40B 90 85 85 16 ø10.5 80 105 50 24.5 45 93 270 70 ø63 BSP 1.1/2" /
NPTF 1.1/2"
ø24 24 8 6.4
Bronze Version – Pedestal
Page 33
33
C
D
E
P
R
BA
C
JK
N
M
L
B
C
D
E
F
P
BA
C
JK
N
ML
B
B1
B2
B3
S
R
Q
A.0100.301 – IM-FIP/08.00 EN (02/2014)
6.2 FIP20S-FIP65S – Flange mounted
A B B1 B2 B3 C D E F J K L M N P
FIP20SI 80 70 – – – 2.5 ø 10 125 150 100 123 114 126 41 ø31.8
FIP20SH 80 62 62 74 75.5 2.5 ø 10 125 150 10 0 123 114 126 41 ø22.2
FIP25SI 80 76 – – – 2 ø10 125 150 100 133 133 126 50 ø38
FIP25SH 80 62 62 76 82 2 ø10 125 150 100 133 133 126 50 ø25
FIP40SI 90 87 – – – 5 ø10 140 167 100 157 155.5 127 55 ø55
FIP40SH 90 80 80 94 99 5 ø10 140 167 100 157 155.5 127 55 ø38
FIP50SI 100 1 10 – – – 6.5 ø12 160 188 140 208 214 167 69 ø67
FIP50SH 100 1 10 1 10 124 121.5 6.5 ø12 160 188 140 208 214 167 69 ø51
Stainless Steel Industrial Version – Flange
Stainless Steel Hygienic Version – Flange
Q R S IEC motor size
Weight, kg
pump+ motor
FIP20SI – BSP 3/4" / NPTF 3/4" – 80 10.5
FIP20SH ø50.5 25/SMS1145 NW20/DIN11851 80 10.5
FIP25SI – BSP 1" / NPTF 1" – 80 11.8
FIP25SH ø50.5 25/SMS1145 NW25/DIN11851 80 11.8
FIP40SI – BSP 1.1/2" / NPTF 1.1/2" – 90 16.7
FIP40SH ø64 38/SMS1145 NW40/DIN11851 90 16.7
FIP50SI – BSP 2" / NPTF 2" – 100 29.5
FIP50SH ø64 51/SMS1145 NW50/DIN11851 100 29.5
Page 34
34
C
D
E
F
B
C
A
JH
GK
M
R
L
B
P
U
U
TT
C
D
E
F
B
C
A
U
U
V
TT
JHGK
M
L
B
P
B1
B2
B3
S
R
Q
A.0100.301 – IM-FIP/08.00 EN (02/2014)
6.3 FIP20S-FIP65S – Pedestal mounted
A B B1 B2 B3 C D E F G H J K L M P
FIP20SI 80 70 – – – 2.5 ø9 70 90 40 41 30 48 200 50 ø31.8
FIP20SH 80 62 62 74 75.5 2.5 ø9 70 90 40 41 30 48 200 50 ø22.2
FIP25SI 80 76 – – – 2 ø9 70 90 40 41 30 58 219 50 ø38
FIP25SH 80 62 62 76 82 2 ø9 70 90 40 41 30 58 219 50 ø25
FIP40SI 90 87 – – – 5 ø10.5 80 10 5 50 24.5 45 84 259 70 ø55
FIP40SH 90 80 80 94 99 5 ø10.5 80 105 50 24.5 45 84 259 70 ø38
FIP50SI 100 110 – – – 6.5 ø11 75 10 5 70 25 75 91.5 331 10 5 ø67
FIP50SH 100 1 10 1 10 124 121.5 6.5 ø11 75 105 70 25 75 91.5 331 105 ø51
FIP65SI 112 115 – – – 10 ø11 100 130 70 45 70 97. 5 357 100 ø84
FIP65SH 112 115 115 130 126 10 ø11 10 0 130 70 45 70 97. 5 357 100 ø63.5
Stainless Steel Hygienic Version – Pedestal
Stainless Steel Industrial Version – Pedestal
Q R S T U V Weight, kg - pump
FIP20SI – BSP 3/4" / NPTF 3/4" – ø17 16 – 2.4
FIP20SH ø50.5 25/SMS1145 NW20/DIN11851 ø17 16 – 2.4
FIP25SI – BSP 1" / NPTF 1" – ø17 16 – 2.7
FIP25SH ø50.5 25/SMS1145 NW25/DIN11851 ø17 16 – 2 .7
FIP40SI – BSP 1.1/2" / NPTF 1.1/2" – ø24 27 8 5
FIP40SH ø64 38/SMS1145 NW40/DIN11851 ø24 27 8 5
FIP50SI – BSP 2" / 2" – ø28 31 8 9
FIP50SH ø64 51/SMS1145 NW50/DIN11851 ø28 31 8 9
FIP65SI – BSP 2.1/2" / NPTF 2.1/2" – ø28 31 8 13.5
FIP65SH ø77.5 63.5/SMS1145 NW65/DIN11851 ø28 31 8 14.2
Page 35
35
A.0100.301 – IM-FIP/08.00 EN (02/2014)
7.0 Trouble shooting chart
7.1 Pump
Cause Remedy
Pump is not starting
No electric power Check/replace the fuse. Check that the
electric system is not overloaded.
Low voltage Check that the wiring is not too long and that
it has the right dimension.
Unsufficient starting torque of motor Check starting torque required, change the
motor if necessary
Unnormal swelling of the impeller Change the impeller. Contact your supplier
for suitable impeller material.
Pump is not priming
Wrong rotation of the pump Reverse rotation
Loose front cover screws Tighten the screws according to section
2.9 Tightening torque for cap screws.
Torn front cover gasket Replace
Blocked inlet/outlet pipes Flush and clean pipings and connections.
Open all valves
Suction lift too high Fill suction pipe/reduce suction lift
Motor speed too low Increase speed
Air leakage in suction line Seal the line and the connection ports
Worn or damaged impeller Replace impeller
Worn or damaged front cover, wear plate,
cam
Replace parts
Worn or damaged shaft seal Replace shaft seal
No sealing compound on cam and cam screw Apply recommended sealing compound
Page 36
36
A.0100.301 – IM-FIP/08.00 EN (02/2014)
Cause Remedy
Pump is leaking
Pressure too high Decrease pressure by increasing the
diameter of the pipings and also on any filters
installed. Clean filter if installed
Worn shaft seal Replace shaft seal
Worn ball bearings, shaft deflection Replace ball bearings
Common reasons for unnormal wear of the
mechanical seal
• Abrasive liquid
• Liquid is crystallizing
• Sticky liquids
Contact your supplier for further advice.
Insufficient flow
System pressure too high Increase diameter of the pipings, clean filter if
installed.
Pump too small Choose other pump size
Worn pump Replace worn parts
Suction line too small or blocked Increase diameter
Pump speed too low Increase pump speed
Air leakage in suction line Seal the line and the connection ports
Suction hose sucked against tank wall Angle cut the hose
Diameter of suction/discharge line too small
for specified capacity/viscosity
Increase the diameter of the pipings
Page 37
37
A.0100.301 – IM-FIP/08.00 EN (02/2014)
7.2 Impeller
This guide is designed to help you to identify typical application problems that now and
then occur in flexible impellers during normal use.
Rubber is a “living” material and impellers should be kept in a dark and cool place for
long term storage. The impeller life is strongly reduced by frequent dry running excessive
pressure and/or temperature. It is advised to operate between +10° to +50° C to obtain a
long life.
Problem 1
Pieces are missing from vanes/tips, especially in
centre of impeller.
Edges eaten away, hollowed out.
Pitting on ends of impeller.
Causes
Cavitation, i.e. pressure too low at pump inlet, fluid
evaporates locally.
Precautions
Reduce pump speed. Increase inlet pipe diameter.
Reduce inlet pipe length and restrictions.
Problem 2
End faces hard, polished, cracked, looks like carbon.
Some or all vanes completely missing in severe
cases.
Causes
Dry running.
Precautions
Do not run more for than 30 seconds without liquid
in the pump. Stop the pump as soon as liquid is
exhausted. Arrange the pipe work to trap liquid in the
pump on the discharge side. Prevents dry running
for several minutes. Install a dry running protection
device, i.e. an electronic pump guard.
Problem 3
Vanes cracked half way up their height. Pieces of
vanes are missing.
Causes
Normal end of useful life. Excessive outlet pressure
reduces impeller life. A crease on trailing side of each
vane can indicate excessive pressure. Liquid temp
above 55° C reduces impeller life.
Precautions
Reduce the discharge pressure by reducing the
pump speed and/or increase the outlet pipe diameter.
Reduce the pipe length and restrictions. Reduce the
liquid temperature.
Page 38
38
A.0100.301 – IM-FIP/08.00 EN (02/2014)
Problem 4
Vanes permanently and excessively curved.
Causes
Long term storage in pump. Normal end of useful life.
(Especially for Nitrile impellers.)
Precautions
Always remove the impeller for long term storage.
Keep it in a dark and cool place. Refit the impeller to
rotate in opposite direction.
Problem 5
Worn vane tips and faces. Worn impeller drive.
Causes
Abrasive wear from pump or fluid. Worn impeller drive
can also be due to excessive pressure.
Precautions
Pump should continue to operate satisfactorily in
worn condition. Replace severely worn pump parts.
Reduce the pump speed to prolong the service life.
Page 39
”Johnson Pump” and the stylized JP logo are
registered trademarks of SPX Corporation
Page 40
SPX FLOW TECHNOLOGY SWEDE N AB
Nastagatan 19, P.O. Box 1436
SE-701 14 Örebro, Sweden
Phone: +46 (0)19 21 83 00
Fax: +46 (0)19 27 23 72
Email: johnson-pump.se.support@spx.com
SPX reserves the right to incorporate our latest design and material changes without notice or obligation.
Design features, materials of construction and dimensional data, as described in this bulletin, are provided for your
information only and should not be relied upon unless confirmed in writing. Please contact your local sales representative
for product availability in your region. For more information visit www.johnson-pump.com and www.spx.com.
“The green “>” is a trademark of SPX Corporation, Inc.”
ISSUED 02/2014 A.0100.301 – IM-FIP/08.00 EN
COPYRIGHT © 2005, 2008, 2011, 2012, 2014 SPX Corporation
FIP - series
FLEXIBLE IMPELLER PUMP
Loading...