This operating manual has to be read carefully and observed by
the competent operating and maintenance personnel.
We have to point out that we will not accept any liability for damage
or malfunctions resulting from the non-compliance with this
operating manual.
Descriptions and data given herein are subject to technical
changes.
2.Safety Instructions
!
DANGER!
- The technical safety symbol draws your attention to important
directions for operating safety. You will find it wherever the
activities described are bearing risks of personal injury.
- Electric and pneumatic connections must be separated.
- Before any maintenance of the valve, the line system must be
depressurized.
- Do not reach into the open valve.
- Risk of injury by suddenly operating valve. In dismantled state there
is the risk of bruising at movable parts of the valve.
- Observe service instructions to ensure safe maintenance
of the valve.
- Attention!
With valve design NC (normally closed / air-to-raise,
spring-to-lower): Before releasing the housing screws, the
valve insert must be relieved by controlling the actuator.
- The welded actuator is under spring load, do not open it by force.
The Shut-Off and Change-Over Valves DELTA SWmini4
(DN10, 15, 20) have been developed for the use in the brewing
and beverage industries, in dairy and food applications as
well as for the chemical and pharmaceutical industries.
The valves are designed for universal applications and stand
out for their increased mechanical reliability and absolute ease
of handling.
The function of the DELTA SWmini4 valve is to shut off and
to change over line sections.
- Operation by pneumatic actuator with air connection at (A),
reset by spring force.
- By different assembly of the actuator, the following designs
are possible:
NC (FS):actuator normally closed (air-to-raise, spring-to-lower)
NO (FH): actuator normally open (air-to-lower, spring-to-raise)
(illustrations show NC design)
- The inner parts of the actuator are maitenance-free.
- As standard, the valves are manufactured without support
for proximity switches.
Change-over valve
actuator
A
optical
valve position
indicator
yoke
upper
valve housing
- The valve position is indicated optically in the yoke area.
Indication in the upper yoke bore:
Valve position closed NC (FS).
- The cleaning of the inner area of the valve is carried out during
cleaning of the line system.
lower
valve housing
Single Seat Valve DN10, 15, 20
3
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Operating Manual : rev. 0
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4.Auxiliary Equipment
support for
proximity switch
control unit
with adapter
Valve position indication
- A proximity switch holder for the limit position NC or NO
of the valve shaft can be installed directly on the actutor.
- We recommend to use our APV standard types:
operating distance: 5 mm / diameter: 11 mm.
If the operator decides to use valve position indicators other
than APV type, we cannot take over any guarantee for a
faultless function.
- Control Unit
The assembly of a control unit on the DELTA SWmini4 valve
is possible.
- For the installation of the control unit on the SWmini 4 valve
two adapters are required.
adapter
designation :CU adapter - SWmini4
ref.-No.:08 - 48 - 355/93
designation :CU 2 adapter - SW4 / SD4 / M4
ref.-No.:08 - 48 - 415/93
Connections: Clamp connection according to ISO 2852
Valves are available complete with clamp
connections.
The combination of weld ends and
clamp connections is possible.
4
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5.Installation
shut-off valve
change-over valve
yoke
- Installation has to be done in such a way that fluids can drain
off the valve housing and is preferably to be realized in vertical
position.
- Shut-off valve SWmini41 / 42:
The valve housings can be welded direct into the pipeline
(completely dismantable valve insert with actuator).
- Change-over valve SWmini 43 / 44:
One or two detachable connections e.g. (clamps, etc.) must
!
be assembled to the ports of the upper housing to provide for
disassembly (e.g. for seal replacement).
- The position of the medium and upper housing ports to each other
can be mounted staggered by 90othrough the screw connections.
upper
valve housing
housing seal
clamp connection
lower
valve housing
- Attention:Observe welding instructions.
Single Seat Valve DN10, 15, 20
5
DELTA SWmini4
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SWmini4-UK0.qxd / 08.2004
upper
valve housing
clamp connection
UK
5.1Welding Instructions
Shut-off valve SWmini41 / 42
- Before welding of the valves, remove the valve insert from the
housing (see chapter 10.I.c. - d.).
See to a careful handling of the parts to avoid damage.
Change-over valve SW mini 43 / 44
- The lower housing part (1), only, can be welded direct
into the pipe system.
Before welding of the lower housing, partly dismantle the valve
(see chapter 11.I.d. - e. and 11.II. a. - d.).
Remove the lower housing seal from the upper housing.
Provide the upper housing and the upper pipeline with detachable
connections (flange, clamps, etc.).
See to a careful handling to avoid damage to the parts.
housing seal
lower
valve housing
- Welding may only be carried out by certified welders (EN 287-1).
(Seam quality EN 25817 „B“).
- The welding of the valve housings must be undertaken in such a
way that deformation strain cannot be transfered from the outside
to the valve body.
- The preparation of the weld must be carried out in butt manner
as a square butt joint without air.
(Consider shrinkage!)
- TIG orbital welding is best!
- After welding of the valve housings or of the mating flanges and
after work at the pipelines, the corresponding parts of the
installation or pipelines must be cleaned from welding residues
and soiling. If these cleaning instructions are not observed,
welding residues and dirt particles can settle in the valve and
cause damage.
- Any damage resulting from the nonobservance of these welding
instructions is not subject to our guarantee.
- The maintenance intervals depend on the corresponding
application and are to be determined by the operator himself
carrying out temporary checks.
- Required tools:
- 1x spanner SW 8
- 1x spanner SW 13
- 1x spanner SW 17
- 1x spanner SW 19
- For the valve service we supply complete seal kits
(see pare parts lists).
With the order of a complete seal kit, the appropriate
grease is included in the scope of supply.
- Exchange of seals is done according to service instructions.
- Assembly of the valve and change of valve design
NC (FS) or NO (FH), see service instructions.
- Installation of actuator, see service instructions.
- The inner parts of the actuator are maintenance-free.
- Slightly grease all seals before their installation.
Attention! No matter what type of application, use only
those greases being suited for the respective
seal material !
The item numbers refer to the corresponding spare parts lists
SWmini 41-44 FS, VSM, CU RN 01.054.815
I.Disassembly from line system
a. Shut off line pressure and discharge lines if possible.
b. Release clamp and flange connection at the upper housing.
c. Detach electric connections.
- Proximity switch from holder.
- Control Unit, see operating manual.
d. Valve design NC:control actuator with air.
Do not reach for movable parts!
!
Risk of injury by sudden valve actuation.
e. Remove the hex. screws (14) M5x40.
Withdraw the valve insert with the upper housing from
the lower housing.
f. Cut off compressed air and remove compressed air supply.
RN 01.054.816
15
Single Seat Valve DN10, 15, 20
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11.Service Instructions Change-Over Valve
II.Dismantling of wear parts
17
12
20
16
15
a. Remove the covering cap (17).
- Valve design with proximity switch holder:
Remove proximity switch holder (18) and actuator screw (19).
- Valve design with control unit:
Remove cover, actuator screw and guide rod extension (24).
Remove the control unit.
b. Unscrew the safety nut (16) while holding up the centering washer
(15), take off centering washer.
c. Withdraw the valve shaft (4) with guide rod (12) to the bottom.
d. Withdraw upper housing (2) and remove the housing seal (5).
e. Separate the yoke (9) from the actuator (13) by releasing
the hex. screws (10).
Remove the washer (11) from the yoke.
f. Remove the o-ring (20).
g. Take off the seat seal (3) by means of a pointed object from the
valve shaft (4).
13
h. Remove the housing seal (5) from the yoke (9).
i. Dismantle the guide bush (8), seat seal (7) and shaft seal (6)
- ring with venting nose
(to be used for the installation of the seat seal in
position + , see illustration).
- two shells, one with venting nose
(to be used for the installation of the seat seal in
position , see illustration).
- housing
- threaded bolt
Installation of seat seal in valve shaft
1. Insert the valve shaft in the housing in such a way that
the seal groove is in the housing.
2. Clamp the shaft in the housing by means of the threaded bolt
(observe the corresponding design SW41 or SW43).
Clamp the housing in a vice.
1 2
3
UK
1
SW 41
SW 43
identification
SW41
threaded bolt
2
SW 43
identification
SW43
3. Installation +
1 2
Provide the seat seal with a thin layer of APV food-grade grease.
Place the seal on the ring with venting nose until it stops.
Introduce the ring with the installed seat seal in the housing and
shell
3
press it down to a sensible stop.
4. Installation
3
Provide the seat seal with a thin layer of APV food-grade grease.
Place the two shells around the reduced shaft and slide the seat
seal over the shaft and over the shells.
5. Slide the thrust ring on the seat seal. Screw on the groove nut and
tighten it with a hook spanner until it stops.
6. Release the groove nut. Take thrust ring and ring (shells) off the
housing.
7. Take housing out of the vice.
SW 41
8. Unscrew threaded bolts. Take valve shaft from the housing.
The information contained in this document, including any specifications and other product details, are subject to change without notice.
While we have taken care to ensure the information is accurate at the time of going to press, we assume no responsibility for errors or
omissions nor for any damages resulting from the use of the information contained herein.
UK
Translation of original manual
BA SWmini4 002
ID-No.: H207909
rev. 0
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