Page 1
2-POSITION/3-POSITION, 3-WAY/4-WAY MANUAL
CONTROL VALVE
Max. Capacity: 10,000 PSI
NOTE:
●●
Inspect the valve upon arrival. The carrier, not the manufacturer, is responsible for any damage resulting
from shipment.
●●
Read and carefully follow these instructions. Most problems with new equipment are caused by improper
operation or installation.
SAFETY PRECAUTIONS
WARNING
To help prevent personal injury:
●●
Before operating the pump, all hose connections must be tightened with the proper tools. Do not
overtighten. Connections should only be tightened securely and leak-free. Overtightening can cause
premature thread failure or high pressure fittings to split at pressures lower than their rated capacities.
●●
Should a hydraulic hose ever rupture, burst, or need to be disconnected, immediately shut off the pump
and shift the control valve twice to release all pressure. Never attempt to grasp a leaking pressurized hose
with your hands. The force of escaping hydraulic fluid could cause serious injury.
●●
Do not subject the hose to potential hazard such as fire, sharp surfaces, extreme heat or cold, or heavy
impact. Do not allow the hose to kink, twist, curl or bend so tightly that the oil flow within the hose is
blocked or reduced. Periodically inspect the hose for wear, because any of these conditions can damage
the hose.
●●
Do not use the hose to move attached equipment. Stress can damage the hose, resulting in possible
personal injury.
●●
Hose material and coupler seals must be compatible with the hydraulic fluid used. Hoses also must not
come in contact with corrosive materials such as creosote-impregnated objects and some paints. Consult
the manufacturer before painting a hose. Never paint the couplers. Hose deterioration due to corrosive
materials can result in personal injury.
Form No. 102527
Sheet No. 1 of 1
Issue Date: Rev. 3-30-96
Operating & Installation
Instructions for:
9500
9501
9502
9504
9504-PARK
9505
9506
9507
9508
9508-BOC
9509
9511
9520
Note: Shaded areas reflect last revision(s) made to this form.
SPECIFICATIONS
MAX. WORKING
PRESSURE
10,000 PSI
5 GPM
500 PSI
3/8 NPTF
MAX. FLOW
RATING
MAX. VALVE
CASE (RETURN
LINE) PRESSURE
PORT SIZES
© SPX Corporation
SPX Corporation
5885 11th Street
Rockford, IL 61109-3699 USA
Internet Address:
http://www.powerteam.com
Tech. Services: (800) 477-8326
Fax: (800) 765-8326
Order Entry: (800) 541-1418
Fax: (800) 288-7031
®
®
SPX Corporation
655 Eisenhower Drive
Owatonna, MN 55060-0995 USA
Phone: (507) 455-7000
Tech. Services: (800) 533-6127
Fax: (800) 955-8329
Order Entry: (507) 455-1480
Fax: (800) 283-8665
International Sales: (507) 455-7223
Fax: (507) 455-7746
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Operating and Installation Instructions, Form No. 102527, Back sheet 1 of 1
SPECIFICATIONS
NOTE:
●●
This valve is a low torque design for use with double-acting or single-acting cylinder(s).
●●
If this valve is to be used as a 3-way with single-acting cylinder(s), one port (A or B) must remain plugged.
●●
Valve handle can be moved to the desired position by loosening the cap screw and rotating in increments
of 22-1/2°. Torque cap screw to 60/80 in. lbs.
CONTROL VALVE SET-UP PROCEDURE
This pump-mounted valve can be connected in a variety of ways. The following steps will help ensure a safe, efficient,
and trouble-free set-up.
1. Remove port plugs form the pump, valve(s) and cylinder(s).
2. Seal all pipe connections with a high grade of thread sealant such as Power Team HTS6. Teflon tape can be used
if only one layer is applied carefully, two threads back, to prevent it from being pinched by the fitting and broken off
inside the pipe end. Loose pieces of tape could travel through the system and obstruct the flow of oil or cause
jamming of precision-fit parts.
3. Refer to the appropriate valve parts list for a hydraulic schematic.
4. For subplate-mounted valves, refer to Operating & Installation Instructions #102529 for mounting information.
TYPICAL WORK HOLDING APPLICATIONS
Shown below are two typical work holding applications. Direct any questions about set-up to the appropriate
Technical Services staff as listed at the top of page 1 of 1.
SINGLE-ACTING CYLINDER(S) IN THE CIRCUIT DOUBLE-ACTING CYLINDER(S) IN THE CIRCUIT
CONTROLLED BY A PUMP-MOUNTED VALVE CONTROLLED BY A PUMP-MOUNTED VALVE
PORT "B"
Leave plugged if
using only one port
PORT "A"
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