SPT SPARCIN 9, SPARCIN 9C Instructions For Use Manual

INSTRUCTIONS FOR USE

SPARCIN 9

SPARCIN 9C

TO THE OPERATOR: PLEASE READ AND UNDERSTAND THIS MANUAL

BEFORE USING THE SPARCIN 9/9C. IT IS ABSOLUTELY VITAL TO KNOW THE INFORMATION PRESENTED IN THIS MANUAL IN ORDER TO USE THE SPARCIN 9/9C IN THE BEST WAY. WITH THIS KNOWLEDGE AND A PROFESSIONAL APPROACH, YOU WILL BE ABLE TO SOLVE MANY COMPLICATED CUTTING APPLICATIONS WITH THE SPARCIN 9/9C.

Rev. 3.2. 2017-07-19

STATE OF THE ARC PLASMA CUTTING TECHNOLOGY

SPT Plasmateknik AB

Visiting address:

Telephone

046-18 48 00

Box 4137

Höstbruksvägen 14

Telefax

046-18 48 09

SE-227 22 LUND

SE-226 60 LUND

info@spt.se

Sweden

Internet

www.spt.se

SPARCIN 9 / SPARCIN 9C

CONTENTS

Page

1. TECHNICAL DATA 3

2. INSTALLATION 4

3. OPERATING INSTRUCTIONS 5

4. GENERAL INFORMATION ON PLASMA CUTTING 7

5. ACCESSORIES FOR MANUAL CUTTING 11

6. CHANGING CONSUMABLES 12

7. MAINTENANCE 13

8. TROUBLE SHOOTING 14

9. PERSONAL PROTECTION 15

10. WARRANTY 16

11. SPARE PARTS LIST 18

12. TORCH/TORCH PARTS LISTS 19

13. WIRING DIAGRAM - POWER SOURCE 31

SPARCIN 9 / SPARCIN 9C

1. TECHNICAL DATA

Power supply: 3~50Hz, 400V (standard)

3~50Hz, 415V on request

Main fuse: 16A slow blow

Process power: 120V, 20-80A

Duty cycle: 60%

Maximum power: 12 kVA

Power factor: 0,95

Open circuit voltage: 200V

Gas pre-flow: 1 sec

Gas post-flow: 5 sec

Dimensions: SPARCIN 9 SPARCIN 9C

Length 550mm 550mm Width 300mm 300mm Height 310mm 460mm

Weight: 22kg 28kg

SPARCIN 9 / SPARCIN 9C

2. INSTALLATION

SPARCIN 9 is ready for use after connection to electric power and compressed air or some technical gas for plasma cutting.

SPARCIN 9C (with built-in compressor) is ready for use after connection to electric power.

Power supply:

3~50Hz, 400V Fuse: 16A slow blow

Important!

If the machine is to be connected to a power generator it is absolutely vital that the machine be fitted with generator filter. If the machine is not fitted with generator filter, serious damage to the machine and costly repair can be the result. Such damage is NOT covered by the warranty. The generator must supply minimum 15 kVA exclusively for the SPARCIN 9/9C.

Gas supply ( SPARCIN 9 only )

Air plasma cutting:

Connect the compressed air to the filter regulator and adjust to 3,5-4 bar.

Gas plasma cutting;

Connect the constant flow regulator of the gas cylinder to the filter regulator and adjust to 3,5-4 bar.

The gas flow should be approx. 18 l/min.

IMPORTANT! The quantity of plasma generating air/gas flowing is decided by a gas

injector situated in the connection between the gas hose and the torch body, and this is unique for SPARCIN 9. PLEASE NOTE, the torch for SPARCIN 9C has a unique gas injector. The use of incorrect hose assembly may result in damage to the torch body as well as the power source.

SPARCIN 9 / SPARCIN 9C

3. OPERATI NG INSTRUCTIONS

Check that the machine has been properly connected to the power supply and gas, see chapter 2, installation.

NOTE! The machine may only be used with 400V power supply!

Connect the earth-lead to the front of the machine. Connect the earth clamp directly to the work piece. If necessary, clean the surface from paint, rust, dirt, etc.

Cutting

Place the POWER switch in position ON.

The power lamp READY will light. The pump, fan (and built-in compressor) will start.

Choose process power (cutting current 20-80A)

Place the torch in position for contact cutting or distance cutting and press the START button on the torch handle.

Contact cutting

Slide the nozzle against the work piece. As an accessory, there are special contact cutting nozzles, part no. 199 108, made for profile cutting. Contact cutting is suitable for cutting up to 4 mm plate thickness.

Distance cutting

Keep a distance of a few millimetres between the nozzle and the work piece. The accessories for distance cutting are the distance cutting guide, part no. 199107/199124, the distance roller, part no. 299028/299030 and the circle cutting bar, part no. 299079/299082.

After activating cutting start the air/gas will flow for a short while before the plasma arc (pilot arc) strikes. If the cutting process does not start, the pilot arc will go out. Then make another try.

To stop the cutting process, release the START button on the torch handle. The plasma arc will go out instantaneously. Gas/air will flow for a few more seconds.

PLEASE NOTE! When the machine is not in use or is only used at long intervals, please switch off the machine. It contains mechanical components like fan, pump, (and built-in compressor), which should not be exposed to unnecessary wear.

SPARCIN 9 / SPARCIN 9C

Air plasma cutting

Use the electrode for air as plasma generating gas.

Gas plasma cutting

Use the electrode for technical gas; nitrogen (N2), argon/hydrogen mix (Ar/H2) or nitrogen/hydrogen mix (N2/H2)

Use the nozzle marked 0,9, part no. 199060 for cutting plate thickness up to 6 mm, for thicker plates, use the nozzle marked 1,1, part no. 199001.

PLEASE NOTE! The plasma cutting torch is a component designed for high power

outputs. Please handle the torch body and hose assembly with care. With the proper handling, by an operator with the proper knowledge, the lifetime of the cutting torch will be very long, and the low wear on nozzles and electrodes will give good cutting economy. A damaged hose assembly, e.g. with air or water leakage, will infallibly damage the torch body. NEVER USE A DAMAGED PLASMA CUTTING TORCH!

SPARCIN 9 / SPARCIN 9C

4. GENERAL INFORMATION ON PLASMA CUTTING

With exception of the systems that have built-in compressors (SPARCIN 9C), all SPT Plasmateknik AB manufactured plasma cutting systems with water cooled torch have full multi-gas capability. When using technical gases, a pressure regulator as opposed to a flow regulator must be fitted to the gas cylinder. The use of flow regulators may lead to ignition problems and torch malfunction. This chapter also describes in general how to optimise cutting quality and consumable lifetime.

When to use technical gas

Mild steel

Mild steel is cut with good quality using a ir a s plasma generating gas. In some applications however, when better cut quality is desired, pure oxygen can be used as plasma generating gas. When cutting with oxygen the consumable lifetime is shorter than with air.

Stainless steel

Most types of stainless steel are cut with good result with air as plasma generating gas. The weldability of the kerf however may be improved by using a technical gas. Using pure nitrogen as plasma generating gas you can reduce the amount of chrome-oxide in the kerf. When cutting with nitrogen, the gas electrode as well as the air electrode may be used. To further improve the kerf quality, a mixture of 10% hydrogen in nitrogen (NH10) may be used. Since this mixture contains hydrogen a tendency to develop dross may occur. This can be minimised if not eliminated by very precisely adjusting cutting parameters as speed, distance, gas flow, nozzle size, process power etc. When cutting with NH10 the gas electrode as well as the air electrode may be used.

Aluminium

There are a great number of different aluminium alloys available. Most of them are cut without dross and with high speed using air as plasma generating gas. The aluminium-oxide in the kerf may reduce the weldability of the cut. To reduce the aluminium-oxide a gas mixture of 10% hydrogen in nitrogen (NH10) may be used. When cutting with NH10 the gas electrode as well as the air electrode may be used. To further reduce the aluminium oxide a mixture of 35% hydrogen in argon (AH35) may be used. When cutting with AH35 the gas electrode must be used. Note that when cutting with AH35 it may be necessary to use a nozzle with a bigger orifice to prevent double arcing.

SPARCIN 9 / SPARCIN 9C

Copper/brass

Copper and brass can depending on alloy be cut with air, nitrogen or a mixture of 10% hydrogen in nitrogen (NH10). When cutting with air, air electrode must be used. When cutting with nitrogen or NH10 air electrode as well as gas electrode may be used.

Titanium

Titanium is best cut with a mix of 70% helium in argon. When using this mixture, gas electrode must be used. Some titanium alloys are better cut with air or oxygen.

Piercing

Piercing is not recommended above 15 mm material thickness at >80A and 12 mm at <80A. When firing the pilot arc the nozzle must be protected from molten metal spattering back by keeping an adequate distance to the work piece. The piercing standoff distance must be at least double the cutting distance. The piercing capacity is highly material dependant.

How to improve cutting quality

To reach the best possible results the first step is to assure that the plasma cutting system is properly installed an adjusted. The cut quality is primarily determined from angle deviation, dross formation and the surface of the kerf.

Angle deviation

The angle deviation is either positive or negative. A positive angle deviation (V-shaped) occurs as a result of more material being removed in the upper part than the lower part of the cut. A negative angle deviation occurs as a result of the reversed conditions. Problems with angle deviation consists either of the cut having too much angle deviation or inconsistent angle deviation, i.e. positive on one side, negative on the other.

Too much angle deviation

• Incorrect distance between nozzle and work piece. Adjust the distance. Too much distance > positive angle deviation To little distance > negative angle deviation

• Worn or damaged consumables. Check the parts and change if necessary.

• Wrong cutting direction. The left side of the cut seen from the cutting direction of the

torch has less angle deviation than the opposite side. Check the direction and change if necessary.

SPARCIN 9 / SPARCIN 9C

• Too high cutting speed. By slowing the cutting speed the angle deviation can be minimised.

Inconsistent angle deviation

• Worn or damaged consumables. Check the consumables and change if necessary.

• The torch is not fitted straight in relation to the work piece. Check the torch position

and adjust if necessary.

• Magnetic remanence in the work piece. Parts that are handled with electro-magnetic lift tools may become magnetic. Make sure that the material is handled without using magnetic lift tools.

Dross formation

Dross free cutting requires that all parameters for each job are optimised.

Dross formation as a result of too low cutting speed

• This type of dross formation occurs when the cutting speed is too low. The dross is extensive and porous. It is easy to remove. Reduce the dross formation by increasing cutting speed.

Dross formation as a result of too high cutting speed

• This type of dross formation occurs when the cutting speed is too high. The dross looks like drops of molten metal and is hard to remove. By lowering the cutting speed the dross formation can be reduced. If reducing the speed does not solve the problem it may help to lower the distance between nozzle and work piece.

Sporadic dross formation

• Worn or damaged consumables. Check and change if necessary.

• This type of dross formation may be material dependant. Some materials cause more

dross than others.

• Work piece temperature. When cutting the first parts from a work piece the dross formation can be lass than when the material has become heated.

The surface of the kerf

The kerf may be convex or concave. An accurate adjustment of the cutting speed and distance can help in obtaining a straight cut.

Concave kerf

• Too little distance between nozzle and work piece. Increase the distance in order to straighten the kerf.

SPARCIN 9 / SPARCIN 9C

Convex kerf

• Too much distance between nozzle and work piece, or too high cutting current. By first lowering the torch and then if necessary lowering the current the kerf can be straightened. Some combinations of plasma generating gas and material can more than others cause convex kerfs.

Optimising consumable lifetime

The consumable parts of the water cooled torch guarantee the best possible consumable lifetime and optimum cutting economy. To optimise the consumable lifetime the following instructions must be followed.

Optimising electrode lifetime

• When piercing the torch must not be too close to the work piece

• Program the sequence so that the plasma arc goes out before the torch goes over the

edge of the work piece. If the pilot arc re-ignites the electrode lifetime is reduced.

• The electrode lifetime can be increased by programming the sequence so that several parts are cut in one sequence, thereby reducing the number of starts.

• When changing plasma generating gas the gas system must be flushed.

Optimising nozzle lifetime

• When piercing, the torch must not be too close to the work piece. The piercing distance should be at least double the cutting distance.

• The distance between nozzle and work piece must be kept constant so that the nozzle does not touch the work piece.

SPARCIN 9 / SPARCIN 9C

5. ACCESSORIES FOR MANUAL PLASMA CUTTING

There are a number of accessories available for SPARCIN and SPARCON cutting systems equipped with hand torch.

Plasma gouging

All SPARCIN and SPARCON systems, except SPARCIN 5/, have gouging capability. By fitting the torch with nozzle extension, gouging nozzle (2,2 mm for <80 A, 3,0 mm for >80A), and protective cup for gouging (see torch parts lists) a powerful tool for gouging is obtained.

20 mm nozzle extension set

As an accessory there is a set of 20 mm nozzle extension, extended electrode and extended protective cup. This is useful for cutting in narrow places, corners, etc.

Contact cutting nozzle

By dragging the nozzle directly against the work piece a good cut quality can be obtained in material thickness up to 4 mm. Note that contact cutting is only allowed with cutting current up to 40 A.

Cutting wagon

For both SPARCUT XL (art. No. 299028) and DURACUT (art. No. 299030) there is a fourwheel cutting wagon available.

Circle cutting attachment

A circle attachment for DURACUT (art. No. 299079) and SPARCUT XL (art. No. 299082) for cutting radius between ca. 100 and 450 mm.

Distance cutting guide

For all hand torches there are two different types of distance cutting guides, art. No. 199107 and 199124. See the torch parts lists for more information.

SPARCIN 9 / SPARCIN 9C

6. CHANGING CONSUMABLES

WARNING! THE MACHINE MUST ALWAYS BE SWITCHED OFF WHEN CHANGING CONSUMABLES!

1. After removing the protective cup, loosen the nozzle with the nozzle tool. All the consumables can now be removed.

2. Please observe carefully the correct assembly of the consumables.

3. Tighten the nozzle with the nozzle tool.

4. Tighten the protective cup.

Electrode insulator

Protective cup

Electrode

Nozzle

Torch body

SPARCIN 9 / SPARCIN 9C

7. MAINTENANCE

Daily

Inspect and, if necessary, change nozzle, electrode and electrode insulator. Empty and, if necessary, clean the moisture trap situated on the rear of the machine. This is easily done by pressing the bottom sealing of the glass cover while compressed air is connected, or completely unscrewing the cover and cleaning it from dirt. Disconnect compressed air or gas before unscrewing the glass cover.

Carefully inspect the torch body and the hose assembly with regard to any damage or leakage of air, gas or water, mechanical damage or other.

NEVER USE A TORCH WITH A DAMAGED TORCH BODY OR HOSE ASSEMBLY!

Every six months

Remove the plates from the machine. Inspect cable connections. Blow away dust and dirt with compressed air. Check coolant level, if necessary, fill up with distilled or de-ionised water. Coolant conductivity: <5µS/cm. Fill up with anti freezing agent when necessary. When the machines leaves the factory the coolant consists of 70% de-ionised water and 30% pure mono-ethylene-glycol.

NOTE! The anti freezing agent must be pure glycol!

SPARCIN 9 / SPARCIN 9C

8. TROUBLE SHOOTING

Thermal overload

If the pump, fan (and compressor) are working but the green READY lamp is not lit, the thermal overload protection is active. Let the machine cool down while switched on until the lamp lights. Now the machine is in working order.

Malfunction

If the pilot arc does not strike:

• check and, if necessary, change nozzle, electrode and electrode insulator.

• check and, if necessary, adjust inlet air/gas pressure to 3,5-4 bar.

• If possible, check air/gas flow, approx. 18 l/min. Too high air/gas flow will

prevent the pilot arc from striking.

If the pilot arc is not stable:

• too high air/gas flow, adjust inlet pressure to 3,5-4 bar.

• the machine is working two-phase, check mains fuses.

Inferior performance or cutting quality:

• check inlet air/gas pressure, 3,5-4 bar.

• inspect torch body and hose assembly for damage and leaks.

• check nozzle, electrode and electrode insulator.

• check earth lead connection. If necessary, clean it from dirt, paint and oxide.

SPARCIN 9 / SPARCIN 9C

9. PERSONAL PROTECTION

Plasma cutting is, if correctly used, a safe, efficient and economically attractive method for cutting metals. However, like most industrial processes, it involves some risk factors. But they can be reduced - provided you are aware of them.

Plasma cutting produces noise, ultra violet radiation and fumes. For the safety of the workers some special measures should be taken.

To prevent burns:

The ultra violet (UV) rad iation from the plasma arc may damage the eyes and the skin. The intensity of the radiation increases considerably near the arc. The operator and other persons near the work place should use some appropriate protection. The naked skin must be protected by wearing working clothes and protective gloves. The eyes and face must be covered by an appropriate shield with glasses to protect from UV radiation.

Noise:

Plasma cutting may produce some heavy noise. Always use good ear protection.

Fumes:

The operator and people near the work place should avoid as much as possible being exposed to the gases and smoke that might arise from the plasma cutting. Provide for good ventilation combined with a suitable respiration protection and a correctly applied local exhaust system. Remember that metals that are covered with or contain large quantities of lead, cadmium, zinc, chrome, nickel, mercury and beryllium may produce hazardous quantities of poisonous substances.

10. SPT Plasmateknik AB grants a 24 month warranty for its products.

Validity

The warranty applies t o power sources manufactured by SPT Plasmateknik AB (SPT). The warranty period is 24 months from date of delivery to end user, but not more than 30 months from delivery from factory. If the product is used more than normal 1-shift work, the warranty period is shortened accordingly. Any warranty claim should be accompanied by proof of purchase.

Coverage

SPT will take responsibility to repair a machine to the state it w as in before the fault occurred. The warranty covers spare parts and reimbursement for work carried out by an authorised service point. Labor costs are limited to a fixed rate for each action carried out. Upon replacement of parts, SPT reserves the right to invoice parts. The invoices will be credited upon the return of faulty parts to SPT. When a warranty claim occurs, the customer should immediately turn to an authorised service point, or SPT directly. SPT requires d etailed information about the conditions under which the machine was in use when the fault occurred, such as location (indoor/outdoor), ambient temperature, power supply (generator/normal power supply – if generator, information is needed about the rating and type of generator). When a machine is taken in for warranty repair it is required that the torch also is brought in with the consumables mounted that were there when the fault occurred. The serial number must be clearly visible. The user is responsible for limiting the damage by immediately stopping using the machine if a problem is suspected. Warranty repair may only be carried out by authorised service points. SPT reserves the right to deny warranty claims where work has been carried out by non-authorised service personnel. Should SPT find that the product has been used inappropriately and it is likely that such inappropriate use may c ontinue, SPT reserves the right to refuse warranty repair and refund the customer, with a deduction for the use the customer has had of the product. SPT also r eserves the right to restore the product to working order on the customer’s expense.

Limitations

The following is not covered by warranty: Defects caused by natural wear. Defects caused by non-compliance of use and maintenance recommendations. Improper gas pressure se ttings. Improper electrical power supply. Overload. Damage caused by transport, handling and improper storage. Fire Damage caused by natural ca uses such as lightning, flooding etc.

Further, the warranty does not cover:

Fault finding, direct or indirect travel costs, transport costs, travel costs, allowances, accommodation and such.

NOTE! The warranty does not cover the torch and its consumable parts.

SPT bears no responsibility whatsoever for consequential damages caused by fault in its products, such as, but not limited to, loss of revenue, damages to 3rd party, production delays, penalties etc.

Warranty is not valid if modifications of any kind has been made to the product, without the written approval from SPT. Repairs made by non-authorised service personnel renders the warranty void.

A modified product will be restored to the original state at the expense of the customer prior to any repair, as SPT can not be responsible for the function of its products otherwise.

The remaining warranty period / spare parts guarantee

Following the guarantee repair, the warranty period for the repaired or replacement product will be valid until the end of the original warranty period. Exception: Replaced parts have a warranty period of 6 months, even if the remaining warranty period would be shorter. The warranty period of six 6 months also applies to repair outside guarantee. Parts warranty covers only replacement parts.

Disputes

Disputes will be handled according to the general terms in Orgalime S 2012.

SPARCIN 9 / SPARCIN 9C

11. SPARE PARTS LIST

341012 SPARCIN 9 power source 341013 SPARCIN 9C power source with built in compressor 399009 SPARCUT 6m, plasma cutting torch/Sparcin 9 399045 SPARCUT 6m, plasma cutting torch/Sparcin 9C 221012 Switching PCB 80A 221013 PWM PCB 80A 221007 Ignition PCB 221011 Rectifying PCB 80A 100015 Rectifier bridge DB35-12 110001 Capacitor 0,1µF 127002 Potentiometer CURRENT 141008 Main power switch 150001 READY lamp 154017 Fan 154012 Coolant fan 262020 Water pump 191021 Manometer 235005 Control trafo SPARCIN 236006 Pulse transformer

SPARCIN 9 / SPARCIN 9C

12. TORCH/TORCH PARTS LISTS

SPARCUT XL

LIQUID COOLED MANUAL TORCH

11.

6c.

3b.

14.

13.

6a.

7a.

5. 7b.

3a.

1a.

12.

10.

19a.

20.

22.

23.

24.

21.

16.

17a.

SPARCIN 9 / SPARCIN 9C

SPARCUT XL/M

LIQUID COOLED MACHINE TORCH

11.

22.

24.

10.

1b.

17b.

21.

6a.

3a.

13.

12.

14.

30.

19b.

SPARCIN 9 / SPARCIN 9C

DURACUT

LIQUID COOLED MANUAL TORCH

7a.

3a.

6b.

7b.

1d.

3b.

12.

13.

11.

10.

21.

19a.

20.

24.

22.

23.

16.

18.

17a.

14.

6c.

SPARCIN 9 / SPARCIN 9C

DURACUT 90

LIQUID COOLED MANUAL TORCH

7a.

6c.

3b.

7b.

14.

13.

6b.

3a.

1c.

12.

11.

10.

19a.

20.

22.

23.

24.

21.

16.

18.

17a.

SPARCIN 9 / SPARCIN 9C

BAZOOCUT™

SERVICEABLE HEAVY DUTY PLASMA CUTTING TORCH

SPARCIN 9 / SPARCIN 9C

EXCALIBUR

SERVICEABLE HEAVY DUTY PLASMA CUTTING TORCH

WITH DIRECT WATER COOLED ELECTRODE

3d 4

SPARCIN 9 / SPARCIN 9C

HOSE ASSEMBLY

BAZOOCUT/EXCALIBUR

51 13

Pilot connection

Cutting current connection

Gas

Coolant out

Coolant in

Coolant out

SPARCIN 9 / SPARCIN 9C

Ref. No. Det. No.

1a. 299081 1b. 299103 1c. 299108 1d. 299072

3a. 199002

199003

3b. 199114 3c. 199202 3d. 199192

4. 199006

PARTS LIST

Denomination

Torch body SPARCUT XL Torch body SPARCUT/M Torch body DURACUT 90 Torch body DURACUT

Electrode, air Electrode, gas

Electrode for gouging Electrode, air long Electrode, air, Excalibur

Electrode insulator

5. Nozzle 0,9 Nozzle 1,1 Nozzle 1,4

6a. 6b. 6c. 6d.

7a 7b.

199060 199001 199101 199113 199123

199146 199147

199064 199125

199364 199158 199126

199107 199124

8. 199112

199203

10.

11.

12./22.

Nozzle 2,2 for gouging Nozzle 3,0 for gouging

Nozzle 1,1S Nozzle 1,4S Protective cup, PTFE Protective cup, PTFE for DURACUT/DURACUT 90 Protective cup for gouging Duracut Protective cup, PTFE for BAZOOCUT Spatter shield for DURACUT/DURACUT 90 (Not shown in picture) Distance cutting guide Distance cutting guide, brass

Nozzle extension 40mm for gouging Nozzle extension 20mm for use with electrode 199202 Connection to current/water Connection to gas/air Connection to pilot/water Current water hose

299004 6m 299039 12m 299042 20m

13. 299020 Throttle pin for Type I hose assembly

299051 Throttle pin for Type II hose assembly 199018 Throttle pin for Type III hose assembly

14./21. Pilot water hose

SPARCIN 9 / SPARCIN 9C

299005 6m 299038 12m 299041 20m

15. Connection to current lead

16. 199015 Torch switch START

17a. 199016 Torch handle for manual torches 17b. 199067 Torch handle for SPARCUT XL/M™ torch

18. 299074 Safety switch

19a. Hose assembly for manual torch, liquid cooled, Type I

299003 6m 299032 12m 299033 20m

Hose assembly for manual torch, liquid cooled, Type II/III

299045 6m 299046 12m 299047 20m

19b. Hose assembly for machine torch, Type I

299034 6m 299035 12m 299036 20m

Hose assembly for machine torch, Type II/III

299048 6m 299049 12m 299050 20m

20. 199110 Protective hose, Type I

199111 Protective hose, Type II/III

23. 183202 Control cable

24. Gas hose (without throttle pin)

299006 6m 299040 12m 299043 20m

35. 199157 Cover

36. 299101 Front piece with holder

37. 199161 Nylon screw

38. 199155 Electrical connector

39. 199154 Tightening screw

40. 199153 Spring

41. 199156 Contact piece

42. 199159 Inner O-ring

43. 199152 Insulator

44. 199160 Outer O-ring

45. Pilot lead

299089 6m 299090 12m 299091 20m

46. Gas hose

299006 6m 299040 12m 299043 20m

SPARCIN 9 / SPARCIN 9C

47. Coolant return hose

299098 6m 299099 12m 299100 20m

48. Coolant hose

299095 6m 299096 12m 299097 20m

49. Current lead

299092 6m 299093 12m 299094 20m

50. 199164 Reduction nipple 8-4

51. 199036 Hose clamp

52. 299102 Gas hose l=55 mm

53. 199165 Reduction nipple 4-4

54. 299080 BAZOOCUT torch head complete

299107 EXCALIBUR torch head complete

55. Hose assembly BAZOOCUT/EXCALIBUR Type I

299083 6m 299084 12m 299085 20m

Hose assembly BAZOOCUT/EXCALIBUR Type II

299086 6m 299087 12m 299088 20m

56. 199186 Nylon nut

57. 199187 Nylon screw

58. 199189 Electrical connector, EXCALIBUR

59. 199188 Contact piece, EXCALIBUR

60. 199190 O-ring, inner, contact piece, EXCALIBUR

61. 199191 O-ring, inner, electrical connector, EXCALIBUR

ACCESSORIES

299082 Circle cutting bar, SPARCUT XL 299208 Circle cutting bar, SPARCSPLIT 299079 Circle cutting bar, DURACUT

SPARCIN 9 / SPARCIN 9C

COMPLETE TORCHES

IMPORTANT! For SPARCON 9 and SPARCON 900 use only Type I torches. For SPARCIN 5/5C, SPARCIN 9, SPARCON 1200 and SPARCIN 1800 use only Type II torches. For SPARCIN 9C use only Type III torches. On Type III torches, the throttle nozzle has been removed. The use of incorrect torches may result in damage to torch and power source.

399001 SPARCUT XL 6m Type I 399005 SPARCUT XL 12m Type I 399006 SPARCUT XL 20m Type I 399009 SPARCUT XL 6m Type II 399010 SPARCUT XL 12m Type II 399011 SPARCUT XL 20m Type II 399047 SPARCUT XL 6m Type III 399004 SPARCUT XL/M 6m Type I 399007 SPARCUT XL/M 12m Type I 399008 SPARCUT XL/M 20m Type I 399012 SPARCUT XL/M 6m Type II 399013 SPARCUT XL/M 12m Type II 399014 SPARCUT XL/M 20m Type II 399046 SPARCUT XL/M 6m Type III 399020 SPARCSPLIT 6m Type I 399021 SPARCSPLIT 12m Type I 399022 SPARCSPLIT 20m Type I 399030 SPARCSPLIT 6m Type II 399031 SPARCSPLIT 12m Type II 399032 SPARCSPLIT 20m Type II 399048 SPARCSPLIT 6m Type III 399033 DURACUT 6m Type I 399034 DURACUT 12m Type I 399035 DURACUT 20m Type I 399036 DURACUT 6m Type II 399037 DURACUT 12m Type II 399038 DURACUT 20m Type II 399045 DURACUT 6m Type III 399042 DURASPLIT 6m 399049 BAZOOCUT 6m Type I 399050 BAZOOCUT 12m Type I 399051 BAZOOCUT 20m Type I 399052 BAZOOCUT 6m Type II 399053 BAZOOCUT 12m Type II 399054 BAZOOCUT 20m Type II 399055 EXCALIBUR 6m Type I 399056 EXCALIBUR 12m Type I 399057 EXCALIBUR 20m Type I

SPARCIN 9 / SPARCIN 9C

399058 EXCALIBUR 6m Type II 399059 EXCALIBUR 12m Type II 399060 EXCALIBUR 20m Type II

13. WIRI NG DIAGRAM

PRIMÄRKORT ART.NR 221012

TÄNDDON & AUTOMATIK ART. NR 221007 SCHEMA 213004

AD1

1/4" V

A 1/4" D2 H

START

1 2

TS1

+ P

SEKUNDÄRKORT

C D A/B

ART. NR 221011

L1-2

RL1-2

AD1

A C

D B

AD2

1A42

20 POL BANDKABEL

LA1

REGLERKORT

E2 ART.NR 221013

D1/D2

D3/D4

8 7 6 5

SPT Plasmateknik AB Huvudschema SP A R C IN 9 Nr: 213 007

1996-11-12, PJM

454448

54 8

MV1

400V

230V

24V

13,5V

D5-6

2 3

L1A

L3A

L2A

E5 - EMC FILTER 221010

21 23

GASTEST

SPT SPARCIN 9, SPARCIN 9C Instructions For Use Manual

Specifications and Main Features

Frequently Asked Questions

User Manual