Sprint Nextel eZee Bike User Manual

www.eZeebike.com
SPRINT USER MANUAL
Contents
Simply moving
Guarantee conditions
Technical data
Parts Identication
Assembly
Checklist
Battery charging
How eZeebike works
Maintenance
Troubleshooting
4
5
6
7
8
9
12
14
17
20
22
Afterword
24
3
Simply Moving
Congratulations on the purchase of your eZee bike. You’re one step closer in realizing a whole new way of commuting that is fast, fun and friendly to the environment.
The hub motor is brushless and uses a technology called Pulse Wave Modulation control, so that its not subject to wear like a regular DC motor. Planetary reduction gears incorporated into its hub gives it a very strong torque, working in unison with your leg
power to atten out those hills and to overcome headwinds.
Under normal cruising conditions (26 kmh, 16 mph), the motor draws about 5 amps at 140 watts with 5 Nm torque and has
an efciency about 80%. Its electric consumption is about 1.0 kwH
for 100 km / 62 miles in ebike mode - even less energy than the food you would consume riding by leg power alone. Making it by far the
most efcient vehicle ever made.
While the eZee pledge to quality means our components are high value and reliable. Its your part to understand safety implica­tions and the possible risks of cycling. So please take some time and read this manual. It explains the bike in detail, how to take care of it, so that you can enjoy using the bike for many years to come.
4
Guarantee Conditions
The following guarantee conditions complement your legal rights.
How the guarantee applies
As the makers, we guarantee against possible material or construction defects.
Provided the following conditions are satised :
Proof of purchase. The guarantee starts on the date of purchase.
Only the rst owner is entitled to the guarantee.
The bike is guaranteed for 2 years, this comprises of the frame, fork, all mechanical and electrical parts, except normal wear and tear items.
1 year for the battery up to 70% depth of discharge from its original rated capacity. This can be vered by the eZee dealer you’ve purchased the bike from.
How the guarantee does not apply
When the bicycle is used negligently or results in damage due to trafc
accident.
Damage ascribed to normal wear and tear.
Poor maintenance, or modications that no longer complies with regulations or original technical specications.
Damage due to external causes.
The bicycle is put up for hire.
The battery pack is used incorrectly or tempered with. This also applies during charging.
Compensatory costs arising from damages or accidents, or cost incurred by loss of the bicycle’s usage.
How the guarantee covers
Original defective parts that are sent to the manufacturer for assessment will be replaced by the same or equal value part.
Labour and transportation charges are not included. This are borne by the owner.
eZee exclusively makes the decision whether or not the guarantee applies.
5
Legal Regulations
EU regulations state that your vehicle is an Electric Powered Assist Cycle (EPAC) when the following conditions are met.
[ EU directive 2002/24/EC Chapter 1 Article 1 1(h) ]
“Cycles with pedal assistance which are equipped with an auxiliary electric motor having a maximum continuous rated power
of 0.25 kW, of which the output is progressively reduced and nally
cut off as the vehicle reaches a speed of 25 km/h or if the cyclist stops pedaling.”
With EU compliant conguration, the power assist of an eZee
bike only functions while the rider is pedalling. The means of control­ling the assistance is provided with either a dial or throttle system.
USA regulations allow a power assisted maximum speed of 20 mph. eZee bike made for the USA has a motor nominally rat­ed at 350 watts but up to a maximum rated power of 700 watts. The power assist can function without the aid of pedalling, however there’s nothing to stop you from doing so. Putting in some effort will greatly increase the mileage you get from your battery.
This means you do not require a license or moped certicate,
there is no age limit and you can take cycling paths. It conforms to regulations of normal bicycles. Legal requirements concerning
insurance of your bicycle may differ, so do nd out about the rules
and regulations in your country.
6
Sprint
Technical Data
Weight
Motor
Battery Pack
Controller
Charger
Interface
Fuse
26.7 kgs
Electric brushless hub motor 250W (EU) / 350W (US) with planetary reduction gears
Lithium Ion with battery management circuit 37V 10Ah (370 Wh capacity)
3.1 kgs
Low voltage protection 28 V
Discharge temperature limit -15°C to +55°C
PWM LED self diagnostic system Overload protection 20 amps
2 amps Smart charger Maximum charge time 6 hrs charging temperature +5°C +35°C
Forward magnetic motion sensor with 0 -
4.5 V VPA dial or throttle E-bike throttle with safety ON/OFF switch Pedelec throttle with light switch
30 amps
7
Sprint
Parts Identifcation
26 27 28 29 30 31 32 33 34 35 36 37
25 24 23 22
21 20 19 18 17 16 15 14 13 12 11 10
1 Brake cables 2 Front LED lighting 3 Mudguards 4 V-Brakes 5 Rims 6 Spokes (13g)
7 Hub motor 8 Reectors
9 Tyres 26” x 1.95” 10 Suspension front fork 11 Motor wire casing 12 Bearing race 13 Frame 14 Pedals
15 Chainwheel 48T and crank
16 Pedal sensor 17 Central support stand
18 Chain 1/2 x 3/32
19 Chain stay
20 Chainguard 21 Shimano roller brakes 22 Shimano Nexus Internal gears 23 Tensioning bolt and plate 24 Rear LED lighting 25 Al. luggage rack 26 Controller / Ignition 27 Battery
28 Saddle ip catch
29 Saddle 30 Seat post
31 Seat post clamp (quick x) 32 Headstem 33 Handle grip (Throttle)
34 Brake levers 35 Gear shifter 36 Battery level gauge
37 Handlebars
1 2 3 4 5 6 7 8 9
8
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