Spraytech 0552095, 0552085, 0552080, 0552090 User Manual

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EPX2555

SprayTECH

1770 Fernbrook Lane Minneapolis, MN 55447

Technical Assistance: 1-800-292-4637

Order Entry: 1-800-443-4500

Fax: 1-800-525-9501

www.spraytechinc.com

Piston Pump

Owner’s Manual

Model Numbers: 0552080 Upright Cart Bare 0552085 Upright Cart Complete 0552090 Low Boy Cart Bare 0552095 Low Boy Cart Complete

NOTE: This manual contains important warnings and

Printed in the U. S. A.

instructions. Please read and retain for reference.

Table of Contents

WARNING

CAUTION

WARNING

Safety Precautions.................................................................2

Specifications .........................................................................3

General Description ...............................................................4

Operation ................................................................................4

Setup ....................................................................................4

Preparing to Paint.................................................................4

Painting.................................................................................5

Pressure Relief Procedure ...................................................6

Spraying ..................................................................................6

Spraying Technique ..............................................................6

Practice.................................................................................6

Unclogging the Spray Tip .....................................................7

Cleanup ...................................................................................7

Maintenance............................................................................7

General Repair and Service Notes.......................................7

Replacing the PRIME/SPRAY Valve.....................................8

Replacing the Filters.............................................................8

Replacing the Motor Assembly (with Electronic Control) .....9

Replacing the Gears.............................................................9

Replacing the Transducer...................................................10

Servicing the Fluid Section.................................................10

Troubleshooting ...................................................................12

Parts Listings........................................................................18

Main Assembly....................................................................18

Drive Assembly...................................................................19

Fluid Section Assembly ......................................................20

Upright Cart Assembly........................................................21

Filter Assembly ...................................................................21

Suction Set Assembly (low boy).........................................22

Low Boy Cart Assembly......................................................22

Labels .................................................................................22

Electrical Schematic ...........................................................23

Accessories ........................................................................23

Limited Warranty..................................................................24

Safety Precautions

This manual contains information that must be read and understood before using the equipment. When you come to an area that has one of the following symbols, pay particular attention and make certain to heed the safeguard.

This symbol indicates a potential hazard that may cause serious injury or loss of life. Important safety information will follow.

This symbol indicates a potential hazard to you or to the equipment. Important information that tells how to prevent damage to the equipment or how to avoid causes of minor injuries will follow.

NOTE: Notes give important information which should

A. SAVE THESE INSTRUCTIONS – To reduce the risks of

be given special attention.

IMPORTANT SAFETY INSTRUCTIONS

fire or explosion, electrical shock, and the injury to persons, read and understand all instructions included in this manual. Be familiar with the controls and the proper usage of the equipment.

WARNING – To reduce the risk of fire or explosion:

1. Do not spray flammable or combustible materials near an open flame, pilot lights or sources of ignition such as hot objects, cigarettes, motors, electrical equipment and electrical appliances. Avoid creating sparks from connecting and disconnecting power cords.

For units intended for use with only water-based

2. materials — Do not spray or clean with flammable liquids. For use with water-based liquids only.

3. For units intended for use with only water-based or mineral spirit-type materials with a minimum flash point of 21ºC (69.8ºF) — Do not spray or clean with liquids having a flash point of less than 21ºC (69.8ºF). Flash point is the temperature at which a fluid can produce enough vapor to ignite.

4. Paint or solvent flowing through the equipment is able to result in static electricity. Static electricity creates a risk of fire or explosion in the presence of paint or solvent fumes. All parts of the spray system, including the pump, hose assembly, spray gun and objects in and around the spray area shall be properly grounded to protect against static discharge and sparks. Use only conductive or grounded high-pressure airless paint sprayer hoses specified by the manufacturer.

5. Verify that all containers and collection systems are grounded to prevent static discharge.

6. Connect to a grounded outlet and use grounded extension cords. Do not use a 3 to 2 adapter.

7. Do not use a paint or solvent containing halogenated hydrocarbons. Such as chlorine, bleach mildewcide, methylene chloride and trichloroethane. They are not compatible with aluminum. Contact the coating supplier about compatibility of material with aluminum.

8. Keep spray area well ventilated. Keep a good supply of fresh air moving through the area to keep the air within the spray area free from accumulation of flammable vapors. Keep pump assembly in well ventilated area. Do not spray pump assembly.

9. Do not smoke in the spray area.

10. Do not operate light switches, engines, or similar spark producing products in the spray area.

11. Keep area clean and free of paint or solvent containers, rags, and other flammable materials.

12. Know the contents of the paint and solvents being sprayed. Read all Material Safety Data Sheets (MSDS) and container labels provided with the paints and solvents. Follow the paint and solvent manufacture’s safety instructions.

13. Place pump at least 25 feet (7.62 meters) from the spray object in a well ventilated area (add more hose if necessary). Flammable vapors are often heavier than air. Floor area must be extremely well ventilated. The pump contains arcing parts that emit sparks and can ignite vapors.

14. Plastic can cause static sparks. Never hang plastic to enclose spray area. Do not use plastic drop cloths when spraying flammable material.

15. Fire extinguisher equipment shall be present and working.

C. WARNING – To reduce the risk of skin injection:

HAZARD: Injection injury – A high pressure fluid stream produced

by this equipment can pierce the skin and underlying tissues, leading to a serious injury and possible amputation. See a physician immediately. DO NOT TREAT AN INJECTION AS A SIMPLE CUT.

1. Do not aim the gun at, or spray any person or animal.

Keep hands and other body parts away from the

discharge. For example, do not try to stop leaks with any part of the body.

3. Always use the nozzle tip guard. Do not spray without the nozzle tip guard in place.

4. Only use a nozzle tip specified by the manufacturer.

5. Use caution when cleaning and changing nozzle tips.

WARNING

CAUTION

Grounded Outlet

Grounding Pin

Cover for grounded outlet box

In the case where the nozzle tip clogs while spraying,

ALWAYS lock gun trigger, shut pump off, and release all

pressure before servicing, cleaning tip or guard, or changing tip. Pressure will not be released by turning off the motor. The PRIME/SPRAY valve handle must be turned to PRIME to relieve the pressure. Refer to PRESSURE RELIEF PROCEDURE described in the pump manual.

6. Do not leave the unit energized or under pressure while unattended. When the unit is not in use, turn off the unit and relieve the pressure in accordance with the manufacturer’s instructions.

7. High-pressure spray is able to inject toxins into the body and cause serious bodily injury. In the event that injection occurs, seek medical attention immediately.

8. Check hoses and parts for signs of damage, a leak can inject material into the skin. Inspect hose before each use. Replace any damaged hoses or parts.

9. This system is capable of producing 3300 PSI. Only use replacement parts or accessories that are specified by the manufacturer and that are rated a minimum of 3300 PSI. This includes spray tips, nozzle guards, guns, extensions, fittings, and hose.

10. Always engage the trigger lock when not spraying. Verify the trigger lock is functioning properly.

11. Verify that all connections are secure before operating the unit.

12. Know how to stop the unit and bleed pressure quickly. Be thoroughly familiar with the controls. Pressure will not be released by turning off the motor. The PRIME/SPRAY valve handle must be turned to PRIME to relieve the pressure. Refer to PRESSURE RELIEF PROCEDURE described in the pump manual.

13. Always remove the spray tip before flushing or cleaning the system.

12. Before each use, check all hoses for cuts, leaks, abrasion or bulging of cover. Check for damage or movement of couplings. Immediately replace hose if any of those conditions exist. Never repair a paint hose. Replace with a conductive high-pressure hose.

13. Do not spray outdoors on windy days.

14. Always unplug cord from outlet before working on equipment.

Grounding Instructions

This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.

DANGER — Improper installation of the grounding plug can result in a risk of electric shock. If repair or replacement of the cord or plug is necessary wire to either flat blade terminal. The wire with insulation having a green outer surface with or without yellow stripes is the grounding wire and must be connected to the grounding pin.

Check with a qualified electrician or serviceman if the grounding instructions are not completely understood, or if you are in doubt as to whether the product is properly grounded. Do not modify the plug provided. If the plug will not fit the outlet, have the proper outlet installed by a qualified electrician.

, do not connect the green grounding

D. WARNING – To reduce the risk of injury:

1. Always wear appropriate gloves, eye protection, clothing and a respirator or mask when painting. Hazardous vapors – Paints, solvents, insecticides, and other materials can be harmful if inhaled or come in contact with body. Vapors can cause severe nausea, fainting or poisoning.

2. Do not operate or spray near children. Keep children away from equipment at all times.

Do not overreach or stand on an unstable support.

Keep effective footing and balance at all times.

4. Stay alert and watch what you are doing.

5. Do not operate the unit when fatigued or under the influence of drugs or alcohol.

6. Do not kink or over-bend the hose. Airless hose can develop leaks from wear, kinking and abuse. A leak can inject material into the skin.

7. Do not expose the hose to temperatures or pressures in excess of those specified by manufacturer.

8. Do not use the hose as a strength member to pull or lift the equipment.

9. Use lowest possible pressure to flush equipment.

10. Follow all appropriate local, state and national codes governing ventilation, fire prevention and operation.

11. The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act (OSHA). These standards, particularly part 1910 of the General Standards and part 1926 of the Construction Standards should be consulted.

Use only a 3-wire extension cord that has a 3-blade grounding plug and a 3-slot receptacle that will accept the plug on the product. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw in line voltage resulting in loss of power and overheating. A 12 gauge cord is recommended. If an extension cord is to be used outdoors, it must be marked with the suffix WA after the cord type designation. For example, a designation of SJTW-A would indicate that the cord would be appropriate for outdoor use.

. An undersized cord will cause a drop

Specifications

Gallons per minute (GPM)...............1.15 (4.35 LPM)

Maximum tip sizes ...........................0.033”

Maximum pressure ..........................3100 PSI (21.4 MPa)

Power...............................................2.2 HP PMDC motor,

Weight..............................................80 lbs. (47.6 kg)

Maximum hose length......................300’ (91.4 m)

120VAC

General Description

CAUTION

WARNING

Siphon

Tube

Pressure

Control

Knob

Oil Cup

Fuse

Fluid

Section

Filter

Motor

PRIME/ SPRAY Valve

Outlet Fitting

Return Hose

CAUTION

•

Priming and

Cleaning Zone

(minimum PSI)

0 = OFF

(0 PSI)

Pressure Control Knob

8 = 3100 PSI (maximum PSI)

CAUTION

This airless sprayer is a precision power tool used for spraying many types of materials. Read and follow this instruction manual carefully for proper operating instructions, maintenance, and safety information.

Operation

Always use a minimum 12 gauge, three-wire extension cord with a grounded plug. Never remove the third prong or use an adapter.

Preparing a New Sprayer

If this sprayer is new, it is shipped with test fluid in the fluid section to prevent corrosion during shipment and storage. This fluid must be cleaned out of the system thoroughly with mineral spirits before spraying paint.

Always keep the trigger lock on the spray gun in the locked position while preparing the system.

Place the siphon tube into a container of mineral spirits.

2. Place the return hose into a metal waste container.

3. Move the PRIME/SPRAY valve down to the PRIME position.

4. Turn on the sprayer and set the pressure to minimum by turning the pressure control knob to the “1” or “2” position.

This equipment produces a fluid stream at extremely high pressure. Read and understand the warnings in the Safety Precautions section at the front of this manual before operating this equipment.

Setup

Perform the following procedure before plugging in the power cord of an electric unit.

1. Ensure that the siphon tube/suction set and the return hose are attached and secure.

2. Using a wrench, attach a minimum of 50’ of 1/4” nylon airless spray hose to the outlet fitting on the sprayer. Tighten securely.

3. Attach an airless spray gun to the spray hose. Using two wrenches (one on the gun and one on the hose), tighten securely.

NOTE: Do not attach the tip to the spray gun yet.

Make sure all airless hoses and spray guns are electrically grounded and rated at or above the maximum operating pressure range of the airless sprayer

4. Make sure the pressure control knob is in the “0” (OFF) position.

5. Fill the oil cup with approximately one tablespoon of separating oil (P/N 0279920).

Never operate unit for more than ten seconds without fluid. Operating this unit without fluid will cause unnecessary wear to the packings.

6. Make sure the electrical service is 120V, 15 amp minimum.

7. Plug the power cord into a properly grounded outlet at least 25’ from the spray area.

Remove the tip if it is already attached.

5. Allow the sprayer to run for 15–30 seconds to flush the test fluid out through the return hose and into the waste container.

6. Turn off the sprayer by moving the pressure control knob to the “0” position.

Preparing to Paint

Before painting, it is important to make sure that the fluid in the system is compatible with the paint that is going to be used.

NOTE: Incompatible fluids and paint may cause the

Always keep the trigger lock on the spray gun in the locked position while preparing the system.

1. Place the siphon tube into a container of the appropriate

3. Move the PRIME/SPRAY valve down to

NOTE: Hold the return hose in the waste

valves to become stuck closed, which would require disassembly and cleaning of the sprayer’s fluid section.

solvent. Examples of the appropriate solvent are water for latex paint or mineral spirits for oil-based paints.

Place the return hose into a metal waste container.

the PRIME position.

container when moving the PRIME/SPRAY valve to PRIME in case the sprayer is pressurized.

4. Turn on the sprayer and set the pressure to

WARNING

minimum by turning the pressure control knob to the “1” or “2” position.

5. Allow the sprayer to run for 15–30 seconds to flush the old solvent out through the return hose and into the metal waste container.

6. Turn off the sprayer off by moving the pressure control knob to the “0” position.

NOTE: Make sure that the spray gun does not have a

7. Move the PRIME/SPRAY valve up to the

8. Turn on the sprayer and set the pressure to

9. Unlock the gun by turning the gun trigger

Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.

10. T

11. Lock the gun by turning the gun trigger lock to the locked

12. Set down the gun and increase the pressure by turning

13. Check the entire system for leaks. If leaks occur, turn off

14. Follow the “Pressure Relief Procedure” in this manual

Be sure to follow the pressure relief procedure when shutting down the sprayer for any purpose, including servicing or adjusting any part of the spray system, changing or cleaning spray tips, or preparing for cleanup.

tip or tip guard installed.

SPRAY position.

minimum by turning the pressure control knob to the “1” or “2” position.

lock to the unlocked position.

rigger the gun into the metal waste container until the old solvent is gone and fresh solvent is coming out of the gun.

position.

the pressure control knob slowly clockwise to the “4” or “5” position.

the sprayer and follow the “Pressure Relief Procedure” in this manual before tightening any fittings or hoses.

before changing from solvent to paint.

Painting

1. Place the siphon tube into a container of paint.

2. Place the return hose into a metal waste container.

3. Move the PRIME/SPRAY valve down to the PRIME position.

NOTE: Hold the return hose in the waste

container when moving the PRIME/SPRAY valve to PRIME in case the sprayer is pressurized.

8. Move the PRIME/SPRAY valve up to the SPRAY position.

9. Turn on the sprayer and set the pressure to minimum by turning the pressure control knob to the “1” or “2” position.

10. Unlock the gun by turning the gun trigger lock to the unlocked position.

Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.

11.

Trigger the gun into the metal waste container until all air and solvent is flushed from the spray hose and paint is flowing freely from the gun.

12. Lock the gun by turning the gun trigger lock to the locked position.

13. Turn off the sprayer by moving the pressure control knob to the “0” position.

14. Attach tip guard and tip to the gun as instructed by the tip guard or tip manuals.

POSSIBLE INJECTION HAZARD. Do not spray without the tip guard in place. Never trigger the gun unless the tip is in either the spray or the unclog position. the gun trigger lock before removing, replacing or cleaning tip.

15. Turn on the sprayer and set the pressure to minimum by turning the pressure control knob to the “1” or “2” position.

16. Increase the pressure by turning the pressure control knob slowly clockwise and test the spray pattern on a piece of cardboard. Adjust the pressure control knob until the spray from the gun is completely atomized. Try to keep the pressure control knob at the lowest setting that maintains good atomization.

NOTE: Turning the pressure up higher then needed to

atomize the paint will cause premature tip wear and additional overspray.

Always engage

4. Turn on the sprayer and set the pressure to minimum by turning the pressure control knob to the “1” or “2” position.

5. Allow the sprayer to run until paint is coming through the return hose into the metal waste container.

6. Turn off the sprayer by moving the pressure control knob to the “0” position.

7. Remove the return hose from the waste container and place it in its operating position above the container of paint.

Pressure Relief Procedure

Keep stroke smooth and at an even speed.

Even coat throughout

Approximately

10 to 12 inches

WARNING

Proper way to trigger the spray gun

Approximately

10 to 12 inches

Keep stroke

even

Start stroke End strokePull trigger Release triggerKeep steady

Approximately

10 to 12 inches

Right way

Wrong way

Heavy Coat

Do not flex wrist while spraying.

Light Coat Light Coat

Be sure to follow the pressure relief procedure when shutting the unit down for any purpose, including servicing or adjusting any part of the spray system, changing or cleaning spray tips, or preparing for cleanup.

1. Lock the gun by turning the gun trigger lock to the locked position.

2. Turn off the sprayer by moving the pressure control knob to the “0” position.

3. Unlock the gun by turning the gun trigger lock to the unlocked position.

4. Hold the metal part of the gun firmly to the side of a metal container to ground the gun and avoid a build up of static electricity.

5. Trigger the gun to remove any pressure that may still be in the hose.

6. Lock the gun by turning the gun trigger lock to the locked position.

7. Move the PRIME/SPRAY valve down to the PRIME position.

Spraying

Keep the spray gun perpendicular to the surface, otherwise one end of the pattern will be thicker than the other.

NOTE: When spraying block filler, mastics or high

POSSIBLE INJECTION HAZARD. Do not spray without the tip guard in place. Never trigger the gun unless the tip is in either the spray or the unclog position. Always engage the gun trigger lock before removing, replacing, or cleaning tip.

solid coating, remove the gun filter and high pressure filter screens.

Spraying Technique

The key to a good paint job is an even coating over the entire surface. This is done by using even strokes. Keep your arm moving at a constant speed and keep the spray gun at a constant distance from the surface. The best spraying distance is 10 to 12 inches between the spray tip and the surface.

Keep the spray gun at right angles to the surface. This means moving your entire arm back and forth rather than just flexing your wrist.

The spray gun should be triggered by turning it on and off with each stroke. This will save paint and avoid paint buildup at the end of the stroke. Do not trigger the gun during the middle of a stroke. This will result in an uneven spray and splotchy coverage.

Overlap each stroke by about 30%. This will ensure an even coating.

When you stop painting, lock the gun trigger lock, turn the pressure control knob counterclockwise to its lowest setting and set the PRIME/SPRAY valve to PRIME. Turn the motor switch to OFF and unplug the sprayer.

Practice

1. Be sure that the paint hose is free of kinks and clear of objects with sharp cutting edges.

2. Turn the pressure control knob counterclockwise to its to its lowest setting.

3. Turn the PRIME/SPRAY valve to SPRAY.

4. Turn the pressure control knob clockwise to its highest setting. The paint hose should stiffen as paint begins to flow through it.

5. Unlock the gun trigger lock.

6. Trigger the spray gun to bleed air out of the hose.

7. When paint reaches the spray tip, spray a test area to check the spray pattern.

8. Use the lowest pressure

WARNING

CAUTION

WARNING

Good spray pattern

Paint tailing pattern

CAUTION

WARNING

CAUTION

WARNING

setting necessary to get a good spray pattern. If the pressure is set too high, the spray pattern will be too light. If the pressure is set too low, tailing will appear or the paint will spatter out in gobs rather than in a fine spray.

Unclogging the Spray Tip

Should the spray tip become clogged, reverse the spray tip with the lever and pull the trigger. Once the obstruction comes out of the spray tip, release the trigger, reverse the spray tip back to the spray pattern setting, and resume spraying.

Cleanup

Special cleanup instructions for use with flammable solvents:

• Always flush spray gun preferably outside and at least one hose length from spray pump.

• If collecting flushed solvents in a one gallon metal container, place it into an empty five gallon container, then flush solvents.

• Area must be free of flammable vapors.

• Follow all cleanup instructions.

9. Move the PRIME/SPRAY valve up to its SPRAY position.

10. Turn on the sprayer and set the pressure to minimum by turning the pressure control knob to the “1” or “2” position.

Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.

11. Trigger the gun into the metal waste container until the paint is flushed out of the hose and solvent is coming out of the gun.

12.

Continue to trigger the spray gun into the waste container until the solvent coming out of the gun is clean.

NOTE: For long-term or cold weather storage, pump

13. Follow the “Pressure Relief Procedure” found in the

14. Unplug the sprayer and store in a clean, dry area.

Do not store the unit under pressure.

mineral sprits or Pump Saver Plus through the entire system.

Operation section of this manual.

Cleaning the Spray Tip

1. Flush the gun with solvent immediately after the work is completed.

2. Oil the sliding pins to prevent them from seizing up.

The sprayer, hose, and gun should be cleaned thoroughly after daily use. Failure to do so permits material to build up, seriously affecting the performance of the unit.

Always spray at minimum pressure with the gun nozzle tip removed when using mineral spirits or any other solvent to clean the sprayer buildup may result in a fire or explosion in the presence of flammable vapors.

1. Follow the “Pressure Relief Procedure” found in the Operation section of this manual.

Remove the gun tip and tip guard and clean with a brush

2. using the appropriate solvent.

3. Place the siphon tube into a container of the appropriate solvent. Examples of the appropriate solvent are water for latex paint or mineral spirits for oil-based paints.

4. Place the return hose into a metal waste container.

5. Move the PRIME/SPRAY valve down to the PRIME position.

NOTE: Hold the return hose in the waste

6. Turn on the sprayer and set the pressure to minimum by turning the pressure control knob to the “1” or “2” position.

7. Allow the solvent to circulate through the unit and flush the paint out of the return hose into the metal waste container.

8. Turn off the sprayer by moving the pressure control knob to the “0” position.

, hose, or gun. Static electricity

container when moving the PRIME/SPRAY valve to PRIME in case the sprayer is pressurized.

Do not attempt to clean the tip with your finger. Do not use a needle or other sharp pointed instrument to

clean the tip. The hard tungsten carbide is brittle and can be chipped.

Maintenance

Before proceeding, follow the Pressure Relief Procedure outlined previously in this manual. Additionally, follow all other warnings to reduce the risk of an injection injury, injury from moving parts or electric shock. Always unplug the sprayer before servicing!

General Repair and Service Notes

The following tools are needed when repairing this sprayer:

Phillips Screwdriver 3/8" Hex Wrench Needle Nose Pliers 5/16" Hex Wrench Adjustable Wrench 1/4" Hex Wrench Rubber Mallet 3/16" Hex Wrench Flat-blade Screwdriver 5/32” Hex Wrench

1. Before repairing any part of the sprayer, read the instructions carefully, including all warnings.

Never pull on a wire to disconnect it. Pulling on a wire could loosen the connector from the wire.

2. Test your repair before regular operation of the sprayer to be sure that the problem is corrected. If the sprayer does not operate properly, review the repair procedure to determine if everything was done correctly. Refer to the Troubleshooting section to help identify other possible problems.

3. Make certain that the service area is well ventilated in

Dowel Pin

Cam Base

Valve Stem

Filter

Housing

Valve Housing Assembly

Gasket

Valve Handle

Groove Pin

Part Number

Application Filter

Type

Color of Filter Body

0089960 Synthetic resin,

enamels, clean varnishes, stains azures

Extrafine red

0089959 Base coat enamels,

primer enamels, fillers, marking paints, textured enamels

Fine yellow

0089958 Emulsions,

latex paints, acrylic paints

Medium white

0089957 Heavy bodied latex,

blockfillers, elastometrics

Coarse green

Gun Housing

Filter

Handle

Handle Seal

Filter Body

Core

Spring

Filter

O-ring

Filter

Housing

case solvents are used during cleaning. Always wear protective eyewear while servicing. Additional protective equipment may be required depending on the type of cleaning solvent. Always contact the supplier of solvents for recommendations.

4. If you have any further questions concerning your SprayTECH Airless Sprayer, call SprayTECH:

Technical Service...................................1-800-292-4637

Fax ................................................1-800-525-9501

Replacing the PRIME/SPRAY Valve

Perform the following procedure using PRIME/SPRAY valve replacement kit P/N 0507690.

1. Drive the groove pin out of the valve handle.

2. Remove the valve handle and the cam base.

3. Using a wrench, loosen and remove the valve housing assembly.

4. Make sure the gasket is in place and thread the new valve housing assembly into the filter block. Tighten securely with a wrench.

5. Place the cam base over the valve housing assembly. Lubricate the cam base with grease and line up the cam with the filter block using the dowel pin.

6. Line up the hole on the valve stem with the hole in the valve handle.

7. Insert the groove pin into the valve handle and through the valve stem to secure the valve handle in position.

Replacing the Filters

Pump Filter

1. Loosen and remove the filter body by hand.

2. Slip the filter off of the core spring.

3. Inspect the filter. Based on inspection, clean or replace the filter.

4. Inspect the o-ring. Based on inspection, clean or replace the o-ring.

5. Slide the new or cleaned filter over the core spring. Push the filter into the center of the filter housing.

6. Slide the filter body over the filter and thread it into the filter housing until secure.

NOTE: The filter body

Gun Filter

1. Pull the bottom of the trigger

2. Loosen and remove the

3. Pull the old filter out of the

4. Slide the new filter, tapered

5. Make sure the handle seal is

6. Snap the trigger guard back onto the handle assembly.

Choosing the Correct Spray Gun Filter

Use the proper gun filter based on the type of material being applied as shown below

should be handtightened, but make sure it is seated fully into the filter housing.

guard forward so that it comes loose from the handle assembly.

handle assembly from the gun head.

gun head.

end first, into the gun head.

in position and thread the handle assembly into the gun head until secure.

NOTE: For more detail, part number information, and

an assembly drawing, please see the G-10 XL High-Capacity Spray Gun Owner's Manual (P/N

0296237).

Replacing the Motor Assembly

Electronic Cover

Motor Shroud

Motor Shroud Screws

Motor

Baffle Assembly

Housing Gasket

Electronic Control Assembly

Motor Mounting Screw

Electronic Cover

Screw

Gearbox Housing

CAUTION

WARNING

Front End Bell

Assembly

Armature Gear

1st Stage Gear

2nd Stage Gear

Front Gear Box

Assembly

Housing Gasket

(with Electronic Control)

Electrostatic discharge (ESD) potential could cause damage to electronic control. Use SprayTECH ESD wrist strap P/N 0507958 or equivalent when working on electronic control with electronic cover removed.

1. Perform the Pressure Relief Procedure and unplug the sprayer

2. Turn the pressure control knob to the “1” or “2” position to make sure the power supply has discharged.

3. Loosen and remove the four motor shroud screws. Remove the motor shroud.

4. Release the tie wrap on the top of the baffle assembly and slip the baffle assembly down off of the motor.

5. Loosen and remove the three electronic cover screws. Lift the electronic cover off of the electronic control assembly on the motor.

6. At the electronic control assembly: a. Disconnect the white wire coming from the power cord

and the white wire coming from the relay.

b. Disconnect the three wires coming from the

potentiometer.

7. Loosen and remove the three motor mounting screws.

8. Pull the motor out of the gearbox housing.

9. With the motor removed, inspect the gears in the gearbox housing for damage or excessive wear. Replace the gears, if necessary.

10. Install the new motor into the gearbox housing. Make sure the housing gasket is positioned properly.

11. Secure the motor with the three motor mounting screws.

12. Reconnect the wires to the electronic control assembly (refer to the electrical schematic in the Parts List section of this manual).

13. Position the electronic cover over the electronic control assembly. Secure the electronic cover with the three electronic cover screws.

Use only SprayTECH electronic cover screws to secure the electronic cover (see Drive Assembly parts list). Use of any other screws may damage the electronic control assembly

14. Slip the baffle assembly up and around the motor. Secure the baf

fle assembly with the tie wrap.

15. Slide the motor shroud over the motor.

16. Secure the motor shroud with the four motor shroud screws.

Replacing the Gears

1. Perform the Pressure Relief Procedure and unplug the unit.

2. Turn the pressure control knob to the “1” or “2” position to make sure the power supply has discharged.

3. Loosen and remove the four motor shroud screws. Remove the motor shroud.

4. Release the tie wrap on the top of the baffle assembly and slip the baffle assembly down off of the motor.

5. Loosen and remove the three electronic cover screws. Lift the electronic cover off of the electronic control assembly on the motor.

6. At the electronic control assembly: a. Disconnect the white wire coming from the power cord

and the white wire coming from the relay.

b. Disconnect the three wires coming from the

potentiometer.

7. Loosen and remove the three motor mounting screws.

8. Pull the motor out of the gearbox housing.

9. Inspect the armature gear on the end of the motor for damage or excessive wear. If this gear is completely worn out, replace the motor.

10. Remove and inspect the 1st stage gear and 2nd stage gear assemblies for damage or excessive wear. Replace, if necessary.

11. Remove and inspect the front gear box assembly for damage or excessive wear. If damaged or worn, replace the front gear box assembly.

NOTE: Clean and refill the gear box cavity up to the

12. Install the motor into the gearbox housing. Make sure the

13. Secure the motor with the three motor mounting screws.

14. Reconnect the wires to the electronic control assembly

15. Position the electronic cover over the electronic control

16. Slip the baffle assembly up and around the motor. Secure

17. Slide the motor shroud over the motor.

18. Secure the motor shroud with the four motor shroud

rear face of each gear with grease (P/N

9870307).

housing gasket is positioned properly.

(refer to the electrical schematic in the Parts List section of this manual).

assembly. Secure the electronic cover with the three electronic cover screws.

the baffle assembly with the tie wrap.

screws.

Replacing the Transducer

Motor Shroud

Transducer

Grommet

Motor Shroud Screws

Electronic

Control

Assembly

Mounting Plate

To Filter

Transducer

Transducer Cap

Inner Seal

WARNING

1. Perform the Pressure Relief Procedure and unplug the unit.

2. Turn the pressure control knob to the “1” or “2” position to make sure the power supply has discharged.

3. Loosen and remove the four motor shroud screws. Remove the motor shroud.

4. At the electronic control assembly, disconnect the black wire coming from the transducer.

5. Pull the grommet out of the mounting plate and slide it up the shaft of the transducer until it is clear of the mounting plate.

6. Using a wrench, loosen and remove the transducer from the filter housing. Carefully thread the transducer wire out through the mounting plate. Replace the transducer cap and inner seal, if damaged.

7. Slide the grommet off of the old transducer and onto the new transducer.

8. Thread the new transducer wire through the mounting plate and up to the electronic control assembly.

9. Thread the new transducer into the filter housing and tighten securely with a wrench.

NOTE: Make sure the transducer cap and inner seal on

the transducer are in place before threading the transducer into the filter housing.

10. Push the grommet into the mounting plate.

11. Connect the transducer wire to the electronic control assembly (refer to the electrical schematic in the Parts List section of this manual).

12. Slide the motor shroud over the motor.

13. Secure the motor shroud with the four motor shroud screws.

Servicing the Fluid Section

Use the following procedures to service the valves and repack the fluid section.

1. Loosen and remove the four front cover screws. Remove the front cover.

2. Position the crankshaft/slider assembly at the bottom, dead-center of its stroke so that the connecting pin and retaining ring are visible below the slider assembly. This is done by turning the sprayer on and off in short bursts until the connecting pin is visible below the slider housing.

3. Turn off and unplug the unit.

Before proceeding, follow the Pressure Relief Procedure outlined previously in this manual. Additionally other warnings to reduce the risk of an injection injury, injury from moving parts or electric shock. Always unplug the sprayer before servicing!

4. Remove the return hose from the clamp on the siphon tube.

5. Unscrew the siphon tube/suction set from the inlet valve.

6. Loosen and remove the high-pressure hose from the nipple on the back of the cylinder of the fluid section.

7. Slide the retaining ring up on the slider assembly to expose the connecting pin.

8. Push the connecting pin forward through the slider assembly and piston. The connecting pin will fall into a recessed area of the gear box housing where it can be retrieved.

9. Using a wrench, turn the jam nut counterclockwise to loosen it from the gear box housing.

10. Turn the fluid section counterclockwise to remove it from the gear box housing.

11. Place the fluid section cylinder upright in a vise by clamping on the wrench flats.

NOTE: Do not over-tighten the vise. Damage to the

cylinder may occur.

, follow all

Crankshaft

Slider Assembly

Connecting Pin

Retaining Ring

Jam Nut

Cylinder

12. Loosen and remove the inlet valve housing from the cylinder.

13. Remove the inlet valve cage, inlet valve ball, inlet valve seat, and o-ring from the inlet valve.

14. Clean out any debris in the inlet valve housing and examine the housing and the inlet valve seat. If the seat is damaged, reverse or replace the seat.

15. Using a wrench, remove the upper seal retainer.

16. Slide the piston rod out through the bottom of the cylinder.

17. Inspect the piston rod for wear and replace if necessary.

18. Remove the upper packing assembly from the top of the cylinder.

19. Remove the adapter and lower packing assembly from the bottom of the cylinder.

NOTE: Be careful not to scratch, score, or otherwise

damage the cylinder during removal of the packings.

Cylinder

Inlet Valve Cage

Inlet Valve Ball

Inlet Valve Seat

O-ring Viton

O-Ring PTFE

Back-Up Ring

Inlet Valve Housing

20. Remove the cylinder from the

Large Beveled Edge

Install lower packing so

large beveled edge will

be facing up when the

cylinder is upright.

Install upper packing

with raised lip

facing down.

Raised Lip

Piston Rod

Cylinder

Upper Seal Retainer

Upper Packing Assembly

Adapter

Outlet Valve Seal

Outlet Valve Cage

Nylon Washer

Outlet Valve Ball

Outlet Valve Seat

Outlet Valve Retainer

Upper Support Ring

Lower Packing Assembly

vise.

21. Insert the connection pin through the hole at the top of the piston rod and clamp each end of the connecting pin in the vise. This will hold the piston rod in position for disassembly.

NOTE: Do not clamp the

22. Using a 3/8” hex wrench, loosen and remove the outlet valve retainer from the piston rod.

23. Remove the outlet valve seat, outlet valve ball, nylon washer, outlet valve cage, and outlet valve seal from the piston rod.

24. Clean out any debris and examine the retainer and outlet valve seat. If the seat is damaged, reverse or replace the seat.

25. Clean and inspect the outlet valve cage and outlet valve ball. Replace if they are worn or damaged.

26. Reassemble the outlet valve assembly into the piston rod in the reverse order of how it was disassembled. Torque the outlet valve retainer to 12 ft. lbs.

27. Remove the piston rod from the vise.

28. Clean the cylinder. Inspect the cylinder for damage and replace if necessary.

29. Place the cylinder upright in a vise by clamping on the wrench flats.

30. Locate the new upper and lower packings and remove the pre-form tools. Save the upper packing pre-form tool for use as the piston insertion tool later in this procedure.

NOTE: Do not remove the pre-form tools from the

31. Pack the areas between the packing lips with grease. Lubricate the o-rings on the exterior of the packings with grease.

32. Insert the upper packing into the top of the cylinder with the raised lip on the packing facing down toward the cylinder.

33. Insert the upper support ring on top of the upper packing.

34. Thread the upper seal retainer into the cylinder and torque to 25-30 ft. lbs.

35. Rotate the cylinder in the vise so that the bottom end is facing up.

36. Insert the lower packing partially into the bottom of the cylinder with the large beveled edge facing toward the cylinder (beveled edge will be facing up when the cylinder is upright).

piston rod directly in the vise. Damage to the piston rod will occur.

upper and lower packings until immediately before they are installed into the cylinder.

37. Push the lower packing assembly into position using the lower packing insertion tool (see Fluid Section Assembly parts list for lower packing insertion tool P/N).

NOTE: Coat the piston insertion tool (i.e. upper

packing pre-form tool) and the piston rod with grease before inserting them into the cylinder.

38. Place the piston insertion tool over the top of the piston rod.

39. Insert the piston rod into the bottom of the cylinder, through the lower packing assembly, through the upper packing assembly, and out through the upper seal retainer.

NOTE: Make sure the raised lip on the bottom of the

lower packing is fully outside the packing around the piston rod after insertion of the piston rod.

40. Remove the piston insertion tool from the top of the piston rod.

41. Turn the jam nut counterclockwise until it is flush against the top of the cylinder.

42. Lubricate the threads on the cylinder with anti-seize compound. Remove the cylinder from the vise.

43. Thread the cylinder into the gear box housing, turning clockwise. When the connecting pin hole on the piston rod lines up with the hole in the slider assembly, insert the connecting pin.

44. Slide the retaining ring down over the connecting pin.

45. Continue to turn the cylinder clockwise until the jam nut is flush against the gear box housing.

NOTE: If the nipple on the cylinder does not face the

back of the unit, turn the cylinder counterclockwise until the nipple faces the back of the unit. Do not turn the cylinder more than one full turn.

46. Once the nipple is positioned, turn the jam nut clockwise until it contacts the gear box housing.

47. Tighten the jam nut with a wrench to tighten it against the gear box housing.

48. Attach the high-pressure hose to the nipple on the back of the cylinder and tighten with a wrench. Do not kink the hose.

NOTE: For low rider units, make sure the hose does

not touch the cart frame. If it does, reposition the nipple by turning the cylinder until the hose is clear of the frame and the nipple is within 45º of the back of the unit.

49. Insert the adapter into the bottom of the cylinder.

50. Making sure that the Viton o-ring and PTFE back-up ring are lubricated and in place, reassemble the inlet valve assembly and and thread it into the cylinder. Tighten the inlet valve housing until the o-ring engages, then continue to tighten until snug. Once snug, tighten an additional 1/8–1/4 turn.

51. Thread the siphon tube/suction set into the inlet valve housing and tighten securely. Make sure to wrap the threads on the down tube/siphon hose adapter with PTFE tape before assembly.

52. Replace the return hose into the clamp on the siphon tube.

53. Place the front cover on the gearbox housing and secure in position using the four front cover screws.

54. Turn on the sprayer by following the procedure in the “Operation” section of this manual and check for leaks.

NOTE: Repacking kit P/N 0551687 is available. For

best results use all parts supplied in this kit.

Problem

The unit will not run.

Troubleshooting

Cause

1. The unit is not plugged in.

2. Tripped breaker.

3. The pressure is set too low (pressure control knob set at minimum setting does not supply power to unit).

4. Faulty or loose wiring.

5. Excessive motor temperature.

Solution

1. Plug the unit in.

2. Reset the breaker.

3. Turn the pressure control knob clockwise to supply power to the unit and increase the pressure setting.

4. Inspect or take to a SprayTECH authorized service center.

5. Allow motor to cool.

The unit will not prime.

The unit will not build or maintain pressure.

1. The PRIME/SPRAY valve is in the SPRAY position.

2. Air leak in the siphon tube/suction set.

3. The pump filter and/or inlet screen is clogged.

4. The siphon tube/suction set is clogged.

1. The spray tip is worn.

2. The spray tip is too large.

3. The pressure control knob is not set properly.

4. The pump filter, gun filter, or inlet screen is clogged.

5. Material flows from the return hose when the PRIME/SPRAY valve is in the SPRAY position.

6. Air leak in the siphon tube/suction set.

7. There is external fluid leak.

8. There is an internal fluid section leak (packings are worn and/or dirty, valve balls are worn).

9. Worn valve seats

10. Motor powers but fails to rotate (current foldback)

1. Rotate the PRIME/SPRAY valve clockwise to the PRIME position.

2. Check the siphon tube/suction set connection and tighten or re-tape the connection with PTFE tape.

3. Remove the pump filter element and clean. Remove the inlet screen and clean.

4. Remove the siphon tube/suction set and clean.

1. Replace the spray tip following the instructions that came with the spray gun.

2. Replace the spray tip with a tip that has a smaller orifice following the instructions that came with the spray gun.

3. Turn the pressure control knob clockwise to increase the pressure setting.

4. Remove the pump filter element and clean. Remove the gun filter and clean. Remove the inlet screen and clean.

5. Clean or replace the PRIME/SPRAY valve.

6. Check the siphon tube/suction set connection and tighten or re-tape the connection with PTFE tape.

7. Check for external leaks at all connections. Tighten connections, if necessary.

8. Clean the valves and service the fluid section following the “Servicing the Fluid Section” procedure in the Maintenance section of this manual.

9. Reverse or replace the valve seats following the “Servicing the Fluid Section” procedure in the Maintenance section of this manual.

10. Take unit to a SprayTECH authorized service center.

Fluid leakage at the upper end of the fluid section.

Excessive surge at the spray gun.

1. The upper packings are worn.

2. The piston rod is worn.

1. Wrong type of airless spray hose.

2. The spray tip worn or too large.

3. Excessive pressure.

1. Repack the pump following the “Servicing the Fluid Section” procedure in the Maintenance section of this manual.

2. Replace the piston rod following the “Servicing the Fluid Section” procedure in the Maintenance section of this manual.

1. Replace hose with a minimum of 50’ of 1/4” grounded textile braid airless paint spray hose.

2. Replace the spray tip following the instructions that came with the spray gun.

3. Rotate the pressure control knob counterclockwise to decrease spray pressure.

Problem

Poor spray pattern.

Troubleshooting

Cause

1. The spray tip is too large for the material being used.

2. Incorrect pressure setting.

3. Insufficient fluid delivery.

4. The material being sprayed is too viscous.

Solution

1. Replace the spray tip with a new or smaller spray tip following the instructions that came with the spray gun.

2. Rotate the pressure control knob to adjust the pressure for a proper spray pattern.

3. Clean all screens and filters.

4. Add solvent to the material according to the manufacturer's recommendations.

The unit lacks power.

1. The pressure adjustment is too low.

2. Improper voltage supply.

1. Rotate the pressure control knob clockwise to increase the pressure setting.

2. Reconnect the input voltage for 120V AC.

Consignes de sécurité

AVERTISSEMENT

ATTENTION

AVERTISSEMENT

Le présent manuel comprend des renseignements devant être lus attentivement avant toute utilisation de l'appareil. Lorsque l'un des symboles suivants apparaît, il est recommandé d'être particulièrement attentif et de tenir compte des mesures de sécurité indiquées.

Ce symbole indique un danger potentiel pouvant causer des blessures graves ou même mortelles. Des renseignements importants sur la sécurité sont également indiqués.

Ce symbole indique un danger potentiel pouvant causer des blessures corporelles ou des dommages à l'équipement. Des renseignements importants sur la façon de prévenir tout dommage à l'équipement ou toute blessure corporelle mineure sont également indiqués.

NOTA : Les remarques donnent des renseignements

DANGER: BLESSURES PAR PERFORATION - Le jet de

NE P COMME UNE SIMPLE COUPURE! Une perforation peut entraîner des risques d'amputation. Consultez immédiatement un médecin.

Pression de service maximale du fluide dans l’appareil : 3100 lb/po2 / 21.4 MPa.

MESURES PRÉVENTIVES:

importants requérant une attention particulière.

peinture à haute pression produit par cet appareil peut perforer la peau et les tissus sous-jacents et entraîner de sévères blessures pouvant nécessiter une amputation. Consultez immédiatement un médecin.

AS TRAITER UNE BLESSURE PAR PERFORATION

• NE JAMAIS diriger le pistolet vers une quelconque partie du corps.

• NE JAMAIS mettre une quelconque partie du corps en contact avec le jet de liquide. NE JAMAIS se mettre au contact d'un jet de liquide provenant d'une fuite du flexible d'alimentation en liquide.

• NE JAMAIS placer votre main devant le pistolet. Des gants ne vous protégeront pas contre les risques de blessures par perforation.

• TOUJOURS verrouiller la gâchette du pistolet, fermer la pompe à liquide et décompresser l'appareil lorsque vous travaillez sur celui-ci, nettoyez le protecteur de tête, remplacez la tête de pulvérisation ou vous éloignez de l'appareil. Couper le moteur ne décompresse pas l'appareil. Vous devez, pour le décompresser, placer le bouton AMORÇAGE/PULVÉRISATION en position AMORÇAGE. Reportez-vous, pour cela, à la PROCÉDURE DE DÉCOMPRESSION décrite dans de ce manuel.

• TOUJOURS s'assurer que le protecteur de tête est en place lorsque vous pulvérisez. Le protecteur de tête offre une certaine protection contre les blessures par perforation mais sa principale fonction est d'ordre préventif.

• TOUJOURS ôter la tête de pulvérisation avant de purger ou nettoyer l'appareil.

• Le flexible d'alimentation en peinture peut fuir à la suite d'une usure, de chocs ou de mauvais traitements. Une fuite peut entraîner une perforation de la peau. Inspecter le flexible avant chaque utilisation.

• NE JAMAIS utiliser un pistolet dont la gâchette n'est pas munie d'un loquet ou un cran de sécurité qui soit en état de fonctionner.

• Tous les accessoires doivent être homologués pour une pression égale ou supérieure à 3100 lb/po2 / 21.4 MPa. Cela s'applique, entre autres, aux têtes de pulvérisation, aux accessoires du pistolet et aux flexibles.

Français

AVERTISSEMENT AUX MÉDECINS : Une perforation sous-cutanée constitue un traumatisme. Il est important de traiter la blessure de façon chirurgicale aussitôt que possible. NE RETARDEZ PAS ce traitement pour des recherches de toxicité. La toxicité n'est un risque que dans les cas où certains produits de revêtement pénètrent dans le flux sanguin. Il peut être nécessaire de faire appel à des soins de chirurgie plastique ou de reconstruction de la main.

DANGER: RISQUES D'EXPLOSION OU D'INCENDIE - Les

MESURES PRÉVENTIVES:

• V

• Veiller à éviter la présence de toute source incandescente

• Ne pas fumer dans la zone d’épandage.

• Toujours avoir un extincteur en état de fonctionner à

• Placer la pompe à peinture à une distance d’au moins un

• Le matériel utilisé, ainsi que les objets se trouvant à

• N'utiliser que des flexibles d'alimentation en liquide à

• Le cordon d’alimentation doit être raccordé à un circuit

• Toujours purger l’appareil dans un contenant métallique

• Se conformer aux consignes et recommandations de

• S’entourer de toutes les précautions possibles lorsqu’on

• Le plastique peut être une source d’étincelles provoquées

• Lorsque vous purgez l'appareil, veillez à utiliser à la

vapeurs dégagées par le solvant ou la peinture sont explosives et inflammables et peuvent causer des corporels sérieux ou dommages matériels.

eiller à éviter toute accumulation de vapeurs inflammables en vous assurant que la zone où la pulvérisation a lieu est suffisamment ventilée.

telle qu'étincelle électrostatique, flamme nue, flammepilote, objet brûlant, cigarette et étincelle provenant du branchement ou du débranchement d'un cordon d'alimentation électrique ou d'un commutateur.

portée de la main.

mètre (3 pi) (on recommande d’ailleurs une plus grande distance) de l’objet qui doit être vaporisé dans une pièce séparée bien aérée, ou à une distance d’au moins six mètres (20 pi) de celui-ci dans une zone bien aérée (utiliser d’autres tuyaux si nécessaires). Les vapeurs inflammables sont souvent plus lourdes que l’air. Le plancher doit être extrêmement bien aéré. La pompe à peinture contient des pièces pouvant créer des étincelles et enflammer les vapeurs présentes dans l’air.

proximité de la zone de pulvérisation, doivent être convenablement reliés à la terre afin d'éviter toute étincelle ou toute décharge électrostatique.

haute pression conducteurs ou reliés à la terre dans les cas d'utilisation sans air comprimé. S'assurer que le pistolet est convenablement relié à la terre par l'intermédiaire du flexible.

mis à la terre.

séparé, en s’assurant que la pompe soit à basse pression et que le chapeau soit retiré. Tenir le pistolet fermement contre la paroi du contenant pour mettre celui-ci à la terre et empêcher l’émission d’étincelles causées par l’électricité statique.

sécurité du fabricant du solvant ou du produit.

utilise des produits ayant un point d’éclair inférieur à 21 °C (70 °F). Le point d’éclair d’un fluide est la température à laquelle les vapeurs émanant du fluide peuvent s’enflammer au contact d’une flamme ou d’une étincelle.

par l’électricité statique. Ne jamais utiliser une couverture en plastique pour fermer une zone d’épandage ni utiliser des toiles de protection en plastique lors de la pulvérisation de matières inflammables.

pression minimale.

MOTEUR À ESSENCE

ATTENTION

Prise de terre

Goupille de mise à la terre

Couvercle du boîtier de prise de terre

(DANS LES CAS OÙ CELA S’APPLIQUE)

Toujours placer la pompe à l’extérieur de la structure à l’air frais. Garder tous les solvants loin de l’échappement du moteur. Ne jamais remplir le réservoir à carburant lorsque le moteur est en marche ou lorsqu’il est chaud ; les surfaces chaudes risquent d’enflammer le carburant déversé accidentellement. Toujours raccorder un fil de mise à la terre entre la pompe et un objet mis à la terre, tel qu’une conduite d’eau métallique. Se reporter au guide d’utilisation du moteur pour obtenir de plus amples renseignements concernant la sécurité.

DANGER: RISQUES D'EXPLOSION PAR INCOMPATIBILITÉ

MESURES PRÉVENTIVES:

• Ne pas utiliser de matériaux contenant des agents de

• Ne pas utiliser des solvants à base d’hydrocarbure

• Communiquer avec votre fournisseur de revêtement pour

DANGER: VAPEURS NOCIVES – la peinture, les solvants,

MESURES PRÉVENTIVES:

• Utiliser un respirateur ou un masque chaque fois qu'il y a

• Porter des lunettes de protection.

• Porter des vêtements de protection, conformément aux

DANGER: GÉNÉRALITÉS - Peut causer des dommages

MESURES PRÉVENTIVES:

• Avant d'utiliser tout équipement, lire attentivement toutes

• Toujours débrancher le moteur de l’alimentation électrique

• Se conformer à la législation locale, provinciale ou fédérale

• Les normes de sécurité du Gouvernement américain sont

• N’utiliser que les pièces autorisées par le fabricant.

• Vérifier, avant toute utilisation, que les flexibles ne

• Tout flexible, raccord orientable, pistolet et accessoire

• Ne jamais pulvériser lorsqu'il vente.

• Porter des vêtements pour protéger la peau et les

DES MATÉRIAUX - Peuvent être à l'origine de corporels sérieux ou dommages matériels.

blanchiment ou du chlore.

halogéné tels que l’agent anticryptogamique, le chlorure de méthylène et le trichloro-éthane-1,1,1. Ces produits ne sont pas compatibles avec l’aluminium

connaître la compatibilité du matériau avec l’aluminium.

les insecticides et autres matériaux peuvent être nocifs lorsqu’ils sont inhalés ou en contact avec le corps. Les vapeurs peuvent causer une nausée importante, des évanouissements ou un empoisonnement.

des risques d'inhalation de vapeurs. Lire attentivement toutes les instructions se rapportant au masque pour vérifier que celui-ci vous assure une protection suf contre les vapeurs toxiques.

directives du fabricant de revêtement.

matériels ou corporels sérieux.

les instructions et les consignes de sécurité

avant d’effectuer des travaux sur l’appareil.

pour tout ce qui concerne la ventilation, la prévention des incendies et les conditions générales d'utilisation.

régies par le Occupational Safety and Health Act (OSHA). Il est important de consulter ces normes, en particulier la section 1910 sur le normes générales et la section 1926 sur les des normes de la construction.

L’utilisateur assume tous les risques et responsabilités lorsqu’il utilise des pièces qui ne sont pas conformes aux caractéristiques techniques minimales ainsi qu’aux dispositifs de sécurité du fabricant de la pompe.

présentent pas d'entaille ou de fuite, que le couvercle ne soit pas gonflé et que les raccords ne soient pas endommagés. Si le flexible a subi l'un des dommages précités, remplacez-le immédiatement. Ne jamais réparer un flexible d'alimentation en peinture. Le remplacer par un autre flexible mis à la terre.

utilisé avec cet appareil doit pouvoir fonctionner à une pression égale ou supérieure à 3100 lb/po2 / 21.4 MPa.

cheveux contre tout contact avec la peinture.

fisante

Instructions de mise à la terre

Cet appareil doit être mis à la terre. La mise à la terre réduit les risques d'électrocution lors d'un court-circuit en permettant au courant de s'écouler par le fil de mise à la terre. Cet appareil est muni d'un cordon électrique avec fil de mise à la terre ainsi que d'une fiche de terre. La fiche doit être branchée sur une prise installée correctement et mise à la terre conformément à la réglementation et aux codes en vigueur.

DANGER — Une prise de terre mal branchée peut être à

'origine d'électrocutions. S'il s'avère nécessaire de réparer ou

l de remplacer le cordon électrique ou la fiche, ne pas brancher le fil vert de mise à la terre sur l'une ou l'autre des bornes à broche plate. Le fil recouvert d'un isolant vert avec ou sans rayures jaunes est le fil de mise à la terre et doit être branché sur la broche de mise à la terre.

Si vous ne comprenez pas les instructions de mise à la terre ou si vous n'êtes pas sûr que l'appareil est correctement mis à la terre, contactez un électricien agréé. Ne pas modifier la fiche d'origine. Si la prise ne convient pas à la fiche, faites installer la prise adéquate par un électricien agréé.

Utiliser uniquement une rallonge à trois fils munie d'une fiche de terre dans une prise secteur mise à la terre correspondant au type de fiche de l'appareil. S'assurer que votre rallonge est en bon état. Lorsque vous utilisez une rallonge, assurez-vous qu'elle soit d'un calibre suffisant pour supporter l'intensité du courant requise par l'appareil. Une rallonge trop mince entraîne une chute de tension, une diminution de l'intensité et une surchauffe. Une rallonge de calibre 12 est recommandée. Si vous devez utiliser une rallonge à l’extérieur A après la désignation indiquant le type de cordon. Par exemple, la désignation SJTW-A indique que le cordon est conçu pour être utilisé à l’extérieur.

, celle-ci doit comprendre la marque W-

Français

Precauciones de seguridad

ADVERTENCIA

PRECAUCION

ADVERTENCIA

Este manual contiene información que debe leer y comprender antes de usar el equipo. Cuando se encuentre con uno de los siguientes símbolos, asegúrese de observar sus indicaciones de seguridad.

NOTA PARA EL MÉDICO: La inyección dentro de la piel es una lesión traumática. Es importante que la lesión se trate quirúrgicamente tan pronto como sea posible . NO retrase el tratamiento por investigar la toxicidad. La toxicidad es motivo de preocupación con algunos revestimientos que se inyectan directamente en la corriente sanguínea. Es recomendable consultar a un cirujano plástico o reconstructor de manos.

Este símbolo indica la existencia de un peligro potencial que puede causar lesiones graves o la muerte. Después del mismo se incluye información de seguridad importante.

Este símbolo indica la existencia de un peligro potencial para usted o el equipo. Después del mismo se incluye información importante que indica la forma de evitar daños al equipo o la forma de prevenir lesiones menores.

NOTA: los avisos contienen información importante,

PELIGRO: LESIÓN POR INYECCIÓN - La corriente de

NO TRA FUERAN SIMPLES CORTADAS! Una inyección puede conducir a una amputación. Consulte de inmediato a un médico.

El rango de operación máximo de la unidad es 3100 PSI /

21.4 MPa de presión de fluidos. PARA PREVENIR:

présteles especial atención.

pintura de alta presión que produce este equipo puede perforar la piel y tejidos subyacentes, lo que conduciría a lesiones serias y una posible amputación. Consulte de inmediato a un médico.

TE LAS LESIONES POR INYECCIÓN COMO SI

• NO dirija NUNCA la punta de la pistola hacia alguna parte del cuerpo.

• NO permita NUNCA que alguna parte del cuerpo tenga contacto con la corriente del fluido. EVITE tener contacto con corrientes de fluido que salgan de fugas que haya en la manguera.

• NO ponga NUNCA la mano enfrente de la manguera. Los guantes no ofrecen ninguna protección contra lesiones por inyección.

• Bloquee SIEMPRE el gatillo de la pistola, apague la bomba de fluido y libere toda la presión antes de dar mantenimiento, limpiar el protector de la boquilla, cambiar la boquilla o dejar desatendido el equipo. La presión no se liberará al apagar el motor. Para liberar la presión debe girarse la perilla PRIME/SPRAY (cebar/atomizar) hasta la posición PRIME. Consulte el PROCEDIMIENTO PARA LIBERAR LA PRESIÓN que se describe en este manual.

• Mantenga puesto SIEMPRE el protector de la boquilla mientras atomice. El protector de la boquilla ofrece cierta protección contra lesiones por inyección pero es principalmente un dispositivo de advertencia.

• Quite SIEMPRE la boquilla del atomizador antes de enjuagar o limpiar el sistema.

• Pueden desarrollarse fugas en la manguera de pintura por causa del desgaste, retorcimientos o el abuso. Una fuga es capaz de inyectar el material en la piel. Cada vez que use la manguera de pintura, inspecciónela antes.

• NO use nunca una pistola de atomización que no tenga un bloqueador o un protector de gatillo puesto y que funcione.

• Todos los accesorios deben tener una capacidad de 3100 lb/pulg2 / 21.4 MPa o mayor. Esto incluye las boquillas de atomizador, pistolas, extensiones y mangueras.

PELIGRO: EXPLOSIÓN O INCENDIO - Los vapores de

PARA PREVENIR:

• Debe proveerse un escape y aire fresco para hacer que el

• Evite todas las fuentes de ignición como son las chispas

• No fume en la zona de trabajo.

• Debe haber un equipo para extinguir incendios

• Coloque la bomba para pintar a un mínimo de 1 m (de

• El equipo que se utilice, así como los objetos que estén

• Use solamente mangueras para fluidos de alta presión,

• El cable de alimentación debe enchufarse a un circuito

• Siempre enjuague la unidad en un recipiente de metal por

• Siga las advertencias y avisos de seguridad del fabricante

• Tenga muchísimo cuidado al usar materiales cuyo punto

• El plástico puede causar chispas estáticas. Nunca

• Cuando enjuague el equipo utilice la presión más baja

MOTOR DE GAS (SEGÚN CORRESPONDA)

Coloque siempre la bomba fuera del edificio, al aire libre. Mantenga todo solvente alejado del escape del motor llene el tanque de combustible si el motor está encendido o caliente. La superficie caliente puede encender el combustible derramado. Conecte siempre un conductor de tierra desde la unidad de la bomba a un objeto puesto a tierra, por ejemplo una tubería de agua metálica. Consulte el manual del motor para obtener información completa de seguridad.

solventes y pintura pueden explotar o incendiarse, causando con esto lesiones severas y/o daños en la propiedad.

aire que está dentro del área de atomización se mantenga libre de acumulaciones de vapores inflamables.

electrostáticas, llamas abiertas, flamas de piloto, objetos calientes, cigarros, y chispas que se generan al conectar y desconectar las extensiones o de apagadores de luz que estén funcionando.

permanentemente y en buenas condiciones.

preferencia más) en una habitación aparte, bien ventilada, alejada del objeto que va a pintar o a por lo menos 6 m de dicho objeto, en una zona bien ventilada (utilice una manguera más larga, si es necesario). Los gases inflamables a menudo son más pesados que el aire. La zona del piso debe tener la debida ventilación. La bomba para pintar contiene piezas que forman arcos que emiten chispas y pueden encender los gases.

dentro y alrededor del área de atomización, deben conectarse a tierra de manera apropiada para prevenir las descargas eléctricas y las chispas.

conductoras o conectadas a tierra, para aplicaciones sin aire. Asegúrese de que la pistola esté conectada a tierra de manera apropiada, mediante conexiones de manguera.

aterrado.

separado, con presión baja en la bomba y sin la boquilla. Sostenga la pistola firmemente contra el recipiente para ponerlo a tierra y evitar chispas estáticas.

de los materiales y solventes.

de ignición sea inferior a 70° F (21° C). El punto de ignición es la temperatura a la cual pueden encenderse los vapores emanados por un fluido al exponerlos a llamas o chispas.

cuelgue plástico en las ventanas ni en las puertas del área donde va a pintar. No utilice plástico para proteger el piso cuando pinte materiales inflamables.

posible.

. Nunca

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PELIGRO: PELIGRO DE EXPLOSIÓN DEBIDO A

PRECAUCION

Tomacorriente aterrado

Terminal de tierra

Tapa de la caja del tomacorriente aterrado

PARA PREVENIR:

• No utilice materiales que contengan blanqueador o cloro.

• No use solventes con hidrocarburos halogenados, tales

• Comuníquese con el proveedor del producto para obtener

PELIGRO: GASES PELIGROSOS - Las pinturas, solventes,

PARA

• Use una mascarilla respiratoria o careta siempre que

• Use gafas protectoras.

• Use ropa de protección, según lo requiera el fabricante

PELIGRO: GENERAL - Puede causar daños en la

PARA PREVENIR:

• Lea todas las instrucciones y advertencias de seguridad

• Desconecte siempre el motor del suministro eléctrico

• Observe todos los códigos locales, estatales y nacionales

• Los Estándares de Seguridad del Gobierno de los

• Utilice únicamente piezas autorizadas por el fabricante.

• Antes de usarla cada vez, revise todas las mangueras para

• Todas las mangueras, soportes giratorios, pistolas y

• No atomice en días con viento.

• Use ropa que evite el contacto de la pintura con la piel y

MATERIALES INCOMPATIBLES - Podría causar lesiones severas o daños en la propiedad.

como productos para eliminar el moho, cloruro de metileno y 1,1,1 - tricloroetano. Estos no son compatibles con el aluminio.

información de compatibilidad con materiales de aluminio.

insecticidas y otros materiales pueden ser perjudiciales si se inhalan o entran en contacto con el cuerpo. Los gases pueden causar náusea, desmayos o envenenamiento graves.

PREVENIR:

exista la posibilidad de que se puedan inhalar vapores. Lea todas las intrucciones que vengan con la careta para estar seguro de que se tendrá la protección necesaria contra la inhalación de vapores dañinos.

del producto.

propiedad o lesiones severas.

antes de hacer funcionar cualquier equipo.

antes de dar servicio al equipo.

apropiados que rigen las medidas de ventilación, prevención de incendios y operación.

Estados Unidos se han adoptado bajo el Acta de Seguridad y Salud Ocupacionales (OSHA por sus siglas en inglés). Deben consultarse estos estándares, particularmente la parte 1910 de los Estándares Generales y la parte 1926 de los Estándares de la Construcción.

El usuario asume todos los riesgos y responsabilidades si usa piezas que no cumplen con las especificaciones mínimas y dispositivos de seguridad del fabricante de la bomba.

ver que no tengan cortadas, fugas, una cubierta desgastada por abrasión o con abolladuras, así como uniones dañadas o que se hayan movido. Si existiera cualquiera de estas condiciones, reemplace la manguera inmediatamente. No repare nunca una manguera de pintura. Reemplácela con otra manguera conectada a tierra.

accesorios que se usen con esta unidad deben tener una capacidad de presión de 3100 lb/pulg2 / 21.4 MPa o mayor.

el cabello.

Instrucciones para conectar a tierra

Este producto se debe conectar a tierra. En caso de que ocurra un corto circuito, la conexión a tierra reduce el riesgo de choque eléctrico al proporcionar un alambre de escape para la corriente eléctrica. Este producto está equipado con un cable que tiene un alambre de conexión a tierra con un enchufe de conexión a tierra apropiado. El enchufe se debe enchufar en una toma de corriente que se haya instalado y conectado a tierra debidamente, de acuerdo con todos los códigos y estatutos locales.

PELIGRO — Una instalación inapropiada del enchufe de conexión a tierra puede dar como resultado el que exista un riesgo de choque eléctrico. Si es necesario reparar o reemplazar el cable o el enchufe, no conecte el alambre de conexión a tierra a ninguno de los terminales de hoja planos. El alambre con aislamiento que tiene la superficie exterior de color verde con franjas amarillas o sin ellas es el alambre de conexión a tierra que debe conectarse al conector de conexión a tierra.

Verifique con un electricista o técnico de servicio calificado si las instrucciones para conectar a tierra no le han quedado completamente claras, o si duda que el producto haya quedado conectado a tierra de manera apropiada. No modifique el enchufe que se proporciona. Si el enchufe no entra en la toma de corriente, pídale a un electricista calificado que instale la toma apropiada.

Use solamente extensiones trifilares que tengan un enchufe de conexión a tierra de 3 hojas y un receptáculo de triple ranura que acepte el enchufe del producto. que su extensión esté en buenas condiciones. Cuando use una extensión, asegúrese de usar una que sea lo suficientemente resistente como para soportar la corriente que descargue su producto. Un cable de un tamaño menor causará una caída de voltage en la línea que dará como resultado una pérdida de energía y un sobrecalenta|ôento. Se recomienda usar un cable de calibre 12. Si se utiliza un cable de extensión en el exterior, tiene que estar marcado con el sufijo W-A después de la designación del tipo de cable. Por ejemplo, SJTW-A para indicar que el cable es apropiado para uso en exteriores.

Asegúrese de

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Parts List

10 11 12

Main Assembly

Item Part # Description Quantity

1 0507198 Upright cart assembly.................................1

2 0507784 Grommet.....................................................2

3 ---------- Drive assembly ...........................................1

4 0508343 Fitting ..........................................................1

5 0507773 Jam nut.......................................................1

6 0552155 Fluid section assembly ..............................1

7 0507798 Siphon tube.................................................1

8 0507783 Hose clamp.................................................1

9 5006536 Inlet screen .................................................1

Item

Part # Description Quantity

10 0507786 Lock washer................................................5

11 0507787 Screw..........................................................5

12 0507785 Return hose w/fitting...................................1

13 0507203 Filter assembly............................................1

14 0507690 PRIME/SPRAY valve assembly..................1

15 5000527 Outlet fitting.................................................1

16 0507671 Fitting ..........................................................1

17 0507387 Hose (not shown) .......................................1

Drive Assembly

9 10

14 15

16 17

19 20

21 22 23

24 25

27 28

Item Part # Description Quantity

Item

1 0507959 Electronic cover ..........................................1

2 0507960 Screw..........................................................3

3 0551629 Motor assembly ..........................................1

4 0507230 Front end bell assembly .............................1

5 0507776 Housing gasket...........................................1

6 0507221 1st stage gear assembly.............................1

7 0507222 2nd stage gear assembly ...........................1

8 0507220 Front gearbox assembly .............................1

9 0507218 Slider assembly ..........................................1

10 0507769 Slider housing.............................................1

11 0507767 Screw..........................................................4

12 0551918 Front cover..................................................1

13 0507799 Screw..........................................................4

14 0507768 Retaining ring..............................................1

15 0507777 Connecting pin............................................1

16 0507760 Screw..........................................................2

17 0507754 Relay...........................................................1

18 9800340 Screw..........................................................1

19 0551624 Mounting plate ............................................1

20 0507757 Grommet.....................................................1

Part # Description Quantity

21 0551628 Fuse holder.................................................1

22 0551627 Fuse............................................................1

23 0507756 Screw..........................................................1

24 0507752 Potentiometer mounting plate.....................1

25 0507749 Nut ..............................................................1

26 0507748 Cap .............................................................1

27 0507740 Pressure control knob.................................1

28 0507759 Potentiometer .............................................1

29 0552101 Power cord w/strain relief ...........................1

30 0507770 Screw..........................................................3

31 0295694 Lock washer................................................3

32 0551630 Electronic control assembly........................1

33 0507231 Fan shroud..................................................1

34 0507225 Fan assembly .............................................1

35 0507762 Baffle assembly ..........................................1

36 0507771 Screw..........................................................4

37 0551725 Motor shroud...............................................1

38 0507961 Wire cover, 7” (not shown) .........................1

39 0507962 Wire assembly (not shown) ........................1

NOTE: All electrical work should be performed by a

Spraytech authorized service center.

Fluid Section Assembly (P/N 0552155)

Install upper packing

with raised lip

facing down.

Raised Lip

Large Beveled Edge

Install lower packing so large beveled edge will

be facing up when the

cylinder is upright.

Item Part # Description Quantity

1 0508707 Upper seal retainer .....................................1

2 0508708 Upper support ring......................................1

3 0552177 Upper packing assembly ............................3

4 0552156 Cylinder.......................................................1

5 0552178 Lower packing assembly ............................2

6 0552157 Adapter .......................................................1

7 0507732 Piston rod....................................................1

8 0507734 Outlet valve seal .........................................1

9 0507452 Outlet valve cage........................................1

10 0507454 Washer, nylon.............................................1

11 9841502 Outlet valve ball..........................................1

12 0294516 Outlet valve seat.........................................1

13 0507733 Outlet valve retainer ...................................1

14 0507729 Inlet valve cage...........................................1

15 51519 Inlet valve ball.............................................1

16 00310 Inlet valve seat............................................1

17 00203 O-ring..........................................................1

18 0507730 O-ring, Viton................................................2

19 0507731 Back-up ring, PTFE ....................................2

20 0507728 Inlet valve housing......................................1

21 0507229 Piston assembly (includes items 7–13) ......1

0551687 Repacking kit (includes items 3, 5, 6,

8, 10, 11, 15, and 17–19)

0552150 Lower packing insertion tool

Upright Cart Assembly (P/N 0507198)

8 9

Filter Assembly (0507203)

Item Part # Description

1 0507766 Handle

2 0295610 Roll pin........................................................2

3 9841504 Snap button ................................................2

4 0295607 Sleeve.........................................................2

5 0295609 Washer........................................................2

6 0294534 Spacer ........................................................4

7 0507765 Cart weldment (includes items 8–10) .........1

8 9885571 Plug.............................................................2

9 13538 Bumper .......................................................2

10 54458 Screw..........................................................2

11 0295608 Screw..........................................................4

12 0295606 Washer........................................................4

13 0507774 Screw..........................................................4

14 0507655 Cord wrap ...................................................2

15 0507379 Wheel..........................................................2

16 9890104 Cap .............................................................2

(includes items 2–5, 11, and 12) ................1

Quantity

Item Part # Description Quantity

1 0294194 Filter body...................................................1

2 14069 Filter, 50 mesh............................................1

3 9894245 Core spring .................................................1

4 14072 O-ring, PTFE ..............................................1

5 0507739 Plug, 3/8” ....................................................1

6 0507649 Filter housing ..............................................1

7 0507738 Plug, 1/4” ....................................................1

8 0507982 Transducer..................................................1

9 0507983 Transducer cap...........................................1

10 0507984 Inner seal....................................................1

11 0507690 PRIME/SPRAY valve assembly..................1

0507232 Transducer assembly (includes items 8–10)

Suction Set (low boy)

Item Part # Description Quantity

1 0507964 Return hose ................................................1

2 0507965 Siphon hose................................................1

3 0507966 Swivel .........................................................1

4 5006536 Inlet screen .................................................1

5 0507783 Clamp .........................................................1

6 0507967 Siphon hose adapter ..................................1

7 0507968 Tie wrap (not shown)..................................3

8 0507892 O-ring (not shown)......................................1

Low Boy Cart Assembly (P/N 0507199)

0507969 Siphon hose assembly

(includes items 2–6)

0507977 55 gallon suction set

Labels

Part # Description

0551455 Logo label, front 0551463 Logo label, right 0551471 Logo label, left 0507858 Logo label, upper left 0507859 Logo label, upper right 0507877 Warning label, explosion/injection 0295805 Shock hazard label 0551631 Warning label 0507963 Pressure control knob label

Item Part # Description Quantity

1 0295609 Washer........................................................2

2 0295607 Sleeve.........................................................2

3 9841504 Snap button ................................................2

4 ---------- Handle assembly

(includes items 1–3, 5, 9, and 10)..............1

5 0295610 Roll pin........................................................2

6 0295617 Plug.............................................................2

7 0507955 Screw..........................................................1

8 5006854 Plug.............................................................2

Item

Part # Description Quantity

9 0295606 Washer........................................................4

10 0295608 Screw..........................................................4

11 0508381 Drip cup ......................................................1

12 0507956 Roll pin........................................................2

13 0294534 Wheel spacer..............................................4

14 0278373 Wheel..........................................................2

15 9890104 Cap .............................................................2

16 ---------- Cart weldment (includes items 6 and 8).....1

Electronic

Control Assy

BLACK/RED/WHITE

Transducer

BLACK

WHITE

BLACK

ORANGE

GREEN

Wire Assembly

0507962

Ground to

Gear Housing

Plug

Fuse

Relay

Potentiometer Assy

Motor

Accessories

Part No. Description

0550xxx Tip Assembly 0297078 Tip Guard (11/16”) 0297070 Tip Guard (7/8”) 0291004 Hose, Whip End, 3' x 3/16" 0291003 Hose, Whip End, 5’ x 3/16” 0550370 Hose, Whip End, 5’ x 1/8” 0291002 Hose, Wireless, 25’ x 1/4" 0291000 Hose, Wireless, 50’ x 1/4" 0093896 Hose Connector, 1/4” x 1/4”M 0088154 Pressure Gauge, 0–5000 PSI 0152001 Power Roller Gun Attachment, 11/16” 0152308 9" Roller Cover, 3/8” Nap 0152307 9" Roller Cover, 1/2” Nap 0152309 9" Roller Cover, 3/4” Nap 0152310 9" Roller Cover, 1-1/4” Nap 0152235 12" Roller Cover, 1/2" Nap 0152236 12" Roller Cover, 3/8" Nap 0152237 12" Roller Cover, 3/4" Nap 0152238 12" Roller Cover, 1-1/4" Nap 0093930 Anti-Seize Compound 0152909 R-10 Telescoping Roller, 9", 3/8" Nap 0152900 R-10 Telescoping 12" Roller, 3/8" Nap 0296329 G-10 XL Four Finger Airless Spray Gun (no tip) 0296235 G-10 XL Four Finger Airless Spray Gun with

0296260 G-10 XL Two Finger Airless Spray Gun (no tip) 0296236 G-10 XL Two Finger Airless Spray Gun with

0296326 G-10 XL Four Finger Spray Pack with 50’ x 1/4”

0296327 G-10 XL Two Finger Spray Pack with 50” x 1/4”

0296297 G-12 XL Airless Spray Gun with

0296330 G-12 XL Spray Pack with 50’ x 1/4” airless hose 0296470 G-15 XL Airless Spray Gun with

0296328 G-15 XL Spray Pack with 50’ x 1/4” airless hose 0279920 Separating oil 0507958 Electrostatic discharge (ESD) wrist strap 9870307 Grease, 6 lb. can

517 reversible tip

517 reversible tIp

airless hose

517 reversible tIp

517 Reversible TIp

Electrical Schematic

NOTE: All electrical work should be performed by

a SprayTECH authorized service center.

Limited Warranty

SprayTECH

1770 Fernbrook Lane Minneapolis, MN 55447

Technical Assistance: 1-800-292-4637

Order Entry: 1-800-443-4500

Fax: 1-800-525-9501

www.spraytechinc.com

SprayTECH, a division of Wagner Spray Tech Corporation ("SprayTECH"), warrants that at the time of delivery to the original purchaser for use (“End User”), the equipment covered by this warranty is free from defects in material and workmanship. With the exception of any special, limited, or extended warranty published by SprayTECH, SprayTECH ’s obligation under this warranty is limited to replacing or repairing without charge those parts which, to SprayTECH ’s reasonable satisfaction, are shown to be defective within twelve (12) months after sale to the End User. This warranty applies only when the unit is installed and operated in accordance with the recommendations and instructions of SprayTECH.

This warranty does not apply in the case of damage or wear caused by abrasion, corrosion or misuse, negligence, accident, faulty installation, substitution of non- SprayTECH component parts, or tampering with the unit in a manner to impair normal operation.

Defective parts are to be returned to an authorized SprayTECH sales/service outlet. All transportation charges, including return to the factory, if necessary, are to be borne and prepaid by the End User. Repaired or replaced equipment will be returned to the End User transportation prepaid.

THERE IS NO OTHER EXPRESS WARRANTY. SPRAYTECH HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING, BUT NOT LIMITED TO, THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, TO THE EXTENT PERMITTED BY LAW. THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD SPECIFIED IN THE EXPRESS WARRANTY. IN NO CASE SHALL SPRAYTECH LIABILITY EXCEED THE AMOUNT OF THE PURCHASE PRICE. LIABILITY FOR CONSEQUENTIAL, INCIDENTAL OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED TO THE EXTENT PERMITTED BY LAW.

SPRAYTECH MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY SPRAYTECH. THOSE ITEMS SOLD, BUT NOT MANUFACTURED BY SPRAYTECH (SUCH AS GAS ENGINES, SWITCHES, HOSES, ETC.) ARE SUBJECT TO THE WARRANTY, IF ANY, OF THEIR MANUFACTURER. SPRAYTECH WILL PROVIDE THE PURCHASER WITH REASONABLE ASSISTANCE IN MAKING ANY CLAIM FOR BREACH OF THESE WARRANTIES.

These products are covered by one or more of the following U.S. patents:

6,031,352 5,848,566 5,769,321 5,725,364 5,671,656 5,435,697 5,228,842 5,346,037 5,252,210 5,217,238 5,192,425 4,908,538 4,768,929 4,744,571 D384,676 6,179,222 5,934,883 4,723,892

Material Safety Data Sheets (MSDS) are available on SprayTECH’s website or by calling Technical Service.

Patents

Spraytech 0552095, 0552085, 0552080, 0552090 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual