SPM NINA HOT & COLD Series, NINA2 HOT&COLD, NINA3 HOT&COLD Operator's Manual

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NINA HOT & COLD
Operator’s manual Page 2 Betriebs- und Wartungsanleitung Seite 23
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Published by:
SPM DRINK SYSTEMS S.p.a.
Via Panaro n° 2 41057 Spilamberto (MO)
Edition: 02/2016 Revision: 01
© 2016 – SPM Drink Systems
All copying rights are reserved to SPM DRINK SYSTEMS; copying, even partial, is illegal.
The descriptions and illustrations refer to the specific machine at issue. SPM Drink Systems reserves the right to modify at any time the equipment for mass production.
This manual:
- is integral part of the supply and must be carefully read, in order to be properly used, in compliance with
the essential safety requirements;
- has been drafted by following the dispositions 2006/42/CE and reports the technical information that
are necessary to correctly run all the procedures, under safety conditions;
- must be carefully kept (protected by a transparent, watertight wrapping, in order to avoid any damage)
and must go with the machine during its life, including potential changes of ownership. In case of loss or damage, it’s possible to ask for a copy to SPM DRINK SYSTEMS, pointing out the information stated on the identification label;
SPM DRINK SYSTEMS declines all responsibility for a wrong usage of the machine and/or damages caused by operations not provided for in this manual..
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INDEX
1. IMPORTANT WARNINGS AND ADVICES4
2. EQUIPMENT KIT .........................................4
3. TRANPORT TIPS .........................................4
4. LIFTING TIPS ...............................................4
5. TECHNICAL SPECIFICATIONS ................5
6. POSITIONING ..............................................6
7. CONNECTION TO THE POWER SUPPLY
MAINS .........................................................7
8. START-UP PROCEDURES AND
OPERATING INSTRUCTIONS .................8
9. CLEANING AND DAILY SANITIZING
PROCEDURES..........................................11
10. SPECIAL MAINTENTANCE.....................18
Condenser cleaning ......................................... 18
Control and replacement of seals .................... 19
Winter storage ................................................. 19
Product storage................................................ 19
11. SOFT SERVE ICE CREAM INFORMATION
....................................................................20
12. DISCLAIMER .............................................20
13. TROUBLESHOOTING GUIDE .................21
14. WIRING DIAGRAM...................................23
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1. IMPORTANT WARNINGS AND ADVICES
This installation and operation manual is an integral part of the equipment and must be kept for future consultation. Unless otherwise stated, this manual is addressed to operators (staff members who uses the equipment on a daily basis) and to servicemen (staff members qualified to carry out the installation and/or maintenance). The parts of the manual addressed only to servicemen are pointed out accordingly. Please read carefully the warnings listed here below before installation and start-up of the equipment. This equipment has been designed to produce both frozen and hot products such soft serve creamy product, sorbets, hot chocolate custards and similar products. Upon receipt of the equipment, make sure that its part number matches the one specified in the order, which can be found on all the delivery documents. This equipment is exclusively destined to the purpose for which it was designed. The manufacturer cannot be held responsible for any damage due to improper use. This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved. Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision. This equipment is not suitable for outdoor use. This machine is not suitable for installation in locations where water jets are used. The appliance is only to be installed in locations where its use and maintenance is restricted to trained personnel.
Do not store explosive substances such as aerosol cans with a flammable propellant in this appliance.
This appliance is intended to be used in household and similar applications such as
– staff kitchen areas in shops, offices and other working environments; – farm houses and by clients in hotels, motels and other residential type environments;
bed and breakfast type environments; catering and similar non-retail
applications.
2. EQUIPMENT KIT
In the packaging of this equipment you will find also:
- operator’s manual,
- 1 tube of Vaseline grease lubricant to be used for machine maintenance;
- EC declaration of conformity;
- drip trays.
3. TRANPORT TIPS
To prevent the oil held in the hermetic compressor running into the cooling circuit, the device must be carried, stored and handled in the upright position, following the direction instructions on the packing. If the device is accidentally or intentionally (for transportation reasons) kept in any other position, it must be set again in the correct position at least twenty minutes before start-up procedures, in order to let the oil flow back into the compressor.
4. LIFTING TIPS
Each machine is equipped with a special wooden pallet that allows the handling with standard forklift trucks.
Caution
Never lift the machine alone, but always seek
the assistance of another operator.
To prevent and avoid any damage to the machine, all loading and unloading operations should be carried out with special care. The equipment can be lifted, with either a manual or engine-powered lifting truck, by positioning the forks in the base section of the unit.
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The following operations should always be avoided:
- to turn upside down the machine;
- to drag the machine with ropes or others;
- to lift the machine with slings or ropes
- to shake or rattle the machine and its packaging. The machine must be stored in a dry place with temperatures from 0°C to 40 °C. No more than 2 machines should be stacked on top of each other, taking care to maintain the vertical position, as shown by the arrows on the carton.
5. TECHNICAL SPECIFICATIONS
Technical and electrical specifications
All the machine’s technical and electrical specifications are stated on the identification plate, positioned in the internal part of the equipment; a sample is shown here below.
The plate specifies:
Model: XX n°: XX Electrical specifications: Volt/ Hz Max. absorption (Watt) Max. current (Amp) Machine ambient working temperatures
between 24°C and 30°C.
Dimensions and weight:
NINA2 HOT&COLD
Height: 487.5 mm. Width: 280 mm. Depth: 387.5 mm.
NINA3 HOT&COLD
Height: 520 mm. Width: 420 mm. Depth: 390 mm.
Noise emissions
The continuous, equivalent, weighted level of acoustic pressure is below 70 dB.
In the event of breakdown:
In most cases, any technical problem can be settled with slight interventions (please see the troubleshooting guide at the end of this manual); we therefore recommend you to carefully read this handbook before contacting the manufacturer or service centre.
Disposal
Caution
All the parts of the packaging must be kept
beyond the range of children, as they might
represent a potential safety/health risk.
Important
In respect of the environment, please dispose the packaging as illustrated.
This symbol: means that the machine cannot be disposed as common waste. It must be handled in compliance with the provisions of European directive 2003/108/EC (Waste Electrical and Electronic Devices - WEEE) and the resulting national legislation, in order to prevent any potential damage to the environment and to create health risks. In order to correctly dispose of the device, please contact the distributor from which you purchased it or our after-sales service.
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6. POSITIONING
FOR MAINTENANCE WORKER ONLY
The installation and subsequent servicing operations must be carried out by skilled members who have been trained to use the device and in compliance with the regulations in force.
a) Remove the packing and preserve it in order
to reuse for winter storage.
Caution
All the parts of the packaging must be kept
beyond the range of children, as they might
represent a potential safety/health risk.
b) Make sure the machine is in perfect condition.
b) Rest the machine on a sturdy, horizontal surface making sure it is well ventilated by leaving a gap of 20 cm around it and do not install it near heat sources (fig.1); we recommend
you to maintain a room temperature between 24 and 30°C.
c) Check that the power mains voltage meets the specifications on the equipment identification plate and that the output available meets the device’s power requirements. Fit the plug into an earthed socket, removing all multiple adaptors.
FOR FURTHER PRECAUTIONS, READ THE
SECTION “CONNECTION TO THE ELECTRICITY
MAINS” CAREFULLY.
d) The installation must be carried out in accordance with the manufacturer’s instructions. Failure to comply with the positioning and installation instructions may impair the machine’s operation.
Important
You are legally required to provide a suitable
grounding system for the equipment.
Before carrying out any cleaning and/or special
maintenance on the device, make sure it is
disconnected from the mains by unplugging it.
In the event of a breakdown or malfunctioning,
switch off the device and remove the plug.
Fig. 1
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7. CONNECTION TO THE POWER SUPPLY MAINS
FOR SERVICEMAN ONLY
Before fitting the plug in the power supply socket, for your own safety, as already mentioned in the previous paragraph, please read the following precautions.
- The machine’s electrical safety is only guaranteed when it is connected to a suitable earth system, structured as provided by the national safety current regulations (fig.2). Therefore, the manufacturer cannot be held responsible for any damage due to failure of the grounding system of the machine.
- Always verify electrical specifications on the data plate of each machine. Data plate specifications always replace the information of this manual.
- For a safe and correct installation, it is essential to provide a suitable socket controlled by a thermal cut-out switch whose contacts are at least 3 mm apart, in accordance with the current national safety regulations (see fig.3).
- Never use extensions or multiple adaptors.
- Check the power lead along its entire length to make sure it is not crushed in any way.
- To unplug the device, first disconnect the power supply with the switch, then grip the plug and gently pull it out.
Important
IF THE POWER CABLE IS DAMAGED, IT MUST
BE REPLACED BY THE MANUFACTURER, ITS
AFTER SALE SERVICE OR BY QUALIFIED
PERSONNEL, TO PREVENT ANY POSSIBLE RISK.
Fig. 2
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8. START-UP PROCEDURES AND OPERATING INSTRUCTIONS
!IMPORTANT! BEFORE STARTING THE MACHINE, CARRY OUT THE CLEANING AND SANITISING PROCEDURES
DESCRIBED IN CHAPTER 9.
- Dilute and mix the product in a separate container according to the manufacturer’s instructions (see fig.3).
NOTE: “mix” is the result of the blending between water or milk with the powder to make soft serve creamy product, sorbets, and similar products or hot creams or chocolates.
While in the left hot barrel it is possible to introduce maximum 2 litres of product, filling the centre and right frozen ones it is better to
avoid introducing more than 1.5 litres of mix inside the bowl. This kind of products
have a not negligible overrun during their freezing process and for this reason it is important to control it in order to avoid to go over the bowl maximum level (please see the chapter about the overrun calculation).
- Pour the mix obtained into the bowl (see fig.4).
- Restore the transparent cover.
Note -----------------------------------------------
Each bowl is equipped with a very efficient
safety mechanism designed to protect the
operator; it is activated when cover is lifted.
This device automatically and immediately stops
all moving parts.
If the cover is not correctly positioned, the
correspondent mixing system will not
work.
------------------------------------------------------
- Insert, just in the NINA2 HOT&COLD case, the female plug into the electrical power inlet (fig.5) and then the male one into the power supply socket.
Fig. 3
Fig. 4
Fig. 5
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- NINA2 HOT&COLD (fig.6):
C switch (fig.6) activates the right side
auger rotation designed to freeze the product and enables its functioning.
D switch (fig.6) activates the left side
auger rotation designed to warm up the product and enables its functioning.
- NINA3 HOT&COLD (fig.7):
Activate the main switch A on the right
side of the unit (fig.7) in order to enable the heating of the product into the left barrel.
Activate the main switch B on the right
side of the unit (fig.7) in order to enable the freezing of the product into the central and right barrel.
C switch activates the right side auger
rotation designed to freeze the product.
G switch activates the central side auger
rotation designed to freeze the product.
D switch activates the left side auger
rotation designed to warm up the product.
!WARNING!
In case the corresponding auger will not start
rotating once one of the C, G or D switches are
activated, check for the corresponding lid
correct positioning, each bowl is equipped with a
very efficient safety mechanism, if the lid is not correctly positioned, the machine will not work.
!WARNING!
Both the refrigerating and the heating system of
each bowl could be activated only if the
correspondent auger is rotating.
FREEZING SIDE FUNCTIONING
- In order to activate the refrigerating system and to regulate the product consistency, it is necessary to use the buttons + and - on the
control board (fig.9); operating on the + button, the number of lighted LED will increase with the product consistency; operating on the - button, the number of lighted LED will decrease with the product consistency (fig.9).
Fig. 6
Fig. 7
Fig. 8
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- In order to activate the refrigerating system in defrost mode it is necessary to press the – button an keep it pressed until the first and the last LED of the scale will turn on. In order to exit from the defrost mode it is necessary to press the + button an keep it pressed until the all the Led will be switched off.
NOTE: when all the LED are switched off the refrigerating system is not working and the product is not cooled.
NOTE: when the unit is switched off the electronic board will keep in memory the last setting, for this reason the unit will restart in the same operating mode when switched on again.
!WARNING!
The refrigerating system is activated when at
least one LED is switched on; in order to avoid
any damage, before activating it, is necessary
to fill up the bowl; failure to do so could damage
the unit.
Important
Do not use the unit with the refrigerating
system activated (this means in both freeze or
defrost mode) with water or sanitizer in the
bowl, the machine will be damaged.
HEATING SIDE FUNCTIONING
- In order to activate the heating system it is necessary to activate the E switch (fig.10) considering that if the correspondent auger is not rotating the heating element will not work.
NOTE: when the heating element is working the red light F is turned on (fig.10); the heating system warms up the product until the desired temperature and keep it at this value with ON/OFF cycles; for this reason, during the functioning the light will alternately turn on and off. NOTE: the machine is equipped with an internal thermostat in order to regulate the product final temperature, the maximum value that is possible to be set is 80°C.
- Once the desired product consistency is reached, to dispense product position a cup under the tap and lower the lever as shown in figure 11.
Fig. 9
Fig. 10
Fig. 11
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9. CLEANING AND DAILY SANITIZING PROCEDURES
In order to maintain the unit in like-new operating condition and to respect current
regulations, it’s absolutely necessary to
frequently and carefully perform the cleaning and sanitizing operations as described below.
In case of prolonged shutdown (winter storage), the machine must be disassembled, washed and sanitized according to the instructions in this manual before start-up to ensure the best possible cleanliness.
Caution
Electric shock hazard. Do not splash water
on switches or allow water to flow onto
electrical components inside the machine.
Caution
To prevent bacteria growth, use only
sanitizers approved for plastic and rubber
objects, failure to do so could create a
health hazard.
NOTE: it is responsibility of the operator to be
aware of and conform to the requirements of current local, state and federal laws concerning the frequency of cleaning and conservation of products used.
The cleaning instructions explained in this section are essential procedures to remove bacteria and maintain a sanitarily clean machine.
We recommend to perform the cleaning
and sanitizing procedures every day and
anyway according to the local laws.
The machine and the mix manufacturers decline all responsibility to damage that directly or indirectly derives from people, animals, as consequence of failure to comply with all cleaning and sanitation instructions indicated in this manual.
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- Stop the refrigerating (by switching off all the LED acting on the – button or by pressing the +button and keep it pressed to switch off the defrost mode) and the heating system (E switch in OFF position) and let the machine run with the only auger activated for ten minutes.
- Remove all the residual product considering that the hot product could still be at high temperature.
- Provide yourself with a sanitizer suitable for plastic, rubber and stainless steel objects (AMUCHINA®).
IMPORTANT
Carefully follow the mix producer
prescriptions in terms of time and modes
of conservation.
- Remove the cover (fig.12).
- Pour lukewarm water into the bowl (fig.13) and, after re-positioning the cover, make the scraper auger rotating for some minutes (all LED switched off).
NOTE
Each bowl is equipped with a very efficient
safety mechanism, activated when the cover is
lifted, designed to protect the operator. If the
cover is not correctly positioned, the
machine will not work.
- Empty the bowl and repeat the same operations until the coming out water is clear (fig.14).
Fig. 12
Fig. 13
Fig. 14
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Caution
To avoid electrical shock or contact with
moving parts, before proceeding with the
disassembling operations, make sure all
switches are in “OFF” position and that the
main power supply is disconnected.
- Switch off the machine and disconnect the power cable.
- Remove the cover.
- Wash and sanitize your hands and forearms.
- Simultaneously press the two securing tabs and lift the tap to extract it from its seat (see fig.15).
- Disassemble the tap by keeping the body pressed down and slipping the lever from its seat (fig.16).
Caution
To prevent bacteria growth, remove all
O-rings when cleaning.
Failure to do so could create a health
hazard.
- Pull the tank upward and outward, as shown, to completely remove it from its seat (fig.17).
Fig. 15
Fig. 16
Fig. 17
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- Pull out the mixing unit, the bell shaped seal and the bowl gasket on the back (fig.18 and
19).
- Remove the drip tray by moving it upward and pulling it outward (fig.20).
- Thoroughly wash all the removed components with hot water and dish washing, but do not use abrasive detergents or powders that can damage the bowl.
IMPORTANT
Do not use too aggressive sanitizers or
detergents, these kind of products could
damage the bowl and the other
components.
CAUTION
Never perform these washing operation
with a dish washing machine; failure to do
so could seriously damage the unit’s parts.
- Rinse well and then place all the components in the sanitizer solution; for proper sanitizing the parts must remain fully plunged for 15 minutes or as recommended by the sanitizer manufacturer.
- After respecting the correct sanitizing period, rinse well all the components with clean water and dry them up with a clean cloth.
- Thoroughly wash the evaporator and the drip tray surfaces with a sponge soaked with the sanitizer (see fig.21).
- Repeat all these operations with a clean sponge soaked with water and carefully dry up all the surfaces with a clean cloth.
Fig. 18
Fig. 19
Fig. 20
Fig. 21
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Once performed all these cleaning and sanitizing
procedures, it’s possible to reassemble all the
components.
The correct assembly of the device is essential
to prevent leakage of product and damage of
the machine. To assemble the machine you will
need an approved lubricant (such as Vaseline).
Make sure all parts have been washed and
sanitized before assembling. Persons assembling
the machine must first wash and sanitize their
hands and forearms with an approved sanitizer.
- Reassemble the rear gasket respecting the correct assembling direction as indicated in figure 22.
- Spread Vaseline on the bell shaped seal internal surface before reassembling it (fig.23).
- Insert the suction gasket into the auger by carefully inserting it into its seat (fig. 24).
- Reassemble the mixing unit making sure that the frontal cylinder perfectly fit inside its rotating shaft seat (fig.25).
Fig. 22
Fig. 23
Fig. 24
Fig. 25
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