Spitwater 8-140P, 11-140P, HP152, 13-200P, HP152A Operating And Maintenance Manual

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OPERATING AND MAINTENANCE
MANUAL
PETROL COLD WATER MODELS
8-140P 11-140P 13-200P 15-250P HP152/A HP251/A HP251AE
HP201SAE HP251SAE HP3523AE HP2430AE
Spitwater Australia Pty Ltd 953 Metry St North Albury , NSW , Australia
WARNING:
FAILURE TO FOLLOW OPERATING, SAFETY AND MAINTENANCE INSTRUCTIONS LISTED IN THIS MANUAL RELEASES THE MANUFACTURER FROM ANY RESPONSIBILITY FOR ACCIDENTS OR DAMAGES TO BOTH HUMANS AND OBJECTS AND MAY RENDER ANY WARRANTY VOID
3
TECHNICAL DATA
INTRODUCTION
The SPITWATER range of high pressure cl eaners has been designed to give safe, efficient and reliable service. Like any other piece of equipment; however, the unit will only operate at maximum efficiency if the corr ect operating sequences are foll owed and proper attention is given to the maintenance procedures. The purpose of this manual is to provide u p to date information necess ary to the user for operating, mai ntaining and servicing the unit, together with fault finding techniques and ge neral specificatio n details and diagr ams. The informatio n given, however, m ay be subject to revision in compliance with the policy of continual improvements.
HEALTH AND SAFETY AT WORK
Manufacturers and suppliers of products for use in the w orkplace have a duty to ensure, so far as is reasonably practicable, that such products are safe and without ris k to health when properly used and to make available to users of s uch products adequate information about their safe and proper operation. The SPITWATER range of high pressure cleaners should only be use d in the manner and purpose for which they were intende d and in accordance with the recomm endation detailed in this Manual and in any other Governm ent Standard applicable in your country. Our units have been designed, produced and inspected wi th safety in mind; however, there are certain basic precautio ns which should be taken by the user and in particular, attentio n is drawn to t he safety prec autions in this Manual and in the Ope rating Instruction stickers on the unit itself. It is imperative therefore, that all persons who m ay make use of this unit, have a ll the information and instructions th ey require to ensure that they are fully aware of t he hazards and they know both t he purpose and correct man ner of operation of our pressure cleaners.
Model
8-140P 11-140P 13-200P 15-250P HP152/A HP251/A HP251/AE HP201S AE HP251S AE H P3523A E
Flow Ra te
L/M-L/H 8-480 11-660 13-780 15-900 12-720 15-900 15-900 21-1260 21-1260 23-1380
Pressure
Working Bar-Psi 140-2100 140-2100 200-3000 250-3650 150-2250 250-3650 250-3650 200-3000 250-3650 350-5000 EW E R otojet Bar-Psi 185-2775 185-2775 255-3825 300-4500 195-2925 300-4500 300-4500 255-3825 300-4500 400-6000
Ma x In let
Pressure Bar-Psi 10-150 10-150 10-150 10-150 10-150 10-150 10-150 10-150 10-150 10-150 Temperature
0
C
50 50 50 50 50 50 50 50 50 50
Pu m p Moto r
Power kW -HP 4.1-5.5 4.1-5.5 6.6-9 9.6-13 4.8-6.5 9.6-13 9.6-13 9.6-13 13.4-18 18-24 Make HONDA HONDA HONDA HONDA HONDA HONDA HONDA HONDA HONDA HONDA Tank Capacity L 4.3 4.3 6 6.5 3.6 6.5 6.5 6.5 11 11 Petrol Type Unleaded Unleaded Unleaded Unleaded Unleaded Unleaded Unleaded Unleaded Unleaded Unleaded Sta r tin g S y s te m Pu ll Start Pu ll S ta r t Pull S ta r t Pull S ta rt Pu ll Start Pull S ta r t Elec tr ic S ta r t Ele c tric Start Electric Start Elec tr ic S ta rt Pro t e ctio n Oil G uard Oil Gua rd O il Gua rd O il Gua rd Oil Gua r d Oil Gua rd Oil Guar d Oil Gua rd Oil Gua rd Oil Gua rd
Pump
Model TT1511 UH2013 WS251 W140 WS251 WS251 WS202 WS252 W3523 Rpm 3400 3400 3400 1450 1450 1450 1450 1450 1450 1450 Oil Capacity l 0.33 0.4 1.2 0.4 1.2 1.2 1.2 1.2 1.2 Oil Type SAE 20-30 20-30 20-30 20-30 20-30 20-30 20-30 20-30 20-30 20-30
Hose Length
3/8
M 8 8 8 10 10 10 10 10 10 10
Dimension
L x W x H mm. 500X490X940 500X490X940 600X 580X 1040 920X630X 860 790X535X 723 920X630X 860 920X630X860 920X630X860 985X750X950 985X75 0X950
Weight
kg 34 34 51 83 51 83 83 97 114 118
The Manufacturer reserves the right to modify design features and technical data without notice
4
IMPORTANT SAFETY INSTRUCTIONS AND PRECAUTIONS
This booklet contains important information for the use and safe operation of this high pressure cleaner. Read and understand all warnings before you start using the unit.
WARNING: When using this high pressure cleaner:
1. Read all instructions before using this high pressure cleaner (Including the engine instructions booklet).
2. Know how to start and stop the unit and bleed pressure quickly. Be quite familiar with the controls.
3. Follow the maintenance and faultfinding procedures outlined in this manual.
4. Keep operating area clear of all persons.
5. To prevent fire hazards, do not use near inflammables such as: gasoline, grain dust, solvents, thinners etc.
6. Stay alert and hold the lance strongly as high pressure cleaner jets produce a strong reaction force
7. This unit is not to be operated by children, teenagers or impaired persons (ie. people under the influence of drugs, alcohol etc).
8. Do not overreach or stand on unstable supports.
9. To reduce the risk of electric shock/damage do not aim the water jet onto the unit or any other electrical part and always wear rubber-soled footwear when operating the unit.
10. Keep the unit in a dry building where there is no danger of freezing.
11. Do not exceed the maximum temperature and pressure indicated in the technical data.
12. Never aim the jet in the direction of human beings, because the water jet comes out of the nozzle at high speed with high pressure.
13. Do not pull on high-pressure hose in order to move the unit.
14. Use only high-pressure hoses supplied by Spitwater Australia. In the case of defects, never try to bind up defective hoses, replace them.
15. Do not work in the rain or during thunderstorms.
16. When the unit is working, do not cover and do not place in a closed space where ventilation is insufficient.
17. Do not operate this unit in enclosed spaces.
18. Do not leave the unit running unattended. If unit is not required please switch it off.
19. When finishing work, always secure the handpiece with the lock catch.
20. To prevent injuries always turn the machine off before disassemblin g any part of the unit or effecting any servicing and before leaving the machine.
21. All serious servicing and maintenance procedures should be carried out by an aut horised servi ce per son using spare parts supplied by Spitwater Australia.
22. Local regulations and standards as to the installation and operation of high-pressure cleaners must be observed.
WARNING: RISK OF INJECTION OR INJURY - DO NOT DIRECT HIGH PRESSURE JET STREAM AT PERSONS SAVE THESE INSTRUCTIONS READ WITH ATTENTION THE WARRANTY CARD AND MAIL COPY ON THE DATE OF SALE
5
INSTALLATION AND OPERATING INSTRUCTIONS
INSTALLATION
1. Identify your unit from the model description on the ser ial no. / data plate label affixed on the High press ure cleaner and the exploded views contained in this manual. (ALL NUMBERED REFERENCES APPLY TO EXPLODED VIEW OF UNIT)
2. (If necessary) Fit handle (3) to frame using bolts supplied in accessories bag.
3. (If necessary) Fit hoses (63) (28) (61) to break tank tailpie ces (48) using hose clamps provided in accessories bag.
4. Position unit on a level surface near a suitable water s upply (see serial no./ data plate)
5. (If Necessary) Connect front part of lance (33) to back part of lance (26).
6. Connect high-pressure hose end (30) t o Back part of lance (26) and unit high-pressure outlet (21)or (A) or (62).
7. Connect water supply hose to inlet co nnector (18) supplied. Make sure t hat water pressure does not excee d values listed in this manual and that water flow rate after inlet / cistern cock valve exceeds the one required by the pump as stated on serial no. / data plate.
8. Open water supply. Where a water tank is fitted, water will fill water tank (20) and cist ern cock valve (45) will automatically stop water flow when water tank is full.
9. Replace the pump oil travel plug (Red plu g) with the pump oil dipstick (Yellow plug) provided in accessories bag.
10. Check oil level in pump either using dipstick or through oil sight glass. Minimum oil level is at lower edge of red circle on sight glass or lower notch on dipstick while maximum o il l evel is at up per e dge of red c ircle on sig ht gl ass or up per notc h on dips ti ck. If oil reservoir needs replenishing only use o il of a type as listed in the data sheet in this instruction man ua l.
11. Follow all pre operation instructions liste d in the petrol engine manual supplied with this unit.
12. Where fitted fill detergent bottle (11) with cleaning solution. Only us e a cleaning detergent approv ed by the manufacturer and do not use under any circumstance acid or corrosive products (Contact an author ised service agent or the manufacturer if i n doubt).
13. Set lance assembly (26 ,33)in the low pressu re position. See pt 5 instructions on Operating/To start & use instructions.
OPERATING INSTRUCTIONS TO START AND USE
1) Start machine by following Starting & Operating instructions listed in engine manual supplied with this unit. Pull the tri gger on the handpiece and allow water to run through the Pump (14), High-Pressure Hose (30), and Lance for 2-3 minutes in order to expel air from the Hydraulic system. If some air is still in the system after that period of time, open and close the Handpiece 2­3 times to expel remaining air. Note: if this is the first time the unit is being run or it has been left idle for a long period
of time it is advisable to run the above operation with the front part of lance (33) or nozzle (56) disconnected from the lance to avoid any debris / scale getting lodged in the nozzle and/or gun assembly.
2) Set the front part of lance (33) in high pressure position. See pt 5 instructions on the Operating/To start & use instructions.
3) Check if pressure on Pressure Gauge (29) is correct. (See data plate on pump).
4) Multireg nozzle can be adjusted anyw here to provid e a jet between 0
0
and 450 and high/low pressure so as to suit any cleaning application. By turning nozzle clockwise/anticlockwise you can decrease/increase size of fan as shown in pictur e beside (B). By pushing nozzle backward/forward with gun in closed
position you can go into low pressure/high press ure as shown in picture beside (A). Double lance can be adjusted between high/ low pressure by turning the handle clockwise/anticlockwise.
7) To allow detergent through injection system, turn Chemical injector (21 or red knob on pump) anticlockwise and put Multireg or double lance in low pressure position. Pull trigger of Handpiece and low pressure will allow detergent through injection system. NOTE: DETERGENT INJECTION CAN BE MADE IN LOW PRESSURE ONLY.
8) BEWARE :
Units not fitted with a break tank or optional Thermal Protection valve must not be run for longer than 3
minutes with Handpiece in closed position ( in Bypass) because pump will be damaged. If unit is not required please switch it off.
TO STOP
1. Clean Detergent Line (25-23) after removing from detergent bottle in order to prevent blockages in chemical i njection device by dropping detergent line in clean water and running clean water through it. (For instructions on how to run clear water through detergent line see point no. 7 above on how to use detergent.)
2. Stop detergent flow, turning Chemical injector (21 or Red Knob on pump) clockwise.
3. Stop machine by following Stopping instructions listed in engine manual supplied with this unit.
4. Pull trigger of Handpiece to release pressure.
OPTIONAL EXTRAS (WHERE FITTED) ELECTRIC START
1. General operation of unit is the same as above but it will be possible to start the engine using a key switch. Follow instructions on how to connect battery and use electric start listed in engine manual provided with this unit
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