0667050/6
IM-S02-30
ST Issue 6
FT43, FT44, FT46 and FT47
Ball Float Steam Traps
Installation and Maintenance Instructions
1. General
safety information
2. General
product information
3. Installation
4. Commissioning
5. Operation
6. Maintenance
and Spare parts
Printed in the UK
IM-S02-30 ST Issue 6 1
© Copyright 2002
1. General safety information
Safe operation of these units can only be guaranteed if they are properly installed,
commissioned and maintained by a qualified person (see Section 11 of the attached
Supplementary Safety Information) in compliance with the operating instructions. General
installation and safety instructions for pipeline and plant construction, as well as the
proper use of tools and safety equipment must also be complied with.
Warning
The cover gasket contains a thin stainless steel support ring which may cause physical
injury if not handled and disposed of carefully.
Isolation
Consider whether closing isolating valves will put any other part of the system or
personnel at risk. Dangers might include; isolation of vents and protective devices or
alarms. Ensure isolation valves are turned off in a gradual way to avoid system shocks.
Pressure
Before attempting any maintenance consider what is or may have been in the pipeline.
Ensure that any pressure is isolated and safely vented to atmospheric pressure before
attempting to maintain the product, this is easily achieved by fitting Spirax Sarco
depressurisation valves type DV (see separate literature for details). Do not assume
that the system is depressurised even when a pressure gauge indicates zero.
Temperature
Allow time for temperature to normalise after isolation to avoid the danger of burns and
consider whether protective clothing (including safety glasses) is required.
Disposal
These products are recyclable. No ecological hazard is anticipated with the disposal of
these products providing due care is taken.
IM-S02-30 ST Issue 62
2. General product information
2.1 General description
The FT range of ball float traps can be supplied in cast iron, carbon steel, stainless steel and
SG iron. A TÜV approved foundry produces the bodies and covers for the FT44, FT46 and FT47.
All ball float traps are fitted with an integral automatic air venting facility and the range is available
with horizontal flanged connections or vertical flanged connections designated suffix 'V'.
A steam lock release option is also available designated suffix 'C'.
If required, the covers can be drilled and tapped
valve.
Note: For additional information see the following Technical Information Sheets:
Product Material Section TI reference Capacities
DN25 - 50 Cast iron Section 2.2 TI-S02-21 TI-S02-35
FT43
DN80 - 100 Cast iron Section 2.2 TI-S02-22 TI-S02-35
DN15 - 50 Carbon steel Section 2.3 TI-S02-14 TI-S02-36
FT44
DN80 - 100 Carbon steel Section 2.3 TI-S02-23 TI-S02-36
FT46 DN15 - 50 Stainless steel Section 2.4 TI-P143-01 TI-S02-36
FT47 DN15 - 50 SG iron Section 2.5 TI-P142-01 TI-S02-36
3
/8" BSP or NPT for the purpose of fitting a drain
IM-S02-30 ST Issue 6 3
2.2 FT43 - Cast iron
Fig. 1 DN25 shown
Sizes and pipe connections
Horizontal - DN25, 40, 50, 80 and 100
Vertical - DN25, 40 and 50
Standard flanges are BS 4504 and PN16. On request JIS/ KS 10, ANSI 125 and ANSI 150 flat
face flanges with drilled and tapped holes can be provided.
Limiting conditions (ISO 6552)
Body design conditions PN16
PMA - Maximum allowable pressure 16 bar g (232 psi g)
TMA - Maximum allowable temperature 220°C (428°F)
PMO - Maximum operating pressure 13 bar g (188 psi g)
TMO - Maximum operating temperature 220°C (428°F)
Designed for a maximum cold hydraulic test pressure of: 24 bar g (348 psi g)
Operating range
220
A
150
100
50
Temperature °C
0
0
The product must not be used in this region.
*PMO Maximum operating pressure recommended for saturated steam is 13 bar g (188 psi g).
A-B Flanged BS 4504 PN16 (DN25 to 100).
A-C Flanged ANSI 150 flat face and ANSI 125 (DN25 to 50).
A-D Flanged JIS/KS 10 (DN25 and 100).
DPMX - Maximum differential pressure
Size FT43-4.5 FT43-10 FT43-14
DN25 to 100 4.5 bar 10 bar 13 bar
Note: The FT43 range of float traps are limited to a PMO equal to DPMX.
Steam
saturation
curve
24
6
8
Pressure bar g
D
10 12 14 16
13*
BC
IM-S02-30 ST Issue 64
2.3 FT44 - Carbon steel
Fig. 2 DN15 shown
Sizes and pipe connections
Horizontal - DN15, 20, 25, 40, 50, 80 and 100
Vertical - DN15, 20, 25, 40 and 50
Standard flanges are BS 4504 / DIN PN40 with face-to-face dimensions in accordance with
EN 26554 (Series 1). ANSI B 16.5 Class 150 and 300 and JIS /KS 20 * are also available with
extended face-to-face dimensions (*vertical traps are in accordance with EN 26554 - Series 1).
ANSI/JIS/KS flanges are supplied with tapped holes to receive flange bolts. ANSI flanges have
UNC threads and JIS /KS have metric threads.
Limiting conditions (ISO 6552)
Body design conditions PN40
PMA - Maximum allowable pressure 40 bar g (580 psi g)
TMA - Maximum allowable temperature 400°C (752°F)
PMO - Maximum operating pressure 32 bar g (464 psi g)
TMO - Maximum operating temperature 300°C (572°F)
Designed for a maximum cold hydraulic test pressure of: 60 bar g (870 psi g)
Note: The trap in its complete operational form must not be subjected to a pressure greater than
48 bar g (696 psi g) otherwise damage to the mechanism may result.
Operating range
300
A
200
Steam
100
saturation
Temperature °C
The product must not be used in this region.
*PMO Maximum operating pressure recommended for saturated steam is 32 bar g (464 psi g).
A-B Flanged BS 4504 PN40 and ANSI 300.
A-C Flanged ANSI 150.
A-D Flanged JIS /KS 20.
DPMX - Maximum differential pressure
Size FT44-4.5 FT44-10 FT44-14 FT44-21 FT44-32
DN15, 20 and 25 4.5 bar 10 bar 14 bar 21 bar 32 bar
DN40, 50, 80 and 100 4.5 bar 10 bar - 21 bar 32 bar
Note: The DN40, 50, 80 and 100, FT44 float traps are limited to a PMO equal to DPMX.
IM-S02-30 ST Issue 6 5
curve
0
0
10 20
C
Pressure bar g
30
32*
D
B
40
2.4 FT46 - Stainless steel
Fig. 3 DN50 shown
Sizing and pipe connections
DN15, 20, 25, 40 and 50
Standard flanges are BS 4504/DIN PN40 with face-to-face dimensions in accordance
with EN 26554 (Series 1). ANSI B 16.5 Class 150 and 300 flanges are also available with
face-to-face dimensions in accordance with EN 26554 (Series 1). ANSI flanges are supplied
with tapped (UNC) holes for flange bolts.
Limiting conditions (ISO 6552)
Body design conditions PN40
PMA - Maximum allowable pressure 40 bar g (580 psi g)
TMA - Maximum allowable temperature 400°C (752°F)
PMO - Maximum operating pressure 25.5 bar g (369 psi g)
TMO - Maximum operating temperature 300°C (572°F)
Designed for a maximum cold hydraulic test pressure of: 60 bar g (870 psi g)
Note: The trap in its complete operational form must not be subjected to a pressure greater than
48 bar g (696 psi g) otherwise damage to the mechanism may result.
Operating range
400
300
A
200
C
100
Temperature °C
0
0
The product must not be used in this region.
*PM O Maximum operating pressure recommended for saturated steam is 25.5 bar g (369 psi g).
A-B Flanged BS 4504 PN40 and ANSI 300.
C-D Flanged ANSI 150.
DPMX - Maximum differential pressure
Size FT46-4.5 FT46-10 FT46-14 FT46-21 FT46-32
DN15, 20 and 25 4.5 bar 10 bar 14 bar 21 bar 32 bar
DN40 and 50 4.5 bar 10 bar - 21 bar 32 bar
Note: The DN40 and 50, FT46 float traps are limited to a PMO equal to DPMX.
Steam
saturation
curve
10 13.6 20 25.5* 30 40
D
Pressure bar g
B
IM-S02-30 ST Issue 66
2.5 FT47 - SG iron
Fig. 4 DN50 shown
Sizing and pipe connections
DN15, 20, 25, 40 and 50
Standard flanges are BS 4504/ DIN PN40/ PN25 with face-to-face dimensions in accordance
with EN 26554 (Series 1). On request ANSI B 16.5 Class 150 flanges can be supplied with
face-to-face dimensions in accordance with EN 26554 (Series 1). Flanges have tapped (UNC)
bolt holes on Class 150 versions.
Limiting conditions (ISO 6552)
Body design conditions PN40
PMA - Maximum allowable pressure 40 bar g (580 psi g)
TMA - Maximum allowable temperature 300°C (572°F)
PMO - Maximum operating pressure 32 bar g (464 psi g)
TMO - Maximum operating temperature 300°C (572°F)
Designed for a maximum cold hydraulic test pressure of: 60 bar g (870 psi g)
Note: The trap in its complete operational form must not be subjected to a pressure greater than
48 bar g (696 psi g) otherwise damage to the mechanism may result.
Operating range
300
A
200
0
0
Steam
saturation
curve
10
C
20
Pressure bar g
30
32*
B
40
100
Temperature °C
The product must not be used in this region.
*PMO Maximum operating pressure recommended for saturated steam is 32 bar g (464 psi g).
A-B Flanged BS 4504 PN40.
A-C Flanged ANSI 150.
DPMX - Maximum differential pressure
Size FT47-4.5 FT47-10 FT47-14 FT47-21 FT47-32
DN15, 20 and 25 4.5 bar 10 bar 14 bar 21 bar 32 bar
DN40 and 50 4.5 bar 10 bar - 21 bar 32 bar
Note: The DN40 and 50, FT47 float traps are limited to a PMO equal to DPMX.
IM-S02-30 ST Issue 6 7
3. Installation
Note: Before actioning any installation observe the 'Safety information' in Section 1.
Warning
The cover gasket contains a thin stainless steel support ring, which may cause
Referring to the Installation and Maintenance Instructions, name-plate, and Technical Information
Sheet, check that the product is suitable for its intended use.
3.1 Check materials, pressure and temperature and their maximum values. If the maximum
operating limit of the product is lower than that of the system in which it is being fitted,
ensure that a safety device is included in the system to prevent overpressurisation.
3.2 Determine the correct installation situation and direction of fluid flow – please be aware that
the flow direction is not the same for all FT trap types or sizes. However the flow direction
will be clearly marked on the trap body.
3.3 Remove protective covers from all connections.
3.4 The trap must be fitted with the float arm in a horizontal plane so that it rises and falls
vertically. Note: The trap can be visually checked for its correct orientation by reading the
writing on the body, cover, and name-plate. If installed correctly the writing will be seen to
be displayed the correct way up.
3.5 The trap should be fitted below the outlet of the steam system, with a small drop leg
immediately proceeding the trap, typically 150 mm (6") . See Fig. 5. If no drop leg is allowed
for then it may be possible (under low load conditions) for steam to flow over the condensate
in the bottom of the pipe and reach the trap.
physical injury if not handled and disposed of carefully.
Fig. 5
FT
IM-S02-30 ST Issue 68
3.6 Float traps should be fitted as close to the outlet of the plant to be drained as possible
otherwise the trap can steam lock. Steam locking occurs when the pipe between the
condensate outlet and the steam trap fills with steam and prevents condensate from
reaching the trap. This can lead to the system waterlogging which will affect plant efficiency.
It is very similar to the air locking experienced in water systems.
The most common application where steam locking is a risk is on rotating cylinders and other
applications where condensate is removed via a dip tube or siphon pipe. Steam locking can
easily be prevented by fitting the trap with a combined thermostatic air vent and steam lock
release valve (SLR), Fig. 6 shows an FT-C trap fitted on a slow speed cylinder.
The SLR valve is opened by turning the spindle anticlockwise. The standard factory setting
is ½ turn which equates to an approximate steam 'bypass' of 22 kg/h @ 10 bar.
Site adjustment of the SLR can be achieved by turning anticlockwise to increase the bypass
flow, and clockwise to reduce the flow.
When draining from a high speed cylinder application, there is need for large amounts of
blow-through steam to assist the flow of condensate out of the cylinder via the siphon tube.
In such cases the SLR cannot handle such large amounts and an external bypass with an
adjustable needle valve is required. See Fig. 7.
Air vent
Air bottle
Cylinder
Strainer
Float
trap
Fig. 6 Slow speed cylinder drainage with system unit
IM-S02-30 ST Issue 6 9
Sight
glass
Condensate out
Steam in
Rotating
cylinder
Float trap with
external bypass
Fig. 7 High speed cylinder with float trap and parallel blow-through valve
Rotary joint with
flexible couplings
Condensate
out
3.7 If the trap is to be situated in an exposed position, it should be either lagged or drained by
a separate small thermostatic trap such as the Spirax Sarco No.8, or Bydrain.
3.8 Always fit a non-return (check) valve downstream of any steam trap which discharges into
condensate return lines where back pressure is experienced. This is not commonly caused
by a rising condensate line. The check valve will prevent the steam space flooding when the
inlet pressure is reduced or the steam is shut off.
3.9 Ensure adequate space is left to remove the cover from the body for maintenance – the
maximum withdrawal to remove the cover is 200 mm (8").
Note: If the trap is to discharge to atmosphere ensure it is to a safe place, the discharging fluid
may be at a temperature of 100°C (212°F).
IM-S02-30 ST Issue 610
4. Commissioning
After installation or maintenance ensure that the system is fully functioning. Carry out tests on
any alarms or protective devices.
5. Operation
The float trap is a continuous trap, removing condensate the instant it forms. On start-up,
the thermostatic air vent allows air to bypass the main valve preventing the system air binding.
Hot condensate will close the air vent tightly, but as soon as it enters the main chamber of the trap,
the float rises and the lever mechanism attached to it opens the main valve - keeping the
system drained of condensate at all times. When the steam arrives, the float drops and closes
the main valve. Float traps are renown for their high start-up load handling capability, clean tight
shut-off and resistance to waterhammer and vibration.
IM-S02-30 ST Issue 6 11
6. Maintenance and Spare parts
6.1 FT43, FT44, FT46 and FT47 (DN15 to 50)
Note:
Before actioning any maintenance programme observe the 'Safety information' in
Section 1.
Warning
The cover gasket contains a thin stainless steel support ring which may cause physical
injury if not handled and disposed of carefully.
3
2
11
12
Dowel
10
9 Air vent assembly
8
Fig. 8
Main valve
assembly with float (DN15, 20 and 25)
Main valve assembly (DN40 and 50)
(Horizontal assembly shown)
6 5 17 15 14 7 8
6 5 7
Table 1 Recommended tightening torques
or
Item No. Size N m (lbf ft)
2 DN40 24 A /F M12 x 60 60 - 66 (44 - 48)
*
5 DN15, 20, 25 50 - 55 (37 - 40)
7 DN40 10 A/F M6 x 20 10 - 12 (7.0 - 9.0)
9 17 A/F 50 - 55 (37 - 40)
11 22 A/F 40 - 45 (29 - 33)
*
DN15, 20, 25 17 A/F M10 x 30 29 - 33 (19 - 24)
DN50 24 A/F M16 x 70 80 - 88 (58 - 65)
DN15, 20, 25 M5 x 20 2.5 - 2.8 (1.8 - 2.1)
DN50 13 A/F M8 x 20 20 - 24 (15 - 17)
mm
2
FT44 only
*
2 DN15, 20, 25 17 A/F M10 x 30 19 - 22 (14 - 16)
11 22 A/F 50 - 55 (37 - 40)
IM-S02-30 ST Issue 612
Servicing:
With suitable isolation, repairs can be carried out with the trap in the pipeline.
-
When reassembling, make sure that all joint faces are clean and the dowel locates in the cover.
-
How to fit the main valve assembly for DN15, DN20 and DN25:
Unscrew the support frame (15), pivot frame (14) and the valve seat (5).
-
Ensure the seat/ gasket faces are clean and dry.
-
Fit the new gasket (6) and the valve seat (5) to the body (Do not use gasket paste).
-
Attach the support frame (15) and pivot frame (14) to the body with the assembly set screws (7)
-
but do not tighten.
Fit the float arm (8) to the pivot frame (14) using the pin (17) and by moving the complete
-
assembly centre the valve head onto the seat orifice.
Tighten the assembly set screws (see Table 1 for the recommended tightening torques).
-
How to fit the main valve assembly for DN40 and DN50:
Unscrew the 4 bolts or nuts (7).
-
Remove the main valve assembly (5) and gasket (6).
-
Ensure the gasket faces are clean and dry.
-
Fit the new gasket (6) and the main valve assembly (5), including the baffle plate (see page 16,
-
Figs. 10 and 11).
Tighten the bolts or nuts (7) evenly (see Table 1 for recommended tightening torques).
-
How to fit the air vent assembly for DN15 to DN100:
Remove the spring clip, capsule, spacer plate, unscrew the seat and remove the frame (9) and
-
gasket (10).
Ensure the gasket faces are clean and dry.
-
Fit the new gasket (10), the frame and seat (9) and tighten to the recommended torque
-
(see Table 1).
Assemble the new spacer plate, capsule and clip.
-
Note: Older models of the 32 bar traps were fitted with a bimetallic air vent, this can be replaced
with a new capsule assembly.
Spare parts
The spare parts available are shown in heavy outline. Parts drawn in broken line are not
supplied as spares.
Available spares
Main valve assembly with float (DN15, 20 and 25)
(specify horizontal or vertical traps)
Main valve assembly with erosion deflector (DN40 and 50)
(specify horizontal or vertical trap)
Ball float and lever (DN40 and 50) 8
Air vent assembly 9, 10
Steam lock release and air vent assembly 9, 10, 11, 12
Complete set of gaskets (packet of 3 sets) 6, 10, 12, 13
How to order spares
Always order spares by using the description given in the column headed 'Available spares' and
state the size, type of trap, connection: horizontal or vertical and pressure range.
Example: 1 - Air vent assembly for a DN20 Spirax Sarco FT43 ball float steam trap, with horizontal
connectors.
IM-S02-30 ST Issue 6 13
5, 6, 7, 8, 14, 15, 17
5, 6, 7
6.2 FT43 and FT44 (DN80 and 100)
Note:
Before actioning any maintenance programme observe the 'Safety information' in
Section 1.
Warning
The cover gasket contains a thin stainless steel support ring which may cause physical
injury if not handled and disposed of carefully.
Air vent
assembly
Dowel
10
9
3
Main valve assembly
Fig. 9
6
7
5
28
Table 2 Recommended tightening torques
or
Item No. N m (lbf ft)
2 24 A/F M16 x 45 80 - 88 (58 - 65)
7 13 A/F M8 x 20 20 - 24 (15 - 17)
9 17 A/F 50 - 55 (37 - 40)
mm
IM-S02-30 ST Issue 614
How to fit the main valve assembly:
Remove the cover nuts (2) and cover.
-
Undo the 4 main valve assembly nuts (7).
-
Remove the main valve assembly (5) and gasket (6).
-
Ensure gasket faces are clean and dry.
-
Fit new gasket (6) and main valve assembly (5).
-
Tighten nuts (7) evenly (see Table 2 for the recommended tightening torques).
-
Re-use or replace the ball float (8) as required.
-
Replace cover gasket (3) ensuring the gasket face has been cleaned.
-
Replace the cover, ensuring the dowel is located correctly.
-
Retighten the cover nuts (2) evenly (see Table 2 for the recommended tightening torques).
-
How to fit the air vent assembly:
Remove the spring clip, capsule, spacer plate, unscrew the seat and remove the frame (9)
-
and gasket (10).
Ensure the gasket faces are clean and dry.
-
Fit the new gasket (10), frame and seat (9) and tighten evenly (see Table 2 for the
-
recommended tightening torques).
Assemble new spacer plate, capsule and clip.
-
Note: Older models of the 32 bar traps were fitted with a bimetallic air vent, this can be replaced
with a new capsule assembly.
Spare parts
The spare parts available are shown in heavy outline. Parts drawn in broken line are not
supplied as spares.
Available spares
Main valve assembly 5, 6, 7
Ball float and lever 8
Air vent assembly 9, 10
Set of all gaskets 3, 6, 10
Note: For a complete overhaul 2 off of each spare are required.
How to order spares
Always order spare parts by using the description given in the column headed 'Available spares'
and state the size, Model No. and pressure rating of the trap.
Example: 1 - Main valve assembly for a DN80 Spirax Sarco FT43-10TV ball float steam trap.
IM-S02-30 ST Issue 6 15
6.3 FT mechanisms (DN40 only)
Baffle arrangement used on FT43, FT44, FT46 and FT47 (horizontal only)
In line with our policy of continuous product improvement, we have found it beneficial to add a
baffle plate over the inlet port.
This eliminates any risk of flow from the inlet port affecting the correct operation of the float.
When fitting the mechanism, assemble the baffle plate supplied under the mechanism
retaining bolts.
The correct positioning is shown below.
Inlet
port
Inlet
port
Inlet
Inlet
baffle
Fig. 10
baffle
6.4 FT mechanisms (DN50 only)
Baffle arrangement used on FT43, FT44, FT46 and FT47 (horizontal only)
When fitting the mechanism, assemble as follows:
1. Remove two uppermost studs and replace with the longer studs provided.
2. Assemble the mechanism over the four studs.
3. Place the spacer collars then baffle plate over the longer studs so that the collars rest on the
back of the square flange.
4. Replace the nuts and tighten as normal.
The correct assembly and positioning is shown below.
Fig. 11
Inlet
port
Inlet
baffle
Inlet
port
Inlet
baffle
Spacer
Longer
studs
IM-S02-30 ST Issue 616
Loading...