SPIDER ILD02 SG Operation Manual

Download

Page 1

R O T A R Y S L O P E M O W E R

OPERATION MANUAL

ILD02 SG

original Operation manual

revision

01-01-04-2011

Dvořák – svahové sekačky, s.r.o. Dvorce 62 Havlíčkův Brod 58001 Czech Republic

Tel: +420 569 425 767 Fax: +420 569 429 239 Mail: [email protected] Web: www.spider-cz.com

Page 2

Operator Manual - Spider ILD02 SG

2 / 51 rev. 01-01-04-2011

1 CONTENTS

1 CONTENTS ...................................................................................................................................................2

2 INTRODUCTION ...........................................................................................................................................4

2.1 IMPORTANT ...........................................................................................................................................4

2.2 MACHINE USAGE .................................................................................................................................5

2.3 PROHIBITED USE .................................................................................................................................6

2.4 PRODUCT IDENTIFICATION ................................................................................................................7

2.5 GUIDELINES FOR THE DISPOSAL OF SCRAP PRODUCTS ............................................................8

3 SAFETY INSTRUCTIONS ............................................................................................................................9

4 SPECIFICATION ........................................................................................................................................ 12

4.1 SPECIFICATION ................................................................................................................................. 12

4.2 NOISE EMISSIONS ............................................................................................................................. 12

4.3. CONFORMITY CERTIFICATES ........................................................................................................ 13

5 DECALS ..................................................................................................................................................... 14

5.1 RECOMMENDED METODS OF OPERATION....................................................................................... 16

6 CONTROLS ............................................................................................................................................... 18

6.1 REMOTE RADIO CONTROLLER NBB .............................................................................................. 18

6.2 MOWER CONTROLS .......................................................................................................................... 19

7 DISPLAYS .................................................................................................................................................. 20

7.1 NBB RADIO CONTROLLED DISPLAYS ........................................................................................... 20

7.2 MOWER DISPLAYS ............................................................................................................................ 20

8 SAFETY SYSTEMS ................................................................................................................................... 21

8.1 MOWER SAFETY SYSTEMS ............................................................................................................. 21

9. PREPARING THE MACHINE ................................................................................................................... 22

9.1 MACHINE DELIVERY TO A DEALER OR RETAILER ...................................................................... 22

9.2 HYDRAULIC PUMP BY-PASS ........................................................................................................... 23

9.3 CHECKING ENGINE OIL LEVEL ....................................................................................................... 23

9.4 CHECKING HYDRAULIC DRIVE OIL LEVEL .................................................................................... 24

9.5 PREPARING THE BATTERY ............................................................................................................. 24

9.6 FUEL TANK ......................................................................................................................................... 25

9.7 PREPARING THE NBB REMOTE RADIO CONTROLLER ............................................................... 25

9.8 CHARGING THE NBB REMOTE RADIO CONTROLLER BATTERY ............................................... 25

10 OPERATION ............................................................................................................................................ 26

10.1 TRANSPORTING THE MOWER ....................................................................................................... 26

10.2. STARTING THE ENGINE OF THE MOWER ................................................................................... 27

10.3 SHUTTING OFF THE ENGINE ......................................................................................................... 28

10.4 EMERGENCY SHUTTING OFF OF THE ENGINE ........................................................................... 28

10.5 ENGAGING THE BLADES ............................................................................................................... 29

10.6 DISENGAGING THE BLADES ......................................................................................................... 29

10.7 HEIGHT OF CUT ADJUSTMENT ..................................................................................................... 29

10.8 DRIVING THE MACHINE .................................................................................................................. 30

10.9 DRIVING SPEED OF THE MOWER ................................................................................................. 30

10.10 DRIVING ON SLOPES .................................................................................................................... 31

10.11 STOPPING THE MACHINE ON A SLOPE ..................................................................................... 31

10.12 SKID STEERING ............................................................................................................................. 31

11 MAINTENANCE AND LUBRICATION .................................................................................................... 32

11.1 MAINTENANCE CAHRT - MOWER ................................................................................................. 32

11.2 MAINTENANCE CHART - ENGINE .................................................................................................. 33

11.3 ENGINE MAINTENANCE ................................................................................................................. 34

11.4 CLEANING THE FUEL TANK .......................................................................................................... 34

11.5 MAINTAINING THE HYDRAULIC DRIVE ........................................................................................ 35

11.6 CHECKING AND REFILLING OIL .................................................................................................... 35

11.7 ADJUSTMENT OF THE NEUTRAL POSTION OF THE HYDRAULIC DRIVE ................................ 35

11.8 DRIVE V-BELTS ................................................................................................................................ 36

11.9 GEOMETRY ADJUSTMENT ............................................................................................................. 36

11.10 FINAL GEAR DRIVE TO WHEELS ................................................................................................ 37

11.11 MAINTAINING ELECTRIC CIRCUITS AND DEVICES, TRANSMITTER ...................................... 37

11.12 ADJUSTING BLADE DECELERATION ......................................................................................... 37

11.13 CHAINS ........................................................................................................................................... 38

11.14 FUSES ............................................................................................................................................. 38

11.15 MOWING BLADES.......................................................................................................................... 39

11.16 CHANGING THE WHEEL ............................................................................................................... 40

11.17 TYRE PRESSURE........................................................................................................................... 40

11.18 MOWING HEIGHT ADJUSTMENT MECHANISM .......................................................................... 40

Page 3

Operator Manual - Spider ILD02 SG

3 / 51 rev. 01-01-04-2011

11.19 LUBRICATION ................................................................................................................................ 41

11.20 CLEANING THE MACHINE ............................................................................................................ 42

11.21 TORQUE CHART ............................................................................................................................ 42

11.22 OIL VISCOSITY ............................................................................................................................... 42

11.23 TECHNICAL PLATE ....................................................................................................................... 43

11.24 TOOLS ............................................................................................................................................. 43

11.25 AUXILIARY DRIVE BRAKE ............................................................................................................ 44

12 TROUBLESHOOTING ............................................................................................................................. 45

13 MAINTENANCE AFTER SEASON .......................................................................................................... 46

14 WARRANTY CONDITIONS ..................................................................................................................... 47

15 BILL OF DELIVERY ................................................................................................................................. 49

16 SERVICE RECORDS ............................................................................................................................... 51

Page 4

Operator Manual - Spider ILD02 SG

4 / 51 rev. 01-01-04-2011

2 INTRODUCTION

2.1 IMPORTANT

This is a precision machine and the service obtained from it depends on the way it is operated and maintained.

This OPERATION MAUAL should be regarded as part of the machine and should always be present at the machine and available to the operator. Suppliers of both new and secondhand machines are advised to retain documentary evidence that this manual was provided with the machine.

This machine is designed solely for use in customary grass cutting operations. Use in any other way is considered as contrary to the intended use. Compliance with and strict adherence to the conditions of operation, service and repair as specified by the manufacturer, also constitute essential element of the intended use.

Before attempting to operate this machine, ALL operators MUST go through a practical training in machine usage, read through this manual and make themselves thoroughly conversant with Safety Instructions, controls, lubrication and maintenance. The machine may be operated with additional accessories specifically designed for this purpose. Operating and Safety Instructions of such accessories must be strictly adhered to.

Accident prevention regulations, all other generally recognized regulations on safety and occupational medicine, and all road traffic regulations shall be observed at all times.

Any arbitrary modifications carried out on this machine as well as non-adherence to this OPERATION MANUAL may relieve the manufacturer of liability for any resulting damage or injury.

In several places this Manual contains instructions for safe work. If the text includes such an instruction, then the instruction is marked by the following WARNING symbol:

Warning against a highly probable danger of severe injury or life threat if appropriate instructions are not followed.

other symbols:

Provides useful information.

Page 5

Operator Manual - Spider ILD02 SG

5 / 51 rev. 01-01-04-2011

2.2 MACHINE USAGE

The machine is designed for the mowing of grass on level as well as extremely steep terrain. Any other use is prohibited. The maximum slope on which the machine may be used depends on the type of area to be mowed, on the current condition of the area and on the method of mowing:

DRY CONDITIONS:

Cutting across a slope: Maximum slope is 35° Cutting up and down a slope: Maximum slope is 36° Cutting across a slope with mower positioned diagonally: Maximum slope is 41°

WET CONDITIONS:

For all areas and applications: Maximum slope is 20°

The Spider is a mulching mower designed for mowing of unkempt or only occasionally mowed areas. The mower is operated by one person using radio control.

The mower may only be operated by authorized persons over 18 years of age both mentally and physically

fit, who are familiar with this Safety, Operator’s and Maintenance Manual and all applicable regulations and

laws pertaining to work health and safety that need to be observed while operating the mulching mower Spider.

Page 6

Operator Manual - Spider ILD02 SG

6 / 51 rev. 01-01-04-2011

2.3 PROHIBITED USE

The mower may not be used for other purpose than for which it was designed and which is

described in chapter 2.2.

The mower may not be used on surfaces littered by glass, loose stones, pieces of iron and other

foreign objects that can either be thrown by the blades during mowing or damage the mower.

The mower may not be used on slopes exceeding 20 degrees when wet or foggy as the climbing

ability and mower stability are adversely influenced by poor ground adhesion, regardless of the type of area to be mowed.

The mower may not be used where other people, children or animals can be found within 20 m (65

ft.) from the mower/mowed area.

Never use the mower unless you are properly acquainted with the terrain and mainly with

the occurrence of undesired terrain irregularities, stumps, swamps, pits, unstable and poor load bearing soil etc.

The mower may not be used on slopes with incline exceeding the values stated in chapter 2.2. The mower may not be used as a towing/transporting device or as means of transporting persons. It is prohibited to drive the mower on public thoroughfares.

It is prohibited to increase the engine revolutions or the engine performance above the limits

specified by the manufacturer. It is also prohibited to make any other modifications to the machine construction or to the engine setup. The manufacturer does not bear any liability for damage or

injury resulting from such modifications.

It is prohibited to use the mower under the influence of alcohol or drugs It is prohibited to drive the mower into heaps of sand, gravel or similar material, on stumps, rocks,

construction elements or any other obstacle, which may compromise the stability of the machine

It is prohibited to use the machine under low visibility (dusk, fog, heavy rain etc.)

Page 7

Operator Manual - Spider ILD02 SG

7 / 51 rev. 01-01-04-

2011

2.4 PRODUCT IDENTIFICATION

On the internal engine you can also find a factory label placed there by the engine manufacturer. We strongly recommend that you copy this data to the chart below while taking over the machine and consequently use them during any further communication with the manufacturer of the servicing facility.

Engine factory label location

Data to be filled in and confirmed by the dealer:

Product serial number

Engine type

Engine serial number

Year of manufacturing

Address of your dealer

Address of servicing facility

Date of delivery

Warranty expiration date

Warranty term interruption

Declaration

I have read and understood the operating and safety instructions in this manual

Signature_________________________

Engine factory label location

Mower factory label location

Page 8

Operator Manual - Spider ILD02 SG

8 / 51 rev. 01-01-04-2011

2.5 GUIDELINES FOR THE DISPOSAL OF SCRAP PRODUCTS

When it has been identified that a turf care product has no further functional value and requires disposal, the following actions should be taken.

These guidelines should be used in conjunction with Health, Safety and Environmental legislation and use of approved local facilities for waste disposal and recycling.

• Use appropriate tools and Personal Protective Equipment (PPE) and take guidance from the technical manuals applicable to the machine.

• Remove and store appropriately:

1. Batteries

2. Fuel Residue

3. Oils

• Disassemble the structure of the machine referring to the technical manuals where appropriate. Special attention should be made for dealing with “stored energy” within pressurized elements of the machine or tensioned springs.

• Any items that still have a useful service life as second hand components or can be reserviced should be separated and returned to the relevant centre.

• Other worn out items should be separated into

material groups for recycling and disposal consistent with available facilities. More common separation types are as follows:

o Steel o Nonferrous metals

Aluminium Brass Copper

o Plastics

Identifiable

 Recyclable  Non-recyclable

Non identified

o Rubber o Electrical and electronic

components

• Items that cannot be separated economically into different material groups should be added

to the “General waste” area.

• Do not incarnate waste.

Finally update machinery records to indicate that the machine has been taken out of service and scrapped.

Page 9

Operator Manual - Spider ILD02 SG

9 / 51 rev. 01-01-04-2011

3 SAFETY INSTRUCTIONS

This safety symbol indicates important safety messages in this manual. When you see this symbol, be alert to the possibility of injury, carefully read the

message that follows, and inform other operators.

Safety Checks

Do not enter or reach under the machine if it is

lifted and not sufficiently supported. The machine should be supported on places marked by the symbol of a lifting jack.

The mower should only by transported in a

container or on a trailer.

Check bolt torques at regular intervals. The first

check should be done after 8 operating hours. Pay attention to the attachment of the cutting blade and the proper bolt torque. Use a torque wrench and a specified torque. See 11.21.

The attaching flange of the blades or the bolts

must not show sign of damage or wear. The bolts must be complete. The blade must be undamaged, evenly worn and adequately sharp.

If you are driving the machine outside the

working area, always turf off the mowing blade and set the maximum mowing height, otherwise the blade may get damaged.

Keep the product clean after use. Do not use

gasoline or similar oil products for cleaning.

Do not reach into the space under the mower

with your hands of feet. Do not reach under the engine cover or into the gear mechanism.

If you are forced to reach under the machine,

wait until all rotating parts stop. Attention, it takes some time before blade runs down! The run-down time depends on the state and wear of the brake/clutch. Have the brake checked at regular intervals at an authorised servicing facility.

While operating, wear closed shoes and work

clothing. Do not wear loose clothes that could get caught by the machine, short trousers or light shoes.

It is strictly prohibited for the operator to wear

loose clothing.

A local risk assessment should determine the

need for a face shield.

Do not operate the machine after drinking

alcohol or using medication influencing perception.

Before starting the engine, make sure that the

mower blade is disengaged. If the blade switch is in the ON position, the machine cannot be

started. When engaging the mower blade, step aside far enough to be protected against object accidentally thrown from the mower and to be able to stop the mower in case of an emergency. Do not enter the path of the mower.

While operating the mower make sure that the

mower is clearly visible at all times and within the range of the remote control unit and that you can clearly recognize dangerous situations and react to them properly. Do not abuse the maximum reach of the remote control.

When using the mower, follow all general work

safety regulations.

Work with the mower may only be started if the

mower is not damaged by previous operation.

Do not change the engine tuning, especially the

engine speed regulator. Do not modify the exhaust pipe.

Do not use the mower if there is less than 30%

of fuel in the fuel tank.

Do not move the mower by means of towing it

behind another machine.

Operating Environment

The machine should only be used by persons

over 18 years of age, who have been

acquainted with the machine and the user’s

manual .The remote control (further referred to

as ”RC”) is considered a part of the machine

The user’s manual must be stored in a place

permanently accessible to the operator and must be available to him at all times.

Do not allow children or unauthorised persons

use the product.

Before starting to operate the machine, you

have to be familiar with all the symbols next to the controls and indicators used on the mower and the RC.

Pay special attention to the stopping and

shutting-off of the engine and to the emergency shutting-off of the mower.

Before using the mower on a slope, make sure

you test and practice your mower-control skills on flat and level ground, which is sufficiently free and spacious. Master how to control the

movement on a surface, to mow around bushes, trees and other terrain elements and obstacles.

When operating the mower on slope, make

sure that the engine revolutions are set to maximum speed. If you stop the mower on a slope, position the wheels across the slope.

Page 10

Operator Manual - Spider ILD02 SG

10 / 51 rev. 01-01-04-2011

While operating or transporting the mower, the

operator must always have the mower in their view. The maximum distance between the operator and the mower is 50 m /165 ft.

While using the mower follow all safety

regulations given in this manual and respect local regulations and provisions concerning noise-emissions, especially when using in hospitals, spas and other sensitive areas.

The operator must pay attention to the area

into which the mulched grass may be blown. Neither the operator, nor any other persons, children nor animals should be allowed to enter this area. If mowing uneven terrain the ejection and throwing of undesirable objects becomes more probable due to the displacement of the mowing device (tilt of one side of the machine) while crossing the edges of different terrain.

The operator of the machine may be

responsible for any damage caused to third parties by operating the machine. The mower may be used on dry surface on slopes listed in chapter 2.2. On wet or moist surfaces the mowed slope should not exceed 20 degrees.

Before operating the machine, make sure you

remove from the mowing area all loose stones, sticks, glass, wire, bones, branches and all other objects that can be picked up by the blades and thrown or that could damage the mower.

While operating the mower avoid obstacles, do

not drive over higher obstacles (such as stones, stumps, brick), near precipices, on unstable soil or in places where the mower could fall down or flip over.

When operating pay attention to electric power

lines especially when driving beneath electric wires where the radio signal may be lost. In such case the mower immediately shuts off the internal combustion engine and stops all movements.

When using the machine near busy

thoroughfares make sure that the mower does not endanger (by throwing undesirable objects) passers-by or their property. Choose a suitable working procedure (see chapter: Operating the mower).

The operator/user is responsible for the safety

of persons that enter the working area of the machine. Stop your work if these persons enter the working area.

The transportation of persons, animals or loads

on the mower is prohibited.

Do not place any objects or tools on the

product.

While operating, especially in windy conditions,

choose the operator’s position carefully so as

to keep the operator away from the stream of exhaust gas, dust or mulched grass.

Stop work and clean the machine and its

cooling surfaces several times while working in dusty conditions to avoid over-heating during operation. If necessary, clean the machine and its cooling surfaces several times while working. The dust layer must not exceed 1 mm.

Refuel only when the machine is off – before

operating, if possible – and the fuel tank is cold. Always keep at least 30% of the fuel in the tank. If you need to refuel during your work, do not fill the fuel into a hot tank or while the engine is still hot. Let the machine cool down.

Before refuelling push the STOP button on the

control panel of the mower. Never refuel while the engine is running. Do not start the engine if you find spilled fuel,

open vessels with fuel or other combustible

objects or gases in the immediate proximity of

the mower. Do not refuel near open fire. Do not place this product near open fire or

other sources of heat. While operating or immediately after shutting

the machine off do not touch those parts of the

machine that heat up during operation. This

concerns mainly the engine exhaust pipe,

metal parts of the hydraulic drive and metal

parts of the internal combustion engine. While operating do not touch the high voltage

conductor leading to the sparking plug. After starting the engine, test the correct

functioning of the emergency engine stop on

the radio transmitter. This function should be

checked at least once during every shift and

every time you enter a new area for mowing or

mulching. Before starting your work test the correct

functioning of the safety components

(EMERGENCY STOP...) on the mower and the

RC. Never leave the engine running without

supervision. If the engine is running, do not put aside the

transmitter and do not touch or move any parts

of the machine. Always stop the engine when leaving the

machine, secure it against starting by pushing

the red EMERGENCY STOP button on the

control panel of mower and by removing the

key. Never leave the transmitter next to the

mower, but put it in a different, properly

secured place inaccessible to third persons. Do not engage the mowing blade until

immediately before mowing.

Page 11

Operator Manual - Spider ILD02 SG

11 / 51 rev. 01-01-04-2011

Turn off the mowing mechanism, shut off the

engine and remove the key from the ignition

every time: You clean the machine You remove dirt from the mowing mechanism

(grass or debris). You run over an unknown object and need to

check for possible damage or to repair it The machine unusually intensively vibrates and

you need to find the cause

You repair the engine or other parts of the

mower (also unplug cables from sparking

plugs) While operating, avoid mole-hills, concrete

bases, guard-stones, stumps, loose stones and

curbs. These must not come into direct contact

with the blade as they could cause serious

damage. These may also compromise the

mower stability. Do not drive the mower into heaps of sand,

gravel or similar materials The mower may only be operated during

daylight or under very good artificial light

conditions. Do not use the mower in limited visibility (dusk,

fog, heavy rain etc.) Do not let the engine run in enclosed spaces.

The exhaust gases contain CO. They damage

health and can ultimately cause death. The engine should only be started and

operating in open spaces. If the engine is

started and operated in enclosed spaces, the

exhaust gases must be conducted away by the

means of prolonging the exhaust pipe outside

the enclosed space. Proper ventilation and

fresh air supply must be secured in order to

prevent the accumulation of CO. Before storing the machine in a closed space,

let the engine and the hydraulic drive of the

machine cool properly. Regularly remove all combustible objects (dry

grass, leaves...) from the areas around the

exhaust pipe, engine, and battery.

Always control the machine from a working

station, which gives you a perfect view of the whole working area and of the machine.

While working, change your working position to

have a perfect view of the mower at all times.

When operating the mower on slopes never

enter the space directly below the mower.

The working position should be far enough

(maximum 50 m / 165 ft.) to prevent the

operator from getting hit by objects that may be accidentally thrown by the mower.

Do not operate the mower if you cannot see it

(behind terrain obstacles, corners of buildings, hidden in grass etc.)

Safety Decals

Before starting the mower, check the state of

the safety labels. If any labels are damaged or missing, contact your dealer and replace such labels on the machine. Get thoroughly acquainted with these labels. The placement of the labels on the machine is obligatory.

Do not remove or damage any of the safety

labels.

Do not remove any covers or safety elements.

They are for your protection.

Do not use the machine if any of the protecting

devices or covers is damaged or missing.

Keep the machine and its accessories clean

and in a good technical condition at all times.

It is strictly prohibited to make any changes or

modifications to the machine that were not previously approved by the manufacturer. Any modification to the machine may lead to a hazardous situation or injury. If these instructions are not followed, the manufacturer does not bear any liability for the machine and the terms of warranty may be invalidated..

The machine must always be equipped with all

covers and protective elements.

It is strictly forbidden to use the machine with

improperly mounted or damaged rubber mulching cover with chains.

Page 12

Operator Manual - Spider ILD02 SG

12 / 51 rev. 01-01-04-2011

4 SPECIFICATION

4.1 SPECIFICATION

TECHNICAL DESCRIPTION

The mower is a self-propelled machine with four-wheel drive, controlled by the transmitter (remote radio controller) signal. Its unique wheel-steering technology ensures a high manoeuvrability both on level ground and on slopes. The basic part of the machine is formed by a square solid frame, which is connected with a sliding frame. The middle part of the sliding frame carries all transmission parts such as the engine, the hydraulic pump, the hydraulic motor and the control unit. 4 mowing blades are attached to the bottom part of the frame. An electromagnetic clutch is placed between the main belt pulley and the engine. Circles formed by the rotation of blades do not overlap. The blades are fixed and attached to the flanges by bolt. The cutting deck is open on two sides in order to facilitate the intake and discharge of grass. These openings are covered by a chain curtain and by a rubber cover, which prevent the throwing of undesirable objects. A steel bumper above the rubber cover on the outside of the mower marks the safe distance from the blades. Transmission is by chains and gears on all four wheels. The wheels are driven by two hydraulic motors through V-belts. Wheels are steered by an electric motor. The gel battery and the control unit are situated in the front part of the mower. The mower is controlled by a multi-channel transmitter.

TECHNICAL SPECIFICATION

Parameter

Unit

Value

Length/Width

mm (inch)

1640 x 1430 (65 x 56)

Height

mm (inch)

920 (36)

Mowing width

mm (inch)

1230 (49)

Mowing blade height

mm (inch)

80–120(3.1-4.7), 90–140(3.5-5.5)

continuous regulation

Weight

kg (pound)

335 (738)

Driving speed

km/h (mph)

0 – 8 (0 - 5)

Mowing mechanism

Four-blade, fixed blades

Blade length

mm (inch)

505 (20)

Mowing clutch

Electromagnetic with a friction brake

Hydraulic pump

Hydro Gear BDP 21L

Hydraulic motor

Sauer Danfoss OMP 40

Propelled wheels - 4 x 4

Travel wheel

inch

16 x 6,5 with an arrow (V) tread pattern

Battery 12 V, 18 Ah, gel

Fuel

Unleaded gasoline

Fuel tank capacity

litre (gallon)

16 (4)

Engine - Air-cooled four-stroke two cylinder

Kawasaki FS 691 V 24 HP

Cylinder volume

cm3

726

Performance

17.5

Engine speed

1/min (RPM)

2900

Ignition

Electronic

Starter

Electric

Frequency range of the Remote controller NBB for EU and USA

MHz

433.100 - 434.750

4.2 NOISE EMISSIONS

The mower emits the following noise: Sound pressure level LWA = 97.3 dB

Guaranteed Sound pressure level LWA = 98.0 dB The measuring was carried out in conformity with ISO 3744 Noise at the operator’s station (ear): L = 81.3 dB (A) Leq - Measured in the distance of 3 m from the machine

according to EN 11 201

Page 13

Operator Manual - Spider ILD02 SG

13 / 51 rev. 01-01-04-2011

4.3. CONFORMITY CERTIFICATES

EC DECLARATION OF CONFORMITY

We manufacturer

DVOŘÁK - svahové sekačky s.r.o. Kyjov - Dvorce 62 580 01 Havlíčkův Brod Business ID: 26013797

declare that the product name:

Slope applicable rotary mower

model:

SPIDER ILD 02 SG

designed for:

mowing of grass areas

serial number:

fulfils all the relevant provisions of Directives

Directive 2006/42/EC – machinery

Directive 2004/108/EC - EMC

Directive 2000/14/EC - noise

Directive 2002/88/EC, 97/68/EC

List of technical standards, specification and harmonised norms used for review of its conformity:

EN ISO 13850, EN 745+A1, EN 953+A1, EN 982+A1, EN ISO 13849-1, EN 1005-3+A1, EN ISO 11 201, ISO 3744, EN ISO 12100-1,2, EN ISO 3767-1,3, EN ISO 14121-1, EN 13478+A1, EN 55012, EN 60204-1, ISO 11 684

Description, basic technical specification

Parameter

Unit

Value

dimension

1640 × 1430

height

920

mowing width

1230

weight

335

driving speed

kmph

0 - 8

engine - KAWASAKI FS 691 V

performance

17.9

engine speed

rpm

2900

Conformity assessment in accordance with directives 2000/14/EC, art 14, point 1 The person participating in this conformity assessment in accordance with directives

2000/14/EC: NB 1017, TÜV CZ, Modřanská 98, CZ - 147 00 Praha 4

Measured sound pressure emission level

LWA = 97.3 dB

Guaranteed sound pressure emission level

LWA = 98.0 dB

The person authorised to compile the technical file

Jakub Trachtulec Dvořák-svahové sekačky s.r.o. Kyjov - Dvorce 62 CZ - 580 01 Havlíčkův Brod

In Dvorce on 11. 1. 2011

………………………………………

Lubomír Dvořák, CEO

Page 14

Operator Manual - Spider ILD02 SG

14 / 51 rev. 01-01-04-2011

5 DECALS

Attention! This machine may be dangerous. Incorrect and negligent use may result in damage, serious injuries or death. This chapter is devoted to the safety symbols (pictograms) used on the product, their placement and meaning. Safety labels inform the operator about risks while using the product. Understanding their meaning will make the use of this product safe.

1 2 3 4 5 6 7

Read the

user’s manual

before use

While

maintaining,

repairing or

adjusting the

mower, follow

the user’s

manual and

remove the

key from the

ignition

Use protective work aids;

face shield

Attention, use

protective

gloves when

changing the

mowing

blades

Attention, the

device uses

hydraulic

energy drive,

danger of

injury caused

by the

squirting

hydraulic oil

Attention,

electric

accumulator

Before

starting close

all protective

covers

8 9 10

Transportatio

n of persons

on the

machine is

prohibited

Attention, danger of

hand or feet

injury caused

by rotating

blades

Attention,

rotating parts

are

decelerating

after they

were turned

off

Attention,

combustible

substance,

danger of fire

Danger of

getting

burned by hot

parts

Attention,

danger of getting hit by flying object.

Keep safe

distance.

Slinging point

Keep safe

distance from

the machine

when it is

moving

Attention,

rotating parts

On a slope never enter the area

below or directly above the machine

Maximum permissible slope with

regards to machine application and

climatic conditions.

Page 15

Operator Manual - Spider ILD02 SG

15 / 51 rev. 01-01-04-2011

Page 16

Operator Manual - Spider ILD02 SG

16 / 51 rev. 01-01-04-2011

5.1 RECOMMENDED METODS OF OPERATION

This chart shows basic information about recommended methods of cutting grass in various types of terrain. It also describes the correct procedure of anchoring the hydrostatic stabilizing winch. However current terrain and climatic conditions may require different methods of operation than those shown in this chart. The operator is always responsible for choosing the most suitable method of operation especially with regards to safety. In any case it is always absolutely necessary to comply with all safety instructions listed in this Manual.

Chart of recommended methods of operation is placed together with the basic set of tools on the machine. See chapter 11.24 Tools.

Always keep the tyres inflated to

the recommended pressure.

Other values may unfavourably

influence the driving

characteristics. Maximum

pressure – 250kPa/2,5bar/36PSI

Check the blades. Blades must be

properly tightened. Blades must not be bent and the edges must

not be damaged.

Check the fuel level

Check the overall condition of

the winch. The rope and the

snap hook must not be

damaged.

On slopes never enter the area

below or directly above the

machine.

Recommended method of cutting

on slopes up to 20 degrees

provided the operator is well

acquainted with the terrain and

there is no risk of tipping the

machine over.

Recommended method of cutting

on slopes up to 35 degrees

provided the operator is well

acquainted with the terrain and

there is no risk of tipping the

machine over.

On slopes exceeding 35

degrees always use the

stabilizing winch. On slopes

never enter the area below or

directly above the machine.

Recommended method of cutting

around trees on slopes up to 35

degrees.

Recommended method of cutting

around trees on slopes exceeding

35 degrees. On slopes exceeding

35 degrees always use the

stabilizing winch.

Recommended method of cutting

bushes on slopes up to 35

degrees.

Recommended method of cutting bushes on slopes exceeding 35 degrees. On

slopes exceeding 35 degrees

always use the stabilizing

winch.

Recommended method of cutting along roads. Never enter the area

below or directly above the machine. Danger of getting injured by

objects thrown by the blades. Carefully check the terrain in front of the

mower.

Position of important components on the machine (air filter, spark

plugs, hydraulic by-pass allowing the disengagement of hydraulics

and consequent towing of the machine, fuse box, battery, tools)

Page 17

Operator Manual - Spider ILD02 SG

17 / 51 rev. 01-01-04-2011

Instructions for turning on and off the hydrostatic winch

Rotate the machine so that the

winch is facing up the hill toward

the expected anchoring point.

Turn the wheels so that they are

orientated across the slope (along

the slope contours)

Turn off the blades

Reduce the engine RPM to

minimum (idling speed)

On the control panel on the

machine turn on the hydrostatic

winch by the ON-OFF switch.

By pushing the driving joystick

slightly backward the rope will

begin to unwind. Fasten the rope

properly to the anchoring point.

Increase the engine RPM to

maximum

Tighten the winch rope by

pushing the driving joystick

slightly in the forward direction.

Turn on the blades

Leave the anchoring position of

the mower by pushing the driving

joystick forward and by driving up

the slope.

Method of cutting up and down a slope: driving up the slope – push the joystick forward, driving down

the slope – push the joystick

backward

Method of cutting across the

slope: Drive according to the

picture. The joystick should

always be pushed in the forward

direction..

Place the mower at the bottom of

the slope

Turn the wheels across the slope,

perpendicular to the anchoring

point

Turn off the blades

Reduce the engine RPM to

minimum (idling speed)

Loosen the winch rope by

pushing the drive joystick slightly

backward.

Untie the rope from the anchoring

point. Wind the rope back onto the winch drum by pushing the

drive joystick slightly forward.

On the control panel on the

machine turn off the hydrostatic

winch by the ON-OFF switch.

Check the overall condition of the

winch. The rope and the snap

hook must not be damaged.

Page 18

Operator Manual - Spider ILD02 SG

18 / 51 rev. 01-01-04-2011

6 CONTROLS

6.1 REMOTE RADIO CONTROLLER NBB

1 Main Switch / EMERGENCY STOP button

2 Driving speed controller H/L 3 Engine stop switch 4 Engine starter switch 5 Mowing blades ON switch 6 Mowing blades OFF switch 7 Height of cut adjustment 8 Joystick for driving forward / backward 9 Joystick for steering left / right 10 Skid steering switch 11 Remote controller power display 12 Operator’s preparedness confirmation / Horn 13 Frequency check / change button 14 Engine speed controller

Page 19

Operator Manual - Spider ILD02 SG

19 / 51 rev. 01-01-04-2011

6.2 MOWER CONTROLS

On the body of the mower there are two controls for operating the mower. Additional controls may be added in case of attaching optional accessories. The function of controls pertaining to these accessories is explained in the user’s manuals of these devices.

1 Lockable EMERGENCY STOP button / Ignition switch 2 Choke for cold start 3 Winch switch

Page 20

Operator Manual - Spider ILD02 SG

20 / 51 rev. 01-01-04-2011

7 DISPLAYS

7.1 NBB RADIO CONTROLLED DISPLAYS

Indicator (11) flashes – RC power ON indicator Radio control emits a high pitch tone - RC battery low voltage warning

7.2 MOWER DISPLAYS

1. Power indicator 5. Beacon

2. Signal reception

3. Neutral

4. Blade

On the side cover of the mower there are a number of warning and indicating LEDs. These displays signal the following states:

1. Power indicator: Illuminated green when the EMERGENCY STOP button on the top of the mower is unlocked

2. Signal reception: Illuminated green when the radio link between the RC and the receiver is established and correct

3. Neutral: Illuminated green when the transmission is in the neutral position

4. Blade: Illuminated red when the blades are engaged.

5. Beacon: flashing when the EMERGENCY STOP button on the top of the mower is unlocked

After the power supply is turned on, indicator lamp 1 will be illuminated After turning on RC and establishing communication between the RC and the machine lamp 2 flashes. If

there is a break in communication, lamp 2 dims. Lamp 3 is illuminated when the drive servomotor is in a neutral position. Lamp 4 is illuminated while the blades are engaged. The mower cannot be started while this lamp is

illuminated.

Page 21

Operator Manual - Spider ILD02 SG

21 / 51 rev. 01-01-04-2011

8 SAFETY SYSTEMS

8.1 MOWER SAFETY SYSTEMS

The product is controlled by a remote radio controller. This means that the operator is not close to the mower at all times and cannot use controls on the mower. For the safety of the operator and other persons the following table lists various situations and actions:

The mower is out of signal range

The EMERGENCY STOP command is automatically generated

Radio signal failure

The EMERGENCY STOP command is automatically generated

Another machine with the same frequency is working in the vicinity

The EMERGENCY STOP command is automatically generated

Emergency situations - shutting off by the EMERGENCY STOP button

Push the EMERGENCY STOP button on the radio controller

Push the EMERGENCY STOP button on the body of the mower

Safety interlocks prevent the engine from starting.

If the mowing blade clutch is engaged

If the transmission is not set to neutral position

If the radio connection is not established properly

The EMERGENCY STOP command (automatic or manual) has the following effects:

1. Engine stops

2. Steering of wheels is blocked

3. Travelling is blocked

4. Starter is blocked

5. Mowing blade clutch disengages

6. Ignition is turned off

Page 22

Operator Manual - Spider ILD02 SG

22 / 51 rev. 01-01-04-2011

9. PREPARING THE MACHINE

9.1 MACHINE DELIVERY TO A DEALER OR RETAILER

From the manufacturer the machine is delivered filled with engine oil and Hydraulic oil but without gasoline in the tank.

The training of the operator should take place during the installation of the product.

The mower may be delivered on a wooden pallet or in a crate.

To take the mower off the pallet/crate:

Place the palette with the mower on a level

surface

Carefully remove the upper boards of the crate

and take out all accessories & the remote control. Disassemble the side boards of the crate

Release the attachment fastening the mower

to the pallet, remove transportation wrapping. Recycle these wraps.

Thoroughly examine the mower for possible

damage and missing parts from the delivery. If necessary, contact the transporting company with your claim.

Before driving down from the pallet raise the

mowing mechanism to the upper position (this can be done without starting the engine)

Place boards in front of the wheels in the

direction, in which you expect to drive the mower from the pallet to the ground. Put at least 5 litres/1.2 gallon of fuel to the tank and attach cables onto the battery. While starting,

follow instructions in chapter 5. The aerial must be attached to the mower After starting the engine set the speed

controller on the transmitter to the (L)/turtle

symbol – lower driving speed Slowly move the forward/reverse joystick to

correspond with the direction you want to

move the mower. The arrow on the wheel legs

indicates forward. Slowly drive down to the ground and stop the

engine

While unpacking, assembling and preparing

the mower, do not engage the mower blade.

NOTICE: if you have a lifting device with a sufficient lifting capacity available, place the lifting hooks/eyes on spots marked with the symbols of chain, lift the load by about 0.15 m / 6 inches, move the pallet away from the mower and lower the machine to the ground.

NOTICE: There may not be enough fuel in the fuel system when starting for the first time and you may need to repeat the starting several times. Starting period must not exceed 3 seconds. There must be a pause of at least 20 seconds between all attempts to start the engine.

Parts of delivery:

SPIDER mower Mower ignition key (2×) Gel battery (12V starting) Remote control including 2 batteries Remote control battery charger (12V – 12V) Operation manual Radio controller key (2×) Engine user’s and maintenance manual Copy of the EC declaration of conformity Copy of the EC declaration of conformity for

Remote controller NBB

Page 23

Operator Manual - Spider ILD02 SG

23 / 51 rev. 01-01-04-2011

9.2 HYDRAULIC PUMP BY-PASS

The By-pass is used to disable the hydraulic drive and to engage the oil bypass for manual handling (engine not running) of the machine on flat surfaces. The by-pass should only be used when the hydraulic drive is not functional. For normal hydraulic drive it is necessary to have the bolt on the pump tightened. For manual handling loosen this bolt by two revolutions.

Before starting, check the bolt tightness. If loose, it will disable the hydraulic drive.

Insufficient tightening may result in undesirable behaviour of the mower on slopes. It may uncontrollably drive down a slope

9.3 CHECKING ENGINE OIL LEVEL

Attention! Before checking or refilling oil stop the engine and let it cool down.

The oil level of the machine standing on a level surface must be between the limit marks on the dipstick (see the engine

user’s manual). Check oil according to the engine user’s

manual as follows:

1) Place the machine on a level surface.

2) Remove the upper body

3) Unscrew the dipstick and wipe off oil.

4) Without screwing inset the dipstick back into the filler as far as you can.

5) If the oil level is close or under the lower limit mark (ADD), fill with recommended oil up to the upper limit mark (FULL).

6) Refit the dipstick.

NOTICE:

Running the engine with insufficient oil may cause serious damage to the engine.

Check the engine oil level on a level surface and only when the engine is off. Use only oil recommended by the engine manufacturer.

min max

BY-PASS

Page 24

Operator Manual - Spider ILD02 SG

24 / 51 rev. 01-01-04-2011

9.4 CHECKING HYDRAULIC DRIVE OIL LEVEL

Oil level should only be checked when the oil is cold. Clear debris from around the cap; unscrew the cap on

the hydraulic oil tank on the side of the mower. Using the dipstick check the oil level. It must be

between the limit marks. If the level is above this range, the oil may overflow

from the breather pipe in the tank when hot. If the level is below the lower limit, the hydraulic drive may be damaged or the mower may become uncontrollable when operating on a slope.

Refill with oil if necessary (HM 68 according to ISO 6743 or HLP 68, CLP 68 according to DIN 51502)

When finished, refit the cap back on the oil tank

9.5 PREPARING THE BATTERY

SPIDER ILD02 uses a gel battery model 6E12, 12V, 18Ah NOTICE:

Do not fill the battery with electrolyte. The machine construction uses a dry type of battery. If recharging, use a maximum electric current of 1.4 A.

Loosen safety clips (A) and remove the side cover

(see figure).

Insert the battery Attach terminal connectors according to polarity.

First (+), then (-).

Secure the battery against movement with a

rubber band.

Attach back the side cover. When disconnecting and removing the battery,

proceed in reversed order.

Never start the mower when a charger is connected to the battery. FOR CHARGING USE ONLY SPECIAL

CHARGERS PREVENTING THE EXCESS OF THE GASSING VOLTAGE. WHEN CHARGING THE BATTERY, MAKE SURE THAT CABLES CONNECTING THE BATTERTY TO THE MOWER ARE DISCONNECTED.

min

max

Page 25

Operator Manual - Spider ILD02 SG

25 / 51 rev. 01-01-04-2011

9.6 FUEL TANK

The fuel tank is placed on the frame on one side of the mower. The tank has a screw-on cap A.

Before refuelling always stop the engine. Do not smoke or approach open flames or sources of sparks when manipulating with gasoline.

Use unleaded 95-octane gasoline without any additives. The operator is responsible for all engine or fuel system damage resulting from the use of wrong, low-class, old or contaminated fuel. The warranty does not extend to such damage.

Do not fill the tank near open flames or sources of ignition. Do not smoke.

Do not open the tank while it is hot. Do not fill/empty the tank in enclosed areas.

9.7 PREPARING THE NBB REMOTE RADIO CONTROLLER

Insert the original battery (Ni-Cd 7.2V, 1500 mAh) into the remote radio controller. If the power indicator flashes, the battery is charged.

If the remote radio controller battery voltage is below the required level, the entire machine will turn off automatically.

Discharge signal – if the voltage of the remote radio controller is too low, then the RC will emit a high pitch sound.

Move the mower to a safe place and replace the battery. After the low voltage is indicated, you have about 15 minutes to move the mower to a safe place. After 15 minutes the remote radio controller will be turned off permanently.

9.8 CHARGING THE NBB REMOTE RADIO CONTROLLER BATTERY

To charge the battery:

Connect the charger to the electric power

outlet in your car.

Insert the battery into the charger (orange

lamp is illuminated and the battery charging starts).

When the battery is fully charged, the

orange lamp flashes quickly.

Leave the battery in the charger as long as necessary (the charger controls the charge level and does not overcharge the battery).

If the battery is exhausted, replace it with a reserve battery

The transmitter (remote radio controller) and the receiver (control unit) were adjusted and set-up by the

manufacturer. Do not make any modifications to these devices. They are a matched pair.

Page 26

Operator Manual - Spider ILD02 SG

26 / 51 rev. 01-01-04-2011

10 OPERATION

10.1 TRANSPORTING THE MOWER

The mower should be transported to the mowing area on a trailer or other suitable transport vehicle.

Transporting the mower on thoroughfares on its own wheels is prohibited

When loading/unloading a trailer, make sure that the edge - formed by the floor of the trailer and the ramps – is not an obstacle for the mower. Otherwise you need to use longer ramps.

When loading, do not allow any person to stand by the ramps or under the hanging mower if it is lifted. It may only be hung up on places marked by the chain symbol. The loading capacity of the lifting eyes/hooks must be suitable for the weight of the machine as quoted on the serial plate.

After placing the mower on the transport, make sure it is properly secured. Attach fastening devices to the eyes marked by the chain symbol on the mower.

Page 27

Operator Manual - Spider ILD02 SG

27 / 51 rev. 01-01-04-2011

10.2. STARTING THE ENGINE OF THE MOWER

Check the gasoline in the fuel tank; refuel with

unleaded gasoline BA95 if necessary.

Check the forward/reverse control joystick (8)

on the remote radio controller and leave in the neutral position.

Switch ON the remote radio controller power

switch (1) by turning clockwise. A red lamp (11) will illuminate on the RC.

NOTICE: Unless button (1) is in the ON position, the machine will not start

Ensure the EMERGENCY STOP button (1) on the remote radio control is in the raised position.

Set the engine choke control to the position for cold start - the lever is pulled up (only for the first start or if the engine is cold). See the engine user’s manual.

Use the key to unlock and pull up the EMERGENCY STOP button on the mower.

Wait till lamps 1 and 3 are illuminated and lamp 2 is flashing (on the mower), then press the horn button (12) on the remote radio controller – the mower ignition engages.

Press the START button (4) on the remote radio controller. If the engine does not start, all the functions of the mower are locked again. To unlock them and consequently to start the engine, press button (3).

The engine is “running”, release the START button on the remote radio controller. While the engine is working do not use the START button again.

Let the mower idle for about 2 – 3 minutes without engaging the mowing device and, while the engine is warming up, push back the choke control (in the case of a cold start).

NOTICE:

Do not stand right next to the mower while starting it

Page 28

Operator Manual - Spider ILD02 SG

28 / 51 rev. 01-01-04-2011

10.3 SHUTTING OFF THE ENGINE

Before shutting off the engine, always disengage the mowing mechanism drive on the remote radio controller.

Do not shut the engine off immediately after mowing; let it run for a short while with the minimum engine speed in order to let it cool down

Stop the engine by pushing the STOP button (3) on remote radio controller.

Do not use the EMERGENCY STOP button to shut off the engine except in an emergency.

Press the EMERGENCY STOP button on the mower and remove the key

10.4 EMERGENCY SHUTTING OFF OF THE ENGINE

There are two red EMERGENCY STOP buttons. One is placed in the remote radio controller (1), the other one on the body of the mower (2). Both buttons have the same function.

For emergency stopping use preferably the remote control button (1). Use the button on the mower (2) only when the

mower is in a stable position and on a flat area, or when you are standing right next to the mower and cannot be endangered by the machine.

The EMERGENCY STOP buttons on the remote radio control (1) and on the mower (2) should be used at any time when an emergency stop is

required.

Page 29

Operator Manual - Spider ILD02 SG

29 / 51 rev. 01-01-04-2011

10.5 ENGAGING THE BLADES

The mowing blades can only be engaged when the engine is running.

Set the maximum mowing height with controller (7).

First increase the engine speed by regulator (14), then push the button for blades engagement (5) –the mowing device turns on. Set the working position of the blade by the height of cut controller (7) on the RC.

NOTICE:

Do not engage the mowing blades in tall grass, damage to the clutch may

result. If you wish to mow tall grass, move the mower to a place without tall grass and then turn the blades on. When engaging the blades stand in a safe distance from the mower. Do not engage the blades if there are people near the mower. The rotating blades may throw objects.

10.6 DISENGAGING THE BLADES

To disengage blades, press button (6). If you are not planning to continue mowing, set the maximum height of cut with controller (7).

10.7 HEIGHT OF CUT ADJUSTMENT

The machine has a variable mowing height. As a standard the height of cut can be adjusted from 50 to 100 mm / 2 to 4 inch.

The mowing height can be adjusted by switch (7) on the RC. Follow the marks on the body of the mower.

If the grass growth is high or wet, select a higher mowing position

The lowest position is used when mowing wellmaintained and even areas.

NOTICE:

When mowing unknown areas for the first time, we recommend to mow

with blades in a higher position and after finishing mowing - to re-examine the area for undesirable objects. The next cut should only be done after the grass cuttings have died.

NOTICE:

The height of cut on a slope may significantly vary from that on a level surface.

NOTICE:

Switch 6 has 3 positions: The maximum and minimum limit position and the third intermediate position, which preserves

the current height set-up.

Cleaning the mowing mechanism

After each use the mowing mechanism must be carefully cleaned, especially the inner walls of the mowing deck. The cleaning should be carried out with a scraper. The mower must not be washed by power washer or other high-pressure devices. When cleaning, secure the machine against moving.

Raise the mowing mechanism to the transporting position. When cleaning, also check the blades. Proper maintenance and treatment of the mowing mechanism increases the quality of work and durability of your machine.

After cleaning and drying, especially if the mower will not be used for a longer time, treat all scratched parts with preservative coating.

If you are lifting the mower during cleaning, make sure that you secure it against movement and

fall. Remove the spark plug terminal and press the EMERGENCY STOP button on the mower.

Set the height of cut approximately, mow a few meters of the area and check that the height of the cut grass meets you expectations.

Page 30

Operator Manual - Spider ILD02 SG

30 / 51 rev. 01-01-04-2011

10.8 DRIVING THE MACHINE

The machine movement is controlled by joystick (8) (forward and reverse) (see the symbol under the controller on the remote radio controller) and by joystick (9) (Left/ right). By combining these two controls you will be able to control the machine. When these joysticks are moved, the machine either accelerates or steers.

NOTICE:

Accelerate slowly so as to be

able to react to the direction in which the mower starts to move. The V shaped tread pattern on the tyres denotes the direction the machine will move when forwards motion is selected.

When driving, slowly move the joystick in the desired forward or reverse direction.

When changing the forward motion to reverse motion, always leave the joystick for a short moment in the neutral positron.

When driving the mower,

always set the maximum

engine speed. Driving with any

lower engine speed is prohibited.

In cold weather let the engine run for about 2 minutes to allow the oil to get warm before driving.

10.9 DRIVING SPEED OF THE MOWER

Always choose a suitable driving speed, which enables an acceptable mowing quality. When selecting speed, always start with slow and proceed to fast, not the other way around. If the growth is thin, you may mow at higher speed. To control the driving speed you can also use the driving speed controller (2), which lets you choose between high (rabbit) and low (turtle) driving speeds. When starting to operate, always use the low (turtle) speed range. Also choose the low speed range when mowing either slopes steeper than 20 degrees or an uneven terrain.

Never reduce the driving speed by reducing the engine speed!!! Always use joystick (8) to reduce the speed.

Higher speed range: 0-8 km.h1 / 0-5 mph Lower speed range: 0-3 km.h1 / 0-2 mph

IT IS PROHIBITED to drive on slopes steeped than 20 degrees with the mowing device engaged and the controller switched to the high-speed

(rabbit) position.

IT IS PROHIBITED to switch to the high-speed position while mowing. Stop the machine before selecting a different speed range.

Page 31

Operator Manual - Spider ILD02 SG

31 / 51 rev. 01-01-04-2011

10.10 DRIVING ON SLOPES

Driving on slopes is very demanding for the operator, as they constantly have to evaluate information about the movement of machine and the character of the terrain. Especially important is the wheel adhesion to the grass or other surface and the mower tilt angle.

Pay attention to climatic conditions. The climbing ability of the mower will be radically

different on dry, wet or moist grass slopes.

The mower may work on the recommended slopes (see chapter 2.2)

only when the surface (grass) is dry. If the grass is wet or moist, the maximum slope, on which work is permitted, is 20 degrees.

Examine closely the working area. Evaluate the situation and test the possibilities and characteristics of the specific terrain. Do not take chances. If the mower loses traction, you have lost control, stop mowing and re-evaluate the conditions.

The driving wheels of the mower must be evenly inflated to the maximum value allowed by the tyre manufacturer. Maximal 250 kPa / 2,5 bar / 36 PSI

Start your work at the bottom of the slope and proceed to the top. This way you will be usually moving from less to more steep slopes, which will give you a better chance to evaluate the climbing ability and make the right decisions concerning further work. If you begin to mow steeper slopes first, it may happen that – due to adverse conditions - the mower will slip on the slope. Due to dynamic effects the mower may even roll over. The method of cutting from the top of the hill to the bottom should only be used exceptionally when the operator is in detail acquainted with the terrain.

If the mower is slipping, do not try to stop it and do not approach it, especially the area below the mower.

Do not touch or approach the mower if the wheels are lifted, the mower tilted, in an unstable position or starting to roll over.

Before operating on slopes, make sure that no one is below the mower or the working area. Do not endanger third persons by the movement of the mower.

Choose your operating position away from the area to which the mower may slide or to which the mowed grass may be thrown. The direction of the discharged grass may change while operating according to the driving direction of the mower.

When working on slopes, avoid the following:

• Sudden sharp acceleration, steering or

braking

• High driving speed

• Uneven ground

• Changing adhesion (moving from areas

exposed to sun to shade)

• Driving over the mowed material

• Reduction of engine speed

• Stopping on a slope and shutting off the

engine.

10.11 STOPPING THE MACHINE ON A SLOPE

In case you are forced to stop the mower on a slope and need to interrupt you work, stop the engine etc. be sure to position the wheels across the slope. This will prevent possible movement of the mower down the slope.

10.12 SKID STEERING

Slope mower Spider ILD02 is equipped with the skid steering function. This function allows machine rotation around its vertical axis by driving wheels in opposite directions. This function can be activated by controller 10 under the condition that the wheels are positioned in the straight direction (see the figure below). If these conditions are met then the mower can be rotated using controller 8 (driving forward/backward). By moving the joystick forward the mower rotates clockwise, by moving it backwards the mower rotates counter clockwise.

Housing and wheel

direction

Exhaust

Page 32

Operator Manual - Spider ILD02 SG

32 / 51 rev. 01-01-04-2011

Machine Maintenance Plan

Visually check for oil leakage from engine and

hydraulic systems

Grease all sliding bars (at least once a season)

Lubricate other lubrication points with dry lubricant in

a spray

Check the level of hydraulic oil in tank

Check the tyre pressure

Visually check the tension of travel V-belts

Visually check the tension of the steering chain

Check the remote control battery state of charge

Check the mower battery state of charge

Check electronic and safety devices (emergency stop,

steering, signal etc.)

Check screw and nuts tightening (visually check daily)

Check blade sharpness and deformation

Check the blade bolts tightening

Change the hydraulic oil

Change the hydraulics filter

(Ecological oil - first exchange after 200 OH)

Rinse the fuel tank, change the breather filter

Change the fuel filter (change more often on extremely

dusty or dirty conditions)

Clean cooling systems (engine, hydraulic pump)

Visually check hydraulic hoses, fuel hoses, cables –

replace if necessary

Check and adjust wheel geometry

Adjust the neutral position of the machine drive

(hydraulic pump)

Check, adjust and tighten chains in the wheel

suspensions

Adjust the blade deceleration

Check drive belts and mowing mechanism belts –

replace if necessary

Check and clean the mowing mechanism gear (belts,

pulleys, belts pulleys)

Check safety decals on the machine

Check the mowing device bearings

Check the blade hub

Check the Brake lining condition

Adjustment of the auxiliary drive by an authorized

service facility

11 MAINTENANCE AND LUBRICATION

11.1 MAINTENANCE CAHRT - MOWER

Page 33

Operator Manual - Spider ILD02 SG

33 / 51 rev. 01-01-04-2011

11.2 MAINTENANCE CHART - ENGINE

Engine maintenance chart: Kawasaki FH 680 V 23 HP

Maintenance

Period according to the operating hours counter

* = Perform more often in dusty conditions K =Performed by authorized Kawasaki service/dealer

Daily

After first

8 hours

Every

25 hours

Every

50 hours

Every

100 hours

Every

200 hours

Every

300 hours

Check and add engine oil

Check for loose or lost nuts and screws

Check for fuel and oil leakage

Check or clear air intake screen

* Clean air cleaner foam element

* Clean air cleaner paper element

* Clean dust and dirt from cylinder and cylinder head fins

Tighten nuts and screws

Change engine oil

Clean and set spark plug

Change oil filter

* Replace air cleaner paper element

K Clean combustion chamber

K Check and adjust valve clearance

K Clean and lap valve seating surface

= Device check

= Element replacement

Page 34

Operator Manual - Spider ILD02 SG

34 / 51 rev. 01-01-04-2011

11.3 ENGINE MAINTENANCE

NOTICE:

The following activities are considered to be workshop maintenance and should be carried out by trained personnel.

Before beginning any maintenance activity on the mower, turn off the engine, push the emergency button and remove the key from the button. Also turn off the remote radio controller by the switch on the control panel.

To eliminate the possibility of an unexpected start of the mower, disconnect the (+) terminal connector on the battery.

The engine should only be repaired or serviced by an authorised dealer/servicing facility that possesses all necessary tools, equipment, spare parts and professional skills.

When maintaining, repairing or cleaning, always follow the engine manufacturer’s user’s manual, which

is included is the technical manual pack.

11.4 CLEANING THE FUEL TANK

While using the mower impurities may settle in the fuel tank. These impurities may cause a blockage while using the mower.

The fuel tank may only be emptied by siphoning the gasoline from the tank, especially if it is full.

The filter hose from the fuel tank leads under the upper part of the body to the filter. Blocking may be identified by poor engine performance and by vacuum being created in the tank..

When working with gasoline do not smoke or work near open flames.

Fuel filter

Page 35

Operator Manual - Spider ILD02 SG

35 / 51 rev. 01-01-04-2011

11.5 MAINTAINING THE HYDRAULIC DRIVE

The maintenance of the hydraulic drive requires properly trained service personnel.

Regular maintenance should address the torque of hydraulic connections and bolts, replacement of pressure hoses and oil refilling.

NOTICE:

The maintenance of the hydraulic parts must be carried out in a very

clean working area. Any contamination brought into the hydraulic circuit may cause damage. If replacing any part, remove all contamination by rinsing it with cleaning fluid.

NOTICE:

The hydraulic drive must never work without or with an insufficient amount of oil, not even for a short

time

11.6 CHECKING AND REFILLING OIL

Check the oil level in the hydraulic oil tank daily. Measure the oil level with the dipstick in the cap of

the tank. The oil level must be between the limit marks. If you are working in extreme conditions, the level of oil (at ambient temperature) must reach the upper limit mark on the dipstick.

When checking the oil, the engine must be off and the oil cold.

NOTICE:

If you are checking warm or hot oil, the level of oil may be higher (and reach above the limit mark) due to the oil volume expansion.

Do not overfill the hydraulic tank.

11.7 ADJUSTMENT OF THE NEUTRAL POSTION OF THE HYDRAULIC DRIVE

This adjustment should only be performed by an authorised service/dealer.

Page 36

Operator Manual - Spider ILD02 SG

36 / 51 rev. 01-01-04-2011

11.8 DRIVE V-BELTS

Check the wear and tension of the V-belts and the tensioning devices.

a) Hydraulic pump drive Located under the cutter deck inside cover (A). The V-belt is tensioned by a belt pulley. To

tighten the belt dismount the belt pulley and remove the required number of spacers.

b) Travel wheels drive The V-belts are tension by shifting the hydraulic

motors.

11.9 GEOMETRY ADJUSTMENT

If you do not possess necessary equipment and skills, have this work performed by an authorized service/dealer

- Lift the mower (wheels above ground) and position the wheels into a straight direction

- Release the steering chain taper lock (figure

91)

- Place a straight lath to the wheel portal on the left side and to the tyre disc on the right side and adjust the wheels so that they are parallel (figure 92, figure 93)

- Tighten at least 1 screw of the taper lock (whichever is accessible). Do not turn the wheels unless you have tightened at least one screw - this would distort the geometry!

- After tightening one screw you can turn the wheels

- Tighter the second screw

- Check the geometry with a lath

- Step-by-step turn wheels and tighten both screws of the taper locks of all wheels until they are completely tightened (approx. 23 Nm)

Figure 91.

Figure 92.

Figure 93.

Page 37

Operator Manual - Spider ILD02 SG

37 / 51 rev. 01-01-04-2011

11.10 FINAL GEAR DRIVE TO WHEELS

If you do not possess necessary equipment and skills, have this work performed by an authorized service/dealer.

Remove the cover of the final gear drive. The cover is attached by bolts onto the sides. Adjust the chain tensioner C so the chain is properly tensioned. The tensioner can be shifted after loosening the fastening screws (see the figure). To tighten the chain, slightly unscrew the thrust bolt. Do not tension the chain excessively. This could reduce the durability of the chain and the bearing. Lubricate the chain by spraying it with lubricating oil.

11.11 MAINTAINING ELECTRIC CIRCUITS AND DEVICES, TRANSMITTER

Keep all parts of electric circuits clean, especially from oil products, dust sediments and dry grass. Replace conductors with damaged insulation. For replacement use only original conductors supplied by the manufacturer.

NOTICE: Repairing of electric circuit should only be performed by an approved dealer.

11.12 ADJUSTING BLADE DECELERATION

The electromagnetic clutch is placed under the clutch cover above the rotary blades. The clutch was adjusted by the manufacturer. When engaged the clutch transmits power onto the blades, when disengaged the brake stops the rotating blades. Do not change the clutch setting. If damage on this part of the machine should occur, always leave the repairing to an approved dealer. The maximum rundown time of the rotary blade was set to 5 seconds.

NOTICE:

After finishing any work on the electromagnetic clutch, the cover must be returned to its original place and properly sealed to prevent the clutch from getting dirty.

Page 38

Operator Manual - Spider ILD02 SG

38 / 51 rev. 01-01-04-2011

11.13 CHAINS

STEERING CHAIN

Check the wear and tension of the chain and the tensioning devices. The chain can by tightened by rotating the steering motor bracket after loosening two attachments bolts (see the figure).

11.14 FUSES

The fuse box is placed in the space next to the battery. Inside the fuse box you can find fuses for individual circuits.

1. 5A control panel, skid steering valve 2, 3. 2x 15A battery charging 4, 5. 2 x 20A parallel protection of the

main circuit

When changing fuses follow the electric current value for which the fuses are designed. Do not

replace damaged fuses with fuses with a higher or lower electric current value. These could cause damage or even a fire in the mower!

1 2 3 4 5

Page 39

Operator Manual - Spider ILD02 SG

39 / 51 rev. 01-01-04-2011

11.15 MOWING BLADES

Check the state of cutting blades in regular intervals

The blades:

Must not show signs of damage such as twisted,

bent or deformed parts of blades.

Must be properly attached by the flange in the

middle of blades. Must be sharp. The fastening bolts of the flange must not be

damaged.

For proper and reliable functioning the blades are statically balanced by the manufacturer. This balance must be preserved during the entire use of the blade

The blade must be statically balanced after each sharpening

To tighten the blade, use a torque wrench and a specified tightening torque of 60 Nm

If the blades are damaged, it is prohibited to:

Straighten them Heat them Weld them Ream them or otherwise change their

construction.

When replacing worn-out parts follow these rules:

The blade may only be sharpened within the

permitted wear limit. Balancing must be carried

out after sharpening. The blade cannot be repaired. When changing the blade, use new fastening

bolts if the current ones show signs of damage.

Only high-tensile steel bolts may be used for this

purpose. No other steel bolts are acceptable. If the mowing mechanism vibrates when

engaged, do not continue operating the mower,

turn it off and contact your local dealer. To tighten bolts use torque listed in the chart at

the end of this chapter (see 11.21)

Changing the mowing blades

Raise the mowing device to the transport position. Stop the engine, switch off the RC and push the

emergency button on the body of the mower. Disconnect the battery. Lift one side of the mower until it leans against the

handles on the other side. Always lift the mower on the exhaust side tilt it against the hydraulic tank side to prevent oil entering the air cleaner.

Secure the lifted side against falling by supporting it.

Use gloves when changing the blades. Loosen the fastening bolts. Remove the bolts and

the washers. Be careful when removing the last bolt, the blade may fall to the ground.

After the blade is replaced, fasten it by working in the reversed order.

Always check the bolts when fastening

the blade. After attaching the blades, check their tightness.

Be very careful when engaging the mowing mechanism for the first time after replacement. Check for unknown sounds, vibrations etc.

NOTICE: Always lift the mower on the control unit side and tilt against the fuel tank side to prevent oil entering the air cleaner. Be aware of oil spills.

Page 40

Operator Manual - Spider ILD02 SG

40 / 51 rev. 01-01-04-2011

11.16 CHANGING THE WHEEL

Change the wheels on a level, firm surface Turn the wheel so that the tightening nuts

are accessible from the outside

Stop the engine, remove the key from the

ignition Secure the machine against movement. Lift the mower and support it under the

cutter deck Ensure the machine safe & supported

before working on it. Loosen the wheel nuts, remove the wheel After repairing it, attach the wheel back in

the reversed order. Use suitable tools to unscrew the nuts

11.17 TYRE PRESSURE

Keep the specified tyre pressure. Other values may unfavourably influence the riding characteristics especially on slopes. You may even lose control of the machine.

(Max. tire pressure - 250 kPa / 2.5 bar / 36 PSI)

11.18 MOWING HEIGHT ADJUSTMENT MECHANISM

Keep the moving parts of the slide way clean, undamaged and without an excessive clearance

Page 41

Operator Manual - Spider ILD02 SG

41 / 51 rev. 01-01-04-2011

11.19 LUBRICATION

Use adequate amount of lubricant on parts, which are to be lubricated. Excessive lubricant tends to drop down and pollute both the machine and the environment. Insufficient amount requires frequent lubrications.

Chain Spray Lubricant: BERNER - XINTEX - slix

Lubricating grease: Mobilgrease XHP 222

Page 42

Operator Manual - Spider ILD02 SG

42 / 51 rev. 01-01-04-2011

11.20 CLEANING THE MACHINE

Cleaning the whole machine by a power washer or similar is not recommended. Water under pressure may penetrate inside electrical parts, carburettor, air filter and cause malfunction.

Wipe other parts with tissue or brush. Do not use gasoline or other oil products for cleaning

11.21 TORQUE CHART

Connection bolt

M 8

M 10

M 12

M 14

M 16

M 20

Torque /Nm/

135

215

410

11.22 OIL VISCOSITY

Oil requirement may differ according to the use in different seasons or climatic zones. The following chart shows the SAE values

Chart of SAE oil classes according to external temperatures engine/gear

Recommended oils:

SAE 10W – 40 API classification SF or higher

Engine

Gear

Page 43

Operator Manual - Spider ILD02 SG

43 / 51 rev. 01-01-04-2011

11.23 TECHNICAL PLATE

The technical plate provides information on mower fillings and basic information for machine maintenance. The technical plate is placed on the machine girder.

- Engine

- Engine oil

- Oil quantity

- Spark plug

- Fuel

- Hydraulic system

- Hydraulic oil

- Oil quantity

- Electronic system

- Battery

- Fuses

- Tires

- Tire type

- Maximal pressure

- Lubrication

- Chain gears

- Sliding surfaces

11.24 TOOLS

Spider ILD02 is equipped with a basic set of tools, which allow regular maintenance and basic servicing. The tools are based under the side cover next to the control unit (see figure below). The tool roll is also equipped with a pocked for the business card of your local authorized service/dealer.

List of tools

Use

Placement on the machine

Spark plug spanner 19, 21 mm

Spark plugs

Socket head 19 mm

Change of blades

Socket head 17 mm

Change of wheels

Socket head 15 mm

Tightening of drive belts

Lever handle

Flat spanner 10-13 mm

Tightening of drive belts

Flat spanner 16-17 mm

By-pass, tightening of steering chain

Hex-wrench IMBUS 3 mm

Wheel suspension

Hex-wrench IMBUS 5 mm

Wheel suspension

Hex-wrench IMBUS 6 mm

Wheel suspension

Hex-wrench IMBUS 8 mm

Tightening of steering chain

Screwdriver flat-tip / crosshead

Fuse box

Fuses 5A, 20A

Fuse box

Page 44

Operator Manual - Spider ILD02 SG

44 / 51 rev. 01-01-04-2011

11.25 AUXILIARY DRIVE BRAKE

The machine is equipped with an auxiliary drive brake, which brakes the wheels in situations, when the pressure in the hydraulic circuit drops (engine shut down, air in the

hydraulic circuit, result of using the “Emergency stop”

buttons). The auxiliary drive brake works on the principle of a band brake, where the braking band brakes the pulley of the hydraulic motor and consequently also the wheels. The brake is controlled by a brake cylinder, which is connected to the filling circuit of the hydraulic pump. The braking effect will take place when the pressure in the hydraulic system drops. When the pressure in hydraulic system increases, the brake will be disengaged.

The brake includes a system, which allows the brake to be manually disengaged. If used together with the hydraulic by-pass, the machine can be moved without using its own drive (pushed, towed away). This system of moving may be used only when the hydraulic drive is not functional and the machine cannot use its own drive.

- For manual manipulation with the machine secure the brake lever by the Secure pin in position 1 (see figure)

- For normal operation if it absolutely necessary that the hydraulic by-pass bolt on the hydraulic pump is tightened and the Secure pin of the auxiliary brake released – position 2 (see figure)

Before operation, make sure that the hydraulic pump by-pass bolt is tightened and the Secure pin of the auxiliary drive brake released (position 2) Incorrect release of the auxiliary drive brake Secure pin may lead to undesirable behaviour of the machine on slopes, the machine may uncontrollable drive down the slope Daily check the brake lining. If the lining gets thinner than 1 mm, replace it immediately. Have the brake adjusted by an authorized service/dealer (every 200 operating hours). The auxiliary drive brake is designed only to brake the wheels during the drop of pressure in the hydraulic circuit and may not be used for securing the machine and parking on slopes.

Secure

Page 45

Operator Manual - Spider ILD02 SG

45 / 51 rev. 01-01-04-2011

12 TROUBLESHOOTING

Problem

Possible cause

Correction

Nothing appears on the display when the RC is turned on

RC battery is exhausted

Replace the battery with a charged one Charge the battery

Engine does not start

Accumulator is discharged

Charge the battery Check the fuse

Accumulator is disconnected

Attach terminal connectors to the battery

Cable lines are broken

Check/replace the cable lines Check the fuse

Spark plug does not spark

Clean the spark plug

Fuel filter is clogged

Change it

Not enough fuel

Refuel

Not enough oil in engine

Refill oil up to the required level

No signal or the mower is out of the signal range

Check the aerial attachment / Move closer to the mower

Emergency button on the mower is pressed

Unlock the button

The mower does not travel properly/at all

Not enough oil in the hydraulic circuit

Refill oil and de-aerate properly

Oil is overheated

Clean the fan area, wait till oil cools down

Hydraulic pump filter is clogged

Change it

Mechanic elements of the hydraulic drive are worn out

Change them

The mower cannot climb slopes

V-belts are worn

Replace them

V-belts are not tensioned enough

Tension them

Damaged hydraulic pump servomotor

Change it

The mower vibrates when started

Blade carrier shaft is curved

Replace the shaft

Blade is damaged

Replace the blade

Blade is not attached properly

Change the blade bolts and tighten them properly

Unevenly worn out or damaged blade

Replace it

Bad mowing quality

Grass is overgrown, too high

Mow only grass which is maximum 3x taller that the pre-set stubble height. We recommend to mow the grass, let it dry and mow it again

Worn/blunt cutting edge of the blade

Sharpen or replace the blade

Grass is too wet

Wait till the grass dries

Low engine speed

Set the engine speed to maximum

Too high driving speed

Lower the driving speed

Mowed grass get stuck in the mowing mechanism

Grass is too wet

Wait till the grass dries

Low engine speed

Set the engine speed to maximum

Page 46

Operator Manual - Spider ILD02 SG

46 / 51 rev. 01-01-04-2011

13 MAINTENANCE AFTER SEASON

When the season is over or if the machine is not going to be used for longer than 1 month, it is advisable to prepare it for storage.

If fuel stays in a tank longer than 1 month without moving, it may create sticky sediment that can unfavourably affect the carburettor and the whole fuel system and cause engine malfunction.

Thoroughly clean the whole machine, especially the mowing mechanism. Replace damaged or worn-out parts Check all bolted connections. Tighten all loose nuts and screws. Lubricate all mobile parts – the whole machine (according to the lubrication plan) Empty the fuel tank and let the engine run until it runs out of fuel. When emptying the fuel tank, work in an open area outside. Prepare the engine for storage (according to the user’s manual of the engine) Disconnect the ignition cable. Unscrew the spark plug and pour a little oil into the cylinder bore (about 1 cm / 0,4 inch). Turn the engine by starting it shortly with the ignition key without spark plugs on. Screw the spark plug back hand tight. Do not connect the cable. Dismount the Accumulator and store it on the dry and warm place. Keep the mower on the save and dry place. Use the permeable cover to save the mower against the

corrosion.

Page 47

Operator Manual - Spider ILD02 SG

47 / 51 rev. 01-01-04-2011

14 WARRANTY CONDITIONS

This document sets out the extent, conditions and manner of exercising rights stemming from the

Manufacturer’s liability for defects of the delivered Product

1. Dvořák – svahové sekačky Ltd., registered office Dvorce 62, Havlíčkův Brod 58001, Czech Republic,

ID No. 2601379 (further referred to as “Manufacturer”) provides a Warranty for new Products

according to the set regulations for a period of 24 months from the day the Product is delivered to the Customer, or from such a Product being set into operation, or up to 800 operating hours, according to whichever happens first. The Warranty period for new spare parts delivered under Warranty expires together with the Warranty period of the whole Product/machine.

2. Claims stemming from the Warranty must be exercised with the Distributor / Dealer and also resolved by them. A properly completed Warranty sheet must be presented and all of the inspections prescribed by the Manufacturer must have been implemented. Incorrect information, additional extracts or overwriting on the Warranty card lead to loss of the Warranty.

3. The Warranty applies to defects on the Product caused by defective raw materials, construction faults or made workmanship. Defective parts on the Product will be replaced free of charge with a new part or repaired. No entitlement to immediate delivery is created and the Manufacturer takes on no liability for damage claimed for as a result of delayed delivery.

4. The Warranty does not relate to regular wear and tear (parts susceptible to regular wear and tear especially include the following: blades, blade hubs with bearings, bearings of wheel shafts, spark plugs, air filters, belts, chains, tires, sealing, hydraulic hoses, winch rope etc…).

5. The Warranty cannot be claimed against if the cause of the defect is: a) The effects of external mechanical or chemical influences on the Product b) Unreasonable handling of the Product, overloading it, neglect or incorrect operation c) Repair of maintenance of the Product performed by a third party, which was not authorised to

carry out such work by the Distributor / Dealer or Manufacturer

d) Installation of such parts into the Product, the use of which is not approved by the

Manufacturer e) Implementation of changes to the Product, which were not approved by the Manufacturer f) The fact that the Manufacturer’s regulations were not adhered to for handling the Product, its

maintenance and treatment (e-g. the instruction and maintenance manual), especially if the

prescribed Warranty inspections were not carried out g) The fact that the user neglected declaration and removal of defects, which were apparent when

they took receipt of the Product or which they did not immediately provide notification of an

have removed, when they arose later

6. In case of Products sold with a discount the Warranty does not extend to defect for which the discount was granted.

7. All claims stemming from the Warranty are forfeit on expiry of the Warranty period. In the case of defects, for which notification was made during the course of the Warranty period and which were not removed during this period, this Warranty remains valid until the defect is removed. In this case, the Warranty is terminated at the latest within 1 month of the last repair or after declaration by the Distributor / Dealer that the defect was removed or that this does not concern a defect.

8. The Manufacturer is not liable for any economic loss or for any subsequent damage caused to persons or their property, which was created as a result of failure of the Product.

9. The Warranty will only be valid subject to the condition that the correctly completed part 2 of the

“Combined delivery note” is delivered to the Manufacturer within 14 days of the date the Product is

delivered to the Customer.

10. The Warranty applies to the Product in the condition in which it leaves the production plant. The Manufacturer is not liable for damage during transportation.

Page 48

Operator Manual - Spider ILD02 SG

48 / 51 rev. 01-01-04-2011

11. In the event of a change in owner, it is possible to transfer the remaining part of the Warranty period to the new owner if the Manufacturer is requested to do so. The new owner confirms that they have taken receipt of the instruction manual at the same time as the Product as well as the Warranty conditions and that they agree with these.

12. The Warranty period is extended by the period of the duration of the Warranty claim assessment. (The Warranty claim assessment period begins on the day following the day the Product is accepted for assessment and terminates on the day the Warranty is acknowledged or rejected, not on the day the Customer collects the Product back). In case the Warranty claim is rejected, the Warranty period will not be extended!

13. After inspecting relevant documents and the claimed product the Distributor / Dealer will: a) acknowledge the Warranty claim as warrantable and settle the claim on spot; in case it is not

possible to settle the acknowledged claim on spot, they will accept the Product into Warranty procedure during which the acknowledged claim will be settled without unnecessary delay. The Distributor / Dealer will issue a written document certifying the acceptance of the Product from the Customer and both parties will confirm it by their signatures; or

b) reject the Warranty claim as unwarrantable and together with the Customer they will agree on

further steps, or

c) accept the claimed Product for a professional assessment based on which the warranty claim

will either be acknowledged and consequently settled without unnecessary delay, or rejected. The Distributor / Dealer will issue a written document certifying the acceptance of the Product from the Customer and both parties will confirm it by their signatures. The Distributor / Dealer will inform the Customer about the result of the assessment (acknowledgement or rejection of the Warranty claim) in a previously agreed manner (in writing or by one of long-distance communication devices).

Page 49

Operator Manual - Spider ILD02 SG

49 / 51 rev. 01-01-04-2011

15 BILL OF DELIVERY

Combined delivery note

-------------------------------------------------------------------------------------------------

Copy for Dealer (Part 1)

1. DELIVERY NOTE

Date:

Confirmation: I have read the instructions for users and the safety instructions set out in the operating instructions for the Product and understood them.

Owner (Address, tel., fax, e-mail)

Signature:

Product: Spider ILD02 SG

Serial number:

Accessories (serial numbers):

 Winch HSN02

 Snow plow SPL01

Dealer (Address, tel., fax, email)

Signature:

-------------------------------------------------------------------------------------------------

Send to Producer (Part 2)

2. DELIVERY NOTE/ CONFIRMATION BY OWNER THAT THEY HAVE

READ AND UNDERSTOOD THE OPERATING INSTRUCTIONS

Date:

Confirmation: I have read the instructions for users and the safety instructions set out in the operating instructions for the Product and understood them.

Owner (Address, tel., fax, e-mail)

Signature:

Product: Spider ILD02 SG

Serial number:

Accessories (serial numbers):

 Winch HSN02

 Snow plow SPL01

Dealer (Address, tel., fax, email)

Signature:

Page 50

Operator Manual - Spider ILD02 SG

50 / 51 rev. 01-01-04-2011

Page 51

Operator Manual - Spider ILD02 SG

51 / 51 rev. 01-01-04-2011

16 SERVICE RECORDS

SPIDER ILD02 SG

Warranty Inspection after 200 Operating Hours

Date: ____________ Inspection description: _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ Defects found: _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ Parts changed:

Part number

Part description

Qty

Service shop signature: Customer signature:

____________________ __________________