Oil Seal Installation Tools ........................................................................................ 14
For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.
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How to Use Illustrated Parts List
General Information
ORDERING PARTS
• This parts book is organized in sections according to parts servicing
requirements. Use the Contents or page headings and colored tabs to find
information.
• Use this book to order parts for your Dana
• For convenience, part numbers have been included for all pieces of the
carrier assembly. Some of these parts, such as the carrier and caps, are
serviced only in kits or assemblies. Part numbers are for your reference only.
Those parts not serviced separately are identified with NSS.
®
Spicer® Axle.
KITS AND ASSEMBLIES
• Kits and Assemblies contain groups of individual or assembled parts
developed for optimal replacement or repair of a service problem.
• See the Appendix for detailed information concerning kits applicable to this
model.
ABBREVIATIONS
• ABS - Antilock Brake System
• AR - As Required - Parts that vary in quantity with each axle. Example: shims
• Assy - Assembly
• Brg - Bearing
• Diff - Differential
• Hsg - Housing
• Inv - Involute
• N/A - Not Applicable
• NSS - Not Serviced Separately - Items which can only be purchased in sets,
kit form or service assemblies. Example: brake shoes.
• RH/LH - Right Hand/Left Hand - Determined as viewed from behind the
vehicle looking forward.
• RTV - Gasket Compound - Formed-in-place gasket sealer. It is recommended
for use on all surfaces requiring a gasket.
• Str - Straight
• Notes are included on illustrations where needed.
PARTS LISTINGS
• Parts listings are defined by parts groupings and are broken down by service
assemblies.
• Parts Listings identify a part for servicing with the following categories:
• Item - corresponds with numbers on illustrations for part identification
• Part Name - specifies part name or description
• Quantity (Qty) - quantity required for assembly
• Current Part - service part numbers are broken down by model, type or other
applicable information
• Notes - define unique characteristics or replacement notes
• Kits / Assy Where Used - indicates Kits or Assemblies that contain a
particular part
• Other pertinent information is listed in tables or parts listings as required.
ILLUSTRATIONS
• Illustrations show parts in assembly groups.
• Item numbers on illustrations correspond with parts listings on pages that
accompany the drawings.
Effectively Using a Parts Listing - Example
FOLLOW THE EXAMPLE BELOW TO LOCATE AND ORDER EXACTLY WHAT IS REQUIRED FOR SERVICING.
Oil Seal & Shim Kit216224216224 Includes 49-54 & 127592
Basic Overhaul Kit510393510393 Contents Identified with *
Order this quantity
for servicing
Order part # by model indicated
Indicates information
important to ordering or use
2
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Page 5
Model Identification
DRIVE AXLE
General Information
4
3
2
1
1 — Country or origin
2 — Axle model identification
3 — Specification number assigned to the axle built by Spicer.
Identifies all component parts of the axle including special OEM
requirements such as yokes or flanges
5
6
7
REAR AXLE (TOP VIEW)
4 — OEM part number assigned to the axle build
5 — Carrier assembly serial number assigned by the manufacturing
plant
6 — Axle gear ratio
7 — Carrier assembly production or service part number
Parts Identification
AXLE HOUSING
®
r
.
e
BS
L
ic
p
S
.
O
N
.
.
P
T
A
P
.
C
.
O
N
I
N
G
E
.
D
D
HS
.
I
A
.
M
G
G
S
N
H
I
S
U
O
H
1 — ID Tag
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AXLE SHAFT
2
1
2 — Axle shaft part number
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General Information
Model Identification
USING MODEL DESIGNATION TO IDENTIFY AXLE COMPONENTS
• The Axle Model Identification number contains information that is important
to understand when purchasing service parts or new components. The Model
Identification number provides important vehicle capacity and application
information and model features. Use this guideline to understand your
Axle Model Identification. If you need assistance contact your Roadranger
representative.
D - Dual Drive Forward Axle
with Inter-Axle Differential
G - Single Rear Axle (Global)
R - Dual Drive Rear Axle
S - Single Rear Axle (N.A.)
GAW Rating
x 1000 lbs. (N. America) "-"
x 1 Tn. (Europe) "."
S 23 -1 7 2 D
Options
D - Differential Lock
H - Heavy Wall
I - Integral Brake
P - Lube Pump
R - Retarder Ready
S - Select Trac
W - Wide-Track
Gear Type
1 - Standard Single Reduction
2 - Dual Range
3 - Planetary Double Reduction
4 - Open
5 - Helical Reduction
Models
The following models are included in this publication:
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Pinion Bearing Spacers & Shims
Variable pinion bearing spacers and shims are shown below. Select the proper kit or individual parts to attain the correct settings for the carrier you are working on.
For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.
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Axle Shafts & Wheel End Parts
Axle Shaft Nut
Washer
Stud
Various Dana model axle shafts are used in “sets,” have unequal shaft lengths and may be “location specific” or “Wheel Equipment specific.” When replacing the
axle shafts, locate the axle shaft part number (see Model Identification section) or select the correct axle shaft from the chart below before placing your order.
DO NOT MISPLACE AXLE SHAFTS FROM THEIR INTENDED LOCATION.
NOTE: Various options on parts may not be illustrated - check with your OEM for specific build and part numbers before ordering parts
Dim. ADim. BDim. CNotes
Gasket
10
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Page 13
Ring Gear & Pinion Kits
Dana has highly developed primary axle gearing which is only used in matched sets. These sets are identified by the mating parts listed below. Within any Dana
production drive axle or genuine Spicer
machining, never mix gears and pinions from different mated sets within an axle. Shortened gearing life, noise and failure may occur. Always use genuine
®
Spicer
products.
®
Gear & Pinion service kits, these mated part numbers will appear. Because they are developed as a set with precision
• Ring Gear and Drive Pinion are matched parts and must be replaced in sets
• Identification of mated parts are shown on the drawing below
• The Service Gear & Pinion kits below include the latest designs provided in current production
For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.
Page 15
Service Carrier Assemblies
R172 - STANDARD CARRIER
46 Involute Spline
Side Gear # 10020053
17.3˝ Hypoid Gearing
These new carrier units will directly replace models S23-172 with no
modifications.
RatioExchange Carrier R172
3.58R172358EX
3.73R172373EX
3.91R172391EX
4.10R172410EX
4.30R172430EX
4.56R172456EX
4.78R172478EX
5.25R172529EX
5.38R172538EX
5.57R172557EX
Carrier Sub-Assy Standard Part Number - 10052103
Carrier Sub-Assy with Differential Lock Part Number - 10046553
R172D - DIFFERENTIAL LOCK CARRIER
46 Involute Spline
Side Gear # 10020053
17.3˝ Hypoid Gearing
These new carrier units will directly replace models S23-172D with no
modifications.
RatioExchange Carrier R172D
3.58R172D358EX
3.73R172D373EX
3.91R172D391EX
4.10R172D410EX
4.30R172D430EX
4.56R172D456EX
4.78R172D478EX
5.25R172D529EX
5.38R172D538EX
5.57R172D557EX
Yokes & Flanges
The following yoke reference information can be used for ordering replacement yoke assemblies for new service carriers. Shown below are SERVICE PART
NUMBERS and at the far right side are original production part numbers used in various applications. Always double check part supersession and options before
ordering any replacement product.
For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.
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Staking Tools
These kits contain pinion pilot bearing staking tools to be utilized when a pinion
pilot bearing is replaced or installed in a new drive pinion. Failure to use these
tools may result in a premature bearing failure.
These kits contains installation tools used for installing driveline oil seals. Using
these tools ensures proper installation of the seal. Failure to use these tools may
result in an improperly installed or damaged seal.