Page 1
Spicer
®
Drive Axles
Illustrated Parts List
AXIP-0049
May 2023
AdvanTEK® 40
D155, D155P, D155D, D155DP
D156, D156P, D156D, D156DP
R155, R155D, R156, R156D
Page 2
Page 3
1
General Information ................................................................................................................... 2
How To Use Illustrated Parts List ...................................................................................................2
Model Identification ............................................................................................................. 3-5
Single Reduction - Forward Axle Explode D155, D155D ............................................................... 6-7
Single Reduction - Forward Axle Parts Listing D155, D155D ................................................ 8-10
Single Reduction - Forward Axle Explode D156, D156D ........................................................... 11-12
Single Reduction - Forward Axle Parts Listing D156, D156D .............................................. 13-15
Single Reduction - Rear Axle Explode R155, R155D, R156, R156D ...............................................16
Single Reduction - Rear Axle Parts Listing, R155, R155D, R156, R156D .................................. 17-18
Pinion Bearing Spacers and Shims Listing ............................................................................... 19-21
Bearing Kit Listing and Bill of Materials .............................................................................. 22-23
Output Shaft and Axle Housing Parts Explode ................................................................................24
Output Shaft and Axle Housing Parts Listing ..................................................................................25
Axle Housing List ............................................................................................................................26
Axle Shafts .....................................................................................................................................27
Ring Gear & Pinion Kits ................................ ............................................................................ 28-29
Service Carrier Assemblies ................................................................................................ 30-31
Yokes and Flanges .........................................................................................................................32
Pinion Seals & Pinion Nut Reference Chart ....................................................................................33
Oil Seal Installation Tools ......................................................................................................................... 34
Service Kits - Quick Reference Kit Listing ................................................................................35
Service Kits - Bill of Materials ............................................................................................. 36-39
Table of Contents
Page 4
2
General Information
How To Use Illustrated Parts List
Ordering Parts
This parts book is organized in sections according to parts servicing
requirements. Use the Contents or page headings and colored tabs to
find information.
Use this book to order parts for your Dana® Spicer® Axle.
For convenience, part numbers have been included for all pieces of the
carrier assembly. Some of these parts, such as the carrier and caps, are
serviced only in kits or assemblies. Part numbers are for your reference
only. Those parts not serviced separately are identified with NSS.
Kits and Assemblies
Kits and Assemblies contain groups of individual or assembled parts
developed for optimal replacement or repair of a service problem.
Kits and Assemblies are shown with applicable parts groupings in the
parts listing.
See the Appendix for detailed information concerning kits applicable to
this model.
Abbreviations
AR - As Required - Parts that vary in quantity with each axle. Example:
shims
NSS - Not Serviced Separately - Items which can only be purchased in
sets, kit form or service assemblies. Example: brake shoes.
RH/LH - Right Hand/Left Hand - Determined as viewed from behind
the vehicle looking forward.
“RTV” - Gasket Compound - Formed-in-place gasket sealer. It is
recommended for use on all surfaces requiring a gasket.
Assy - Assembly
Brg - Bearing
Diff - Differential
Hsg - Housing
Inv - Involute
ABS - Antilock Brake System
N/A - Not Applicable
Str - Straight
Illustrations
Illustrations show parts in assembly groups.
Item numbers on illustrations correspond with parts listings on pages
that accompany the drawings.
Notes are included on illustrations where needed.
Parts Listings
Parts listings are defined by parts groupings and are broken down by
service assemblies.
Parts Listings identify a part for servicing with the following categories:
Item - corresponds with numbers on illustrations for part identification
Part Name - specifies part name or description
Quantity (Qty) - quantity required for assembly
Current Part - service part numbers are broken down by model, type or
other applicable information
Notes - define unique characteristics or replacement notes
Kits / Assy’s Where Used - indicates Kits or Assemblies that contain a
particular part
Other pertinent information is listed in tables or parts listings as
required.
General Information
Page 5
3
Model Identification
Locating Model Designation Information
Axle Model Identification, Part Number and Serial Number are located on a tag at the axle centerline. This information will help to locate information in
this book and to identify the correct parts for servicing.
Drive Axles
1 - Country or origin
2 - Axle model identification
3 - Specification number assigned to the axle built by Spicer. Identifies all component parts of the axle including special OEM
requirements such as yokes or flanges.
4 - OEM part number assigned to the axle build
5 - Carrier assembly serial number assigned by the manufacturing plant
6 - Axle gear ratio
7 - Carrier assembly production or service part number
Model Identification
Page 6
4
Axle Housing Axle Shaft
1 - ID Tag
2 - Axle shaft part number
Using Model Designation to Identify Axle Components
The Axle Model Identification number contains information that is important to understand when purchasing service parts or new components. The Model
Identification number provides important vehicle, capacity and application information and model features. Use this guideline to understand your Axle
Model Identification. If you need assistance, contact your Dana Aftermarket representative.
D40 – 155D
D
– Forward Tandem Axle
R
– Rear Tandem Axle
GAWR (x 1000 lbs.)
Gear Type:
1 – Single Reduction
Head Assembly Series
Options:
D – Diff Lock
H – Heavy Wall
P – Lube Pump
S – SelectTrac Housing
Effectively using a Parts Listing - Example
Design Level
5
- Direct Drive Transmission (2.26 – 2.79)
6
- Over Drive Transmission (2.93 – 3.91)
Follow the example below to locate and order exactly what is required for servicing.
Match to
items on
illustration
Use to identify Part
Order this quantity
for servicing
Order Part Number
Indicated information
important to ordering or use
Item
Part Name
Qty
MODEL1
MODEL2
Notes
1
Axle Shaft 2
xxxxxx xxxxxx
See Axle Shaft Chart
2
Flat Washer
4
xxxxxx xxxxxx
Kits and Assemblies
Item
Part Name
Qty
MODEL1
MODEL2
Notes
Bearing Kits
1
xxxxxx
xxxxxx
Contents Identified with *
Model Identification
Page 7
5
Model Identification
Model Identification
Models
The following models are included in this publication:
Single Reduction Models
Forward Axle
Rear Axle
Axle Capacity
Gear Size
D40-155
R40-155
40,000 Lbs
15.75” Hypoid Gear
D40-156
R40-156
40,000 Lbs
15.75” Hypoid Gear
Single Reduction Models with Wheel Differential Lock
Forward Axle
Rear Axle
Axle Capacity
Gear Size
D40-155D
R40-155D
40,000 Lbs
15.75” Hypoid Gear
D40-156D
R40-156D
40,000 Lbs
15.75” Hypoid Gear
Models
Page 8
6
Single Reduction-Forward Axle
AdvanTEK
©
40
17
13
D155 / D155D Forward Axle Exploded View
27
WHEEL DIFFERENTIAL LOCK
SHIFT PARTS
17
Page 9
7
Single Reduction-Forward Axle
AdvanTEK
©
40
D155, D155P, D155D, D155DP Forward Axle Power Divider
32
31
55
55
Page 10
8
Single Reduction-Forward Axle
AdvanTEK
©
40
D155 / D155D - Forward Axle
Item
Description
Qty
D155
D155P
D155D
D155DP
Notes
KIT-BEARING & SEAL
1
504358
504359
Contents Identified with • Also See Page 22
1a Carrier Sub-Assy - Standard
1
134659
-----
1b
Carrier Sub-Assy - Diff Lock
1
-----
134653
2
Capscrew - Carrier
4
134490
134490
3
Washer
4
134491
134491
4
Cotter Pin
2
090873•
090873•
5
Bushing-Dowel
2
134492
134492
6
Diff Case-Plain Side
1
10016954
134571
10016954 Replaces 134578
7
Brg Adjuster-Plain Side
1
134608
128616
8
Bearing Cup-Plain Side
1
134301•
134332•
9
Bearing Cone-Plain Side
1
134300•
134331•
10
Brg Adjuster-Flange Side
1
133873
133873
11
Bearing Cup-Flange Side
1
135073•
135073•
12
Bearing Cone-Flange Side
1
135072•
135072•
KIT - WHEEL DIFF SIDE GEAR
1
504312
504312
Includes Items 13-18
13
Side Gear - 41 Inv
2
127368
127368
14
Side Pinion
4
133784
133784
15
Thrust Washer - Pinion
4
129305
129305
16
Thrust Washer - Side Gear
1
127386
127386
17
Shaft Pin - Differential
2
134152
134152
18
Shaft Pin - Differential
1
134151
134151
19
Pin-Dowel
2
130605
130605
20
Dowel-Gear to Case
2
132821
132821
21
Bearing Cone - Inner Pinion
1
10011393•
10011393•
22
Bearing Cup - Inner Pinion
1
10011394•
10011394•
23
Bearing Cone - Outer Pinion
1
139971•
139971•
24
Bearing Cup - Outer Pinion
1
139972•
139972•
25
Pinion Helical Gear
1
10019031
10019031
Replaces 134758
26
KIT - PINION BRG SHIM
1
504362
504362
See complete listing on pg 19-21
Includes 1 each of 26a-26e
26a Shim - Spacer .065”
AR 135056
135056
26b
Shim - Spacer .067”
AR 135058
135058
26c
Shim - Spacer .069”
AR 135060
135060
26d
Shim - Spacer .075”
AR 135066
135066
26e Shim - Spacer .076”
AR 135067
135067
27
Nut-Pinion
1
131095
131095
28a Seal Manifold Assy - Non Pump
1
134663
134663
Non-Pump
29a Output Side Gear - Non Pump
1
10038655
10038655
Replaces 134768; Non-Pump;
Refer to HAXL- PNI-096R2
KIT - MANIFOLD PARTS - PUMP MODELS
1
504315
504315
Pump Models - Includes 28b, 34a-34e
28b
Seal Manifold Assy - NSS
1
134675 NSS
134675 NSS
Order kit 504315; Pump Models
KIT - LUBE PUMP w/OUTPUT SIDE GEAR
1
504364-1
504364-1
Replaces 504364;
Pump Models - Includes 29b-31
29b
Output Side Gear - Pump Model - NSS
1
10038686
10038686
134770 OBS, now use 10038686 ref HAXL-
30
Lube Pump #131368
1
131368
131368
Pump Models
31
Pump Locking Pin
1
131541
131541
Pump Models Only
32
Bearing Cone - O/P Side Gear
1
134979•
134979•
33
Bearing Cup - O/P Side Gear
1
134980•
134980•
Page 11
9
Single Reduction-Forward Axle
AdvanTEK
©
40
Item
Description
Qty
D155
D155P
D155D
D155DP
Notes
34a Filter Screen Assy
1
133964
133964
Pump Models Only
34b
Clamp
4
129338
129338
Pump Models Only
34c
Lube Hose-Long
1
10011131
10011131
Pump Models Only
34d
Inlet Tube
1
10009605
10009605
Pump Models Only
34e Lube Hose-Short
1
10011130
10011130
Pump Models Only
35
Inter-Axle Diff Assy
1
10094015
10094015
139965 OBS, use10094015 ref
HAXL-0096R2
36
Helical Side Gear & Bushing
1
10019008
10019008
134692 OBS, now use 10019008 ref
HAXL-PNI-0096R2
37
Bushing-Helical Gear
2
10016044
10016044
Replaces production# 131344
38
Thrust Washer - Helical Gear
1
132440•
132440•
39
Lockout Sliding Clutch
1
131332
131332
40
Oil Seal-V-Ring
1
131333•
131333•
41a KIT - INPUT SHAFT - NON PUMP
1
504307
504307
Shaft# 134666 (includes item 44)
41b
KIT - INPUT SHAFT - PUMP MDLS
1
504308
504308
Shaft# 134678 (includes item 44)
42
Input Shaft Bearing Cone
1
139973•
139973•
43
Input Shaft Bearing Cup
1
139974•
139974•
KIT - OIL SEAL & NUT (INPUT)
1
504320
504320
Includes Items 44-45
44
Nut - Input
1
131095
131095
45
Seal - Input
1
134583•
134583•
KIT - INPUT COVER
1
504318
504318
Includes Items 46-48, 49b-49d
46
Input Cover
1
134672
134672
47
Cover Capscrew
9
10000875
10000875
48
Washer
9
130877
130877
KIT - SHIM (INPUT COVER)
1
504319
504319
Includes 2 each of 49a-49e
49a Shim - .003”
AR 134712
134712
49b
Shim - .005”
AR 134711
134711
See kit 504319
49c
Shim - .010”
AR 134710
134710
See kit 504319
49d
Shim - .020”
AR 134709
134709
See kit 504319
49e Shim - .030”
AR 134708
134708
KIT - SHIFT FORK & SPRING
1
504314
504314
Includes Items 50-51
50
Shift Fork Assy - NSS
1
134668 NSS
134668 NSS
Order kit 504314 or 504311
51
Compression Spring
1
129859
129859
KIT - AIR LOCKOUT REPAIR-COMP w/FORK
1
504311
504311
Includes Items 50-55
KIT - AIR LOCKOUT REPAIR
1
512892
512892
Includes Items 52-55
52
Piston Cover
1
131096
131096
53
O-Ring-Piston Cover
1
131665
131665
54
O-Ring-Piston
1
210180
210180
55
Piston 1 131232
131232
56
Plug-Carrier
1
10039186•
10039186•
Replaces 131544
57
KIT - RING GEAR & DRIVE PINION 1See ring gear and pinion section page 28-29
KIT - RING GEAR BOLTS
1
504305
504305
Includes qty-12 of item 58
58
Ring Gear Bolt
12
10000182
10000182
59
KIT - PINION BRG SPACER
AR 504041
504041
See complete listing on pg 19-21
60
Fixed Clutch Gear
1
-----
128627
61
Snap Ring
1
-----
129433
62
Sliding Clutch
1
-----
126840
Page 12
10
Single Reduction-Forward Axle
AdvanTEK
©
40
D155, D155P, D155D, D155DP Forward Axle (Continued)
Item
Description
Qty
D155
D155P
D155D
D155DP
Notes
KIT - SHIFT FORK & PIN
-----
504316
Includes 63-64
63
Shift Fork - NSS
1
-----
134585 NSS
Order kit 504316
64
Pin 1 -----
210020
KIT - DIFF LOCK SHIFT PARTS
-----
504313
Includes 65-69
65
Spring-Compression
1
-----
131102
66
Push Rod Assy
1
-----
134587
67
O-Ring - Piston
1
-----
210180
68
O-Ring - Cap Cover
1
-----
131665
69
Piston Cover (Diff Lock Cap)
1
-----
131096
70
Plug - Cap 1
-----
127195
71
Washer - Switch
1
-----
129034
72
Switch - Selector
1
-----
129035
73
O-Ring & Plug Assy
1
-----
131487
74 Yoke-Input 1
See yoke section page 32
75
Thread Adhesive-Loctite 271
1
129293
129293
76
RTV - Sealant 3oz
1
107276S•
107276S•
NSS - Not Sold Separately
Summary of Kits and Assemblies
Kit-Air Lockout - Complete w/ Fork
504311
Includes: 50-55
Kit-Air Lockout Repair
512892
Includes: 52-55
Kit-Shift Fork & Compression Spring
504314
Includes: 50-51
Page 13
Single Reduction-Forward Axle
AdvanTEK
©
40
D156(P) / D156D(P) Forward Axle Exploded View
27
WHEEL DIFFERENTIAL LOCK
11
SHIFT PARTS
Page 14
12
Single Reduction-Forward Axle
AdvanTEK
©
40
32
31
55
Page 15
Single Reduction-Forward Axle
AdvanTEK
©
40
13
D156(P), D156D(P) Forward Axle
Item
Description
Qty
D156
D156P
D156D
D156DP
Notes
KIT-BEARING & SEAL
1
504360
504361
Contents Identified with • Also See Page 22
1a Carrier Sub-Assy - Standard
1
134659
-----
1b
Carrier Sub-Assy - Diff Lock
1
-----
134653
2
Capscrew - Carrier
4
134490
134490
3
Washer
4
134491
134491
4
Cotter Pin
2
090873
090873
5
Bushing-Dowel
2
134492
134492
6
Diff Case-Plain Side
1
10016954
134571
10016954 Replaces 134578
7
Brg Adjuster-Plain Side
1
134608
128616
8
Bearing Cup-Plain Side
1
134301•
134332•
9
Bearing Cone-Plain Side
1
134300•
134331•
10
Brg Adjuster-Flange Side
1
133873
133873
11
Bearing Cup-Flange Side
1
135073•
135073•
12
Bearing Cone-Flange Side
1
135072•
135072•
KIT - WHEEL DIFF SIDE GEAR
1
504312
504312
Includes Items 13-18
13
Side Gear - 41 Inv
2
127368
127368
14
Side Pinion
4
133784
133784
15
Thrust Washer - Pinion
4
129305
129305
16
Thrust Washer - Side Gear
1
127386
127386
17
Shaft Pin - Differential
2
134152
134152
18
Shaft Pin - Differential
1
134151
134151
19
Pin-Dowel
2
130605
130605
20
Dowel-Gear to Case
2
132821
132821
21
Bearing Cone - Inner Pinion
1
10011393•
10011393•
22
Bearing Cup - Inner Pinion
1
10011394•
10011394•
23
Bearing Cone - Outer Pinion
1
139971•
139971•
24
Bearing Cup - Outer Pinion
1
139972•
139972•
25
Pinion Helical Gear
1
10019031
10019031
Replaces 134758
26
KIT - PINION BRG SHIM
1
504362
504362
See complete listing on pg 19-21
Includes 1 each of 26a-26e
26a Shim - Spacer .065”
AR 135056
135056
26b
Shim - Spacer .067”
AR 135058
135058
26c
Shim - Spacer .069”
AR 135060
135060
26d
Shim - Spacer .075”
AR 135066
135066
26e Shim - Spacer .076”
AR 135067
135067
27
Nut-Pinion
1
131095
131095
28a Seal Manifold Assy - Non Pump
1
134663
134663
Non-Pump
29a Output Side Gear - Non Pump
1
132443 OBS
132443 OBS
Non-Pump
KIT - MANIFOLD PARTS - PUMP MODELS
1
504315
504315
Pump Models - Includes 28b, 34a-34e
28b
Seal Manifold Assy - NSS
1
134675 NSS
134675 NSS
Order kit 504315; Pump Models
KIT - LUBE PUMP w/OUTPUT SIDE GEAR
1
504365 OBS
504365 OBS
Pump Models - Includes 29b-31
29b
Output Side Gear - Pump Model
1
10026796
10026796
Replaces 132061; Pump Models
(HAXL-0096R2)
30
Lube Pump #131368
1
131368
131368
Pump Models
31
Pump Locking Pin
1
131541
131541
Pump Models Only
32
Bearing Cone - O/P Side Gear
1
134979•
134979•
33
Bearing Cup - O/P Side Gear
1
134980•
134980•
Page 16
14
Single Reduction-Forward Axle
AdvanTEK
©
40
D156(P), D156D(P) Forward Axle (Continued)
Item
Description
Qty
D156
D156P
D156D
D156DP
Notes
34a Filter Screen Assy
1
133964
133964
Pump Models Only
34b
Clamp
4
129338
129338
Pump Models Only
34c
Lube Hose-Long
1
10011131
10011131
Pump Models Only
34d
Inlet Tube
1
10009605
10009605
Pump Models Only
34e Lube Hose-Short
1
10011130
10011130
Pump Models Only
35
Inter-Axle Diff Assy
1
10085729
10085729
Replaces 134192 (ref HAXL-PNI-
0096R2
36
Helical Side Gear & Bushing
1
134684 OBS
134684 OBS
gear# 134761-nss
37
Bushing-Helical Gear
2
085991
085991
Replaces production# 085990
38
Thrust Washer - Helical Gear
1
132440•
132440•
39
Lockout Sliding Clutch
1
131332
131332
40
Oil Seal-V-Ring
1
131333•
131333•
41c
KIT - INPUT SHAFT - NON PUMP
1
504309
504309
Shaft# 134682 (includes #44)
41d
KIT - INPUT SHAFT - PUMP MDLS
1
504310
504310
Shaft# 134690 (includes #44)
42
Input Shaft Bearing Cone
1
134303•
134303•
43
Input Shaft Bearing Cup
1
134304•
134304•
KIT - OIL SEAL & NUT (INPUT)
1
504321
504321
Includes items 44-45
44
Nut - Input
1
128049
128049
45
Seal - Input
1
2019185•
2019185•
KIT - INPUT COVER
1
504317
504317
Includes Items 46-48, 49b-49d
46
Input Cover
1
134686
134686
47
Cover Capscrew
9
10000875
10000875
48
Washer
9
130877
130877
KIT - SHIM (INPUT COVER)
1
504319
504319
Includes 2 each of 49a-49e
49a Shim - .003”
AR 134712
134712
49b
Shim - .005”
AR 134711
134711
49c
Shim - .010”
AR 134710
134710
49d
Shim - .020”
AR 134709
134709
49e Shim - .030”
AR 134708
134708
KIT - SHIFT FORK & SPRING
1
504314
504314
Includes Items 50-51
50
Shift Fork Assy - NSS
1
134668 NSS
134668 NSS
Order kit 504314 or 504311
51
Compression Spring
1
129859
129859
KIT - AIR LOCKOUT REPAIR-COMP w/FORK
1
504311
504311
Includes Items 50-55
KIT - AIR LOCKOUT REPAIR
1
512892
512892
Includes Items 52-55
52
Piston Cover
1
131096
131096
53
O-Ring
1
131665
131665
54
Piston 1 131232
131232
55
O-Ring
1
210180
210180
56
Plug-Carrier
1
10039186•
10039186•
Replaces 131544
57
KIT - RING GEAR & DRIVE PINION 1See ring gear and pinion section page 28-29
KIT - RING GEAR BOLTS
1
504305
504305
Includes qty-12 of item 58
58
Ring Gear Bolt
12
10000182
10000182
59
KIT - PINION BRG SPACER
AR 504041
504041
See complete listing on pg 19-21
60
Fixed Clutch Gear
1
-----
128627
61
Snap Ring
1
-----
129433
62
Sliding Clutch
1
-----
126840
Page 17
Single Reduction-Forward Axle
AdvanTEK
©
40
15
Item
Description
Qty
D156
D156P
D156D
D156DP
Notes
KIT - SHIFT FORK & PIN
-----
504316
Includes 63-64
63
Shift Fork - NSS
1
-----
134585 NSS
Order kit 504316
64
Pin 1 -----
210020
KIT - DIFF LOCK SHIFT PARTS
-----
504313
Includes 65-69
65
Spring-Compression
1
-----
131102
66
Push Rod Assy
1
-----
134587
67
O-Ring - Piston
1
-----
210180
68
O-Ring - Cap Cover
1
-----
131665
69
Piston Cover (Diff Lock Cap)
1
-----
131096
70
Plug - Cap 1
-----
127195
71
Washer - Switch
1
-----
129034
72
Switch - Selector
1
-----
129035
73
O-Ring & Plug Assy
1
-----
131487
74 Yoke-Input 1
See yoke section page 32
75
Thread Adhesive-Loctite 271
AR 129293
129293
76
RTV - Sealant 3oz
AR
107276S•
107276S•
NSS - Not Sold Separately
Summary of Kits and Assemblies
Kit-Air Lockout - Complete w/ Fork
504311
Includes: 50-55
Kit-Air Lockout Repair
512892
Includes: 52-55
Kit-Shift Fork & Compression Spring
504314
Includes: 50-51
Page 18
16
15
19
14
13
10
17
17
14
11
13
18
12
28
14
20
30
16
15
15 2 4
29 9
2
8
3
1a
30
21
22
31
24
23
25
1b
27
26
Single Reduction - Rear Axle
1A
1B
Single Reduction - Rear Axle
AdvanTEK
©
40
Page 19
17
Single Reduction - Rear Axles
Item
Description
Qty
R155
R156
R155D
R156D
Notes
KIT - BEARING (models before 2.15.16)
1
504299*
n/a
Models made before 2.15.16 Note-1
KIT - BEARING (models after 2.15.16)
1
504327•
504328•
Models made After 2.15.16 Note-1
Contents Identified with • or * Also See Page 23
KIT - BEARING
505329
Includes Items 21-26 & 32a-32d
KIT - Carrier Sub-Assy
1
504356
504357
Includes Items 1A/1B, 2-6
1A Diff Carr Sub-Assy – Standard
1
10031215
-----
Mdls Made After 2.15.16 Note-1
1B Diff Carr Sub-Assy - Diff Lock- NSS
1
-----
10032394 NSS
Order kit 504357. Mdls Made After 2.15.16 Note-1
1AX Diff Carr Sub-Assy - Standard
1
134588 OBS
-----
X = Early design part-nla - Note-1
1BX Diff Carr Sub-Assy - Diff Lock
1
-----
134483 OBS
X = Early design part-nla - Note-1
2
Capscrew-Hex
4
134490
134490
3
Washer-Flat
4
134491
134491
4
Cotter Pin
2
090873•*
090873•
5
Bushing-Dowel
2
134492
134492
6
Plug-Lube
1
10029474•*
10029474•
Used only on Mdls After 2.15.16 Note-1
7
Brg Adjuster-Plain Side
1
134608
128616
8
Bearing Cup-Plain Side
1
134301•*
134332•
9
Bearing Cone-Plain Side
1
134300•*
134331•
10
Brg Adjuster-Flange Side
1
133873
133873
11
Bearing Cup-Flange Side
1
135073•*
135073•
12
Bearing Cone-Flange Side
1
135072•*
135072•
KIT - WHEEL DIFF SIDE GEAR
1
504312
504312
Includes Items 13-19
13
Side Gear - 41 Inv
2
127368
127368
14
Side Pinion
4
133784
133784
15
Thrust Washer - Pinion
4
129305
129305
16
Thrust Washer - Side Gear
1
127386
127386
17
Shaft Pin - Differential
2
134152
134152
18
Shaft Pin - Differential
1
134151
134151
19
Pin-Dowel
2
130605
130605
20
Dowel-Gear to Case
2
132821
132821
21
Pinion Bearing Cone - Inner
1
139968*
139968
Early mdls made before 2.15.16 Note-1
22
Pinion Bearing Cup - Inner
1
139969*
139969
Early mdls made before 2.15.16 Note-1
23
Pinion Bearing Cone - Outer
1
134609*
134609
Early mdls made before 2.15.16 Note-1
24
Pinion Bearing Cup - Outer
1
139974*
139974
Early mdls made before 2.15.16 Note-1
21
Pinion Bearing Cone - Inner
1
10021815•
10021815•
Current mdls made after 2.15.16
22
Pinion Bearing Cup - Inner
1
10021816•
10021816•
Current mdls made after 2.15.16
23
Pinion Bearing Cone - Outer
1
10048107•
10048107•
Replaces
10032378;
Current mdls made after 2.15.16
24
Pinion Bearing Cup - Outer
1
10032379•
10032379•
Current mdls made after 2.15.16
KIT - OIL SEAL & PINION NUT
504320
504320
Includes items 25-26
25
Oil Seal
1
134583•*
134583•
26
Nut - Pinion
1
131095
131095
27
Yoke - Pinion
1
See yoke section page 32
KIT - RING GEAR BOLTS
1
504305
504305
Includes qty-12 of item 28
28
Ring Gear Bolt (capscrew)
12
10000182
10000182
29
Diff Case - Plain Side
1
10016953
134572 OBS
Replaces
134577
30
KIT - RING GEAR & DRIVE PINION
1 See ring gear and pinion section page 28-29
31
KIT - PINION BRG SPACER
AR
504329
504329
Note-1 See complete listing on pg 19-21
Single Reduction - Rear Axle
AdvanTEK
©
40
Page 20
18
Item
Description
Qty
R155
R156
R155D
R156D
Notes
32
KIT - PINION BRG SHIM
504363
504363
Note-1 See complete listing on pg 19-21
Includes 1 each of 32a-32d
32a Shim - Spacer .066” / 1.677 mm
AR 10023040
10023040
32b
Shim - Spacer .067” / 1.702 mm
AR 10023041
10023041
32c
Shim - Spacer .068” / 1.728 mm
AR 10023042
10023042
32d
Shim - Spacer .069” / 1.753 mm
AR 10023043
10023043
33
Fixed Clutch Gear
1
-----
128627
34
Snap Ring 1
-----
129433
35
Sliding Clutch
1
-----
126840
KIT - SHIFT FORK & PIN
-----
504316
Includes 36-37
36
Shift Fork - NSS
1
-----
134585 NSS
Order kit 504316
37
Pin 1 -----
210020
KIT - DIFF LOCK SHIFT PARTS
-----
504313
Includes 38-42
38
Spring-Compression
1
-----
131102
39
Push Rod Assy
1
-----
134587
40
O-Ring - Piston
1
-----
210180
41
O-Ring - Cap Cover
1
-----
131665
42
Piston Cover (Diff Lock Cap)
1
-----
131096
43
Plug - Cap 1
-----
127195
44
Washer - Switch
1
-----
129034
45
Switch - Selector
1
-----
129035
46
O-Ring & Plug Assy
1
-----
131487
47
Thread Adhesive-Loctite 271
AR 129293
129293
48
RTV - Sealant 3oz
AR
107276S•*
107276S•
NSS - Not Sold Separately
Note-1 - A pinion bearing design change to Rear-Rear models began on 2.15.16. The “early model” design carrier sub-assy part is not available for
service. A replacement service carrier must be purchased if the carrier sub-assy requires replacement. Additionally other related parts unique to “EARLY
MODELS” such as certain bearing cups & cones, pinion bearing spacers and shims are available for repairs. Customers should be sure to check the carrier
serial number or part numbers off the individual parts before ordering any replacement part.
Single Reduction - Rear Axles
AdvanTEK
©
40
Page 21
19
Bearing Spacers
Bearing Spacers
Variable pinion bearing spacers and shims are shown below. Select the proper kits or individual parts to attain the correct settings for the carrier you are
working on. Follow all spacer and shim procedures for according to the Dana Service Manual AXSM-0049. The Spicer kits shown offer the best value for
these type parts.
PINION BRG SPACER KIT: 504041
(includes items w/*)
Models: All D155 & D156 Models
PINION BEARING SPACERS - R155 & R156
Models PRODUCED BEFORE 2.15.16
Note: Pinion Bearing Spacers for early models only available as individual
item
Dana
Spacer
P/N Thickness (mm)
131376
21.760
132838
21.775
131377
21.790
132839
21.805
131378*
21.820
132840
21.835
131379
21.850
132841
21.865
131380
21.880
132842
21.895
131381
21.910
132843
21.925
131382
21.940
132844*
21.955
131401 22.255
131402 22.270
131403 22.285
131404 22.300
131405 22.315
131406 22.330
131407 22.345
131408*
22.360
131409*
22.375
131410 22.390
131411 22.405
131412 22.420
131413*
22.435
131414 22.450
131415 22.465
132846 22.470
131416 22.495
132847 22.510
131417 22.525
132848 22.540
131418 22.555
132849 22.570
131419 22.585
132850 22.600
131420 22.615
132851 22.630
131421*
22.645
132852 22.660
131422 OBS 22.675
132853 22.680
131423 22.705
Dana
Spacer
P/N Thickness (mm)
134503 OBS
14.570
134506 OBS
14.620
134507 OBS
14.640
134513 OBS
14.700
134514 OBS
14.710
134515 OBS
14.730
134516 OBS
14.740
134517 OBS
14.760
134520 OBS
14.800
134521 OBS
14.820
134522 OBS
14.830
134523 OBS
14.850
134524 OBS
14.860
134538 OBS
15.070
131383
21.970
132845
21.985
131384
22.000
131385
22.015
131386
22.030
131387
22.045
131388
22.060
131389
22.075
131390
22.090
131391*
22.105
131392 OBS
22.120
131393*
22.135
131394
22.150
131395
22.165
131396
22.180
131397
22.195
131398 OBS
22.210
131399*
22.225
131400*
22.240
Page 22
20
Bearing Spacers
Bearing Spacers (Continued)
Variable pinion bearing spacers and shims are shown below. Select the proper kits or individual parts to attain the correct settings for the carrier you are
working on. Follow all spacer and shim procedures for according to the Dana Service Manual AXSM-0049. The Spicer kits shown offer the best value for
these type parts.PINION BEARING SPACERS - R155 & R156 Models PRODUCED on or AFTER 2.15.16
PINION BRG SPACER KIT: 504329
(includes items w/*)
PINION BEARING SHIMS - All D155 & D156
Models
PINION BRG SHIM KIT: 504362
(includes items w/*)
Dana
P/N
Spacer
Thickness (mm)
Dana
P/N
Spacer
Thickness (mm)
10032070
17.689
135046
.055 / 1.396
10032071
17.719
135047
.056 / 1.421
10032080
17.869
135048
.057 / 1.447
10032081
17.884
135049
.058 / 1.472
10032085
17.944
135050
.059 / 1.498
10032086*
17.959
135051
.060 / 1.524
10032090
18.019
135052
.061 / 1.549
10032091
18.034
135053
.062 / 1.575
10032092*
18.049
135054
.063 / 1.600
10032096*
18.109
135055
.064 / 1.626
10032097
18.124
135056*
.065 / 1.651
10032098
18.139
135057
.066 / 1.677
10032099*
18.154
135058*
.067 / 1.702
10032100
18.169
135059
.068 / 1.728
10032101*
18.184
135060*
.069 / 1.753
10032102
18.199
135061
.070 / 1.779
10032103
18.214
135062
.071 / 1.804
10032104*
18.229
135063
.072 / 1.830
10032105*
18.244
135064
.073 / 1.855
10032110
18.339
135065HX
.074 / 1.881
10032112*
18.399
135066*
.075 / 1.906
135067*
.076 / 1.932
135068
.077 / 1.957
135069
.078 / 1.983
135070
.079 / 2.008
Page 23
21
Bearing Spacers
PINION BEARING SHIMS - R155 & R156 Models
PRODUCED BEFORE 2.15.16
Note: Pinion shims for early models only available as individual item
PINION BEARING SHIMS - R155 & R156 Models
PRODUCED on or AFTER 2.15.16
PINION BRG SHIM KIT: 504363
(includes items w/*)
Dana
P/N
Spacer
Thickness (mm)
Dana
P/N
Spacer
Thickness (mm)
135025 OBS
.060 / 1.524
10023040*
.066 / 1.677
135026 OBS
.061 / 1.549
10023041*
.067 / 1.702
135027 OBS
.062 / 1.575
10023042*
.068 / 1.728
135028 OBS
.063 / 1.600
10023043*
.069 / 1.753
135029 OBS
.064 / 1.626
135030 OBS
.065 / 1.651
135031 OBS
.066 / 1.677
135032 OBS
.067 / 1.702
135033 OBS
.068 / 1.728
135034 OBS
.069 / 1.753
135035 OBS
.070 / 1.779
135036 OBS
.071 / 1.804
135037 OBS
.072 / 1.830
135038 OBS
.073 / 1.855
135039 OBS
.074 / 1.881
135040 OBS
.075 / 1.906
135041 OBS
.076 / 1.932
135042 OBS
.077 / 1.957
135043 OBS
.078 / 1.983
135044 OBS
.079 / 2.008
135045 OBS
.080 / 2.033
Page 24
22
Bearing Kits
Bearing Kits
Forward Carrier Models
504358
504359
504360
504361
Part Description
Qty
D155
D155P
D155D
D155DP
D156
D156P
D156D
D156DP
Cotter Pin 2
090873
090873
090873
090873
Bearing Cone - Diff Plain Half
1
134300
134331
134300
134331
Bearing Cup - Diff Plain Half
1
134301
134332
134301
134332
Bearing Cone - Diff Flange Half
1
135072
135072
135072
135072
Bearing Cup - Diff Flange Half
1
135073
135073
135073
135073
Bearing Cone - Inner Pinion
1
10011393
10011393
10011393
10011393
Bearing Cup - Inner Pinion
1
10011394
10011394
10011394
10011394
Bearing Cone - Outer Pinion
1
139971
139971
139971
139971
Bearing Cup - Outer Pinion
1
139972
139972
139972
139972
Bearing Cone - O/P Side Gear
1
134979
134979
134979
134979
Bearing Cup - O/P Side Gear
1
134980
134980
134980
134980
Bearing Cone - Input Shaft
1
139973
139973
134303
134303
Bearing Cup - Input Shaft
1
139974
139974
134304
134304
Thrust Washer - Helical Gear
1
132440
132440
132440
132440
Plug - Carrier
1
10039186
10039186
10039186
10039186
V-Ring Oil Seal
1
131333
131333
131333
131333
Oil Seal - Input
1
134583
134583
2019185
2019185
Gasket Compound - RTV
1
107276S
107276S
107276S
107276S
Page 25
23
Bearing Kits
Single & Rear-Rear Carrier Models
504299 504327
504328
NOTE 1: Early models made before 2.15.16 have different bearings than current production models made AFTER 2.15.16
NOTE-1
R155
R156
R155
R156
R155D
R156D
Part Description
Qty Before 2.15.16 After 2.15.16 After 2.15.16
Cotter Pin 2
090873
090873
090873
Bearing Cone - Diff Plain Half
1
134300
134300
134331
Bearing Cup - Diff Plain Half
1
134301
134301
134332
Bearing Cone - Diff Flange Half
1
135072
135072
135072
Bearing Cup - Diff Flange Half
1
135073
135073
135073
Bearing Cone - Inner Pinion
1
139968
10021815
10021815 10021815
Bearing Cup - Inner Pinion
1
139969
10021816
10021816 10021816
Bearing Cone - Outer Pinion
1
134609
10048107
10048107 10048107
Bearing Cup - Outer Pinion
1
139974
10032379
10032379 10032379
Plug-Lube
1
-----
10029474
10029474
Oil Seal - Input
1
134583
134583
134583 134583
Gasket Compound - RTV
1
107276S
107276S
107276S
505329
R155
R156
Page 26
24
Output Shaft and Axle Housing Parts
Output Shaft and Axle Housing Parts
17
18
19
Page 27
25
Output Shaft and Axle Housing Parts
Output Shaft and Axle Housing Parts
Item
Description
Qty
D155
D155P
D155D
D155DP
D156
D156P
D156D
D156DP
R155
R155D
R156
R156D
Notes
1 Axle Shaft 2 see listing
see listing
see listing
See Axle Shafts page 27
KIT - SPINDLE NUT
1 504158
504158
504158
Kit does one side. Includes 1 each of Items 2-5
2 Outer Bearing Adjuster Nut
2 119881
119881
119881
3 Lockwasher - w/Tab
2 129132
129132
129132
4 Dowel-Type Lockwasher
2 119883
119883
119883
5 Inner Bearing Adjuster Nut
2 119882
119882
119882
6 Axle Housing Assy
1 see listing
see listing
see listing
See Axle Housings page 26
7 KIT - U-TUBE BREATHER
1 507162
507162
507162
Includes Items 7a-7b
7a Breather Assy-NSS
1
302706 NSS
302706 NSS
302706 NSS
Must buy kit
7b Hose & Clamp Assy-NSS
1
129340 NSS
129340 NSS
129340 NSS
Must buy kit
KIT - AXLE HSG FASTENER
1 504301
504301
----- Includes Items 8-12a
KIT - AXLE HSG FASTENER
1 ----- ----- 504302
Includes Items 8-12c
KIT - DRAIN BOLT
1 504324
504324
504326
Includes 2 each of Items 8 &10 and item 22
8 Capscrew - Drain Hole
2 135017
135017
135016
Note 1
9
Stud 2 10008812
10008812
10008812
10 Washer 14
130877
130877
130877
11 Nut 2 127567
127567
127567
12a Capscrew 55mm
10
135017
135017
----- 12b Capscrew 55mm
8 ----- ----- 135017
12c Capscrew 75mm
2 ----- ----- 135016
13 Sensor Plug - 1/2”
1 tbd tbd tbd Only used in select models
14 Magnetic Filler Plug - 3/4”
1 129491
129491
129491
KIT - OUTPUT SHAFT
1 504303
504304
----- Includes Items 15-16
15 Output Shaft
134680
134688
-----
16 Locknut - Hex
1 128049
127588
----- M39 x 1.5
KIT - OP SEAL & NUT
1 504322
504323
----- Includes Items 17-18
17 Oil Seal-Output
1 2023063
2022740
-----
KIT - O/P BEARINGS
1 504060
504306
----- Includes Items 19-21
18 Snap Ring
1
134322
129594
----- 19 Bearing Cup
2 139978
134992
----- 20 Bearing Cone
2 139977
134991
----- 21 Loctite 271 Adhesive .5ml
1 129293
129293
129293
Not Illustrated
22 RTV Sealant 3oz
1 107276S
107276S
107276S
Not Illustrated
NSS - Not Sold Separately
Note 1: While there is only one hole identified as the “Lube Drain Hole” the service kits also include an additional capscrew, which is from the next hole
location.
Page 28
26
Axle Housing
Axle Housing
Shown below is the Dana axle housing part number cross reference listing. This is for reference only as various OEM’s use multiple part numbers. If
the part number on your housing tag is not listed below, consult your OEM or local OEM dealer.
Axle
Series
Production Part
Number
Service Part
Number
OEM
Design Features
D155
324498
324498
Kenworth
D155
324566
324566
Kenworth
D155
324568
324568
Kenworth
D155
10000887
10000887*
Peterbilt/Kenworth
2078mm - 9.5mm Wall - Torque Rod Bkt#302166
D155
10000888
10000888
Peterbilt
D155
10000891
10000891
Peterbilt/Kenworth
2078mm - 11mm Wall - Torque Rod Bkt#302166
D155
10000892
10000892
Peterbilt
D155
10000899
10000899
Kenworth
2154mm - 9.5mm Wall - Torque Rod Bkt#302166; Replaces 10000895
D155
10000899
10000899
Peterbilt/Kenworth
D155
10005341
10005341*
Navistar
2078mm - 9.5mm Wall - Torque Rod Bkt#302208
D155
10020584
10020584
Navistar
2078mm - 9.5mm Wall - Torque Rod Bkt#302208 - ABS Blocks
R155/R155D
324494 OBS
324494 OBS
Kenworth
R155D
324495 OBS
324495 OBS
Kenworth
R155
10014745
10014745*
Peterbilt/Kenworth
2078mm - 9.5mm Wall - Torque Rod Bkt#303058; Replaces
10000927
R155
10000928 OBS
10000928 OBS
Peterbilt/Kenworth
R155
10014749
10014749
Peterbilt/Kenworth
2078mm - 11mm Wall - Torque Rod Bkt#303058; Replaces
10000933
R155
10000934
10000934
Peterbilt
R155
10000937
10000937
Peterbilt/Kenworth
2154mm - 9.5mm Wall - Torque Rod Bkt#303058
R155/R156
10014745
10014745
Peterbilt/Kenworth
2078mm - 9.5mm Wall - Torque Rod Bkt#303058
R155
10044360
10044360*
Navistar
2078mm - 9.5mm Wall - Torque Rod Bkt#302209 - ABS Blocks. Replaces 10020586
D156
10000903
10000903
Peterbilt/Kenworth
2078mm - 9.5mm Wall - Torque Rod Bkt#302166
D156
10000907
10000907
Peterbilt
D156
10006267
10006267
Navistar
2078mm - 9.5mm Wall - Torque Rod Bkt#302208
D156
10020588
10020588
Navistar
2078mm - 11mm Wall - Torque Rod Bkt#302208 - ABS Blocks
R156
10044360
10044360
Navistar
2078mm - 9.5mm Wall - Torque Rod Bkt#302209 - ABS Blocks. Replaces 10020600
*Most Popular Item for each OEM
Page 29
27
Axle Shafts
Axle Shafts
Various Dana model axle shafts are used in “sets”, have unequal shaft lengths and may be “location specific” or “Wheel Equipment specific”. When
replacing the axle shafts, locate the axle shaft part number (see model Identification section) or select the correct axle shaft from the chart below, before
placing your order.
DO NOT MISPLACE AXLE SHAFTS FROM THEIR INTENDED LOCATION.
NOTE
STR - Straight, TPR - Tapered
Axle Shafts - Single Reduction Models - D155, D155P, D156, D156P, R155, R156
Standard Axle Shafts Part No.
Qty
Body
Spline
Shaft
O.D.
Spline
Length
Flange
Length
Flange
O.D.
Holes
OEM
134595
1 41 1.87 38.98 4”
8.50 8(.635) STR
KW/Pete
134596
1 41 1.87 43.31 4”
8.50 8(.635) STR
KW/Pete 134601
1 41 1.87 39.47 4”
8.50 8(.635) STR
KW/Pete/Nav/Volvo
134602
1 41 1.87 45.05 4”
8.50 8(.635) STR
KW/Pete/Nav/Volvo
134693
1 41 1.87 38.13 4”
8.50 8(.773) STR
KW/Pete 134694
1 41 1.87 42.46 4”
8.50 8(.773) STR
KW/Pete 134696
1 41 1.87 38.98 4”
8.50 8(.948) TPR
KW/Pete/Volvo 134697
1 41 1.87 42.46 4”
8.50 8(.948) TPR
KW/Pete/Volvo
10020687
1 41 1.87 37.98 4”
8.50 8(.948) TPR
Nav/Volvo
10020688
1 41 1.87 43.55 4”
8.50 8(.948) TPR
Nav/Volvo
10020693
1 41 1.87 37.06 4”
8.50 8(.948) TPR
Nav/Volvo
10020694
1 41 1.87 44.47 4”
8.50 8(.948) TPR
Nav/Volvo
Axle Shafts - Single Reduction Models w/ Diff Lock - D155D, D155DP, D156D, D156DP, R155D, R156D
Diff Lock Axle Shafts Part No.
Qty
Body
Spline
Shaft
O.D.
Spline
Length
Flange
Length
Flange
O.D.
Holes
OEM
134595
1 41 1.87 38.98 4”
8.50 8(.635) STR
KW/Pete
134600
1 41 1.87 11”
8.50 8(.635) STR
KW/Pete 134693
1 41 1.87 38.13 4”
8.50 8(.773) STR
KW/Pete 134695
1 41 1.87 11”
8.50 8(.773) STR
KW/Pete 134696
1 41 1.87 38.98 4”
8.50 8(.948) TPR
KW/Pete/Volvo
134698
1 41 1.87
11”
8.50 8(.948) TPR
KW/Pete/Volvo
Axle Shaft Hardware
Part Number
Description
Qty Used (per side)
Dim. A Dim. B
Dim. C Notes
132993
Tapered Dowel 8
1.00”
.630”
.469”
For 5/8” studs
013886
Gasket 1
8 holes
029804
Washer 8
brake flange washer
060600
Axle Shaft Nut 8
5/8”, 18 thread
127794
Stud - Wheel 8
5/8”, 18 thread
Page 30
28
Gear & Pinion Kits
Gear & Pinion Kits - D155, D155P, D155D. D155DP, D156, D156P, D156D, D156DP, R155,
R155D, R156, R156D
Dana has highly developed primary axle gearing which is only used in matched sets. These sets are identified by the mating parts listed below. Within
any Dana production drive axle or genuine Spicer® Gear & Pinion service kits, these mated part numbers will appear. Because they are developed as a
set with precision machining, never mix gears and pinions from different mated sets within an axle. Shortened gearing life, noise and failure may occur.
Always use genuine Spicer® products.
•
Ring Gear and Drive Pinion are matched parts and must be replaced in sets.
•
Identification of mated parts are shown on the drawing below.
•
The Service Gear & Pinion kits below include the latest designs provided in current production.
Models: D155, D155P, D155D, D155DP
Ring Gear Size: 15.75”
Pinion Nut Part-No 131095
Ratios
Spicer
Kit
Original
Gear (NSS)
Original
Pinion (NSS)
Tooth
Combo
Ref
Set#
2.26
504330
134866
134867
43-19
134865
2.39
504331
134911
134912
43-18
134910
2.53
504332
134914
134915
38-15
134913
2.64
504333
134917
134918
37-14
134916
2.79
504334
134920
134921
39-14
134919
Models: D156, D156P, D156D, D156DP
Ring Gear Size: 15.75”
Pinion Nut Part-No 131095
Ratios
Spicer
Kit
Original
Gear (NSS)
Original
Pinion (NSS)
Tooth
Combo
Ref
Set#
2.79
504334
134920
134921
39-14
134919
2.93
504335
134923
134924
41-14
134922
3.08
504336
134869
134870
37-12
134868
3.23
504337
134926
134927
42-13
134925
3.36
504338
134929
134930
37-11
134928
3.42
504339
134932
134933
41-12
134931
3.55
504340
134935
134936
39-11
134934
3.70
504341
134938
134939
37-10
134937
3.91
504342
134941
134942
43-11
134940
Page 31
Gear & Pinion Kits
29
Models: R155, R155D, R156, R156D
Ring Gear Size: 15.75”
Pinion Nut Part-No 131095
Ratios
Spicer
Kit
Original
Gear (NSS)
Original
Pinion (NSS)
Tooth
Combo
Ref
Set#
2.26
504343
134872
134873
43-19
134871
2.39
504344
134878
134879
43-18
134877
2.53
504345
134881
134882
38-15
134880
2.64
504346
134884
134885
37-14
134883
2.79
504347
134887
134888
39-14
134886
2.93
504348
134890
134891
41-14
134889
3.08
504349
134875
134876
37-12
134874
3.23
504350
134893
134894
42-13
134892
3.36
504351
134896
134897
37-11
134895
3.42
504352
134899
134900
41-12
134898
3.55
504353
134902
134903
39-11
134901
3.70
504354
134905
134906
37-10
134904
3.91
504355
134908
134909
43-11
134907
Page 32
Single Reduction Carriers
30
D155, D155P - Standard Models
(pump and non pump)
41 Involute Spline
Side Gear # 127368
15.5” Hypoid Gearing
These new carrier units will directly replace models D40-155, D40-155P
with no modifications.
Non-Pump
Pump
Ratio Carrier
Carrier
2.26
D155226EX
D155P226EX
2.39
D155239EX
D155P239EX
2.47
D155247EX
D155P247EX
2.53
D155253EX
D155P253EX
2.64
D155264EX
D155P264EX
2.79
D155279EX
D155P279EX
2.93
D155293EX
D155P293 EX
3.08
D155308EX
D155P308EX
3.23
D155323EX
D155P323EX
3.36 D155336EX
D155P336EX
3.42
D155342EX
D155P342EX
3.55
D155355EX
D155P355EX
3.70
D155370EX
D155P370EX
3.91
D155391EX
D155P391EX
D156, D156P - Standard Models
(pump and non pump)
41 Involute Spline
Side Gear # 127368
15.5” Hypoid Gearing
These new carrier units will directly replace models D40-156, D40-156P
with no modifications.
Non-Pump
Pump
Ratio Carrier
Carrier
2.79 D156279EX
D156P279EX
2.93 D156293EX
D156P293EX
3.08 D156308EX
D156P308EX
3.23 D156323EX
D156P323EX
3.36 D156336EX
D156P336EX
3.42 D156342EX
D156P342EX
3.55 D156355EX
D156P355EX
3.70 D156370EX
D156P370EX
3.91 D156391EX
D156P391EX
R155, R156 - Standard Models
41 Involute Spline Side
Gear # 127368 15.5”
Hypoid Gearing
These new carrier units will directly replace all R40-155, R40-156
models with no modifications.
New
Ratio
Carrier
2.26
R155226EX
2.39
R155239EX
2.53
R155253EX
2.64
R155264EX
2.79
R155279EX
2.93
R155293EX
3.08
R155308EX
3.23
R155323EX
3.36
R155336EX
3.42
R155342EX
3.55
R155355EX
3.70
R155370EX
3.91
R155391EX
2.47
R155247EX
D155D, D155DP - Diff Lock Models (pump and
non-pump)
41 Involute Spline
Side Gear # 127368
15.5” Hypoid Gearing
These new carrier units will directly replace models D40-155D, D40155DP with no modifications.
Non-Pump
Pump
Ratio Carrier
Carrier
2.26
D155D226EX
D155DP226EX
2.39
D155D239EX
D155DP239EX
2.53
D155D253EX
D155DP253EX
2.64
D155D264EX
D155DP264EX
2.79
D155D279EX
D155DP279EX
2.47
D155D247EX
D155DP247EX
2.93
D155D293EX
D155DP293EX
3.08
D155D308EX
D155DP308EX
3.23
D155D323EX
D155DP323EX
3.36
D155D336EX
D155DP336EX
3.42
D155D342EX
D155DP342EX
3.55
D155D355EX
D155DP355EX
3.70
D155D370EX
D155DP370EX
3.91
D155D391EX
D155DP391EX
Page 33
Single Reduction Carriers
31
D156D, D156DP - Diff Lock Models (pump
and non-pump)
41 Involute Spline
Side Gear # 127368
15.5” Hypoid
Gearing
These new carrier units will directly replace models D40-156D,
D40-
156DP with no modifications.
Non-Pump
Pump
Ratio Carrier
Carrier
2.79
D156D279EX
D156DP279EX
2.93
D156D293EX
D156DP293EX
3.08
D156D308EX
D156DP308EX
3.23
D156D323EX
D156DP323EX
3.36
D156D336EX
D156DP336EX
3.42
D156D342EX
D156DP342EX
3.55
D156D355EX
D156DP355EX
3.70
D156D370EX
D156DP370EX
3.91
D156D391EX
D156DP391EX
R155D, R156D - Diff Lock Models
41 Involute Spline
Side Gear # 127368
15.5” Hypoid
Gearing
These new carrier units will directly replace all R40-155D, R40156D models with no modifications.
New
Ratio
Carrier
2.26
R155D226EX
2.39
R155D239EX
2.47
R155D247EX
2.53
R155D253EX
2.64
R155D264EX
2.79
R155D279EX
2.93
R155D293EX
3.08
R155D308EX
3.23
R155D323EX
3.36
R155D336EX
3.42
R155D342EX
3.55
R155D355EX
3.70
R155D370EX
3.91
R155D391EX
Page 34
32
Yokes and Flanges
The following yoke reference information can be used for ordering replacement yoke assemblies for new service carriers. Shown below are SERVICE
PART NUMBERS and at the far right side are original production part numbers used in various applications. Always double check part supersession and
options before ordering any replacement product.
Half Round
Style
Bearing Plate
Style
Dana Single Axle
Dana Tandem Axle
Dana Models: D155, D155D, D156, D156D, R155, R155D, R156, R156D
Forward Axle - Input / 49 - 2.544 Involute Spline
Service
Reference Production
Part
Joint
Dimensions (in inches):
Yoke & Yoke
Number
Series
Angle
Style A B
C Assy Part-no’s
350-4-201-1X
SPL350 15 X 6.620 2.560
6.763 350-4-201-1X
350-4-201-1X
SPL350 15 X 6.620 2.560
6.763 350-4-21-1
250-4-1291-1X
SPL250 25 X 6.200 2.362
6.412 134705
250-4-1291-1X
SPL250 25 X 6.200 2.362
6.412 250-4-1031-1
Forward Axle - Output / 41 - 2.143 Involute Spline
Service
Reference Production
Part
Joint
Dimensions (in inches):
Yoke & Yoke
Number
Series
Angle
Style A B
C Assy Part-no’s
250-4-10002596-1X SPL250
25.5 X 6.252 2.362
6.412 10002596
250-4-10002596-1X SPL250
25.5 X 6.252 2.362
6.412 5009699
170-4-10002595-1X SPL170
45 X 7.190 2.166
6.456 10002595
170-4-10002595-1X SPL170
45 X 7.190 2.166
6.456 170-4-1901-1
Rear Axle - Input / 49 - 2.544 Involute Spline
Service
Reference Production
Part
Joint
Dimensions (in inches):
Yoke & Yoke
Number
Series
Angle
Style A B
C Assy Part-no’s
170-4-2021-1X
SPL170 25 X 5.530 2.166
6.456 134581
170-4-2021-1X
SPL170 25 X 5.530 2.166
6.456 170-4-1891-1
250-4-1301-1X
SPL250 25 X 5.830 2.362
6.412 134579
250-4-1301-1X
SPL250 25 X 5.830 2.362
6.412 250-4-1021-1
Yokes and Flanges
Page 35
Pinion Seal and Nut Reference
33
Pinion Seal and Nut Reference Chart
Shown below is a quick reference chart showing the pinion seals, pinion nuts and a Seal
& Nut kit that contain both items.
Pinion Seal & Nut Chart
Location
D155, D155D
D156, D156D
R155, R155D
R156, R156D
Input Seal
Input
134583
2019185
Input Nut 131095
128049
Kit-Seal & Nut
504320
504321
Output Seal
Output
2023063
2022740
Output Nut
128049
127588
Kit-OP Seal & Nut
504322
504323
R-Pinion Seal
R-Pinion
134583
R-Pinion Nut
131095
Kit-Seal & Nut
504320
Page 36
Oil Seal Installation Tools
34
Oil Seal Installation Tools
These kits contain installation tools used for installing driveline oil seals. Using these tools ensures proper installation of the seal. Failure to use these
tools may result in an improperly installed or damaged seal.
Oil Seal Driver Installation Tool Kits: 504300 and 504325
D-INPUT
D-INPUT
D-INPUT
LOCATION
126917 126917
126917
+ + +
D155 - 10021492 D155 - 10021495 R155 - 10021492
D156 - 10021493 D156 - 10021494 R156 - 10021492
INSERTS INSERTS INSERTS
Note: Insert graphics are for illustration purposes only, actual inserts may vary
TOOL
OIL SEAL DRIVER INSTALLATION KITS
504300
504325
Models: D155 / R155
Models: D156 / R156
Part No.
Description
Part No.
Description
126917
DRIVER
126917
DRIVER
10021492
INSERT
10021492
INSERT
10021495
INSERT
10021493
INSERT
10021494
INSERT
Page 37
Service Kits - Quick Reference List
35
Service Kits - Quick Reference List
Air Lockout Kit with Shift Fork-Complete
504311
Lube Pump w/ Output Side Gear Kit - D155P, D155DP
504364-1
Air Lockout Repair Kit
512892
Lube Pump w/ Output Side Gear Kit - D156P, D156DP
504365 OBS
Air Lockout Shift Fork & Spring Kit (fork# 134668)
504314
Lube Manifold Parts Kit - All Pump Mdls
504315
Axle Housing Drain Bolt Kit - D155, D156
504324
Oil Seal Driver Tool Kit - ALL D/R155
504300
Axle Housing Drain Bolt Kit - R155, R156
504326
Oil Seal Driver Tool Kit - ALL D/R156
504325
Produced AFTER 2.15.16
Bearing & Seal Kit - R155D, R156D 504328
Produced AFTER 2.15.16
Diff lock Parts Kit (all diff lock mdls)
504313
Diff lock Shift Fork & Pin Kit (all diff lock mdls) (fork# 134585) 504316
Diff Case - Plain Half - D155D, D156D
134571
Diff Case - Plain Half - R155D, R156D
134572 OBS
Diff Case - Plain Half - R155, R156
10016953
Replaces 134577
Diff Case - Plain Half - D155, D156
Replaces 134578
10016954
Helical Pinion Gear - D155, D155D, D156, D156D
10019031
Replaces 134758
Helical Gear & Bushing Assy - D155, D155D
134684
OBS
Helical Gear & Bushing Assy - D156, D156D
134692 OBS
Input Cover Kit - D155, D155D (cover# 134686)
504317
Input Cover Kit - D156, D156D (cover# 134672)
504318
Output Shaft Kit D155, D155D
(shaft# 134688)
504303
Output Shaft Kit D156, D156D
(shaft# 134680)
504304
Output Shaft Bearing Kit -
D155, D155D
504060
Output Shaft Bearing Kit -
D156, D156D
504306
Output Shaft Nut - D155, D155D
128049
Output Shaft Nut - D156, D156D
131095
Output Shaft Seal - D155, D155D
2023063
Output Shaft Seal - D156, D156D
2022740
Pinion Brg Spacer Kit - D155, D155D, D156, D156D
504041
Pinion Brg Spacer Kit - R155, R155D, R156, R156D
504329
Produced AFTER 2.15.16
Pinion Brg Shim Kit - D155, D155D, D156, D156D
504362
Pinion
Brg Shim Kit - R155, R155D, R156, R156D
504363
Ring Gear Bolt Kit (Qty 12 of bolt# 10000182)
504305
Seal & Nut Kit - Input Shaft - D155, D155D
504320
Seal & Nut Kit - Input Shaft - D156, D156D
504321
Seal & Nut Kit - Output Shaft - D155, D155D mdls
504322
Seal & Nut Kit - Output Shaft - D156, D156D mdls
504323
Input Cover Shim Kit - D155, D155D, D156, D156D
504319
Input Shaft Kit - D155 no pump (shaft# 134666)
504307
Input Shaft Kit - D155 pump models (shaft# 134678)
504308
Input Shaft Kit - D156 no pump (shaft# 134682)
504309
Input Shaft Kit - D156 pump models (shaft# 134690)
504310
Inter-Axle Diff Assy - D155, D155D
Replaces 134192
10085729
Inter-Axle Diff Assy - D156, D156D
139965 OBS
Axle Housing Hardware Kit - D155, D156
504301
Axle Housing Hardware Kit - R155, R156
504302
Bearing & Seal Kit – D155, D155P
504358
Bearing & Seal Kit - D155D, D155DP
504359
Bearing & Seal Kit – D156, D156P
504360
Bearing & Seal Kit - D156D, D156DP
504361
Bearing & Seal Kit - R155, R156
Produced BEFORE 2.15.16
504299
Bearing & Seal Kit - R155D, R156D
Produced BEFORE 2.15.16
N/A
Bearing & Seal Kit - R155, R156
504327
Seal & Nut Kit - R-Pinion - R155, R155D, R156, R156D
504320
Shim Kit - Pinion Bearing - D155, D156
504362
Shim Kit - Pinion Bearing - R155, R156
Produced AFTER 2.15.16
504363
Spacer Kit - Pinion Bearing - D155, D156
504041
Spacer Kit - Pinion Bearing - R155, R156
Produced AFTER 2.15.16
504329
Spindle Nut Kit (does one side of vehicle)
504158
Wheel Diff Side Gear Kit - 41Inv
504312
Produced AFTER 2.15.16
Page 38
Spicer Service Kit Bill of Materials
36
Service Kits
504041
Kit-Pinion Bearing Spacer D155/D156
Dana P/N
Description
Qty
504302
Kit-Axle Housing Hardware R155/156
Dana P/N
Description
Qty
504060
Kit-Output Shaft Brgs - ALL D155 MODELS
Dana P/N
Description
Qty
504304
Kit-Output Shaft - ALL D156 MODELS
Dana P/N
Description
Qty
127588 NUT-OUTPUT SHAFT
1
504158
Kit-Ring Gear Bolts
Kit-Spindle Nut (4 piece design)
Dana P/N Description
Qty
10000182
RING GEAR BOLT
12
504300
Kit-Oil Seal Driver D/R155
504309
131378 SPACER-PIN BRG 21.820
1
127567
NUT 2
132844 SPACER-PIN BRG 21.955
1
10008812
STUD 2 131391 SPACER-PIN BRG 22.105
1
129491
PLUG-MAGNETIC
1 131393 SPACER-PIN BRG 22.135
1
130877
WASHER-PLAIN
14
131399 SPACER-PIN BRG 22.225
1
135016
CAPSCREW-HEX 75mm
4 131400 SPACER-PIN BRG 22.240
1
135017
CAPSCREW-HEX 55mm
8
131408 SPACER-PIN BRG 22.360
1
504303
131409 SPACER-PIN BRG 22.375
1
131413
SPACER-PIN BRG 22.435
1
131421
SPACER-PIN BRG 22.645
1
Dana P/N Description
Qty
128049
NUT-OUTPUT SHAFT
1
Dana P/N
126917
Description
DRIVER
Qty
1
134992
BEARING CUP
2
10021492
ADAPTER INSERT
1
504307
10021495
ADAPTER INSERT
1
Kit-Input Shaft D155, D155D
Dana P/N
Description
Qty
504301
131095
NUT-INPUT SHAFT
1
Kit-Axle Housing Hardware D155/156
134666
INPUT SHAFT D155 - NSS
1
Dana P/N Description
Qty
127567
NUT 2
504308
10008812
STUD 2
Kit-Input Shaft D155P/D155DP - Pump Model
129491
PLUG-MAGNETIC
1
131095
NUT-INPUT SHAFT 1
134678
INPUT SHAFT D155P-PUMP 1
130877
WASHER-PLAIN
14
135017
CAPSCREW-HEX 55mm
12
Dana P/N Description
Qty
128049
NUT-INPUT SHAFT
1
134682
INPUT SHAFT D156 - NSS
1
134322 SNAP RING
1
139977 BEARING CONE
2
139978 BEARING CUP
2
Kit-Input Shaft D156/D156D
Dana P/N
Description
Qty
Dana P/N Description
Qty
119881 SPINDLE NUT
1
119882 SPINDLE NUT
1
119883
LOCK NUT WASHER-DOWEL TYPE 1
129132 LOCK NUT WASHER w/TAB
1
504306
Kit-Output Shaft Brgs - All D156 MODELS
Dana P/N
Description Qty
129594 SNAP RING 1
134991
BEARING CONE
1
Kit-Output Shaft - ALL D155 MODELS
134680
OUTPUT SHAFT
-D155
1
134688
OUTPUT SHAFT-D156
1
504305
Dana P/N
Description
Qty
Page 39
Spicer Service Kit Bill of Materials
37
Service Kits Continued
504310
Kit-Input Shaft D156P/D156DP - Pump Model
Dana P/N
Description
Qty
128049
NUT-INPUT SHAFT 1
134690
INPUT SHAFT D156P-PUMP 1
504311
Kit-Air L/O-Complete w/Fork
Dana P/N
Description
Qty
504315
Kit-Manifold Parts - Pump Models
Dana P/N
Description
Qty
129338
CLAMP 4
133964
FILTER SCREEN ASSY 1
134675
SEAL MANIFOLD ASSY-NSS 1
10009605
INLET TUBE 1
10011130
LUBE HOSE-SHORT
1
504312
Kit-Wheel Diff Side Gear 41 Inv
Dana P/N
Description
Qty
504317
Kit-Input Cover D156
Dana P/N
Description
Qty
127368 SIDE GEAR - 41 INV
2
134686
INPUT COVER-D156
1
133784 SIDE PINION
4
130877
WASHER
9 127386 THRUST WASHER-SIDE PINION
4
134709
SHIM .020” INPUT CVR
2 129305 THRUST WASHER-SIDE GEAR
2
134710
SHIM .010” INPUT CVR
2 134151 SHAFT-DIFFERENTIAL
1
134711
SHIM .005” INPUT CVR
2
134152 SHAFT-DIFFERENTIAL
2
10000875
CAPSCREW
9
504313
Kit-Diff Lock Shift Parts
Dana P/N
Description
Qty
504318
Kit-Input Cover D155
Dana P/N
Description
Qty
504314
Kit-Shift Fork & Spring
Dana P/N
Description
Qty
504319
Kit-Input Cover Shims D155/D156
129859 COMPRESSION SPRING
1
Dana P/N Description
Qty
134668 SHIFT FORK ASSY- NSS
1
134708 SHIM .030” INPUT CVR
2
134709 SHIM .020” INPUT CVR
2
134710 SHIM .010” INPUT CVR
2
134711 SHIM .005” INPUT CVR
2
134712 SHIM .003” INPUT CVR
2
131096 CAP-PISTON COVER
1
134672
INPUT COVER-D155
1
131102 COMPRESSION SPRING
1
130877
WASHER
9 131665 O-RING - COVER
1
134709
SHIM .020” INPUT CVR
2
134587 PUSH ROD
1
134710
SHIM .010” INPUT CVR
2
210180 O-RING - PISTON
1
134711
SHIM .005” INPUT CVR
2
10000875
CAPSCREW
9 129859 COMPRESSION SPRING
10011131
LUBE HOSE-LONG 1
131096
CAP-PISTON COVER
1
131232 PISTON
1
Kit-Shift Fork & Pin
131665 O-RING - COVER
1
Dana P/N Description
Qty
134668
SHIFT FORK ASSY- NSS
1
134585 SHIFT FORK - NSS
1
210180 O-RING - PISTON
1
210020 PIN 1
1
504316
Page 40
Spicer Service Kit Bill of Materials
38
504320
Kit-Seal & Nut - D155, R155, R156
Dana P/N
Description
Qty
131095
SEAL-PINION 1
134583
NUT-PINION 1
504321
Kit-Input Seal & Nut D156
504322
Kit-Output Seal & Nut D155
Dana P/N
Description
Qty
128049
NUT-OUTPUT 1
2023063
SEAL-OUTPUT D155 1
504329
Kit-Pinion Brg Spacer R155/R156
Produced on or AFTER 2.15.16
Dana P/N
Description
Qty
10032086
SPACER-PIN BRG 17.959
1
10032092
SPACER-PIN BRG 18.049
1
10032096
SPACER-PIN BRG 18.109
1
10032099
SPACER-PIN BRG 18.154
1
10032101
SPACER-PIN BRG 18.184
1
10032104
SPACER-PIN BRG 18.229
1
10032112
SPACER-PIN BRG 18.399
1
504362
Kit-Pinion Brg Shim D155/D156
Dana P/N
Description
Qty
2022740
SEAL-OUTPUT D156 1
504324
Kit-Drain Bolt D155/156
Dana P/N
Description
Qty
135017
CAPSCREW-55mm
2
504363
Kit-Pinion Brg Shim R155/R156 Made after 2.15.16
Dana P/N
Description
Qty
504325
Kit-Oil Seal Driver D/R156
Dana P/N
Description
Qty
126917
DRIVER
1
10021492
ADAPTER INSERT
1
10021493
ADAPTER INSERT
1
10021494
ADAPTER INSERT
1
504326
Kit-Drain Bolt R155/R156
504364- n/a now; replaced by 504364-1
Kit-Lube Pump w/Output Side Gear D155P
Dana P/N
Description
Qty
131368 LUBE PUMP
1
134770 OUTPUT SIDE GEAR-NSS
1
131541 PIN 1
504365-n/a now
Kit-Lube Pump w/Output Side Gear D156P
Dana P/N
Description
Qty
135016 CAPSCREW-75mm
2
130877
WASHER
2
129293
LOCTITE 271
1
129293
LOCTITE 271
1
Dana P/N Description
Qty
128049 NUT-INPUT
1
2019185
SEAL-INPUT
1
135056 SHIM .065” 1
504323
135058 SHIM .067” 1
Kit-Output Seal & Nut D156
135060 SHIM .069” 1
127588
NUT-OUTPUT 1
135066 SHIM .075” 1
135067 SHIM .076” 1
10023040
SHIM .066” 1
10023041
SHIM .067” 1
10023042
SHIM .068” 1
10023043
SHIM .069” 1
131368 LUBE PUMP
1
10026796
OUTPUT SIDE GEAR
1
131541 PIN 1
Dana P/N
Description
Qty
130877 WASHER 2
Dana P/N
Description
Qty
10032105
SPACER-PIN BRG 18.244 1
Page 41
Spicer Service Kit Bill of Materials
39
Service Kits Continued
507162
Kit-U-Tube Breather
Dana P/N Description
Qty
129340 HOSE & CLAMP ASSY- NSS
1
302706 BREATHER ASSY - NSS
1
512892
Kit-Air Lockout Repair
Dana P/N Description
Qty
129859 COMPRESSION SPRING
1
131096 CAP-PISTON COVER
1
131232 PISTON
1 131665 O-RING - COVER
1
210180 O-RING - PISTON
1
132061 is replaced by 10026796.
Page 42
Page 43
www.SpicerParts.com
AXIP-0049
Printed in U.S..A
Copyright Dana Limited, 2016.
All rights reserved. Dana Limited.
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