Spicer J175-S, J190-S, J210-S, J220-S, J230-SB Parts List

...
Page 1
Spicer® Drive Axles
Illustrated Parts List
Spicer
®
Single Speed Drive Axles
AXIP-0866 October 1999
J175-S, J190-S J210-S, J220-S J230-SB, W230-S
Page 2
TABLE OF CONTENTS
Model Identification Numbering System.................. i
Julian Date Code ...................................................... 1
Axle Identification .................................................... 1
Components ............................................................ 2
Parts List ................................................................. 3-4
Axle Shafts .............................................................. 4
Housings ................................................................. 5
End Yoke Assemblies............................................... 6
Pinion Bearing Spacers ........................................... 7
Pinion Bearing Cage Shim ....................................... 7
Kits .......................................................................... 8
Pinion Bearing Spacers Ring Gear and Pinion Differential Parts Differential Cases Differential Bearings and Seals
GENUINE SPICER SERVICE PARTS
Should an axle assembly require replacement component parts, it is recommended that Spicer Heavy Axle Service Parts be used. Spicer Heavy Axle Service Parts are manufactured under the same rigid specifica­tion as are original equipment axle components. This assures the customer who uses genuine Spicer service parts, maximum reliability for a Spicer Heavy Axle assembly. They may be obtained through your vehicle manufacturer. The use of non-original Spicer service parts may cause premature component failure and may void the warranty.
The items included in this book are currently being offered as service parts at the time of printing. The part numbers and illustrations are provided specifically for reference purposes only. Therefore, Spicer reserves the right to update this manual without notice or liability.
MODEL IDENTIFICATION NUMBERING SYSTEM
J 175 SB N
Family (J, W)
Nominal Load Carrying Capacity (175 = 17,500 Lbs.) (190 = 19,000 Lbs.) (210 = 21, 000 Lbs.) (220 = 22, 000 Lbs.) (230 = 23, 000 Lbs.)
Gearing Type (SB= Single Reduction School Bus only)
Differential Option (N= No-SPIN® Differential)
i
Page 3
JULIAN DATE CODE
99 070
DAY OF YEARMODEL YEAR DAY OF YEAR
Mylar Tag
All axle assemblies are identified with two tags. One located on the differential carrier, and the other located on the right hand side of the axle housing. Two types of tags may be found on the axle, an aluminum tag that is riveted on the assembly or a coated mylar tag.
The aluminum differential carrier tag contains the following items: serial number, according to the julian date code, the Dana part number, and ratio. The mylar differential carrier tag contains the following: Dana part number, julian date code, and ratio. Optional items
070 99
MODEL YEAR
Aluminum Tag
AXLE IDENTIFICATION
include customer part number, line set number, and the last six digits of the vehicle serial number.
The aluminum axle assembly tag contains the following items: serial number, according to the julian date, Dana part number, and the model. The mylar axle assembly tag contains the following items: Dana part number, julian date code, axle model, and ratio. Optional items include customer part number, line set number, and the last six digits of the vehicle serial number.
DANA PART NUMBER
Carrier Tag
LAST SIX DIGITS OF VEHICLE SERIAL NUMBER (OPTIONAL)
DANA PART NUMBER
CUSTOMER PART NUMBER (OPTIONAL)
Axle Assembly Tag
LAST SIX DIGITS OF VEHICLE SERIAL NUMBER (OPTIONAL)
CUSTOMER PART NUMBER (OPTIONAL)
LINE SET NUMBER (OPTIONAL)
MODEL
JULIAN DATE CODE
LINE SET NUMBER (OPTIONAL)
JULIAN DATE CODE
SERIAL NUMBER
SN 07095A
R44CA103-4X
RATIO 4.44
DANA PART NUMBER
Carrier Tag
DANA PART NUMBERSERIAL NUMBER
SN 07095B
R44AF112-3
Axle Assembly Tag
1
MODEL J210-S
MODEL
Page 4
COMPONENTS
41A
40
39
Pinion-Up Components prior to April 28, 1997
42*
43*
44*
45*
22
23
18
21
20
41
19
24
25
26
38
27
37
28
36
29
32
30
31
33
33A
15
Optional No-SPIN
46
35
34
®
46
18
* IMPORTANT: Axle assembilies built prior to April 28, 1997 will require these components in Pinion-Up applications. Axle assemblies built after this date will use Item 10 without Items 42, 43, 44, 45 in the Pinion-Up applications.
17
16
15
7
6
5
14
13
12
11
9*, 10
8
4
3
1
2
Page 5
PARTS LIST
Item
1 3 4
+
+
Part Name Qty.
Pinion Nut
(**See Note)
End Yoke Assembly Pinion Oil Seal After 7/15/91
Before 7/15/91 5 6 7
8 9
10 11 12 13 14 15 16 17
Bearing Preload Spacer
+
Outer Pinion Bearing Cone 360HB100 360HB100 Bearing Cage Bolt
+
Outer Pinion Bearing Cup Bearing Cage w/ Cups (Pinion Up) Bearing Cage w/ Cups (Standard) Pinion Bearing Cage Shim
+
Pinion Preload Spacer (Selective)
+
Inner Pinion Bearing Cup 360HA100 360HA100 360HA100
+
Inner Pinion Bearing Cone
+
Pinion & Ring Gear Set
+
Pinion Pilot Bearing 91082R91 91082R91 91082R91 472658C91 Carrier Mounting Bolt
Grade 8, 5/8" 11 UNC x 1-3/4" Grade 8, 5/8" 11 UNC x 2-1/4"
Grade 8, 5/8" 11 UNC x 1-3/4" 18 19
20 21 22 23 24 25 26
27
28
29 30 31 32
33 33A 34
Carrier Sub-Assembly Adjusting Ring 2 69208R1 69208R1 161066R1 Adjusting Ring Lock 157491R2 157491R2 Cotter Pin (3/16" x 1") 103407 103407 103407 Differential Bearing Cap Bolt 4 HM2 0 0 HM 200 HM2 0 0 H M 2 0 2 Differential Bearing Cap Washer Differential Bearing Cup Differential Bearing Cone ST2162 ST2162 ST2162 HB102
+
Differential Case Nut 274638 274638 274638 274639
+
Differential Case Cap Half
+
Differential Gear Thrustwasher
+
Differential Side Gear
+
Differential Pinion Thrustwasher
+
Differential Pinion Mate
+
Differential Cross Shaft Ring Gear Rivet 12 HM204 HM204 HM204 HM203
+
Ring Gear Bolt Kit 1
+
Differential Case Flange Half
(Includes Items 22 & 23)
3.54 Ratio
3.73 thru 4.44 Ratios 1
4.78 thru 8.17 Ratios
+
35
Differential Case Bolt
3.54 Ratio HM123 HM123 HM123 HM114
3.73 thru 4.44 Ratios
4.78 thru 8.17 Ratios 36 37 38 39 40
Magnetic Drain Plug 1 HM 2 3 2 HM232 HM 2 3 2 Axle Housing 1 See Page 5 for correct part numbers Temperature Sensor Plug 1 MJAHM115 MJAHM115 MJAHM115 MJAHM115 Filler Plug 1 Vent Plug 1 MJAHN110 MJAHN110 MJAHN110 MJAHN110
41 Axle Shaft
+
Item included in Kits
* J230-SB model used for school bus applications
J175-S
1 1 1 1 1
HH105
GGAHH103
----
HN162HN162
See Page 6 for correct part numbers
HH105
GGAHH103
1 6 HM117 1 1 1 1 1
HM117
360HA100
360HA100 591367C91 454719C91 482782C91454719C91
See Page 7 for correct part numbers
See Page 7 for correct part numbers 1 1
360HB100
HN162
HH105
GGAHH103
--------
360HB100 483067C91
HM117
360HA100 591367C91591367C91 454719C91
W230-SJ220-S/J230-SB*J190-S/J210-S
HN162
HH105
GGAHH103
892790R1
HM111
483068C1
057CP106-X
HA100
HB103360HB100360HB100 1 See Page 8 for kit 1
12
2
10
1
HM109 HM109HM109
---- ---- ----
----
----
161019R93 161019R93
----
161019R93
----
HM110
HM109
451918C92
69208R1
2
157491R2
2
4 2
HN125 HN125HN125HN125
ST2161 ST2161 ST2161 HA101
157491R2
103407
2 8 1 864358R2 864358R2 864358R2 161080R3 2 2 4 4
See Page 8 for correct part numbers
Kit only
1
401KY101-X
1
584281C1 584281C1 584281C1 505756C1
1
505757C1 505757C1 505757C1 161091R5
401KY101-X
505756C1
401KY101-X 057KY101-X
584284C1
505756C1
208523R5
8 8 HM122 HM122 8
HM121 HM121 HM121 HM112
HM122
HM113
HM232
MJAHM120
2
MJAHM120 MJAHM120
See Page 4 for correct part numbers
MJAHM120
3
Page 6
PARTS LIST (CONTINUED)
Item
41 A Gasket, Axle Shaft
42 43 44 45 46
Part Name Qty. J175-S W230-SJ220-S/J230-SB*J190-S/J210-S
use w/ MJASR103-1
Gasket, Axle Shaft Gasket, Axle Shaft
Gasket, Axle Shaft
use w/ MJASR127
use w/ 571348C2
use w/ 571350C2/MJASR124
Retainer - Pinion Up Scoop - Pinion Up Washer - Pinion Up Screw - Pinion Up No-SPIN® Differential (Optional)
1.875" x 36 Splines
2.000" x 39 Splines
2.125" x 41 Splines
2.375" x 46 Splines
* J230-SB model used for school bus applications
AXLE SHAFTS
Spicer Axle
Identifier
1 1
1
----
----
HG106
1
1 1 1 1
1 1
1 1
236871R1 868467R91 500365-12
500500-1
589789C91
----
----
---- ----
----
HG104
----
----
----
----
----
----
579365C91
----
MJAHG105(J230)
----
--------
057HG101(J220)
236871R1
868467R91
500365-12
500500-1
----
----
390GN100
----
----
----
----
----
----
----
----
----
----
----
057GN100
-S-
Spline
Size
-L-
Length
2.491" x 39 40.25"
2.835" x 41 40.00"
3.500" x 41 40.72"
3.500" x 41 40.72"
2.835" x 46 39.98"
2.835" x 46 40.84"
-H­Hole Type
Straight3.228" x 36 39.70" Tapered Straight
Straight
Tapered
Tapered
Straight Tapered
H
L
S
Stamped Spicer Part
Number
571348C2
---- ---- ---- ----
----
---­MJASR127 571349C2
----
----
---- ---- 571350C2
---- ----
MJASR124
---- ----
----
----
----
---- ----
----
----
----
----
----
MJASR103-1
----
----
W230-SJ230-SBJ175-S J190-S/J210-S J220-S
----
----
----
----
230SR100-1 057SR102-1
4
Page 7
HOUSINGS
Suspension
4 Spring - Standard (Excluding J210-S)
ABS Option
4 Spring - Standard (J210-S Only)
ABS Option
4 Spring - Standard (Pinion Up)
ABS Option
Air (Excluding J210-S)
ABS Option Air (J210-S Only)
ABS Option
Air (Pinion Up) ABS Option Bare
042CH100
----
----
----
042CH105
----
----
----
----
----
----
J190-S/J210-S W230-SJ230-SBJ175-S J220-S
R44CH100
R44CH110
R44CH121 R44CH122 R44CH124 R44CH126 R44CH134 R44CH138 R44CH139 R44CH105 R44CH125 R44CH130
R44CH116 R44CH123 R44CH131
R44CH111 R44CH113
R44CH129 R44CH132 R44CH135
R44CH137 R44CH123
----
R44CH117
R44CH136
R44CH117
R44CH133
R44CH128 R44CH128
----
047CH108
047CH105 047CH110
----
047CH104
472CH126 472CH126----
----
----
--------
047CH106
047CH110
047CH108
047CH113 047CH115
047CH116 047CH117 047CH118
----
----
----
----
----
----
057CH100 057CH108
057CH110 057CH114
057CH121
057CH110047CH119047CH108
057CH120
------------
------------
----047CH111----
057CH117 057CH123 474CH102
057CH111
----
----
057CH118-------­057CH119
057CH104--------
5
Page 8
END YOKES ASSEMBLIES
ITEM 3
Series
1480 1550
A
1.38"
1.38" 1550 1.38" 2.364" - 36 4-4-5541X 1610 1610 1610
1.88"
1.88" 5.31"
1.88"
1.88"1610
B
4.19"
4.97"
4.97"
5.31"
5.31"
5.31"
----1610 ----
1710
1.94" 6.09"
Spline
2.114" - 32
2.114" - 32
2.114" - 32
2.364" - 36
2.114" - 32
2.364" - 36
2.114" - 32 C F
2.114" - 32
Joint Angle
18º 23º 22º
33.5º 21º
Style
BS BS BS HR HR
45º HR 5-4-7181X
33.5º
BP 5-4-7231X N/A 24º
HR
Previous Part Number
3-4-12141-1X 4-4-5521X
5-4-7221X 5-4-7201X
----
6-4-7221-1X 1710 1 .94 " 6. 0 9 " 2.364" - 36 22º HR 6-4-7191X 6-4-8701-1X 1760 1. 94" 1810 1. 9 4"
HR (Half Round), BS (Bearing Strap), UB (U-Bolt), CV (Constant Velocity), BP (Bearing Plate), CF (Companion Flange)
7.00"
7.55"
2.364" - 36
2.364" - 36 30º HR 6.5-4-3651X
30º HR
6.3-4-1021X 6.3-4-1541-1X
Spicer Part Number
3-4-13351-1X 4-4-7001-1X 4-4-7111-1X 5-4-8611-1X 5-4-8631-1X 5-4-8691-1X 5-4-7231-X 5-1-6701-X
6-4-8681-1X
6.5-4-4421-1X
6
Page 9
PINION BEARING SPACERS
J MODEL - ITEM 12
Thickness
Inches
.718 .719 .720 .721 .722
.724 .725 .726 .727 .728 .729
.730 .731 .732 .733 .734 .735 .736
.738 .739 .740 .741 .742 .745
MM
18.237
18.263
18.288
18.313
18.339
18.364
18.390
18.415
18.440
18.466
18.491
18.517
18.542
18.567
18.593
18.618
18.644
18.669
18.694
18.720
18.745
18.771
18.796
18.821
18.847
18.923
Spicer Part Number
042HS101-1 042HS101-2 042HS101-3 042HS101-4 042HS101-5 042HS101-6.723 042HS101-7 042HS101-8 042HS101-9 042HS101-10 042HS101-11 042HS101-12 042HS101-13 042HS101-14 042HS101-15 042HS101-16 042HS101-17 042HS101-18 042HS101-19 042HS101-20.737 042HS101-21 042HS101-22 042HS101-23 042HS101-24 042HS101-25 042HS101-26
Available as Spacer Kit
W MODEL - ITEM 12
Thickness
Inches
.893 .894 .895 .896 .897 .898 .899 .900 .901 .902 .903 .904 .905 .906 .907 .908 .909 .910 .911
MM
22.682
22.708
22.733
22.758
22.784
22.809
22.835
22.860
22.885
22.911
22.936
22.962
22.987
23.012
23.038
23.063
23.089
23.114
23.139
23.266
SPACER KIT
Range
J Model .731 thru
W Model .906 thru .916
.740
Spicer Part Number
474HS101-1 474HS101-2 474HS101-3 474HS101-4 474HS101-5 474HS101-6 474HS101-7 474HS101-8 474HS101-9 474HS101-10
474HS101-11 474HS101-12 474HS101-13 474HS101-14 474HS101-15 474HS101-16 474HS101-17 474HS101-18 474HS101-19 474HS101-20.916
Spicer Part Number
042KV100-X 474KV100-X
Available as Spacer Kit
J MODEL - ITEM 11
Thickness
Inches
.005 .010 .030
MM
.127 .254 .762
Spicer Part Number
042HS104-3 042HS104-1 042HS104-2
PINION BEARING CAGE SHIM
W MODEL - ITEM 11
Thickness
Inches
.005 .010 .030
7
MM
.127 .254
.762
Spicer Part Number
057HS104-3 057HS104-1 057HS104-2
Page 10
KITS
RING GEAR AND PINION
Ratio
3.54
3.73
3.91
4.10
4.44
4.78
5.38
6.14
6.57
7.17
8.17
**Note: Use a HN139 Pinion Nut Washer / HN163 Pinion Nut combination with a 1480 series End Yoke.
J175-S
597236C91 597237C91 597237C91 597237C91 597238C91 597238C91 597239C91 597239C91 597239C91 597240C91 597240C91 597240C91 597241C91 597241C91 597242C91 597242C91 597243C91 597243C91 597243C91 597244C91 597244C91 597244C91 597245C91 597245C91 597246C91 597246C91
DIFFERENTIAL PAR TS
Spline Description
1.875" x 16
1.875" x 36
2.000" x 16
2.000" x 39
2.125" x 20
2.125" x 41
2.328" x 22
2.375" x 46
J175-S
042KR100-X
472KS107-X
----
----
----
----
----
----
J190-S/J210-S
597236C91
J220-S/J230-SB
597236C91
597238C91
597241C91
597242C91
597245C91 597246C91
J190-S/J210-S J220-S/J230-SB
----
---­R44KR100-X 472KS108-X
----
----
047KR100-X 472KS109-X
----
----
----
----
----
----
----
----
W230-S
597247C91 597248C91 597249C91 597250C91 597251C91 597252C91 597253C91 597254C91 597255C91 597256C91
----
W230-S
----
----
----
----
----
----
057KR100-X
472KS110-X
Included Items
1, 2**, 15
Included Items
28, 29, 30, 31, 32
DIFFERENTIAL CASES
Ratio
3.54
3.73 thru 4.44
4.78 thru 8.17
J175-S
586702C91 493204C91 493205C91
DIFFERENTIAL BEARINGS AND SEALS
J175-S
472KS101
J190-S/J210-S J220-S/J230-SB
472KS101
J190-S/J210-S J220-S/J230-SB
586702C91 493204C91 493205C91
586702C91 493204C91 493205C91
472KS101
8
W230-S
474KS101
W230-S
586703C91 493206C91 493207C91
4, 6, 8, 13, 14, 16, 24, 25
Included Items
26, 27, 34, 35
Included Items
Page 11
NOTES
10
Page 12
Dana Aftermarket Group
For spec‘ing or service assistance, call 1.800.621.8084 or visit our website at www.spicerparts.com
PO Box 321 Toledo, Ohio 43697-0321
Warehouse Distributor: 1.800.621.8084
Dana Commercial Vehicle Products Group
OE Dealers: 1.877.777.5360
3939 Technology Drive Maumee, Ohio, USA 43537
www.spicerparts.com
www.dana.com
AXIP-0866 Printed in U.S.A. Copyright Dana Limited, 2012. All rights reserved. Dana Limited.
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