Page 1
Spicer® Drive Axles
Illustrated Parts List
Spicer
®
Single Speed Drive Axles
AXIP-0866
October 1999
J175-S, J190-S
J210-S, J220-S
J230-SB, W230-S
Page 2
TABLE OF CONTENTS
Model Identification Numbering System.................. i
Julian Date Code ...................................................... 1
Axle Identification .................................................... 1
Components ............................................................ 2
Parts List ................................................................. 3-4
Axle Shafts .............................................................. 4
Housings ................................................................. 5
End Yoke Assemblies............................................... 6
Pinion Bearing Spacers ........................................... 7
Pinion Bearing Cage Shim ....................................... 7
Kits .......................................................................... 8
Pinion Bearing Spacers
Ring Gear and Pinion
Differential Parts
Differential Cases
Differential Bearings and Seals
GENUINE SPICER SERVICE PARTS
Should an axle assembly require replacement component parts, it is recommended that Spicer Heavy Axle
Service Parts be used. Spicer Heavy Axle Service Parts are manufactured under the same rigid specification as are original equipment axle components. This assures the customer who uses genuine Spicer
service parts, maximum reliability for a Spicer Heavy Axle assembly. They may be obtained through your
vehicle manufacturer. The use of non-original Spicer service parts may cause premature component failure
and may void the warranty.
The items included in this book are currently being offered as service parts at the time of printing. The
part numbers and illustrations are provided specifically for reference purposes only. Therefore, Spicer
reserves the right to update this manual without notice or liability.
MODEL IDENTIFICATION NUMBERING SYSTEM
J 175 SB N
Family
(J, W)
Nominal Load
Carrying Capacity
(175 = 17,500 Lbs.)
(190 = 19,000 Lbs.)
(210 = 21, 000 Lbs.)
(220 = 22, 000 Lbs.)
(230 = 23, 000 Lbs.)
Gearing Type
(SB= Single Reduction
School Bus only)
Differential Option
(N= No-SPIN® Differential)
i
Page 3
JULIAN DATE CODE
99 070
DAY OF YEAR MODEL YEAR DAY OF YEAR
Mylar Tag
All axle assemblies are identified with two tags. One
located on the differential carrier, and the other located
on the right hand side of the axle housing. Two types of
tags may be found on the axle, an aluminum tag that is
riveted on the assembly or a coated mylar tag.
The aluminum differential carrier tag contains the
following items: serial number, according to the julian
date code, the Dana part number, and ratio. The mylar
differential carrier tag contains the following: Dana
part number, julian date code, and ratio. Optional items
070 99
MODEL YEAR
Aluminum Tag
AXLE IDENTIFICATION
include customer part number, line set number, and the
last six digits of the vehicle serial number.
The aluminum axle assembly tag contains the following
items: serial number, according to the julian date, Dana
part number, and the model. The mylar axle assembly
tag contains the following items: Dana part number,
julian date code, axle model, and ratio. Optional items
include customer part number, line set number, and the
last six digits of the vehicle serial number.
DANA PART
NUMBER
Carrier Tag
LAST SIX DIGITS OF
VEHICLE SERIAL NUMBER
(OPTIONAL)
DANA PART
NUMBER
CUSTOMER
PART NUMBER
(OPTIONAL)
Axle Assembly Tag
LAST SIX DIGITS OF
VEHICLE SERIAL NUMBER
(OPTIONAL)
CUSTOMER
PART NUMBER
(OPTIONAL)
LINE SET
NUMBER
(OPTIONAL)
MODEL
JULIAN DATE
CODE
LINE SET
NUMBER
(OPTIONAL)
JULIAN DATE
CODE
SERIAL NUMBER
SN 07095A
R44CA103-4X
RATIO 4.44
DANA PART NUMBER
Carrier Tag
DANA PART NUMBER SERIAL NUMBER
SN 07095B
R44AF112-3
Axle Assembly Tag
1
MODEL J210-S
MODEL
Page 4
COMPONENTS
41A
40
39
Pinion-Up Components
prior to April 28, 1997
42*
43*
44*
45*
22
23
18
21
20
41
19
24
25
26
38
27
37
28
36
29
32
30
31
33
33A
15
Optional No-SPIN
46
35
34
®
46
18
* IMPORTANT: Axle assembilies built prior to April 28, 1997 will
require these components in Pinion-Up applications. Axle
assemblies built after this date will use Item 10 without Items 42,
43, 44, 45 in the Pinion-Up applications.
17
16
15
7
6
5
14
13
12
11
9*, 10
8
4
3
1
2
Page 5
PARTS LIST
Item
1
3
4
+
+
Part Name Qty.
Pinion Nut
(**See Note)
End Yoke Assembly
Pinion Oil Seal After 7/15/91
Before 7/15/91
5
6
7
8
9
10
11
12
13
14
15
16
17
Bearing Preload Spacer
+
Outer Pinion Bearing Cone 360HB100 360HB100
Bearing Cage Bolt
+
Outer Pinion Bearing Cup
Bearing Cage w/ Cups (Pinion Up)
Bearing Cage w/ Cups (Standard)
Pinion Bearing Cage Shim
+
Pinion Preload Spacer (Selective)
+
Inner Pinion Bearing Cup 360HA100 360HA100 360HA100
+
Inner Pinion Bearing Cone
+
Pinion & Ring Gear Set
+
Pinion Pilot Bearing 91082R91 91082R91 91082R91 472658C91
Carrier Mounting Bolt
Grade 8, 5/8" 11 UNC x 1-3/4"
Grade 8, 5/8" 11 UNC x 2-1/4"
Grade 8, 5/8" 11 UNC x 1-3/4"
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
33A
34
Carrier Sub-Assembly
Adjusting Ring 2 69208R1 69208R1 161066R1
Adjusting Ring Lock 157491R2 157491R2
Cotter Pin (3/16" x 1") 103407 103407 103407
Differential Bearing Cap Bolt 4 HM2 0 0 HM 200 HM2 0 0 H M 2 0 2
Differential Bearing Cap Washer
Differential Bearing Cup
Differential Bearing Cone ST2162 ST2162 ST2162 HB102
+
Differential Case Nut 274638 274638 274638 274639
+
Differential Case Cap Half
+
Differential Gear Thrustwasher
+
Differential Side Gear
+
Differential Pinion Thrustwasher
+
Differential Pinion Mate
+
Differential Cross Shaft
Ring Gear Rivet 12 HM204 HM204 HM204 HM203
+
Ring Gear Bolt Kit 1
+
Differential Case Flange Half
(Includes Items 22 & 23)
3.54 Ratio
3.73 thru 4.44 Ratios 1
4.78 thru 8.17 Ratios
+
35
Differential Case Bolt
3.54 Ratio HM123 HM123 HM123 HM114
3.73 thru 4.44 Ratios
4.78 thru 8.17 Ratios
36
37
38
39
40
Magnetic Drain Plug 1 HM 2 3 2 HM232 HM 2 3 2
Axle Housing 1 See Page 5 for correct part numbers
Temperature Sensor Plug 1 MJAHM115 MJAHM115 MJAHM115 MJAHM115
Filler Plug 1
Vent Plug 1 MJAHN110 MJAHN110 MJAHN110 MJAHN110
41 Axle Shaft
+
Item included in Kits
* J230-SB model used for school bus applications
J175-S
1
1
1
1
1
HH105
GGAHH103
----
HN162 HN162
See Page 6 for correct part numbers
HH105
GGAHH103
1
6 HM117
1
1
1
1
1
HM117
360HA100
360HA100
591367C91
454719C91 482782C91 454719C91
See Page 7 for correct part numbers
See Page 7 for correct part numbers
1
1
360HB100
HN162
HH105
GGAHH103
---- ----
360HB100 483067C91
HM117
360HA100
591367C91 591367C91
454719C91
W230-S J220-S/J230-SB* J190-S/J210-S
HN162
HH105
GGAHH103
892790R1
HM111
483068C1
057CP106-X
HA100
HB103 360HB100 360HB100
1 See Page 8 for kit
1
12
2
10
1
HM109 HM109 HM109
---- ---- ----
----
----
161019R93 161019R93
----
161019R93
----
HM110
HM109
451918C92
69208R1
2
157491R2
2
4
2
HN125 HN125 HN125 HN125
ST2161 ST2161 ST2161 HA101
157491R2
103407
2
8
1 864358R2 864358R2 864358R2 161080R3
2
2
4
4
See Page 8 for correct part numbers
Kit only
1
401KY101-X
1
584281C1 584281C1 584281C1
505756C1
1
505757C1 505757C1 505757C1 161091R5
401KY101-X
505756C1
401KY101-X 057KY101-X
584284C1
505756C1
208523R5
8
8 HM122 HM122
8
HM121 HM121 HM121 HM112
HM122
HM113
HM232
MJAHM120
2
MJAHM120 MJAHM120
See Page 4 for correct part numbers
MJAHM120
3
Page 6
PARTS LIST (CONTINUED)
Item
41 A Gasket, Axle Shaft
42
43
44
45
46
Part Name Qty. J175-S W230-S J220-S/J230-SB* J190-S/J210-S
use w/ MJASR103-1
Gasket, Axle Shaft
Gasket, Axle Shaft
Gasket, Axle Shaft
use w/ MJASR127
use w/ 571348C2
use w/ 571350C2/MJASR124
Retainer - Pinion Up
Scoop - Pinion Up
Washer - Pinion Up
Screw - Pinion Up
No-SPIN® Differential (Optional)
1.875" x 36 Splines
2.000" x 39 Splines
2.125" x 41 Splines
2.375" x 46 Splines
* J230-SB model used for school bus applications
AXLE SHAFTS
Spicer Axle
Identifier
1
1
1
----
----
HG106
1
1
1
1
1
1
1
1
1
236871R1
868467R91
500365-12
500500-1
589789C91
----
----
---- ----
----
HG104
----
----
----
----
----
----
579365C91
----
MJAHG105(J230)
----
---- ----
057HG101(J220)
236871R1
868467R91
500365-12
500500-1
----
----
390GN100
----
----
----
----
----
----
----
----
----
----
----
057GN100
-S-
Spline
Size
-L-
Length
2.491" x 39 40.25"
2.835" x 41 40.00"
3.500" x 41 40.72"
3.500" x 41 40.72"
2.835" x 46 39.98"
2.835" x 46 40.84"
-HHole
Type
Straight 3.228" x 36 39.70"
Tapered
Straight
Straight
Tapered
Tapered
Straight
Tapered
H
L
S
Stamped Spicer Part
Number
571348C2
---- ---- ---- ----
----
---MJASR127
571349C2
----
----
---- ---- 571350C2
---- ----
MJASR124
---- ----
----
----
----
---- ----
----
----
----
----
----
MJASR103-1
----
----
W230-S J230-SB J175-S J190-S/J210-S J220-S
----
----
----
----
230SR100-1
057SR102-1
4
Page 7
HOUSINGS
Suspension
4 Spring - Standard (Excluding J210-S)
ABS Option
4 Spring - Standard (J210-S Only)
ABS Option
4 Spring - Standard (Pinion Up)
ABS Option
Air (Excluding J210-S)
ABS Option
Air (J210-S Only)
ABS Option
Air (Pinion Up)
ABS Option
Bare
042CH100
----
----
----
042CH105
----
----
----
----
----
----
J190-S/J210-S W230-S J230-SB J175-S J220-S
R44CH100
R44CH110
R44CH121
R44CH122
R44CH124
R44CH126
R44CH134
R44CH138
R44CH139
R44CH105
R44CH125
R44CH130
R44CH116
R44CH123
R44CH131
R44CH111
R44CH113
R44CH129
R44CH132
R44CH135
R44CH137
R44CH123
----
R44CH117
R44CH136
R44CH117
R44CH133
R44CH128
R44CH128
----
047CH108
047CH105
047CH110
----
047CH104
472CH126
472CH126 ----
----
----
---- ----
047CH106
047CH110
047CH108
047CH113
047CH115
047CH116
047CH117
047CH118
----
----
----
----
----
----
057CH100
057CH108
057CH110
057CH114
057CH121
057CH110 047CH119 047CH108
057CH120
---- ---- ----
---- ---- ----
---- 047CH111 ----
057CH117
057CH123
474CH102
057CH111
----
----
057CH118 ---- ---057CH119
057CH104 ---- ----
5
Page 8
END YOKES ASSEMBLIES
ITEM 3
Series
1480
1550
A
1.38"
1.38"
1550 1.38" 2.364" - 36 4-4-5541X
1610
1610
1610
1.88"
1.88" 5.31"
1.88"
1.88" 1610
B
4.19"
4.97"
4.97"
5.31"
5.31"
5.31"
---- 1610 ----
1710
1.94" 6.09"
Spline
2.114" - 32
2.114" - 32
2.114" - 32
2.364" - 36
2.114" - 32
2.364" - 36
2.114" - 32 C F
2.114" - 32
Joint Angle
18º
23º
22º
33.5º
21º
Style
BS
BS
BS
HR
HR
45º HR 5-4-7181X
33.5º
BP 5-4-7231X
N/A
24º
HR
Previous Part Number
3-4-12141-1X
4-4-5521X
5-4-7221X
5-4-7201X
----
6-4-7221-1X
1710 1 .94 " 6. 0 9 " 2.364" - 36 22º HR 6-4-7191X 6-4-8701-1X
1760 1. 94"
1810 1. 9 4"
HR (Half Round), BS (Bearing Strap), UB (U-Bolt),
CV (Constant Velocity), BP (Bearing Plate), CF (Companion Flange)
7.00"
7.55"
2.364" - 36
2.364" - 36 30º HR 6.5-4-3651X
30º HR
6.3-4-1021X 6.3-4-1541-1X
Spicer Part Number
3-4-13351-1X
4-4-7001-1X
4-4-7111-1X
5-4-8611-1X
5-4-8631-1X
5-4-8691-1X
5-4-7231-X
5-1-6701-X
6-4-8681-1X
6.5-4-4421-1X
6
Page 9
PINION BEARING SPACERS
J MODEL - ITEM 12
Thickness
Inches
.718
.719
.720
.721
.722
.724
.725
.726
.727
.728
.729
.730
.731
.732
.733
.734
.735
.736
.738
.739
.740
.741
.742
.745
MM
18.237
18.263
18.288
18.313
18.339
18.364
18.390
18.415
18.440
18.466
18.491
18.517
18.542
18.567
18.593
18.618
18.644
18.669
18.694
18.720
18.745
18.771
18.796
18.821
18.847
18.923
Spicer Part Number
042HS101-1
042HS101-2
042HS101-3
042HS101-4
042HS101-5
042HS101-6 .723
042HS101-7
042HS101-8
042HS101-9
042HS101-10
042HS101-11
042HS101-12
042HS101-13
042HS101-14
042HS101-15
042HS101-16
042HS101-17
042HS101-18
042HS101-19
042HS101-20 .737
042HS101-21
042HS101-22
042HS101-23
042HS101-24
042HS101-25
042HS101-26
Available as Spacer Kit
W MODEL - ITEM 12
Thickness
Inches
.893
.894
.895
.896
.897
.898
.899
.900
.901
.902
.903
.904
.905
.906
.907
.908
.909
.910
.911
MM
22.682
22.708
22.733
22.758
22.784
22.809
22.835
22.860
22.885
22.911
22.936
22.962
22.987
23.012
23.038
23.063
23.089
23.114
23.139
23.266
SPACER KIT
Range
J Model .731 thru
W Model .906 thru .916
.740
Spicer Part Number
474HS101-1
474HS101-2
474HS101-3
474HS101-4
474HS101-5
474HS101-6
474HS101-7
474HS101-8
474HS101-9
474HS101-10
474HS101-11
474HS101-12
474HS101-13
474HS101-14
474HS101-15
474HS101-16
474HS101-17
474HS101-18
474HS101-19
474HS101-20 .916
Spicer Part Number
042KV100-X
474KV100-X
Available as Spacer Kit
J MODEL - ITEM 11
Thickness
Inches
.005
.010
.030
MM
.127
.254
.762
Spicer Part Number
042HS104-3
042HS104-1
042HS104-2
PINION BEARING CAGE SHIM
W MODEL - ITEM 11
Thickness
Inches
.005
.010
.030
7
MM
.127
.254
.762
Spicer Part Number
057HS104-3
057HS104-1
057HS104-2
Page 10
KITS
RING GEAR AND PINION
Ratio
3.54
3.73
3.91
4.10
4.44
4.78
5.38
6.14
6.57
7.17
8.17
**Note: Use a HN139 Pinion Nut Washer / HN163 Pinion Nut combination with a 1480 series End Yoke.
J175-S
597236C91
597237C91 597237C91 597237C91
597238C91 597238C91
597239C91 597239C91 597239C91
597240C91 597240C91 597240C91
597241C91 597241C91
597242C91 597242C91
597243C91 597243C91 597243C91
597244C91 597244C91 597244C91
597245C91 597245C91
597246C91 597246C91
DIFFERENTIAL PAR TS
Spline Description
1.875" x 16
1.875" x 36
2.000" x 16
2.000" x 39
2.125" x 20
2.125" x 41
2.328" x 22
2.375" x 46
J175-S
042KR100-X
472KS107-X
----
----
----
----
----
----
J190-S/J210-S
597236C91
J220-S/J230-SB
597236C91
597238C91
597241C91
597242C91
597245C91
597246C91
J190-S/J210-S J220-S/J230-SB
----
---R44KR100-X
472KS108-X
----
----
047KR100-X
472KS109-X
----
----
----
----
----
----
----
----
W230-S
597247C91
597248C91
597249C91
597250C91
597251C91
597252C91
597253C91
597254C91
597255C91
597256C91
----
W230-S
----
----
----
----
----
----
057KR100-X
472KS110-X
Included Items
1, 2**, 15
Included Items
28, 29, 30, 31, 32
DIFFERENTIAL CASES
Ratio
3.54
3.73 thru 4.44
4.78 thru 8.17
J175-S
586702C91
493204C91
493205C91
DIFFERENTIAL BEARINGS AND SEALS
J175-S
472KS101
J190-S/J210-S J220-S/J230-SB
472KS101
J190-S/J210-S J220-S/J230-SB
586702C91
493204C91
493205C91
586702C91
493204C91
493205C91
472KS101
8
W230-S
474KS101
W230-S
586703C91
493206C91
493207C91
4, 6, 8, 13, 14, 16, 24, 25
Included Items
26, 27, 34, 35
Included Items
Page 11
NOTES
10
Page 12
Dana Aftermarket Group
For spec‘ing or service assistance, call 1.800.621.8084 or visit our website at www.spicerparts.com
PO Box 321
Toledo, Ohio 43697-0321
Warehouse Distributor: 1.800.621.8084
Dana C o m m e r cial V e h i c l e P r o duc ts G rou p
OE Dealers: 1.877.777.5360
3939 T echnology D ri v e
Maumee, O h io, U S A 4 3 5 3 7
www.spicerparts.com
www . d ana . c o m
AXIP-0866 Printed in U.S.A.
Copyright Dana Limited, 2012.
All rights reserved. Dana Limited.